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NANOMYTE ® SuperCN TM Durable Hydrophobic Coatings

NANOMYTE SuperCN · exchanger tubes. The water film acts as a barrier for heat transfer because of its lower thermal conductivity (0.613 W/m-K) relative to the walls of the heat exchanger

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Page 1: NANOMYTE SuperCN · exchanger tubes. The water film acts as a barrier for heat transfer because of its lower thermal conductivity (0.613 W/m-K) relative to the walls of the heat exchanger

NANOMYTE®

SuperCNTM

Durable Hydrophobic Coatings

Page 2: NANOMYTE SuperCN · exchanger tubes. The water film acts as a barrier for heat transfer because of its lower thermal conductivity (0.613 W/m-K) relative to the walls of the heat exchanger

Improving Efficiency and Saving Energy Through

NEI’s SuperCNTM

Hydrophobic Coating

APPLICATIONS

TECHNOLOGY DESCRIPTION

NANOMYTE® SuperCNTM is a new class of durable hydrophobic

coating designed specifically for metal surfaces. The patent pending

coating has a unique combination of properties that includes

hydrophobicity and oleophobicity, specifically good adhesion to

stainless steel, superior abrasion and erosion resistance. While the

coating was originally developed for promoting dropwise

condensation on stainless steel condenser tubes to enhance heat

transfer efficiency, it can also be used to impart anti-fouling and easy-

to-clean properties to other metallic surfaces such as brass and

titanium.

The figure below shows the water contact angles as a function of

abrasion cycles from a Taber abrasion test for NANOMYTE®

SuperCNTM as compared with a comparable market coating on a

stainless steel substrate. Note that the SuperCN coating maintained

high water contact angles after 5000 cycles of Taber abrasion test,

whereas a comparable coating in the market lost its hydrophobicity

after only 500 cycles.

40 44 48 520

100

200

300

400

500

600

700

7.2 GPM

6.4 GPM

6.0 GPM

6.7 GPM

7.0 GPM_Run 1

6.5 GPM

6.0 GPM

7.0 GPM_Run 2U (

Btuh

ft-2

F-1)

q (Btu/s)

Tube side

mass flow rate

COATING SERVICES & PRODUCTS

NEI offers coating services to tube suppliers, as well as coated tubes

for interested end-users. NANOMYTE® SuperCNTM easy-to-clean

coating solutions are also available to the consumer product market.

NANOMYTE SuperCN is applicable

to industrial condensers in general,

and more particularly surface

condensers in power plants. The

durable hydrophobic coating can

also be used to impart anti-fouling

and easy-to-clean properties to the

metallic surfaces of a variety of

commonly used consumer products,

such as kitchen appliances, shower

heads, and hand rails, to name a

few.

Water Contact Angle as a function of Abrasion Cycle with a Taber Test

(Testing Conditions: 316 stainless steel substrate, Model 5135 Taber

Abraser, CS-5 Felt wheel, 500 gram load).

0 1000 2000 3000 4000 50000

20

40

60

80

100

120

Wa

ter

Co

nta

ct

An

gle

()

Taber Abrasion Cycle

NANOMYTE SuperCN

TM

Comparable Market Coating

FILMWISE CONDENSATION DROPWISE CONDENSATION

DROPWISE CONDENSATION

Industrial heat exchanger designs are based on filmwise condensation,

a process in which steam condenses to form a layer of water on heat

exchanger tubes. The water film acts as a barrier for heat transfer

because of its lower thermal conductivity (0.613 W/m-K) relative to the

walls of the heat exchanger tubes (~400 W/m-K for copper).

The occurrence of dropwise condensation, a process in which steam

condenses to form droplets atop condensing surfaces, can improve the

heat transfer coefficient by over an order of magnitude. The formation

of small water droplets that quickly roll off heat exchanger tubes, as

opposed to films, lowers the thermal resistance caused by the

moisture. Imparting superhydrophobicity to condensing surfaces

promotes dropwise condensation.

The graph below shows the result of heat transfer coefficient testing

under simulated end-use conditions with a prototype U-tube bundle

coated with NANOMYTE® SuperCNTM. A consistent ~30% increase in

the overall heat transfer coefficient (U) over a range of heat transfer

rates and cooling water flow rates was observed while confirming

dropwise condensation under dynamic steam loading. Post-test

measurements revealed no measurable coating degradation through

the entire main section of the heat exchanger.

Page 3: NANOMYTE SuperCN · exchanger tubes. The water film acts as a barrier for heat transfer because of its lower thermal conductivity (0.613 W/m-K) relative to the walls of the heat exchanger

www.neicorporation.com

Contact us to see how we can engineer our

hydrophobic surface treatment to your needs

400 APGAR DRIVE, UNIT E SOMERSET, NJ 08873 – USA

(732) 868-3141 [email protected]