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1 Nanotechnology Fueling Moore's Law Koji Shiro Director & General Manager Technology & Manufacturing Group-Japan INTEL KK

Nanotechnology Fueling Moore's Law - STMIK JAKARTA STI&K

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Page 1: Nanotechnology Fueling Moore's Law - STMIK JAKARTA STI&K

1

Nanotechnology Fueling Moore's Law

Koji Shiro

Director & General ManagerTechnology & Manufacturing Group-Japan

INTEL KK

Page 2: Nanotechnology Fueling Moore's Law - STMIK JAKARTA STI&K

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Outline

Key MessagesWhat is Nanotechnology? Nanotech State of the ArtThe FutureThe Ultimate Vision SummaryQ+A

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Key MessagesNanotechnology is here today in “state of the art” high speed Si CMOS process technologies

Si nanotechnology process scaling/convergence will continue for the next 10-15 years

Alternative new technologies have emerged and will begin to be integrated into Si CMOS by 2015

Nanoscience research is needed to facilitate these radical new scalable technologies beyond 2020

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What is Nanotechnology?

a. New structures like carbon nanotubes

b. Silicon devices made smallerc. Arranging atoms and moleculesd. Letting atoms assemble themselves e. Something far in the futuref. In production todayg. All of the above

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NSET* Nanotechnology Definition (Feb 2000)Research and technology

development at the atomic, molecular, or macromolecular levels, in the length scale of approximately 1 – 100 nanometer range

**National Science and Engineering Technology CouncilNational Science and Engineering Technology Council

Page 6: Nanotechnology Fueling Moore's Law - STMIK JAKARTA STI&K

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Silicon Nanotechnology is Here!

1000010000

10001000

100100

1010

1010

11

0.10.1

0.010.01

MicronMicron NanoNano--metermeter

1970 1980 1990 2000 2010 2020

Nominal feature sizeNominal feature size

NanotechnologyNanotechnology

130130nmnm9090nmnm

7070nmnm5050nmnm

Gate WidthGate Width

Page 7: Nanotechnology Fueling Moore's Law - STMIK JAKARTA STI&K

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Silicon Devices Shrink to Virus Size

50nm 100nm

Influenza virusInfluenza virusSource: CDC

Transistor for Transistor for 90nm Process90nm Process

Source: Intel

Source: CDC

Source: Intel

Page 8: Nanotechnology Fueling Moore's Law - STMIK JAKARTA STI&K

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Moore’s Law In Action

1,000

10,000

100,000

1,000,000

10,000,000

100,000,000

1,000,000,000

1970 1975 1980 1985 1990 1995 2000 2005 2010

4004

80808086

8008

Pentium® Processor486™ DX Processor

386™ Processor286

Pentium® II ProcessorPentium® III Processor

Pentium® 4 Processor

Heading toward 1 billion transistors in 2007

Itanium® Processor

>220>220M Transistors Integrated Into M Transistors Integrated Into Devices Produced TodayDevices Produced Today

Page 9: Nanotechnology Fueling Moore's Law - STMIK JAKARTA STI&K

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>6 Orders Of Magnitude Reduction in Cost/Transistor

0.0000001

0.000001

0.00001

0.0001

0.001

0.01

0.1

1

10

'68 '70 '72 '74 '76 '78 '80 '82 '84 '86 '88 '90 '92 '94 '96 '98 '00 '02

$$

Source: WSTS/Dataquest/Intel, 8/02Source: WSTS/Dataquest/Intel, 8/02

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New Materials, Devices Extend Si Scaling

GateGateSilicideSilicideaddedadded

ChannelChannelStrainedStrainedsiliconsilicon

ChangesChangesMadeMade

FutureFutureOptionsOptions

HighHigh--kkgategate

dielectricdielectric

NewNewtransistortransistorstructurestructure

TransistorTransistor

Source: IntelSource: Intel

Page 11: Nanotechnology Fueling Moore's Law - STMIK JAKARTA STI&K

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New Materials, Devices Extend Si Scaling

Source: IntelSource: Intel

Metal linesMetal linesAl CuAl Cu

InsulatingInsulatingdielectricdielectric

SiOSiO22 SiOFSiOF

CDOCDO(low(low--k)k)

ChangesChangesMadeMade

FutureFutureOptionsOptions

Ultra Ultra LowLow--kk

DielectricDielectric

InterconnectsInterconnects

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The Future

Continue CMOS Nanoscaling Non-classical CMOSConvergenceNovel devices

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Nanotechnology features

Structures measured in nanometers–Less than 0.1-micron (100nm)

New materials and device structures–Incrementally changing silicon

technology baseMaterials manipulated on atomic scale–In one or more dimensions

Increasing use of self-assembly–Using chemical properties to form

structures

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Intel Nano Transistors90nm Node

2003

30nm Prototype (IEDM2000)

20nm Prototype(VLSI2001)

25 nm

15nm

1515nm Prototypenm Prototype(IEDM2001)(IEDM2001)

65nm Node2005

32nm Node2009

Increasing leakageIncreasing leakage

22nm Node2011

1010nm Prototypenm Prototype(ITJ 2002)(ITJ 2002)

45nm Node200750nm Length

(IEDM2002)

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Nanotechnology for Gate Dielectrics

Integration is the key challengeIntegration is the key challengeIntegration is the key challenge

9090nm processnm process1X1X1X1X

Experimental highExperimental high--kk1.6X1.6X

< 0.01X< 0.01XCapacitanceCapacitance

LeakageLeakage

Silicon substrateSilicon substrate

GateGate

3.03.0nm Highnm High--kk

Source: IntelSource: Intel

Silicon substrateSilicon substrate

1.21.2nm SiOnm SiO22

GateGate

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Lithography Gap to Close with EUVL10001000

100100

1010’’8989 ’’9191 ’’9393 ’’9595 ’’9797 ’’9999 ’’0101 ’’0303 ’’0505 ’’0707 ’’0909 ’’1111

Initial ProductionInitial Production

Feature sizeFeature size

157157nmnm

1313nm (EUVL)nm (EUVL)

Lithography Lithography WavelengthWavelength

193193nmnm248248nmnm

GapGap

nm

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EUV LLC Consortium Demonstrates EUVL

5050nm Lines Printednm Lines Printedwith EUV Lithographywith EUV Lithography

EUV EUV LithographyLithographyPrototype Exposure ToolPrototype Exposure Tool

EUV lithography is now in commercialization phase

EUV lithography is now EUV lithography is now in commercialization phasein commercialization phase

Source: Source: SandiaSandia

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EUV Reflective Mask Structure

Conventional optical photomask13nm EUV

light

Low Thermal Expansion Substrate

Absorber

SiSi (~4.1nm)(~4.1nm)

Reflectivemulti-layer coating

40 pairs Mo-Si

Mo (~2.8nm)Mo (~2.8nm)

Bufferλ

6” Fused silica substrate

λ

Light source

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The Future

Continue CMOS Nanoscaling Non-classical CMOSConvergenceNovel devices

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Intel’s TeraHertz Transistor:Lower Ioff Leakage

Raised Raised Source/Source/DrainDrain

< 30< 30nm Siliconnm Silicon OxideOxide

GateGate HighHigh--k k GateGate

DielectricDielectric

Fully Depleted Substrate: Subthreshold Leakage is Approaching Theoretical Minimum

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Experimental Tri-Gate Transistor

SourceSourceDrainDrain

GateGate

Source: IntelSource: Intel

GateGate

SiliconSilicon

DrainDrain

SourceSource

Improved version of TeraHertztransistor– Better performance– Scalable to smaller sizes (low leakage)– Possible intercept towards end of decade?

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Nanotubes/Nanowires( >> 2010?)

Collaborations with universities in progressGood individual device data, many integration and materials issues to be resolved

Source: Morales & Source: Morales & LieberLieber, Science , Science 279279, , 208 (1998)208 (1998)

Silicon Silicon NanowireNanowire

Carbon Carbon NanotubeNanotube

S

DG

2 2 to 20 nmto 20 nm

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The Limits of Logic Scaling

For an arbitrary switching device made of of a single electron in a dual quantum well–Operating at room temperature

It can be shown a power dissipation limit of 200 W/cm**2Will limit the operational frequency to ~100 GHz at length scales ~ 4 nm

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The Future

Continue CMOS Nanoscaling Non-classical CMOSConvergenceNovel devices

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Marriage of High Speed Logic with Other Technologies

{{ TodayTodayFlash/DRAMRF

MEMS/NEMSOptoelectronicsBioelectronicsAlternate memory –MRAM, FeRAM, Ovonics

{{ FutureFuture

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Intelligent Silicon

EXPANDING

EXPANDING

EXTENDING MOOREEXTENDING MOORE’’S LAWS LAW

WirelessWireless

OpticalOptical

BiologicalBiological

SensorsSensors

FluidicsFluidics

MechanicaMechanicall

NanoNano

Silicon Innovation Enabling ConvergenceSilicon Innovation Enabling ConvergenceSilicon Innovation Enabling Convergence

ExpandingExpanding the Silicon the Silicon CanvasCanvas

NanoNano is is HereHereNew New DevicesDevices, ,

MaterialsMaterials, and , and ProcessesProcesses

SSISSI LSILSI VLSIVLSIDiscreteDiscrete

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The Future

Continue CMOS nanoscaling Non-classical CMOSConvergenceNovel devices

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Novel Devices:R+D Time Requirements

Product development spectrum– Software– System– Assembly– mArch– Power delivery and cooling– Circuit Design– Layout– Processing– Materials

Change that affects one level or two adjacent levels is relatively easy to manage 2-5 years R+D effort

Change that affects many levels is very difficult 6 – 20 years R+D effort

– Must coordinate all changes– Long lead times

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Emerging Research Architectures

ATURITY

~2009?~2009? 2015++2015++

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Technical criteria

CMOS compatibility Energy efficiencyScalability Performance Architectural compatibilitySensitivity to parametric variationRoom temperature operationStability and reliability

Option Must Be Superior to Option Must Be Superior to Si Si CMOS Based CMOS Based On Cost, Power, PerformanceOn Cost, Power, Performance

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The Ultimate Vision

The brain is the ultimate model for its ability to deal with complexity

Little understanding on its architecture & organizationCompared to tomorrow’s computers – Orders of magnitude more powerful – Self assembled– Parallel operation– Self repairing to a significant degree– Fault tolerant– Runs on ~ 10W– 3D

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Summary

Nanotechnology is here today in “state of the art” high speed Si CMOS process technologies

Si nanotechnology process scaling/convergence will continue for the next 10-15 years

Alternative new technologies have emerged and will begin to be integrated into Si CMOS by 2015

Nanoscience research is needed to facilitate these radical new scalable technologies beyond 2020