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NATURE INVERTER INSTALLATION MANUAL
INVERTER MINI SPLIT SYSTEM
©2015 Innovair Corporation. All Rights Reserved. www.innovair.com
PIN413C2V31 BIN519C2V31 PIN624C2V321
CONTENTS
SAFETY PRECAUTIONS
Warning ..................................................................................................................................... 2 Caution ...................................................................................................................................... 2
INSTALLATION INSTRUCTIONS
Selecting installation place ........................................................................................................ 3 Accessories ............................................................................................................................... 4 Indoor unit installation ............................................................................................................... 8 Outdoor unit installation ............................................................................................................ 9
REFRIGERANT PIPE CONNECTION
Refrigerant pipe connection ...................................................................................................... 10
ELECTRICAL WORK
Electrical work ........................................................................................................................... 12
Test Running ..................................................................................................................................... 13
TROUBLESHOOTING
Troubleshooting .................. ....................................................................................................... 14
& CAUTION
• Contact an authorized service technician for repair or maintenance of this unit.• Contact the authorized installer for installation of this unit.• This appliance is not intended for use by persons(including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unlessthey have been given supervision or instruction concerning use of the appliance by aperson responsible for their safety.
• Young children should be supervised to ensure that they do not play with theair conditioner.
• If the power cord is to be replaced, replacement work shall be performed byauthorized personnel only.
• Installation work must be performed in accordance with the national wiringstandards by authorized personnel only.
0 ©2015 Innovair Corporation. All Rights Reserved. www.innovair.com
SAFETY PRECAUTIONS
• Read the following SAFETY PRECAUTIONS carefully before installat ion.• Installat ion must be performe d in accordance with the requirement of NEC and CEC by
authorized personnel only.• Incorrect installat ion due to ignoring of the instruct ion will cause harm or damage, and the
seriousness is classi fie d by the following indicat ions.
/'" & WARNING This symbol indicates the possibility of death or serious injury.
& CAUTION This symbol indicates the possibility of injury or damage to property.
The items to be followed are classified by the symbols:
Sy mbol will background white denotes item that is PROHIBITED from doing.
f & WARNING
1) Engage dealer or specialist for installation. If installation done by the user is defective, it will cause waterleakage, electrical shock or fire.
2) Install strictly according to installation instructions. If installation is defective, it will cause waterleakaqe, electrical shock or fire.
3) Use only included accessories in this package for installation.
4) Install at a strong and firm location which is able to withstand the set·s weight. If the strength is not enoughor installation is not properly done, the set will drop and cause injury.
'
5) For electrical work, follow the local national wiring standard, regulation and these installation instructions. Anindependent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect foundin electrical work, it will cause electrical shock fire.
6) Use the specified cable and connect tightly and clamp the cable so that no external force will be acted onthe terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7) Wiring routing must be properly arranged so that control board cover is fixed properly. If control board coveris not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock.
8) When carrying out piping connection, take care not to let air substances other than the specified
(S)refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9) Do not modify the length of the power supply cord or use of extension cord, and do not share the(S) single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
& CAUTION
1) This equipment must be grounded and installed with leakage current breaker. It may cause electricalshock if grounding is not perfect.
2) Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and(S) accumulates at surrounding of the unit, it may cause fire.
3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, watermay enter the room and damage the furniture.
©2015 Innovair Corporation. All Rights Reserved. www.innovair.com
For more details visit www.MrCool.com
The design and specifications are subject to change without prior notice.. Consult with the sales agency or manufacturer for details.
CS260I-BP11D(QF) 202000192602 20130319 P
Please read this manual carefully before installation and keep it for future reference.
ROOM AIR CONDITIONER INVERTER SPLIT TYPE
®
DIY Series
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13
Test runningPerform test operation after completing gas leak check at the flare nut connections and electrical safety check. Check that all tubing and wiring have been properly connected. Check that the gas and liquid side service valves are fully open.1. Connect the power, press the ON/OFF button on the remote controller to turn the unit on.2. Use the MODE button to select COOL, HEAT, AUTO and FAN to check if all the functions works well. 3. When the am the remote controller to run at cooling mode, manual operation can be taken. Manual operation is used Hold the panel sides and lift the panel up to an angle until it remains fixed with a clicking sound. Press the Manual control button to select the AUTO or COOL, the unit will operate under Forced AUTO or COOL mode(see User Manual for details).4. The test operation should last about 30 minutes.
Connect the cable to the indoor unit
Connect the cable to the outdoor unit
,
Before performing any electrical work, turn off the power to the system.1. The inside and outside connecting cable can be connected without removing the front grille.2. The indoor power cord type is H05VV-F or H05V2V2-F, the outdoor power cord and interconnected cord type is H07RN-F.3. Lift the indoor unit panel up, remove the electrical box cover by loosening the screw.4. Ensure the color of wires of outdoor unit and the terminal Nos. are the same to the indoor s respectively.5. Wrap those cables not connected with terminals with insulation tapes, so that they will not touch any electrical components. Secure the cable onto the control board with the cord clamp.
NOTE:
Terminal block of indoor unit
Electronic boxcover
Front Panel
1. Remove the electrical control board cover from the outdoor unit by loosening the screw.2. Connect the connective cables to the terminals as identified with their respective matched numbers on the terminal block of indoor and outdoor units.3. Secure the cable onto the control board with the cord clamp.4. To prevent the ingress of water, form a loop of the connective cable as illustrated in the installation diagram of indoor and outdoor units.5. Insulate unused cords (conductors) with PVC-tape. Process them so they do not touch any electrical or metal parts.
Cover
Screw
Fig.26
ELECTRICAL WORK
To outdoor unit To outdoor unit
Cord clamp
L1 L2 SL1 L2 S or
To outdoor unit To outdoor unit
Cord clamp
L N SL N S or
Model A
Model B
15
Troubleshooting
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Electric safety regulations for the initial Installation1. If there is serious safety problem about the power supply, the technicians should refuse to install the air conditioner and explain to the client until the problem is solved. 2. Power voltage should be in the range of 90%~110% of rated voltage.3. The creepage protector and main power switch with a 1.5 times capacity of Max. Current of the unit should be installed in power circuit.4. Ensure the air conditioner is grounded well.5. According to the attached Electrical Connection Diagram located on the panel of the outdoor unit to connect the wire.6. All wiring must comply with local and national electrical codes and be installed by qualified and skilled electricians. 7. An individual branch circuit and single receptacle used only for this air conditioner must be available. See the following table for suggested wire sizes and fuse specifications:
Electrical work
ELECTRICAL WORK
After the confirmation of the above conditions, prepare the wiring as follows:1) Never fail to have an individual power circuit speci�cally for the air conditioner. As for
the method of wiring, be guided by the circuit diagram posted on the inside of controlcover.
2) The screw which fasten the wiring in the casing of electrical �ttings are liable to comeloose from vibrations to which the unit is subjected during the course oftransportation. Check them and make sure that they are all tightly fastened. (If theyare loose, it could cause burn-out of the wires.)
3) Speci�cation of power source.4) Con�rm that electrical capacity is su�cient.5) See to that the starting voltage is maintained at more than 90 percent of the rated
voltage marked on the name plate.6) Con�rm that the cable thickness is as speci�ed in the power source speci�cation.7) Always install an leakage circuit breaker in a wet or moist area.8) The following would be caused by voltage drop.
A) Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of thenormal function of the overload.
dexif eht ni detaroprocni eb llahs ylppus rewop a morf noitcennocsid rof snaem ehT )9wiring and have an air gap contact separation of at least 3mm in each active(phase)conductors.
CAUTIONCAUTION CAUTIONCAUTION
NOTE : The cable size and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which located on the side panel of the unit. Please refer to thenameplate before selecting the cable, fuse and switch.
Appliance Amps
AWG Wire Size
10
13
18
25
18
16
14
12
30 10
Suggest Minimum Wire Size (AWG: American Wire Gage):
14
Troubleshooting
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Test running:Perform test operation after completing gas leak check at the flare nut connections and electrical safety check. Check that all tubing and wiring have been properly connected. Check that the gas and liquid side service valves are fully open.1. Connect the power, press the ON/OFF button on the remote controller to turn the unit on.2. Use the MODE button to select COOL, HEAT, AUTO and FAN to check if all the functions works well. 3. When the ambient temperature is too low(lower than 63 °F), the unit cannot be controlled by the remote controller to run at cooling mode, manual operation can be taken. Manual operation is used when the remote controller is disabled or maintenance is necessary. Hold the panel sides and lift the panel up to an angle until it remains fixed with a clicking sound. Press the Manual control button to select the AUTO or COOL, the unit will operate under Forced AUTO or COOL mode(see User Manual for details).4. The test operation should last 30 minutes.
Manual control button AUTO/COOL
TEST RUNNING
Fig.27
Fig.28
14
Model A Model B
To indoor unit To indoor unit To power supplyTo power supply
L1 L2 S L1 L2 L1 L2 S L1 L2
Terminal block of outdoor unit
To indoor unit To power supply
1(L) 2(N) S L N
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ELECTRICAL WORK
12
Connection at the condesnser slides over the spade.
Condenser Connection
Air Handler Connection
Use screw to connectto ground.
Air handler preconnected at factory, no connection needed.
Grounding Wire
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11
Coupling size (last 2 part numbers) Pound-force foot(1bf-ft) Newton meter(N-m) Kilogram-force meter(kgf-m)
18 - 20
30 - 35
45 - 50
60 - 65
24.4 - 27.1
40.6 - 47.4
61.0 - 67.7
81.3 - 88.1
2.4 - 2.7
4.1 - 4.8
6.2 - 6.9
8.2 - 8.9
-06(9.5mm/3/8 dash size)
-08(12.7mm/1/2 dash size)
-12(19.1mm/3/8 dash size)
-16(25.4mm/1 dash size)
After completing steps 1- 4, check that all the connections are sealed correctly using leak detection spray or soap suds. If any bubbles form,the system has a leak and the screw connectors must be retightened using an open-ended wrench.
5. Now remove the cover on the top valve using a 19 mm open-ended wrench. Open the valve by turning it counter-clockwise as far as it will go using a 5 mm Allen key. The valve is now open. If the valve is not opened fully, the system may malfunction and suffer damage. Screw the cover back on to the top valve and tighten it well to ensure that it is properly sealed. See Fig.24.
6. Now remove the cover on the bottom valve using a 19 mm open-ended wrench. Open the valve by turning it counter-clockwise as far as it will go using a 5 mm Allen key. The valve is now open. If the valve is not opened fully, the system may malfunction and suffer damage. Screw the cover back on to the bottom valve and tighten it well to ensure that it is properly sealed. See Fig.25.
Important! The conical ring on the valve has an important sealing function together with the sealingseat in the caps. Ensure that you do not damage thecone and that you keep the cap free of dirt and dust.
7. After completing steps 1- 6, check that all the connections are sealed correctly using leak detection spray or soap suds. If any bubbles form, the system has a leak and the screw connectors must be retightened using an open- ended spanner.
8. Start the equipment so that the operating pressures build up inside it. Check all the connectors again for signs of leaks a) during cooling mode b) in heating mode. If any bubbles form, the system has a leak and the screw connectors must be retightened using an open-ended wrench.
Fig.25
Fig.24
Electric safety regulations for the initial Installation1. If there is serious safety problem about the power supply, the technicians should refuse to install the air conditioner and explain to the client until the problem is solved. 2. Power voltage should be in the range of 90%~110% of rated voltage.3. The creepage protector and main power switch with a 1.5 times capacity of Max. Current of the unit should be installed in power circuit.4. Ensure the air conditioner is grounded well.5. According to the attached Electrical Connection Diagram located on the panel of the outdoor unit to connect the wire.6. All wiring must comply with local and national electrical codes and be installed by qualified and skilled electricians. 7. An individual branch circuit and single receptacle used only for this air conditioner must be available. See the following table for suggested wire sizes and fuse specifications:
Electrical work
REFRIGERANT PIPE CONNECTION
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1. First remove the water tray on the outdoor unit as shown in Fig.20.2. Do not remove the plastic seals from the outdoor unit and the appropriate refrigerant pipes until immediately before you connect them, Fig.21.3. Align the refrigerant pipes correctly so they line up with the valves and are not stressed. Place the screw connector on the refrigerant line just on to the thread on the outdoor unit and tighten the first few threads by hand, Fig.22. NOTE: The refrigerant pipes must be connected to the valves on the outdoor unit with as little stress as possible.IMPORTANT: Before you continue, it is essentialthat you read the following instructions carefully.4. Now tighten the bottom screw connector first and then the top screw connector using the open-ended wrench. Hold the points marked “A”using a 22mm/0.87in open-ended wrench and turn the nuts only at the points marked “B” using a 24mm/0.95in open-ended wrench, see Fig.23. Ensure that the screw connectors do not skew as you tighten them and work quickly. See the next page for the proper torque.
IMPORTANT: Since the coupling works with tapping rings, it may leak if you undo and reconnect the pipes. This will void the warranty.
CAUT ION: For your safety, always wear gogglesand work gloves when connecting the pipes.
Fig.20
4. Connecting the refrigerant pipe to outdoor unit
AB A B
Fig.21
Fig.22
Fig.23
NOTE: To distinguish the connectors to be connected to the indoor unit and outdoor unit, the connectors of the refrigerant pipe have been labelled “A”,“B”,“C”and “D”. Ensure the marks on the connector are the same to the indoor s and outdoor s respectively during connection.
, ,
REFRIGERANT PIPE CONNECTION
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Select the location for installation(follow the previousnotes on selecting the installation place).If the outdoor unit is higher than the indoor unit, make sure that a curve is made in the refrigerantpipe which is lower than the bottom edge of theindoor unit. See Fig.16.In the case that the installation place is exposed to strong wind such as a seaside, make sure the fan operating properly by putting the unit lengthwise along the wall or using a dust or shield plates, Fig.17.If need suspending installation, the installation bracket should accord with technique requirement in the installation bracket diagram. The installation wall should be solid brick, concrete or the same intensity construction, or actions to reinforce, damping supporting should be taken. The connection between bracket and wall, bracket and the air conditioner should be firm, stable and reliable.Be sure there is no obstacle which can block radiating air.
Strong wind
Fig.17
Outdoor unit installation 1. Outdoor installation precaution
2. Settlement of outdoor unitAnchor the outdoor unit with a bolt and nutφ10 or φ8tightly and horizontally on a concrete or rigid mount.
Outdoor unit
Refrigerant pipe
Indoor unit
Curve
Fig.16
Fig.18
Fig.19
Drain joint installation
Seal Drain joint Base pan hole ofoutdoor unit
SealDrain pipe
(A)
(B)
For the drain joint with the seal(Fig.19 (A)), first fit the seal onto the drain joint, then insert the drain joint
。into the base pan hole of outdoor unit, rotate 90 to securely assemble them. To install drain joint as shown in Fig.19 (B), insert the drain joint into the base pan hole of outdoor unit until it remains fixed with a clicking sound. Connecting the drain joint with an extension drain hose (Locally purchased), in case of the water draining off the outdoor unit during the heating mode.
NOTE: The drain joint is slightly different accordingto the outdoor unit speci�cations .
Outdoor unit dimension mm/in(WxHxD) A(mm/in) B(mm/in)
530(20.87) 290(11.42)
624(24.57)
560(22.05)
366(14.41)
335(13.19)
549(21.61)
458(18.03)
276(10.87)
276(10.87)
Mounting dimensions
780(30.71)x540(21.26)x250(9.84)
760(29.92)x590(23.23)x285(11.22)
660(25.98)x242(9.52)x540(21.26)
990(38.98)x965(37.99)x345(13.58)
840(33.07)x700(27.56)x320(12.6)
A
W
BD
Air inlet
Air outlet
Air inlet
1. First remove the water tray on the outdoor unit as shown in Fig.20.2. Do not remove the plastic seals from the outdoor unit and the appropriate refrigerant pipes until immediately before you connect them, Fig.21.3. Align the refrigerant pipes correctly so they line up with the valves and are not stressed. Place the screw connector on the refrigerant line just on to the thread on the outdoor unit and tighten the first few threads by hand, Fig.22. to the valves on the outdoor unit with as little stress as possible.IMPORTANT:that you read the following instructions carefully.4. Now tighten the bottom screw connector first and then the top screw connector using the open-ended spanner. and turn the nuts only at the points marked using a 24mm/0.95in open-ended spanner, see Fig.23. Ensure that the screw connectors do not skew as you tighten them and work quickly. See the next page for the proper torque.
IMPORTANT: Since the coupling works with tapping rings, it may leak if you undo and reconnect the pipes. This will void the war
CAUTand work gloves when connecting the pipes.
4. Connecting the refrigerant pipe to outdoor unit
NOTE:to the indoor unit and outdoor unit, the connectors of the refrigerant pipe ha“connector are the same to the indoor s and outdoor s respectively during connection.
INSTALLATION INSTRUCTIONS
523(20.59) 340(13.39)820(32.28)x595(23.43)x330(12.99)
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8
INSTALLATION INSTRUCTIONS
Do not allow the piping to let out from the back of the indoor unit.Be careful not to let the drain hose slack.Heat insulate both of the auxiliary piping.Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.Never intercross nor intertwist the power wire with any other wiring.Run the drain hose sloped downward to drain out the condensed water smoothly.
Note: Route the package of pipes/hoses in the direction of (rear)right or (rear)left. See Fig.13 .
5. Bundle the tubing, connecting cable with tape securely, evenly as shown in Fig.14.
Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room. Do not put anything else in the box.
CAUTION: Indoor unit
Connectivepipe
Pipe room
Ponding box
Wrapping belt
Connectivecable
Drain hose
Fig.14
..
...
..
.....
.....
...
.......
..
. .
.
Rear-right piping
Rear-left piping
Fig.13
Fig.15
5. Indoor unit installation1. Feed the package of pipes/hoses through the hole in the wall.2. Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.3. The female half can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall. Get it out after finish piping.4. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots.
One side drainage structure is standard. Both sides drainage structure is optional and can only be customized from factory.For both sides drainage structure, it can be choosen for right, left or both sides drainage connection. If choosing both sides drainage connection, another proper drain hose is needed as there is only one drain hose offered by factory. If choosing one side drainage connection, make sure the drain hole on the other side is well plugged. For 9k/12k models, if choosing right side drainage connection, please choosing right-hand or right-back piping.The connection of the drain hose is supposed to be done by qualified installer in case of water leakage.
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INSTALLATION INSTRUCTIONS
Remember that if they are tightened with too little torque they will leak but if they are tightened with too much torque, the screw connections may suffer damage. If you should not be confident about connecting the refrigerant line connectors yourself, it is imperative that you contact your customer service team or a refrigeration contractor.Important! The EQ valves are only designed for one-time installation. Their seal can not be guaranteed if they are installed on more than one occasion. This will also void the warranty.
4.3 Connecting the refrigerant pipes to indoor unit1. Do not remove the plastic seals from the indoor equipment and the appropriate refrigerant pipe until immediately before you connect them.2. Align the refrigerant pipes correctly, make sure the dimensions of the connecting refrigerant pipe are the same. Place the screw connector on the refrigerant pipes just on to the thread on the indoor equipment and tighten the first few threads by hand. See Fig.9.IMPORTANT: Before you continue, it is essentialthat you read the following instructions carefully.
3. Hold the points marked A using a 22mm/0.87in open- ended wrench and turn the nuts only at the points marked B using a 24mm/0.95in open-ended wrench. See Fig.10a & 10b.4. Ensure that the screw connectors do not skew as you tighten them and work quickly.
IMPORTANT: Since the coupling works with tappingrings, it may leak if you undo and reconnect the pipes. This will also void the warranty.
5. After finishing the connection, first wrap up the quick connectors with the sound deadening pads(packed with accessories) solidly and tightly as shown in Fig.11, then use the tape to wrap the refrigerant pipe and connecting cable together. See Fig.12.
NOTE: For aesthetic reasons, the quick connector parts are recommended to be placed outside of room.
Fig.9
Fig.10a
Fig.10b
Fig.12
Fig.11
AB
,,,,
,,,,
Note: Route the package of pipes/hoses in the direction of (rear)right or (rear)left. See Fig.13 .
5. Bundle the tubing, connecting cable with tape securely, evenly as shown in Fig.14.
Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room. Do not put anything else in the box.
CAUTION:
5. Indoor unit installation1. Feed the package of pipes/hoses through the hole in the wall.2. Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.3. The female half can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall. Get it out after finish piping.4. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots.
Do not smoke during the installation work.The equipment must never be operated without the refrigerant lines connected, otherwise the equipment will be damaged immediately.The screw connections may only be tightened using the appropriate open-ended wrench.
One side drainage structure is standard. Both sides drainage structure is optional and can only be customized from factory.For both sides drainage structure, it can be choosen for right, left or both sides drainage connection. If choosing both sides drainage connection, another proper drain hose is needed as there is only one drain hose offered by factory. If choosing one side drainage connection, make sure the drain hole on the other side is well plugged. For 9k/12k models, if choosing right side drainage connection, please choosing right-hand or right-back piping.The connection of the drain hose is supposed to be done by qualified installer in case of water leakage.
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2. Drilling 1. Determine hole positions according to the diagram detailed in Fig.5. Drill one (1) hole (φ90mm/3.54in) slanting slightly to outdoor side.2. Always use wall hole conduit when drilling metal grid, metal plate or the like.
WallIndoor
Outdoor
5-7m
m/0
.2-0
.28i
n
INSTALLATION INSTRUCTIONS
3. Drainage Installation
1. Run the drain hose sloping downward. Do not install the drain hose as illustrated in Fig.7.2. When connecting extension drain hose, insulate the connecting part of extension drain hose with a shield pipe, do not let the drain hose slack.
D
Fig.7
Fig.6
Do not form a riseDo not put the hoseend into water or anycontainer
4. Connecting the refrigerant pipes4.1 Tools needed-You will require the following tools to carry out this installation work correctly:1x open-ended wrench, 19 mm/0.75in1x open-ended wrench, 22 mm/0.87in1x open-ended wrench, 24 mm/0.95in1x Allen key, 5 mm/0.2in1x Philips screwdriver1x leak detection spray or alternatively soap suds(water/detergent mix)
Follow the detailed instructions for connecting the refrigerant pipes to the indoor unit and outdoor unit. We can only provide a warranty if the lines are installed correctly as described in the instructions. Do not remove the sealing caps and stoppers until immediately before you install the lines. To prevent leaks, ensure that the quick-release screw connections are absolutely free of dirt. Moisture or foreign bodies will adversely affectthe function of the quick-release connectors, leading to a risk of refrigerant loss (not covered by the warranty).Only install refrigerant lines outdoors in dry weather.The refrigerant lines must not be installed and then plastered over.Please make sure that refrigerant is never allowed to enter the environment.Improper handling of refrigerant may be harmful to health. Always wear work gloves and goggles when handling refrigerant.
4.2 Important information
Refrigerant pipeConnectors(both ends):
Fig.8
NOTE: To distinguish the connectors to be connected to the indoor unit andoutdoor unit, the connectors of the refrigerant pipe has been labelled “A”,“B”,“C”and “D”. Ensure the marks on the connectors are the sameto the indoor s and outdoor s respectivelyduring connection.
, ,
90/3.54in
refrigerant pipe
or more to wall
18000Btu/h models(A:905/35.63, B:275/10.83, C:80/3.15, D:100/3.94)
Right rear siderefrigerant pipe
90/3.54
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2. Drilling 1. Determine hole positions according to the diagram detailed in Fig.5. Drill one (1) hole ( slightly to outdoor side.2. Always use wall hole conduit when drilling metal grid, metal plate or the like.
INSTALLATION INSTRUCTIONS
3. Drainage Installation
1. Run the drain hose sloping downward. Do not install the drain hose as illustrated in Fig.7.2. When connecting extension drain hose, insulate the connecting part of extension drain hose with a shield pipe, do not let the drain hose slack.
4. Connecting the refrigerant pipes4.1-You installation1x1x1x1x1x1x(water/detergent mix)
4.2
Indoor unit installation
Fig.4
Fig.5
Note:
1. Fitting the Installation Plate1. Fit the installation plate horizontally on structural parts of the wall with spaces around the installation plate.2. If the wall is made of brick, concrete or the like, drill five or eight 5mm/0.197in diameter holes in the wall. Insert Clip anchor for appropriate mounting screws.3. Fit the installation plate on the wall with eight or five type A screws.
Correct orientation of Installation Plate
Fit the Installation Plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate.(Dimensions are in mm & in unless otherwise stated)
Right rear siderefrigerant pipe hole φ90/3.54in
Right rear siderefrigerant pipe hole φ90/3.54
Left rear side refrigerantpipe hole φ90/3.54in
Left rear side refrigerantpipe hole φ90/3.54in
Left rear side refrigerantpipe hole φ90/3.54in
Left rear side refrigerantpipe hole φ90/3.54in
Indoor unit outline
Indoor unit outline
150mm/5.91in or more to ceiling
150mm/5.91in or more to ceiling
150mm/5.91in or more to ceiling
150mm/5.91in or more to ceiling
120mm/4.72in or more to wall 120mm/4.72in
or more to wall
120mm/4.72in or more to wall
120mm/4.72in or more to wall
120mm/4.72in or more to wall
120mm/4.72in or more to wall
120mm/4.72in or more to wall
36.5
41
9000Btu/h models(A:680/26.77, B:255/10.04, C:170/6.69, D:92/3.62)12000Btu/h models(A:770/30.31, B:255/10.04, C:170/6.69, D:95/3.74)
18000Btu/h models(A:905/35.63, B:275/10.83, C:80/3.15, D:100/3.94)
22000Btu/h models
>30000Btu/h models
A
A
C
C
D
D
BB
Right rear siderefrigerant pipe hole φ90/3.54
Installation plateIndoor unit outline
1030/40.55
1450/57.09
21.5/0.85
293/11.54 163/6.42
315/
12.4
340/
13.3
9
55
55/2
.17
55/2
.17
55/2
.17
55/2
.17
71.2/55
25/0
.98
35/1.38
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4
INSTALLATION INSTRUCTIONS
The indoor unit should be installed on the wall at a height of 2.3m/7.55ft or more from the floor.The indoor unit should be installed allowing a minimum clearance of 15cm/5.9in from the ceiling.
Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
If the outdoor unit is installed on roof structures or external walls, this may result in excessive
Accessories
Note: Except the above parts provided, the other parts needed during installation you must purchase.
Fig.3
Use a stud finder to locate studs to prevent unnecessary damage to the wall. Two of the A, B and C directions should be free from obstructions.This illustration is for explanation purposes only.Copper lines must be insulated independently.
CAUTION
Mounting screw BST2.9x10-C-H
Remote controllerholder
78
Remote Controller
6
Quick connecting refrigerant pipe
Self-tapping Screw B ST2.9X10
Remote controller
Installation PlateName of Accessories
Self-tapping Screw A ST3.9X25
Seal(For cooling & heating models only)
Drain Joint(For cooling & heating models only)
Clip Anchor
Number
Remote controller holder
9
10
11
1
23
4
56
7
8
1
1(depending on models)
2
15-8(depending on models)
5-8(depending on models)
1
11
2
1Quick connecting refrigerant pipe and wire
Optional parts
>12cm/4.72in
Air Filter
>12cm/4.72in
>15cm/5.9in 123
>2.3
m/7
.54f
t
Air freshening filter(used to install on Air filter)
Sound deadening pads(used to wrap up thequick connectors)
ON/OFF
MODE
FANTEMP
SHORT CUT
TIMER ON
TIMER OFF
SLEEP SWING DIRECT
LED TURBO
CB
A
60cm above
60cm
abo
ve
30cm above
200cm above
Air Outlet
30cm above
QTY
3
INSTALLATION INSTRUCTIONS
Selecting installation placeRead completely, then follow step by step.Indoor unit:
Do not expose the indoor unit to heat or steam.Select a place where there are no obstacles in front or around the unit.Make sure that condensation drainage can be conveniently routed away.Do not install near a doorway.Ensure that the space on the left and right of the unit is more than 12cm/4.72in. Use a stud finder to locate studs to prevent unnecessary damage to the wall. The indoor unit should be installed on the wall at a height of 2.3m/7.55ft or more from the floor.The indoor unit should be installed allowing a minimum clearance of 15cm/5.9in from the ceiling.Any variations in pipe length will/may require adjustment to refrigerant charge.There should not be any direct sunlight. Otherwise, the sun will fade the plastic cabinet and affect its appearance. If unavoidable, sunlight prevention should be taken into consideration.
Outdoor unit:If an awning is built over the outdoor unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.Ensure that the clearance around the back of the unit is more than 30cm/11.81in and left side is more than 30cm/11.81in. The front of the unit should have more than 200cm/78.74in of clearance and the connection side (right side) should have more than 60cm/23.62in of clearance.Do not place animals and plants in the path of the air inlet or outlet.Take the air conditioner weight into account and select a place where noise and vibration will not be an issue.Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
If the outdoor unit is installed on a roof structure, make sure unit is level. Ensure the roof structure and anchoring method are adequate for the unit location.Consult local codes regarding rooftop mounting.If the outdoor unit is installed on roof structures or external walls, this may result in excessivenoise and vibration, and may also be classed as a non serviceable installation.
Rooftop installation:
Fig.2
Level gaugeScrewdriverElectric drill,Hole core drill (φ90mm/3.54in)
Tools needed for installation:Hexagonal wrench (4mm/0.157in)Gas-leak detector (or a soapy spray)User manual
Thermometer (no required, but recommended)Multimeter (no required, but recommended)
Measuring tapeGloves for saftey (especially connecting line set)
Saftey goggles (especially connecting line set)
More than 2.3m/7.55ft(from the floor)
More than 15cm/5.9in(to the ceiling)
More than 12cm/4.72in
More than 12cm/4.72in
Fig.1
More than30cm/11.81in
More than 60cm/23.62in
More than30cm/11.81in
More than 200cm/78.74in
>12cm/4.72in
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2
Warning .....................................................................................................................................2Caution ......................................................................................................................................2
Refrigerant pipe connection ......................................................................................................10
Electrical work .................. .......................................................................................................12
.14
WARNING
Read the following SAFETY PRECAUTIONS carefully before installation.
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seriousness is classified by the following indications.
Installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only.
This symbol indicates the possibility of death or serious injury.
The items to be followed are classi�ed by the symbols:
Symbol will background white denotes item that is PROHIBITED from doing.
CAUTION This symbol indicates the possibility of injury or damage to property.
WARNING
1) Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.2) Install strictly according to installation instructions. If installation is defective, it will cause water leakage, electrical shock or fire.3) Use only included accessories in this package for installation.
4) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury.
,
5) For electrical work, follow the local national wiring standard, regulation and these installation instructions. An independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock fire.6) Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.7) Wiring routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock.
8) When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9) Do not modify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
CAUTION1) This equipment must be grounded and installed with leakage current breaker. It may cause electrical shock if grounding is not perfect.2) Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire.3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.
SAFETY PRECAUTIONS
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1
CONTENTS
Contact an authorized service technician for repair or maintenance of this unit. Contact the authorized installer for installation of this unit. This appliance is not intended for use by persons(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Young children should be supervised to ensure that they do not play with the air conditioner. If the power cord is to be replaced, replacement work shall be performed by authorized personnel only. Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
CAUTION
SAFETY PRECAUTIONS
Warning .....................................................................................................................................2Caution ......................................................................................................................................2
INSTALLATION INSTRUCTIONS
Selecting installation place ........................................................................................................3Accessories ...............................................................................................................................4Indoor unit installation ...............................................................................................................8Outdoor unit installation ............................................................................................................9
REFRIGERANT PIPE CONNECTION
Refrigerant pipe connection ......................................................................................................10
ELECTRICAL WORK
Electrical work ...........................................................................................................................12
TROUBLESHOOTING
Troubleshooting .................. .......................................................................................................14
Read the follow
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seri ousness is classified by the following indications.
authorized personnel only.
The items to be followed are classi�ed by the symbols:
1) Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock fire.2) Install according to this installation instructions strictly leakage, electrical shock fire.3) Use the attached accessories parts and specified parts for installation. otherwise, it will cause the set to fall, water leakage, electrical shock fire.4) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury5) For electrical work, follow the local national wiring standard, regulation and this installation instructions. independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock fire.6) Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.7) Wiring routing must be properly arranged so that control board cover is fixed properly is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock.
8) When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity in the refrigeration cycle, explosion and injury.
9) Do not modify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
1) This equipment must be earthed and installed with earth leakage current breaker. It may cause electrical shock if grounding is not perfect.2) Do not install the unit at place where leakage of flammable gas may occur accumulates at surrounding of the unit, it may cause fire.3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.
Test Running .....................................................................................................................................13
Please read this manual carefully before installation and keep it for future reference.
ROOM AIR CONDITIONER HEAT PUMP
Inspect all packaged components thoroughly.
may
N W z
z
INVERTER SPLIT TYPE
Installation Manual
®
DIY Series
For more details visit www.MrCool.com
• Please read this installation manual completely before installing the product.• Inspect all packaged componets thoroughly.• If the power cord is damaged, replacement work may be preformed by authorized personnel only.• Installation work must be performed in accordance with National Wiring Standards by authorized personnel only.• Contact an authorized service technician for repair, maintenance or installation of this unit.
©2015 Innovair Corporation. All Rights Reserved. www.innovair.com
INSTALLATION INSTRUCTIONS
Accessories
Number Name of Accessories QTY
1 Installation Plate 1
2 Clip Anchor 5-S(depending on models)
3 Self-tapping Screw A ST3.9X25 5-S(depending on models)
4 Seal(For cooling & heating models only) 1
5 Drain Joint(For cooling & heating models only) 1
6 Remote controller 1
7 Self-tapping Screw B ST2.9X10 Optional 2
8 Remote controller holder parts 1
9 Quick connecting refrigerant pipe and wire 1
10 Air freshening filter(used to install on Air filter) 1 (depending on models)
11 Sound deadening pads(used to wrap up the 2 quick connectors)
Note: Except the above parts provided, the other parts needed during installation you
must purchase.
Fig.3
c
CAUTION • Use a stud finder to locate studs to prevent
unnecessary damage to the wall.• Two of the A, Band C directions should be
free from obstructions.• This illustration is for explanation purposes
only.• Copper lines must be insulated independently.
Quick connecting refrigeran t pipe
Remote Controller Mounting screw B
ST2.9x10-C-H
Remote controller
holder
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INSTALLATION INSTRUCTIONS
Indoor unit installation
1. Fitting the Installation Plate1. Fit the installation plate horizontally
on structural parts of the wall withspaces around the installation plate.
2. If the wall is made of brick, concrete orthe like, drill five or eight 5mm/O. 197indiameter holes in the wall. Insert Clipanchor for appropriate mounting screws.
Correct orientation of Installation Plate
t
x Fig.4
x
3. Fit the installation plate on the wall witheight or five type A screws.
� 150mm/5.91 in or more to ceili6
Indoor unit outline
Note:
Fit the Installation Plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate.
120mm/4.72in or more to wall
¢=>
Left rear side refrigerant Pipe hole <!>90/3.54in
c - -- /_
A
120mm/4.72in or more to wall
Right rear side refrigerant pipe hole <I> 90/3.54in
9000Btu/h models(A:680/26.77, B:255/10.04, C: 170/6.69, D:92/3.62) 12000Btu/h models(A:770/30.31, B:255/10.04, C:170/6.69, D:95/3. 7 4)
Indoor unit outline �
150mm/5.91 in or more to ceilinb c
,+-----,�--------·----20mm/4.72in
(Dimensions are in mm & in unless otherwise stated)
120mm/4.72in I
I
or more to wall ¢::> 1:: I
I or more to wall <=>
I
120mm/4.72in I or more to wall I
Left rear side refrigerant Pipe hole <!> 90/3.54in
Left rear side "ig I l'lo,(Jl./ 1,;�
refrigerant pipe hole <1>90/3.54in
Right rear side refrigerant pipe hole <I> 90/3.54
18000Btu/h models(A:905/35.63, B:275/10.83, C:80/3.15, D: 100/3.94)
I d .t ti. -'(),- 150mm/5.91 in or more to ceiling n oor u�
ou 1ne ,U,-
120mm/4.72in or more to wall
Left rear side refrigerant Pipe hole <!>90/3.54in
1 _ 293/11.54 __ Installation plate __
163/6.42 _
OD : : : : OD
1030/40.55
22000Btu/h models
n 150mm/5.91 in or more to ceiling
1450/57.09
c--i 120mm/4.72in � or more to wall M ¢=>
ro --------------------------�-
r-;l;tl:!:lt.l=,,��"""'���lltij�"""',=c����t:ll::tt.l=,,1-_J�
>30000Btu/h models
Fig.5
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2. Drilling
1. Determine hole positions according to
the diagram detailed in Fig.5. Drill one (1) hole ( <P 90mm/3.54in) slanting slightly to outdoor side.
2. Always use wall hole conduit whendrilling metal grid, metal plate or the like.
3. Drainage Installation
1. Run the drain hose sloping downward. Do not install the drain hose as illustrated in Fig.7.
2. When connecting extension drain hose, insulatethe connecting part of extension drain hose witha shield pipe, do not let the drain hose slack.
4. Connecting the refrigerant pipes
4.1 Too ls needed -You will require the following tools to carry out thisinstallation work correctly:
1 x open-ended wrench, 19 mm/0. 75in1 x open-ended wrench, 22 mm/0.87in1 x open-ended wrench, 24 mm/0.95in1xAllen key, 5 mm/0.2in1 x Philips screwdriver1 x leak detection spray or alternatively soap suds(water/detergent mix)
4.2 Important information• Follow the detailed instructions for connecting
the refrigerant pipes to the indoor unit andoutdoor unit. We can only provide a warranty ifthe lines are installed correctly as described inthe instructions.
• Do no t remove the sealing caps and stoppersunti l immedi ately before you install the lines.
• To prevent leaks, ensure that the quick-releasescrew connections are absolutely free of dirt.Moisture or foreign bodies will adversely affectthe function of the quick-release connectors,leading to a risk of refrigerant loss (not coveredby the warranty).
• Only install refrigerant lines outdoors in dryweather.
• The refrigerant lines must not be installed andthen plastered over.
• Please make sure that refrigerant is never
allowed to enter the environment.
Improper handling of refrigerant may be harmfulto health. Always wear work gloves and goggleswhen handling refrigerant.
INSTALLATION INSTRUCTIONS
I Outdoor I Wall
! Indoor I
Fig.6
Do not form a rise Do not put the hose end into water or any container
Fig.7
Refrigerant pipe Connectors(both ends):
Fig.8
NOTE: To distinguish the connectors to be connected to the indoor unit and outdoor unit, the connectors of the refrigerant pipe has been labelled "A" ,
"B" , "C" and "D" . Ensure the marks on the connectors are the same to the indoor's and outdoor's respectively during connection.
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INSTALLATION INSTRUCTIONS
• Do not smoke during the installation work.The equipment must never be operated withoutthe refrigerant lines connected, otherwise theequipment will be damaged immediately.
• The screw connections may only be tightenedusing the appropriate open-ended wrench.
• Remember that if they are tightened with toolittle torque they will leak but if they are tightenedwith too much torque, the screw connections maysuffer damage. If you should not be confidentabout connecting the refrigerant line connectorsyourself, it is imperative that you contact yourcustomer service team or a refrigeration contractor.
Important! The EQ valves are only designed for
one-time installation. Their seal can not be
guaranteed if they are installed on more than one
occasion. This will also void the warranty.
4.3 Connecting the refrigerant pipes to indoor unit
1. Do not remove the plastic seals from the indoorequipment and the appropriate refrigerant pipeuntil immediately before you connect them.
2. Align the refrigerant pipes correctly, make surethe dimensions of the connecting refrigerant pipeare the same. Place the screw connector on therefrigerant pipes just on to the thread on theindoor equipment and tighten the first few threadsby hand. See Fig.9.
IMPORTANT: Before you continue, it is essential that you read the following instructions carefully.
3. Hold the points marked ':A."using a 22mm/0.87in openended wrench and turn the nuts only at the pointsmarked "B"using a 24mm/0.95in open-ended wrench.See Fig.1 Oa & 1 Ob.
4. Ensure that the screw connectors do not skew asyou tighten them and work quickly.
IMPORTANT: Since the coupling works with tapping rings, it may leak if you undo and reconnect the pipes. This will also void the warranty.
5. After finishing the connection, first wrap up the quickconnectors with the sound deadening pads(packed withaccessories) solidly and tightly as shown in Fig.11,
then use the tape to wrap the refrigerant pipe andconnecting cable together. See Fig.12.
NOTE: For aesthetic reasons, the quick connector parts are recommended to be placed outside of room.
•
Fig.9
Fig.1 Oa
Fig.1 Ob
Fig.11
Fig.12
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Note: Route the package of pipes/hoses in the direction of (rear)right or (rear)left. See Fig.13.
One side drainage structure is standard. Both sides drainage structure is optional and can only be customized from factory.For both sides drainage structure, it can be choosen for right, left or both sides drainage connection. If choosing both sides drainage connection, another proper drain hose is needed as there is only one drain hose offered by factory. If choosing one side drainage connection, make sure the drain hole on the other side is well plugged. For 9k/12k models, if choosing right side drainage connection, please choosing right-hand or right-back piping.The connection of the drain hose is supposed to be done by qualified installer in case of water leakage. 5. Bundle the tubing, connecting cable with tape
securely, evenly as shown in Fig.14.
• Because the condensed water from rear of theindoor unit is gathered in ponding box and ispiped out of room. Do not put any thing else inthe box.
CAUTION:
• Do not allow the piping to let out from the back ofthe indoor unit.
• Be careful not to let the drain hose slack.
• Heat insulate both of the auxiliary piping.• Be sure that the drain hose is located at the
lowest side of the bundle. Locating at the upperside can cause drain pan to overflow inside theunit.
• Never intercross nor intertwist the power wirewith any other wiring.
• Run the drain hose sloped downward to drain
out the condensed water smoothly.
5. Indoor unit installation1. Feed the package of pipes/hoses through the hole
in the wall.2. Hook the indoor unit onto the upper portion of the
installation plate.(Engage the two hooks of the reartop of the indoor unit with the upper edge of theinstallation plate.) Ensure that the hooks areproperly seated on the installation plate by movingit left and right.
3. The female half can easily be made by lifting theindoor unit with a cushioning material between theindoor unit and the wall. Get it out after finish piping.
4. Press the lower left and right sides of the unitagainst the installation plate until the hooks engageinto their slots.
INSTALLATION INSTRUCTIONS
Rear-left piping
Fig.13
Indoor unit Ponding box
Pipe room
Connective
pipe
Wrapping belt
Fig.14
pper Hook
Lower Hook
Fig.15
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INSTALLATION INSTRUCTIONS
Outdoor unit installation
1. Outdoor installation precaution• Select the location for installation(follow the previous
notes on selecting the installation place).
• If the outdoor unit is higher than the indoor unit,make sure that a curve is made in the refrigerantpipe which is lower than the bottom edge of theindoor unit. See Fig.16.
• In the case that the installation place is exposed tostrong wind such as a seaside, make sure the fanoperating properly by putting the unit lengthwisealong the wall or using a dust or shield plates, Fig.17.
• If need suspending installation, the installationbracket should accord with technique requirementin the installation bracket diagram. The installationwall should be solid brick, concrete or the sameintensity construction, or actions to reinforce,damping supporting should be taken. The connectionbetween bracket and wall, bracket and the airconditioner should be firm, stable and reliable.
• Be sure there is no obstacle which can block radiating air.
2. Settlement of outdoor unit• Anchor the outdoor unit with a bolt and nut <l:> 10 or <l:> 8
tightly and horizontally on a concrete or rigid mount.
Outdoor unit dimension Mounting dimensions
mm/in(WxHxD) A(mm/in) B(mm/in)
760(29.92)x590(23.23)x285(11.22) 530(20.87) 290(11.42)
820(32. 28 )x595(23. 43 )x330( 12. 99) 523(20.59) 340(13.39)
780(30.71 )x540(21.26)x250(9.84) 549(21.61) 276(10.87)
660(25 .98)x242(9 .52)x540(21 .26) 458(18.03) 276(10.87)
840(33.07)x700(27 .56)x320(12.6) 560(22.05) 335(13.19)
990(38.98)x965(37 .99)x345(13.58) 624(24.57) 366(14.41)
Drain joint installation
NOTE: The drain joint is slightly different according to the outdoor unit specifications .
For the drain joint with the seal(Fig.19 (A)), first fit the seal onto the drain joint, then insert the drain joint into the base pan hole of outdoor unit, rotate 90
°
to securely assemble them. To install drain joint as shown in Fig.19 (B), insert the drain joint into the base pan hole of outdoor unit until it remains fixed with a clicking sound. Connecting the drain joint with an extension drain hose (Locally purchased), in case of the water draining off the outdoor unit during the heating mode.
Outdoor unit
Refrigerant pipe
Curve
Fig.16
>< Fig.17
• w
-
A
Air inlet
Air inlet 0 ¢
\7 Air outlet
Fig.18
"ia;,;,;
� Seal ��rain pipe
(A)
Fig.19
I
-
(B)
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REFRIGERANT PIPE CONNECTION
4. Connecting the refrigerant pipe to outdoor unit
CAUTION: For your safety, always wear goggles
and work gloves when connecting the pipes.
NOTE: To distinguish the connectors to be connected to the indoor unit and outdoor unit, the connectors of the refrigerant pipe have been labelled "A" ,"B" , "C" and "D" . Ensure the marks on the
connector are the same to the indoor's and outdoor's respectively during connection.
1. First remove the water tray on the outdoor unit
as shown in Fig.20.
2. Do not remove the plastic seals from the outdoor
unit and the appropriate refrigerant pipes until
immediately before you connect them, Fig.21.
3. Align the refrigerant pipes correctly so they
line up with the valves and are not stressed.
Place the screw connector on the refrigerant line
just on to the thread on the outdoor unit and
tighten the first few threads by hand, Fig.22.
NOTE: T he refrigerant pipes must be connected
to the valves on the outdoor unit with as little
stress as possible.
IMPORTANT: Before you continue, it is essential
I
that you read the following instructions carefully.-=-�=
4. Now tighten the bottom screw connector first
and then the top screw connector using the
open-ended wrench. Hold the points marked
"A" using a 22mm/0.87in open-ended wrench
and turn the nuts only at the points marked "B"
using a 24mm/0.95in open-ended wrench, see
Fig.23.
• Ensure that the screw connectors do not skew
as you tighten them and work quickly. See the
next page for the proper torque.
IMPORTANT: Since the coupling works with
tapping rings, it may leak if you undo and
reconnect the pipes. This will void the
warranty.
I
Fig.20
Fig.21
Fig.22
Fig.23
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REFRIGERANT PIPE CONNECTION
Coupling size (last 2 part numbers) Pound-force foot(l bf-ft)
-06(9.5mm/3/8'dash size) 18 - 20
-08(12. 7mm/1 /2'dash size) 30 - 35
-12(19.1 mm/3/S'dash size) 45- 50
-16(25.4mm/1' dash size) 60 - 65
After completing steps 1- 4, check that all the connections are sealed correctly using leak detection spray or soap suds. If any bubbles form, the system has a leak and the screw connectors must be retightened using an open-ended wrench.
5. Now remove the cover on the top valve using a19 mm open-ended wrench. Open the valve byturning it counter-clockwise as far as it will gousing a 5 mm Allen key. The valve is now open. Ifthe valve is not opened fully, the system maymalfunction and suffer damage. Screw the coverback on to the top valve and tighten it well toensure that it is properly sealed. See Fig.24.
6. Now remove the cover on the bottom valve usinga 19 mm open-ended wrench. Open the valve byturning it counter-clockwise as far as it will gousing a 5 mm Allen key. The valve is now open.If the valve is not opened fully, the system maymalfunction and suffer damage. Screw the coverback on to the bottom valve and tighten it well toensure that it is properly sealed. See Fig.25.
Important! The conical ring on the valve has an
Newton meter(N-m) Kilogram-force meter(kgf-m)
24.4 - 27.1 2.4- 2.7
40.6 - 47.4 4.1 - 4.8
61.0 - 67.7 6.2 - 6.9
81.3- 88.1 8.2 - 8.9
Fig.24
important sealing function together with the sealing,,----------,_....-,-�-------::---. seat in the caps. Ensure that you do not damage the cone and that you keep the cap free of dirt and dust.
7. After completing steps 1-6, check that all theconnections are sealed correctly using leakdetection spray or soap suds. If any bubbles form,the system has a leak and the screw connectorsmust be retightened using an open- ended spanner.
8. Start the equipment so that the operatingpressures build up inside it. Check all theconnectors again for signs of leaksa) during cooling modeb) in heating mode.If any bubbles form, the system has a leak and thescrew connectors must be retightened using anopen-ended wrench.
I
Fig.25
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ELECTRICAL WORK
Condenser Connection
Connection at the condesnser
slides over the spade.
Air Handler Connection
Air handler preconnected
at factory, no connection
needed.
+ Grounding Wire Use screw to connect
to ground.
©2015 Innovair Corporation. All Rights Reserved. www.innovair.com
For more details visit www.MrCool.com
The design and specifications are subject to change without prior notice.. Consult with the sales agency or manufacturer for details.
CS260I-BP11D(QF) 202000192602 20130319 P
Please read this manual carefully before installation and keep it for future reference.
ROOM AIR CONDITIONER INVERTER SPLIT TYPE
®
DIY Series
For more details visit www.MrCool.com
13
Test runningPerform test operation after completing gas leak check at the flare nut connections and electrical safety check. Check that all tubing and wiring have been properly connected. Check that the gas and liquid side service valves are fully open.1. Connect the power, press the ON/OFF button on the remote controller to turn the unit on.2. Use the MODE button to select COOL, HEAT, AUTO and FAN to check if all the functions works well. 3. When the am the remote controller to run at cooling mode, manual operation can be taken. Manual operation is used Hold the panel sides and lift the panel up to an angle until it remains fixed with a clicking sound. Press the Manual control button to select the AUTO or COOL, the unit will operate under Forced AUTO or COOL mode(see User Manual for details).4. The test operation should last about 30 minutes.
Connect the cable to the indoor unit
Connect the cable to the outdoor unit
,
Before performing any electrical work, turn off the power to the system.1. The inside and outside connecting cable can be connected without removing the front grille.2. The indoor power cord type is H05VV-F or H05V2V2-F, the outdoor power cord and interconnected cord type is H07RN-F.3. Lift the indoor unit panel up, remove the electrical box cover by loosening the screw.4. Ensure the color of wires of outdoor unit and the terminal Nos. are the same to the indoor s respectively.5. Wrap those cables not connected with terminals with insulation tapes, so that they will not touch any electrical components. Secure the cable onto the control board with the cord clamp.
NOTE:
Terminal block of indoor unit
Electronic boxcover
Front Panel
1. Remove the electrical control board cover from the outdoor unit by loosening the screw.2. Connect the connective cables to the terminals as identified with their respective matched numbers on the terminal block of indoor and outdoor units.3. Secure the cable onto the control board with the cord clamp.4. To prevent the ingress of water, form a loop of the connective cable as illustrated in the installation diagram of indoor and outdoor units.5. Insulate unused cords (conductors) with PVC-tape. Process them so they do not touch any electrical or metal parts.
Cover
Screw
Fig.26
ELECTRICAL WORK
To outdoor unit To outdoor unit
Cord clamp
L1 L2 SL1 L2 S or
To outdoor unit To outdoor unit
Cord clamp
L N SL N S or
Model A
Model B
15
Troubleshooting
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Electric safety regulations for the initial Installation1. If there is serious safety problem about the power supply, the technicians should refuse to install the air conditioner and explain to the client until the problem is solved. 2. Power voltage should be in the range of 90%~110% of rated voltage.3. The creepage protector and main power switch with a 1.5 times capacity of Max. Current of the unit should be installed in power circuit.4. Ensure the air conditioner is grounded well.5. According to the attached Electrical Connection Diagram located on the panel of the outdoor unit to connect the wire.6. All wiring must comply with local and national electrical codes and be installed by qualified and skilled electricians. 7. An individual branch circuit and single receptacle used only for this air conditioner must be available. See the following table for suggested wire sizes and fuse specifications:
Electrical work
ELECTRICAL WORK
After the confirmation of the above conditions, prepare the wiring as follows:1) Never fail to have an individual power circuit speci�cally for the air conditioner. As for
the method of wiring, be guided by the circuit diagram posted on the inside of controlcover.
2) The screw which fasten the wiring in the casing of electrical �ttings are liable to comeloose from vibrations to which the unit is subjected during the course oftransportation. Check them and make sure that they are all tightly fastened. (If theyare loose, it could cause burn-out of the wires.)
3) Speci�cation of power source.4) Con�rm that electrical capacity is su�cient.5) See to that the starting voltage is maintained at more than 90 percent of the rated
voltage marked on the name plate.6) Con�rm that the cable thickness is as speci�ed in the power source speci�cation.7) Always install an leakage circuit breaker in a wet or moist area.8) The following would be caused by voltage drop.
A) Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of thenormal function of the overload.
dexif eht ni detaroprocni eb llahs ylppus rewop a morf noitcennocsid rof snaem ehT )9wiring and have an air gap contact separation of at least 3mm in each active(phase)conductors.
CAUTIONCAUTION CAUTIONCAUTION
NOTE : The cable size and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which located on the side panel of the unit. Please refer to thenameplate before selecting the cable, fuse and switch.
Appliance Amps
AWG Wire Size
10
13
18
25
18
16
14
12
30 10
Suggest Minimum Wire Size (AWG: American Wire Gage):
14
Troubleshooting
Test running:Perform test operation after completing gas leak check at the flare nut connections and electrical safety check. Check that all tubing and wiring have been properly connected. Check that the gas and liquid side service valves are fully open.1. Connect the power, press the ON/OFF button on the remote controller to turn the unit on.2. Use the MODE button to select COOL, HEAT, AUTO and FAN to check if all the functions
works well.3. When the ambient temperature is too low(lower than 63 °F), the unit cannot be controlled by
the remote controller to run at cooling mode, manual operation can be taken. Manualoperation is used when the remote controller is disabled or maintenance is necessary.Hold the panel sides and lift the panel up to an angle until it remains fixedwith a clicking sound.Press the Manual control button to select the AUTO or COOL, the unit willoperate under Forced AUTO or COOL mode(see User Manual for details).
4. The test operation should last 30 minutes.
Manual control button AUTO/COOL
TEST RUNNING
Fig.27
Fig.28
14
Model A Model B
To indoor unit To indoor unit To power supplyTo power supply
L1 L2 S L1 L2 L1 L2 S L1 L2
Terminal block of outdoor unit
To indoor unit To power supply
1(L) 2(N) S L N
13
Eletrical Speci�cationsDIY-12 DIY-18 DIY-24 DIY-32
Power Supply
Min. Circuit Amps
Max Fuse
System115/60/1 208-230/60/1 208-230/60/1 208-230/60/1
20.0A 4.0A 15.0A 16.0A
30.0A 20.0A 25.0A 25.0A
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ELECTRICAL WORK
12
Connection at the condesnser slides over the spade.
Condenser Connection
Air Handler Connection
Use screw to connectto ground.
Air handler preconnected at factory, no connection needed.
Grounding Wire
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Coupling size (last 2 part numbers) Pound-force foot(1bf-ft) Newton meter(N-m) Kilogram-force meter(kgf-m)
18 - 20
30 - 35
45 - 50
60 - 65
24.4 - 27.1
40.6 - 47.4
61.0 - 67.7
81.3 - 88.1
2.4 - 2.7
4.1 - 4.8
6.2 - 6.9
8.2 - 8.9
-06(9.5mm/3/8 dash size)
-08(12.7mm/1/2 dash size)
-12(19.1mm/3/8 dash size)
-16(25.4mm/1 dash size)
After completing steps 1- 4, check that all the connections are sealed correctly using leak detection spray or soap suds. If any bubbles form,the system has a leak and the screw connectors must be retightened using an open-ended wrench.
5. Now remove the cover on the top valve using a 19 mm open-ended wrench. Open the valve by turning it counter-clockwise as far as it will go using a 5 mm Allen key. The valve is now open. If the valve is not opened fully, the system may malfunction and suffer damage. Screw the cover back on to the top valve and tighten it well to ensure that it is properly sealed. See Fig.24.
6. Now remove the cover on the bottom valve using a 19 mm open-ended wrench. Open the valve by turning it counter-clockwise as far as it will go using a 5 mm Allen key. The valve is now open. If the valve is not opened fully, the system may malfunction and suffer damage. Screw the cover back on to the bottom valve and tighten it well to ensure that it is properly sealed. See Fig.25.
Important! The conical ring on the valve has an important sealing function together with the sealingseat in the caps. Ensure that you do not damage thecone and that you keep the cap free of dirt and dust.
7. After completing steps 1- 6, check that all the connections are sealed correctly using leak detection spray or soap suds. If any bubbles form, the system has a leak and the screw connectors must be retightened using an open- ended spanner.
8. Start the equipment so that the operating pressures build up inside it. Check all the connectors again for signs of leaks a) during cooling mode b) in heating mode. If any bubbles form, the system has a leak and the screw connectors must be retightened using an open-ended wrench.
Fig.25
Fig.24
Electric safety regulations for the initial Installation1. If there is serious safety problem about the power supply, the technicians should refuse to install the air conditioner and explain to the client until the problem is solved. 2. Power voltage should be in the range of 90%~110% of rated voltage.3. The creepage protector and main power switch with a 1.5 times capacity of Max. Current of the unit should be installed in power circuit.4. Ensure the air conditioner is grounded well.5. According to the attached Electrical Connection Diagram located on the panel of the outdoor unit to connect the wire.6. All wiring must comply with local and national electrical codes and be installed by qualified and skilled electricians. 7. An individual branch circuit and single receptacle used only for this air conditioner must be available. See the following table for suggested wire sizes and fuse specifications:
Electrical work
REFRIGERANT PIPE CONNECTION
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1. First remove the water tray on the outdoor unit as shown in Fig.20.2. Do not remove the plastic seals from the outdoor unit and the appropriate refrigerant pipes until immediately before you connect them, Fig.21.3. Align the refrigerant pipes correctly so they line up with the valves and are not stressed. Place the screw connector on the refrigerant line just on to the thread on the outdoor unit and tighten the first few threads by hand, Fig.22. NOTE: The refrigerant pipes must be connected to the valves on the outdoor unit with as little stress as possible.IMPORTANT: Before you continue, it is essentialthat you read the following instructions carefully.4. Now tighten the bottom screw connector first and then the top screw connector using the open-ended wrench. Hold the points marked “A”using a 22mm/0.87in open-ended wrench and turn the nuts only at the points marked “B” using a 24mm/0.95in open-ended wrench, see Fig.23. Ensure that the screw connectors do not skew as you tighten them and work quickly. See the next page for the proper torque.
IMPORTANT: Since the coupling works with tapping rings, it may leak if you undo and reconnect the pipes. This will void the warranty.
CAUT ION: For your safety, always wear gogglesand work gloves when connecting the pipes.
Fig.20
4. Connecting the refrigerant pipe to outdoor unit
AB A B
Fig.21
Fig.22
Fig.23
NOTE: To distinguish the connectors to be connected to the indoor unit and outdoor unit, the connectors of the refrigerant pipe have been labelled “A”,“B”,“C”and “D”. Ensure the marks on the connector are the same to the indoor s and outdoor s respectively during connection.
, ,
REFRIGERANT PIPE CONNECTION
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Select the location for installation(follow the previousnotes on selecting the installation place).If the outdoor unit is higher than the indoor unit, make sure that a curve is made in the refrigerantpipe which is lower than the bottom edge of theindoor unit. See Fig.16.In the case that the installation place is exposed to strong wind such as a seaside, make sure the fan operating properly by putting the unit lengthwise along the wall or using a dust or shield plates, Fig.17.If need suspending installation, the installation bracket should accord with technique requirement in the installation bracket diagram. The installation wall should be solid brick, concrete or the same intensity construction, or actions to reinforce, damping supporting should be taken. The connection between bracket and wall, bracket and the air conditioner should be firm, stable and reliable.Be sure there is no obstacle which can block radiating air.
Strong wind
Fig.17
Outdoor unit installation 1. Outdoor installation precaution
2. Settlement of outdoor unitAnchor the outdoor unit with a bolt and nutφ10 or φ8tightly and horizontally on a concrete or rigid mount.
Outdoor unit
Refrigerant pipe
Indoor unit
Curve
Fig.16
Fig.18
Fig.19
Drain joint installation
Seal Drain joint Base pan hole ofoutdoor unit
SealDrain pipe
(A)
(B)
For the drain joint with the seal(Fig.19 (A)), first fit the seal onto the drain joint, then insert the drain joint
。into the base pan hole of outdoor unit, rotate 90 to securely assemble them. To install drain joint as shown in Fig.19 (B), insert the drain joint into the base pan hole of outdoor unit until it remains fixed with a clicking sound. Connecting the drain joint with an extension drain hose (Locally purchased), in case of the water draining off the outdoor unit during the heating mode.
NOTE: The drain joint is slightly different accordingto the outdoor unit speci�cations .
Outdoor unit dimension mm/in(WxHxD) A(mm/in) B(mm/in)
530(20.87) 290(11.42)
624(24.57)
560(22.05)
366(14.41)
335(13.19)
549(21.61)
458(18.03)
276(10.87)
276(10.87)
Mounting dimensions
780(30.71)x540(21.26)x250(9.84)
760(29.92)x590(23.23)x285(11.22)
660(25.98)x242(9.52)x540(21.26)
990(38.98)x965(37.99)x345(13.58)
840(33.07)x700(27.56)x320(12.6)
A
W
BD
Air inlet
Air outlet
Air inlet
1. First remove the water tray on the outdoor unit as shown in Fig.20.2. Do not remove the plastic seals from the outdoor unit and the appropriate refrigerant pipes until immediately before you connect them, Fig.21.3. Align the refrigerant pipes correctly so they line up with the valves and are not stressed. Place the screw connector on the refrigerant line just on to the thread on the outdoor unit and tighten the first few threads by hand, Fig.22. to the valves on the outdoor unit with as little stress as possible.IMPORTANT:that you read the following instructions carefully.4. Now tighten the bottom screw connector first and then the top screw connector using the open-ended spanner. and turn the nuts only at the points marked using a 24mm/0.95in open-ended spanner, see Fig.23. Ensure that the screw connectors do not skew as you tighten them and work quickly. See the next page for the proper torque.
IMPORTANT: Since the coupling works with tapping rings, it may leak if you undo and reconnect the pipes. This will void the war
CAUTand work gloves when connecting the pipes.
4. Connecting the refrigerant pipe to outdoor unit
NOTE:to the indoor unit and outdoor unit, the connectors of the refrigerant pipe ha“connector are the same to the indoor s and outdoor s respectively during connection.
INSTALLATION INSTRUCTIONS
523(20.59) 340(13.39)820(32.28)x595(23.43)x330(12.99)
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INSTALLATION INSTRUCTIONS
Do not allow the piping to let out from the back of the indoor unit.Be careful not to let the drain hose slack.Heat insulate both of the auxiliary piping.Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.Never intercross nor intertwist the power wire with any other wiring.Run the drain hose sloped downward to drain out the condensed water smoothly.
Note: Route the package of pipes/hoses in the direction of (rear)right or (rear)left. See Fig.13 .
5. Bundle the tubing, connecting cable with tape securely, evenly as shown in Fig.14.
Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room. Do not put anything else in the box.
CAUTION: Indoor unit
Connectivepipe
Pipe room
Ponding box
Wrapping belt
Connectivecable
Drain hose
Fig.14
..
...
..
.....
.....
...
.......
..
. .
.
Rear-right piping
Rear-left piping
Fig.13
Fig.15
5. Indoor unit installation1. Feed the package of pipes/hoses through the hole in the wall.2. Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.3. The female half can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall. Get it out after finish piping.4. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots.
One side drainage structure is standard. Both sides drainage structure is optional and can only be customized from factory.For both sides drainage structure, it can be choosen for right, left or both sides drainage connection. If choosing both sides drainage connection, another proper drain hose is needed as there is only one drain hose offered by factory. If choosing one side drainage connection, make sure the drain hole on the other side is well plugged. For 9k/12k models, if choosing right side drainage connection, please choosing right-hand or right-back piping.The connection of the drain hose is supposed to be done by qualified installer in case of water leakage.
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INSTALLATION INSTRUCTIONS
Remember that if they are tightened with too little torque they will leak but if they are tightened with too much torque, the screw connections may suffer damage. If you should not be confident about connecting the refrigerant line connectors yourself, it is imperative that you contact your customer service team or a refrigeration contractor.Important! The EQ valves are only designed for one-time installation. Their seal can not be guaranteed if they are installed on more than one occasion. This will also void the warranty.
4.3 Connecting the refrigerant pipes to indoor unit1. Do not remove the plastic seals from the indoor equipment and the appropriate refrigerant pipe until immediately before you connect them.2. Align the refrigerant pipes correctly, make sure the dimensions of the connecting refrigerant pipe are the same. Place the screw connector on the refrigerant pipes just on to the thread on the indoor equipment and tighten the first few threads by hand. See Fig.9.IMPORTANT: Before you continue, it is essentialthat you read the following instructions carefully.
3. Hold the points marked A using a 22mm/0.87in open- ended wrench and turn the nuts only at the points marked B using a 24mm/0.95in open-ended wrench. See Fig.10a & 10b.4. Ensure that the screw connectors do not skew as you tighten them and work quickly.
IMPORTANT: Since the coupling works with tappingrings, it may leak if you undo and reconnect the pipes. This will also void the warranty.
5. After finishing the connection, first wrap up the quick connectors with the sound deadening pads(packed with accessories) solidly and tightly as shown in Fig.11, then use the tape to wrap the refrigerant pipe and connecting cable together. See Fig.12.
NOTE: For aesthetic reasons, the quick connector parts are recommended to be placed outside of room.
Fig.9
Fig.10a
Fig.10b
Fig.12
Fig.11
AB
,,,,
,,,,
Note: Route the package of pipes/hoses in the direction of (rear)right or (rear)left. See Fig.13 .
5. Bundle the tubing, connecting cable with tape securely, evenly as shown in Fig.14.
Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room. Do not put anything else in the box.
CAUTION:
5. Indoor unit installation1. Feed the package of pipes/hoses through the hole in the wall.2. Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.3. The female half can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall. Get it out after finish piping.4. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots.
Do not smoke during the installation work.The equipment must never be operated without the refrigerant lines connected, otherwise the equipment will be damaged immediately.The screw connections may only be tightened using the appropriate open-ended wrench.
One side drainage structure is standard. Both sides drainage structure is optional and can only be customized from factory.For both sides drainage structure, it can be choosen for right, left or both sides drainage connection. If choosing both sides drainage connection, another proper drain hose is needed as there is only one drain hose offered by factory. If choosing one side drainage connection, make sure the drain hole on the other side is well plugged. For 9k/12k models, if choosing right side drainage connection, please choosing right-hand or right-back piping.The connection of the drain hose is supposed to be done by qualified installer in case of water leakage.
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2. Drilling 1. Determine hole positions according to the diagram detailed in Fig.5. Drill one (1) hole (φ90mm/3.54in) slanting slightly to outdoor side.2. Always use wall hole conduit when drilling metal grid, metal plate or the like.
WallIndoor
Outdoor
5-7m
m/0
.2-0
.28i
n
INSTALLATION INSTRUCTIONS
3. Drainage Installation
1. Run the drain hose sloping downward. Do not install the drain hose as illustrated in Fig.7.2. When connecting extension drain hose, insulate the connecting part of extension drain hose with a shield pipe, do not let the drain hose slack.
D
Fig.7
Fig.6
Do not form a riseDo not put the hoseend into water or anycontainer
4. Connecting the refrigerant pipes4.1 Tools needed-You will require the following tools to carry out this installation work correctly:1x open-ended wrench, 19 mm/0.75in1x open-ended wrench, 22 mm/0.87in1x open-ended wrench, 24 mm/0.95in1x Allen key, 5 mm/0.2in1x Philips screwdriver1x leak detection spray or alternatively soap suds(water/detergent mix)
Follow the detailed instructions for connecting the refrigerant pipes to the indoor unit and outdoor unit. We can only provide a warranty if the lines are installed correctly as described in the instructions. Do not remove the sealing caps and stoppers until immediately before you install the lines. To prevent leaks, ensure that the quick-release screw connections are absolutely free of dirt. Moisture or foreign bodies will adversely affectthe function of the quick-release connectors, leading to a risk of refrigerant loss (not covered by the warranty).Only install refrigerant lines outdoors in dry weather.The refrigerant lines must not be installed and then plastered over.Please make sure that refrigerant is never allowed to enter the environment.Improper handling of refrigerant may be harmful to health. Always wear work gloves and goggles when handling refrigerant.
4.2 Important information
Refrigerant pipeConnectors(both ends):
Fig.8
NOTE: To distinguish the connectors to be connected to the indoor unit andoutdoor unit, the connectors of the refrigerant pipe has been labelled “A”,“B”,“C”and “D”. Ensure the marks on the connectors are the sameto the indoor s and outdoor s respectivelyduring connection.
, ,
90/3.54in
refrigerant pipe
or more to wall
18000Btu/h models(A:905/35.63, B:275/10.83, C:80/3.15, D:100/3.94)
Right rear siderefrigerant pipe
90/3.54
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2. Drilling 1. Determine hole positions according to the diagram detailed in Fig.5. Drill one (1) hole ( slightly to outdoor side.2. Always use wall hole conduit when drilling metal grid, metal plate or the like.
INSTALLATION INSTRUCTIONS
3. Drainage Installation
1. Run the drain hose sloping downward. Do not install the drain hose as illustrated in Fig.7.2. When connecting extension drain hose, insulate the connecting part of extension drain hose with a shield pipe, do not let the drain hose slack.
4. Connecting the refrigerant pipes4.1-You installation1x1x1x1x1x1x(water/detergent mix)
4.2
Indoor unit installation
Fig.4
Fig.5
Note:
1. Fitting the Installation Plate1. Fit the installation plate horizontally on structural parts of the wall with spaces around the installation plate.2. If the wall is made of brick, concrete or the like, drill five or eight 5mm/0.197in diameter holes in the wall. Insert Clip anchor for appropriate mounting screws.3. Fit the installation plate on the wall with eight or five type A screws.
Correct orientation of Installation Plate
Fit the Installation Plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate.(Dimensions are in mm & in unless otherwise stated)
Right rear siderefrigerant pipe hole φ90/3.54in
Right rear siderefrigerant pipe hole φ90/3.54
Left rear side refrigerantpipe hole φ90/3.54in
Left rear side refrigerantpipe hole φ90/3.54in
Left rear side refrigerantpipe hole φ90/3.54in
Left rear side refrigerantpipe hole φ90/3.54in
Indoor unit outline
Indoor unit outline
150mm/5.91in or more to ceiling
150mm/5.91in or more to ceiling
150mm/5.91in or more to ceiling
150mm/5.91in or more to ceiling
120mm/4.72in or more to wall 120mm/4.72in
or more to wall
120mm/4.72in or more to wall
120mm/4.72in or more to wall
120mm/4.72in or more to wall
120mm/4.72in or more to wall
120mm/4.72in or more to wall
36.5
41
9000Btu/h models(A:680/26.77, B:255/10.04, C:170/6.69, D:92/3.62)12000Btu/h models(A:770/30.31, B:255/10.04, C:170/6.69, D:95/3.74)
18000Btu/h models(A:905/35.63, B:275/10.83, C:80/3.15, D:100/3.94)
22000Btu/h models
>30000Btu/h models
A
A
C
C
D
D
BB
Right rear siderefrigerant pipe hole φ90/3.54
Installation plateIndoor unit outline
1030/40.55
1450/57.09
21.5/0.85
293/11.54 163/6.42
315/
12.4
340/
13.3
9
55
55/2
.17
55/2
.17
55/2
.17
55/2
.17
71.2/55
25/0
.98
35/1.38
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INSTALLATION INSTRUCTIONS
The indoor unit should be installed on the wall at a height of 2.3m/7.55ft or more from the floor.The indoor unit should be installed allowing a minimum clearance of 15cm/5.9in from the ceiling.
Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
If the outdoor unit is installed on roof structures or external walls, this may result in excessive
Accessories
Note: Except the above parts provided, the other parts needed during installation you must purchase.
Fig.3
Use a stud finder to locate studs to prevent unnecessary damage to the wall. Two of the A, B and C directions should be free from obstructions.This illustration is for explanation purposes only.Copper lines must be insulated independently.
CAUTION
Mounting screw BST2.9x10-C-H
Remote controllerholder
78
Remote Controller
6
Quick connecting refrigerant pipe
Self-tapping Screw B ST2.9X10
Remote controller
Installation PlateName of Accessories
Self-tapping Screw A ST3.9X25
Seal(For cooling & heating models only)
Drain Joint(For cooling & heating models only)
Clip Anchor
Number
Remote controller holder
9
10
11
1
23
4
56
7
8
1
1(depending on models)
2
15-8(depending on models)
5-8(depending on models)
1
11
2
1Quick connecting refrigerant pipe and wire
Optional parts
>12cm/4.72in
Air Filter
>12cm/4.72in
>15cm/5.9in 123
>2.3
m/7
.54f
t
Air freshening filter(used to install on Air filter)
Sound deadening pads(used to wrap up thequick connectors)
ON/OFF
MODE
FANTEMP
SHORT CUT
TIMER ON
TIMER OFF
SLEEP SWING DIRECT
LED TURBO
CB
A
60cm above
60cm
abo
ve
30cm above
200cm above
Air Outlet
30cm above
QTY
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3
INSTALLATION INSTRUCTIONS
Selecting installation placeRead completely, then follow step by step.Indoor unit:
Do not expose the indoor unit to heat or steam.Select a place where there are no obstacles in front or around the unit.Make sure that condensation drainage can be conveniently routed away.Do not install near a doorway.Ensure that the space on the left and right of the unit is more than 12cm/4.72in. Use a stud finder to locate studs to prevent unnecessary damage to the wall. The indoor unit should be installed on the wall at a height of 2.3m/7.55ft or more from the floor.The indoor unit should be installed allowing a minimum clearance of 15cm/5.9in from the ceiling.Any variations in pipe length will/may require adjustment to refrigerant charge.There should not be any direct sunlight. Otherwise, the sun will fade the plastic cabinet and affect its appearance. If unavoidable, sunlight prevention should be taken into consideration.
Outdoor unit:If an awning is built over the outdoor unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.Ensure that the clearance around the back of the unit is more than 30cm/11.81in and left side is more than 30cm/11.81in. The front of the unit should have more than 200cm/78.74in of clearance and the connection side (right side) should have more than 60cm/23.62in of clearance.Do not place animals and plants in the path of the air inlet or outlet.Take the air conditioner weight into account and select a place where noise and vibration will not be an issue.Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
If the outdoor unit is installed on a roof structure, make sure unit is level. Ensure the roof structure and anchoring method are adequate for the unit location.Consult local codes regarding rooftop mounting.If the outdoor unit is installed on roof structures or external walls, this may result in excessivenoise and vibration, and may also be classed as a non serviceable installation.
Rooftop installation:
Fig.2
Level gaugeScrewdriverElectric drill,Hole core drill (φ90mm/3.54in)
Tools needed for installation:Hexagonal wrench (4mm/0.157in)Gas-leak detector (or a soapy spray)User manual
Thermometer (no required, but recommended)Multimeter (no required, but recommended)
Measuring tapeGloves for saftey (especially connecting line set)
Saftey goggles (especially connecting line set)
More than 2.3m/7.55ft(from the floor)
More than 15cm/5.9in(to the ceiling)
More than 12cm/4.72in
More than 12cm/4.72in
Fig.1
More than30cm/11.81in
More than 60cm/23.62in
More than30cm/11.81in
More than 200cm/78.74in
>12cm/4.72in
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2
Warning .....................................................................................................................................2Caution ......................................................................................................................................2
Refrigerant pipe connection ......................................................................................................10
Electrical work .................. .......................................................................................................12
.14
WARNING
Read the following SAFETY PRECAUTIONS carefully before installation.
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seriousness is classified by the following indications.
Installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only.
This symbol indicates the possibility of death or serious injury.
The items to be followed are classi�ed by the symbols:
Symbol will background white denotes item that is PROHIBITED from doing.
CAUTION This symbol indicates the possibility of injury or damage to property.
WARNING
1) Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.2) Install strictly according to installation instructions. If installation is defective, it will cause water leakage, electrical shock or fire.3) Use only included accessories in this package for installation.
4) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury.
,
5) For electrical work, follow the local national wiring standard, regulation and these installation instructions. An independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock fire.6) Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.7) Wiring routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock.
8) When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9) Do not modify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
CAUTION1) This equipment must be grounded and installed with leakage current breaker. It may cause electrical shock if grounding is not perfect.2) Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire.3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.
SAFETY PRECAUTIONS
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1
CONTENTS
Contact an authorized service technician for repair or maintenance of this unit. Contact the authorized installer for installation of this unit. This appliance is not intended for use by persons(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Young children should be supervised to ensure that they do not play with the air conditioner. If the power cord is to be replaced, replacement work shall be performed by authorized personnel only. Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
CAUTION
SAFETY PRECAUTIONS
Warning .....................................................................................................................................2Caution ......................................................................................................................................2
INSTALLATION INSTRUCTIONS
Selecting installation place ........................................................................................................3Accessories ...............................................................................................................................4Indoor unit installation ...............................................................................................................8Outdoor unit installation ............................................................................................................9
REFRIGERANT PIPE CONNECTION
Refrigerant pipe connection ......................................................................................................10
ELECTRICAL WORK
Electrical work ...........................................................................................................................12
TROUBLESHOOTING
Troubleshooting .................. .......................................................................................................14
Read the follow
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seri ousness is classified by the following indications.
authorized personnel only.
The items to be followed are classi�ed by the symbols:
1) Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock fire.2) Install according to this installation instructions strictly leakage, electrical shock fire.3) Use the attached accessories parts and specified parts for installation. otherwise, it will cause the set to fall, water leakage, electrical shock fire.4) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury5) For electrical work, follow the local national wiring standard, regulation and this installation instructions. independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock fire.6) Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.7) Wiring routing must be properly arranged so that control board cover is fixed properly is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock.
8) When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity in the refrigeration cycle, explosion and injury.
9) Do not modify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
1) This equipment must be earthed and installed with earth leakage current breaker. It may cause electrical shock if grounding is not perfect.2) Do not install the unit at place where leakage of flammable gas may occur accumulates at surrounding of the unit, it may cause fire.3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.
Test Running .....................................................................................................................................13
Please read this manual carefully before installation and keep it for future reference.
ROOM AIR CONDITIONER HEAT PUMP
Inspect all packaged components thoroughly.
may
N W z
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INVERTER SPLIT TYPE
Installation Manual
®
DIY Series
For more details visit www.MrCool.com
• Please read this installation manual completely before installing the product.• Inspect all packaged componets thoroughly.• If the power cord is damaged, replacement work may be preformed by authorized personnel only.• Installation work must be performed in accordance with National Wiring Standards by authorized personnel only.• Contact an authorized service technician for repair, maintenance or installation of this unit.
©2015 Innovair Corporation. All Rights Reserved. www.innovair.com
Troubleshooting
CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:1) Never fail to have an individual power circuit specifically for the air conditioner. As for
the method of wiring, be guided by the circuit diagram posted on the inside of controlcover.
2) The screw which fasten the wiring in the casing of electrical fittings are liable to comeloose from vibrations to which the unit is subjected during the course oftransportation. Check them and make sure that they are all tightly fastened. (If theyare loose, it could cause burn-out of the wires.)
3) Specification of power source.4) Confirm that electrical capacity is sufficient.5) See to that the startin g voltage is maintained at more than 90 percent of the rated
voltage marked on the name plate.6) Confirm that the cable thickness is as specified in the power source specification.?)Always install an leakage circuit breaker in a wet or moist area.B) The following would be caused by voltage drop.
Al Vibration of a magnetic switch, which will damage the contact p oint, fuse b re akin g, disturbance of thenormal function of the overload.
9)The means fo r dis connection from a power s u p ply shall be incorporated in the fixedwiring and have an air gap contact separation of at I east 3mm in each active(phase)conductors.
Electrical work Electric safety regulations for the initial Installation 1. If there is serious safety problem about the power supply, the technicians should refuse to install the air
conditioner and explain to the client until the problem is solved.2. Power voltage should be in the range of 90%-11 0% of rated voltage.3. The creepage protector and main power switch with a 1 .5 times capacity of Max. Current of the unit
should be installed in power circuit.4. Ensure the air conditioner is grounded well.5. According to the attached Electrical Connection Diagram located on the panel of the outd oor unit to
connect the wire.6. All wiring must comply with local and national electrical codes and be installed by qualified and skilled
electricians.7. An individual branch circu
i
t and single receptacle used only for this air conditioner must be available. See the following table for suggested wire sizes and fuse specifications:
SuggestMinimum Wire Size (AWG: Ame rican Wire Gag e):
Appliance Amps AWGWire Size
10 18
13 16
18 14
25 12
30 10
NOTE : The cable size and the current of the fuse or switch are determined by the rnaxirnurn current indicated on the nameplate which located on the side panel of the unit. Please refer to the nameplate before selecting the cable, fuse and switch.
©2015 Innovair Corporation. All Rights Reserved. www.innovair.com
Troubleshooting
Connect the cable to the indoor unit NOTE: Before performing any electrical
work, turn off the power to the system. 1. The inside and outside connecting cable
can be connected without removing thefront grille.
2. The indoor power cord type is H05VV-For H05V2V2-F, the outdoor power cordand interconnected cord type is HO?RN-F.
3. Lift the indoor unit panel up, remove theelectrical box cover by loosening the screw.
4. Ensure the color of wires of outdoor unitand the terminal Nos. are the same to theindoor's respectively.
5. Wrap those cables not connected withterminals with insulation tapes, so thatthey will not touch any electrical components.Secure the cable onto the control boardwith the cord clamp.
Connect the cable to the outdoor unit 1. Remove the electrical control board cover
from the outdoor unit by loosening the screw.2. Connect the connective cables to the terminals
as identified with their respective matchednumbers on the terminal block of indoor andoutdoor units.
3. Secure the cable onto the control board with thecord clamp.
4. To prevent the ingress of water, form a loop of theconnective cable as illustrated in the installation diagram of indoor and outdoor units.
5. Insulate unused cords (conductors) with PVC-tape.Process them so they do not touch any electrical ormetal parts.
Front Panel
Electronic box
F ig.26
Terminal block of indoor unit
Cord clamp
I® @ft@ ®I To ou� unit To ou�r unit
Model B
Screw
©2015 Innovair Corporation. All Rights Reserved. www.innovair.com
Innovair Corporation 11490 NW 39th Street
Miami, FL 33178
www.innovair.com
©2015 Innovair Corporation. All Rights Reserved. www.innovair.com