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Natureza e tecnologiaa solução ideal
Corticeira Amorim, S.A.
Sustainable building materials
Innovation (new applications)
Natureza e tecnologiaa solução ideal
PORTUGUESE CORK FOREST
AREA OF 725.000 HECT. AND 60 MILIONS OF CORK TREES
Natureza e tecnologiaa solução ideal
CORK FOREST (HECTARES)
COUNTRIES HECTARESTONS
Portugal 725 000 (33%) 185 000 (54%)
Espanha 510 000 (23%) 88 000 (26%)
Algeria 460 000 (21%) 15 000 (4%)
Itália 225 000 (10%) 20 000 (6%)
Marrocos 198 000 (9%) 18 000 (5%)
Tunisia 60 000 (3%) 9 000 (3%)França 22 000 (1%) 5 000 (1%)
Natureza e tecnologiaa solução ideal
Cork Tree Characteristics
• Cork Tree
• Harvest process
Leaf:• animal food• natural fertilizer
Fruit (acord)• animal food• oil factory• seed for cork trees
Skin (Cork):• Many raw material
• fire wood• charcol• cork
Natureza e tecnologiaa solução ideal
Natureza e tecnologiaa solução ideal
Environmental Impact
Fires– Thanks to its unique characteristics, cork acts as a natural
barrier to fire, actively protecting the cork oak. After extraction of any cork damaged by fire, the cork forest begins a new cycle of cork production.
Carbon sink•Using a first study carried out in Portugal by the Instituto Superior de Agronomia (ISA),
– in 2006 the Portuguese cork oak forest represented a carbon sink of around 4.8 million tons of CO2 (5% of total CO2 emissions in Portugal)
– According to the most recent National Forest Inventory, the cork oak ranks first as the most common forest species in Portugal.
Cork products as carbon sinks•The carbon fixed by the cork oaks is stored in the cork and the products produced, and it remains there throughout the useful life of the product. Fully recyclable for extended life cycle.
–The total number of cork stoppers placed in the market by CORTICEIRA AMORIM in 2006 corresponds to a total fixing of more than 25,000 tons of CO2.
– Cork recycling project: pilot initiative launched in Portugal
Natureza e tecnologiaa solução ideal
Biodiversity Impact
– The cork oak forest is the basis of an ecosystem unique in the world, contributing to the survival of many native species of fauna and flora
– The cork oak forests ensure a great natural biodiversity of wild fauna, of which 24 species of reptiles and amphibians (53% of Portuguese species), more than 160 bird species, and 37 mammal species (60% of The Portuguese mammal species).
- One of most important European Biodiversity is in Portugal … because Cork Trees
Natureza e tecnologiaa solução ideal
Fighting Social & Environmental Desertification
– The cork oak forest plays a fundamental role in combating desertification insofar as it contributes to fixing soil and organic material, reducing erosion and increasing water retention.
– In terms of social desertification, it allows for the creation and maintenance of a significant volume of employment in zones that are especially deprived. Approximately 100 000 people depend on cork. (WWF Report)
Aïn Draham Cork Forest, Tunisia, June 2005
Natureza e tecnologiaa solução ideal
Cork tree gives every 9 years fantastic raw material and Then excellent products:
- Wine corks (best stopper) – CO2 retention and recycled- Cork flooring- Industrial cork products (several applications)- Insulation cork: 100% natural – long durability (save
energy) and totally recyclable.
Environmental Impact – Energy UtilisationCork Industry
Natureza e tecnologiaa solução ideal
- Other cork products- Waste of cork industry:
. Cork granules: to be used again
. Cork dust: used as combustible
59% of energy consumption in Cort. Amorim iscork dust (biomass)
Insulation 93% Cork dust (biomass)
Environmental Impact – Energy UtilisationCork Industry
TOTALLY PROFITABLE MATERIAL
Natureza e tecnologiaa solução ideal
Cork Tree CorkRaw Material
Production Cork stoper/Waste
Natureza e tecnologiaa solução ideal
Total raw materials
25% a 30% > Cork stopers
70% a 75% > Waste+
Small pieces+
Scrap of Forest
Natureza e tecnologiaa solução ideal
Champagne / Cork stopers
With selected cork granules + cork disc on tops
Natureza e tecnologiaa solução ideal
Cork sheets (composition) = versatil solution
Impact noise reduction
(26 dB)
Impact noise reduction
(33 dB)
Step noise reduction Reduction of soundreflection
Natureza e tecnologiaa solução ideal
Diferent types of floors
Natural/aglomerated
Properties: Acustic; thermal resiliency; decorative
Others
Aglomerated cork + sheet of natural cork (design)
Aglomerated + wood or sheet of natural cork (floating)
Natureza e tecnologiaa solução ideal
Profitable waste from cork forest
Natural raw material (renewable)
100% natural
Natureza e tecnologiaa solução ideal
Natural industrial process
Cutting
Combustible - cork dust (biomass)
· Aglomeration > pressure and steam
· Without additives
PackingBoards / Granules
Low energy consumption; 93% cork dust - 7% electricity).
Natureza e tecnologiaa solução ideal
Sustainable Material = Efficient sustainable insulation
Density > 110 / 120 Kg/m3
Thermal Conductivity 0,036 a 0,040 W/mK
Resistance at 10% compression: 100 Kpa
Dimensional stability
Advantages
Thermal Insulation
Acoustical insulation
Natural and ecological insulation
No reaction to chimical products
Good fire resistance/no toxicGases emissionUnlimited durability keepingTheir technical characteristcs
RecycledAnti-vibration
Many characteristics
Natureza e tecnologiaa solução ideal
Quality Control
CE MarkEcological certification
(Germany)
ACERMI certification
(France)MPA certification
EN 13170 (norm)
Ecological certification
(Japan)
Natureza e tecnologiaa solução ideal
Traditional applications and sustainable solutions
Cavity Insulation
Exterior wall insulation Thermal insulationunder floors
Impact noise Flat roofing insulation
Thermal/acoustical
Insulation of roofs
Loft insulation
Natureza e tecnologiaa solução ideal
Fire resistance
Fire resistance (doors): 60 minutes
Natureza e tecnologiaa solução ideal
Real applications = sustainability solutions
Exterior wall insulation
Roofing insulation
Flat roof
Ceiling insulationWood houses - Japan
Doors insulation
Natureza e tecnologiaa solução ideal
Inovation / reference buildings
Adega Quinta do Portal (Sabrosa) Pavilhão de Portugal Moradia em Esposende(Arqt. Siza Vieira) (Arqts. Siza Vieira e Souto Moura) (Arqt. Vasco Magalhães)
Natureza e tecnologiaa solução ideal
Inovation / reference buildings
Eco Cabana
(barbini arquitectos)Logadega (Évora)
(pmc arquitectos)
Natureza e tecnologiaa solução ideal
How to use / applications
Natureza e tecnologiaa solução ideal
Recycling
Insulation Cork used for Insulation of a
COLD STORAGE – built year of 1964. Demolished in 2009 by real estate reasons.
Tests made by independent Laboratory and Thermal conductivity is 0,039 W/mk
Means … after 45 years is still as in the beginning !!!
We suppose is another argument to show that INSULATION CORK is the best:
100 % natural
Good insulation during 45 years
45 years saving energy and avoiding CO2 emissions
After 45 years is still good (after demolition to be recycled and re-used
again.
Natureza e tecnologiaa solução ideal
Recycling Test
Natureza e tecnologiaa solução ideal
Thermal insulation of roofs and lofts
Insulation against the transmission of
repercussion noises
Thermal and acoustic insulation of exterior
walls (facades)
Thermal insulation of sub floors
Thermal insulation of flat roofs
Thermal insulation of walls (cavity insulation
Natureza e tecnologiaa solução ideal
Sustainability + Quality
* Products using raw material from renewable forest
Favourable impacts:*Sink of CO2*Biodiversity*Social and environmental desertification
Industrial process:•100% natural without additives
Energy consumption 59/90% biomass (waste from indust. Process)
Product:•Excelent technical characteristics•Very long durability … keeping their technical characteristics•Totally recyclable
CORK IS DIFFERENT … NATURALLY
Natureza e tecnologiaa solução ideal
London, 18th November 2009