Environmental 101 Seminar August 22-23, 2010

Sheraton Music City Hotel • Nashville, TN

Environmental, Health & Safety Conference August 23-25, 2010

Topics include: • Environmental Management • Air Quality Laws, Regulations & Reports

NEED EHS ANSWERS? FIND THEM INTWO CONFERENCES AT ONE LOCATION

www.afsinc.org • 800/537-4237

LEADING THE METALCASTING INDUSTRY

• Water Quality • PCB’s, Training Requirements & Inspection Preparation

Topics include: • Greenhouse Gas Compliance • The Facility of the Future— Casting Manufacturing as a Green Energy Center

• Energy Conservation in the Metalcasting Facility • OSHA’s Top Violations in Metalcasting Facilities

MONDAY, AUGUST 23, 201012:00 p.m.–12:15 p.m.

Welcome/Administrative Announcements • Division 10 Committee Overview

• Recognition of Division 10 Members in Attendance Jodie Crandell, QEP (Conference Co-chair), Technikon, LLC, McClellan, CA Ricky Bryant (Conference Co-chair), NIBCO, INC., Elkhart, IN

12:15 p.m.–1:15 p.m.

Panel—What’s Hot, What’s New…Hear What Could Impact Your Facility in 2010-2011 • Introduction Jim Schifo—Chair AFS Division 10, Keramida, Inc., Indianapolis, IN

• Air Topics

• Climate Change/EPA GHG Regs

• Boiler/Process Heater MACT

• Ozone Standard

• Start-up, Shut-down, Malfunction (SSM) Vacatur

• PM2.5 Grandfathering Repeal Jeet Radia, PE, CIH- 10-E Committee Chair, McWane, Inc., Birmingham, AL

• Water & Waste Topics

• Definition of Solid Waste

• EPA OECA Compliance Manual Dan Oman—10-F Committee Secretary, RMT, Inc., Ann Arbor, MI

• Safety & Health Topics

• OSHA’s Changing Directions

• OSHA’s Emphasis Programs that Affect Foundries (Primary Metals, CrVI, Recordkeeping)

• New OSHA Regulations in the Works (Silica, Combustible Dust, GHS) Tom Slavin, CIH, CSP, CSHM—10-Q Committee Chair, Navistar, Inc., Chicago, IL

SUNDAY, AUGUST 22, 20108:00 a.m.

Conference Registration

10:00 a.m.–11:00 a.m.

Environmental Management… Why Be Concerned?

11:00 a.m.–12:00 p.m.

Air Quality Laws, Regulations & Reports

12:00 p.m.–1:00 p.m.

Lunch

1:00 p.m.–2:30 p.m.

Air Quality Laws, Regulations & Reports (concluded)

2:30 p.m.–4:30 p.m.

Waste Management Laws, Regulations & Reports

4:30 p.m.–5:00 p.m.

Water Quality Laws, Regulations & Reports

MONDAY, AUGUST 23, 20107:00 a.m.

Conference Registration/ Continental Breakfast

8:00 a.m.–9:30 a.m.

Water Quality Laws, Regulations & Reports (concluded)

9:30 a.m.–11:00 a.m.

PCB’s, Training Requirements, Preparing for an Inspection

Environmental 101 Seminar August 22-23, 2010

Environmental, Health & Safety Conference August 23-25, 2010

Instructors for Environmental 101Kristen Belcredi

Ricky Bryant

Jodie Crandell

Rachel Hamby

Mike Lenahan

Jeff Loeffler

Jeet Radia

Tom Rarick

Jim Schifo

Program, Speakers & Agenda Subject to Change

For the rest of the agenda, turn the page.

1:15 p.m.–2:25 p.m.

Corporate Reputation in the 21st Century (Good Neighbor Policy) • Telling the Truth in this Age of Social Media Alexis Cairo, Consultant , Salt Lake City, UT

• The AB&I Story, Oakland, CA (Case Study) Dave Robinson, AB&I, Oakland, CA

2:25 p.m.–2:45 p.m.

Refreshment Break

2:45 p.m.–3:25 p.m.

EPA’s Perception of the Foundry Industry & Future Priorities Scott Throwe (invited), EPA Office of Enforcement & Compliance Assurance, Washington, D.C.

3:25 p.m.–4:05 p.m.

Criminal Liability Associated with Facility EHS Issues Alan Truitt, Maynard, Cooper & Gale, PC, Birmingham, AL

4:05 p.m.–4:15 p.m.

Day 1 Wrap-Up

5:00 p.m.

Annual Reception with ExhibitorsNetworking & Refreshments

TUESDAY AUGUST 24, 20107:00 a.m.–8:00 a.m.

Registration/Continental Breakfast

8:00 a.m.–10:00 a.m.

Complying with Greenhouse Gas (GHG)Rules, Regulations, Guidelines • AFS Comments

• GHG Monitoring Plan for EPA Reporting

• FAQ’s of GHG Reporting Rule Jeff Hannapel, The Policy Group, Washington, D.C. Jim Schifo, Keramida, Inc., Indianapolis, IN

• Legislative: Cap & Trade Stephanie Salmon, AFS Washington Office, Washington, D.C.

• Voluntary Programs (The Climate Registry) How Rules Impact Foundries Heather Klesch, Clow Water Systems Company, Coshocton, OH

10:00 a.m.–10:20 a.m.

Refreshment Break

10:20 a.m.–10:50 a.m.

Foundry Sand—Beneficial Reuse Tools Dan Oman, RMT, Inc., Ann Arbor, MI

10:50 a.m.–11:30 a.m.

Conducting an Investigation of Alleged Employee Misconduct Ed Brosius, Amsted Industries, Chicago, IL

11:30 a.m.–11:50 a.m.

Division 10 Awards PresentationsPresented by: Jim Schifo—Chair Division 10

Childress-Loebler Award—Jim White

J. Stone Outstanding EHS Contribution Award—Dan Oman

Division 10 Service Awards—James Lively (10-F) and Greg Hillmann (10-Q)

12:00 p.m.–1:15 p.m.

Lunch

1:15 p.m.–4:15 p.m.

Environmental Breakout Sessions

1:15 p.m.–1:55 p.m.

Green Sand Emission • Reduction of Green Sand Emissions by a Minimum of 25%—A Case Study Vic LaFay, S&B Industrial Minerals N.A. Inc., Cincinnati, OH

1:55 p.m.–2:40 p.m.

The Foundry of the Future—“Casting Manufacturing as a Green Energy Center” • Cupola Exhaust Can Power the Complete Plant Power Needs

• An Electric Furnace that Eats CO2 and Produces CO for Power or Fuel Production

• A Power Generator that Only Needs 180 F of Waste Heat to Produce 250KW of Electricity

• Waste Heat to H2 for Fuel Cells George Crandell, Technikon, LLC, McClellan, CA

2:40 p.m.–3:00 p.m.

Refreshment Break

3:00 p.m.–3:45 p.m.

Energy Conservation in Foundries Steve Robison, American Foundry Society, Inc., Schaumburg, IL

3:45 p.m.–4:30 p.m.

Beneficial Reuse (Case Study) • Ohio Highway Project John Kurtz, Kurtz Brothers, Inc., Cleveland, OH

1:15 p.m.–4:15 p.m.

Safety & Health Breakout Sessions

1:15 p.m.–1:55 p.m.

OSHA’s Top Violations Cited in Foundries Stephanie Salmon, AFS Washington Office, Washington, D.C.

www.afsinc.org • 800/537-4237

LEADING THE METALCASTING INDUSTRY

Session 1

Session 2

Environmental, Health & Safety Conference August 23-25, 2010

Name ________________________________________________________________

Title _________________________________________________________________

Company _____________________________________________________________

Address ______________________________________________________________

City/State/Zip _________________________________________________________

Phone _____________________________Fax _______________________________

E-mail ________________________________________________________________

AFS Membership # (if applicable) _______________________________________

Check enclosed

Charge my : American Express MasterCard Visa

Card Number _________________________________________________________

Expiration Date _______________________________________________________

Authorized Signature __________________________________________________ ________

RETURN FORM TO: American Foundry Society, 35169 Eagle Way, Chicago, IL 60678-1351 Contact AFS Customer Service at 800/537-4237 Fax: 847/824-7848

For additional registrants, copy this form.

August 22-25, 2010 • Sheraton Music City Hotel • Nashville, TN

1:55 p.m.-2:40 p.m.

Four OSHA Standards to Concentrate On: 1. Lock Out/Tag Out

2. Confined Spaces Jack Schuldt, Safety Specialties, Inc., Mulberry, FL

2:40 p.m.–3:00 p.m.

Refreshment Break

3:00 p.m.–3:45 p.m.

Four OSHA Standards to Concentrate On (continued): 3. HAZCOM/GHS

4. PPE Kay Rowntree, Industrial Hygiene Sciences, LLC, Waterford, WI

3:45 p.m.–4:30 p.m.

Preparing EHS Records for an Inspection • Case Study—Navistar Defense, LLC, West Point, MS

• Multifunctional Inspections (regulatory, corporate)

• Process Assessment

• Applicability (regulations, corporate policies)

• File System

• Electronic Records Paul F. Lynes, PE, CHMM, Paul Lynes LLC, Nashville, TN

WEDNESDAY AUGUST 25, 20107:00 a.m.–8:00 a.m.

Continental Breakfast

8:00 a.m.

Bus Leaves Hotel for Plant Tour

10:00 a.m.–3:00 p.m.

Plant Tour—GM Corvette Assembly Plant & Corvette MuseumBowling Green, KY

Hotel Information: Sheraton Music City Hotel, 777 McGavock Pike, Nashville, TN 37214. Phone: 615/885-2200. www.sheratonmusiccity.com. Room Rate: $139 single/double plus applicable state & local taxes (currently 15.25%) It is appreciated if you are spending the night to attend our conference(s) that you utilize the Sheraton Music City Hotel. This greatly assists AFS in keeping program costs down.Reservations: All guests should make reservations directly with the hotel at 888/627-7060. Be sure to identify yourself as attending the American Foundry Society’s Conference to receive our discounted room rate.Room Reservation Cut-Off Date: Friday, July 30, 2010. Reservations made after 5:00 p.m. local time on this date will be honored on a space available basis, and could be subject to the hotel’s normal rack rate. Room rates will be offered for 3 days prior and 3 days after the meeting dates.Airport/Hotel Transportation: The Sheraton Music City Hotel is located within minutes for the Nashville International Airport. The hotel offers complimentary shuttle service to and from the airport.

AFS Environmental 101 Seminar &

22nd AFS Environmental, Health & Safety Conferences

For planning purposes please indicate if you are interested in attending the plant tour of GM’s Corvette assembly plant on Wednesday morning. Note: space is limited to 55 people. The official plant tour sign-up sheet will be available at the conference registration table.

Yes, I am interested in attending GM’s Corvette assembly plant tour on Wednesday morning.

Optional Plant Tour

REGISTRATION FEES One Conference Both Conferences AFS Member: $595 $990 Non-AFS Member: $695 $1190

Sheraton Music City Hotel

I would like to attend the Environmental 101 Seminar. I would like to attend the 22nd Environmental, Health & Safety Conference. I would like to attend both conferences.

Session 2 (continued)

American Foundry Society 1695 N. Penny Lane Schaumburg, IL 60173-4555www.afsinc.org

PRESORTEDFIRST-CLASS MAILU.S. POSTAGE PAID

PERMIT #38WHEELING, IL

60090