BCT01

BCTNeedle Cylinder

BCT1 (Manifold)

BCT2 (High Flow)

Non-rotating, adjustable needle cylinders provide superior blow pressure and exhaust

Size 32

Size 40

Size 50

2

BCT01 www.phdinc.com/bct • (800) 624-8511

BCTNeedle Cylinder

© Copyright 2017, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.

Major Benefits

• DirectOEMsolutionavailablein three bore sizes

• Non-rotatingshafttokeepneedletipin correctorientation

• BCT2(HighFlow)versionincreasesruntime betweencleaningof“plateout”material

• StandardNPTportsforextend,retractandblow

• Internalshockpadsstandardonextend andretract

• Lubricatedinternallyatfactoryforlifeof cylinderusinglubricantperFDARegulation21CFR178.3570

• Option-H96formirroredportingand non-rotatingshaft,designedtohelp eliminatemachineinterferences

• Cylindersareeasilyfieldrepairableto maximizeyourinvestment

Self-lubricatingnitrilepistonsealprovideslonglife

Non-rotatinghardenedsteelshaft

Ruggedmechanicallyjoinedpistonandrodassembly

Self-lubricatingnitrilerodsealsprovidelonglife

Built-inshockpadsarestandard,absorbingimpactenergyandeliminatingmetaltometalcontact

Hardchrome-platedsteelpistonrodsprovidemaximumwearresistanceforlonglife

AluminumbushingswithPTFEfilledhardcoatprovidemaximumwearresistanceforlonglife

StandardNPTportingforextendandretract

Clearanodizedextrudedbody

NPTmanifoldporting

Compositebushing

BCT1(Manifold)

NPTendportingforhigherflowrequirementsandincreased

timeintervalbetweencleaning

BCT2(High Flow)

BCT1 (Manifold)

BCT2 (High Flow)

3

BCT01www.phdinc.com/bct • (800) 624-8511

ORDERING DATA: SERIES BCT NEEDLE CYLINDER

x

TO ORDER, SPECIFY:Product Line, Series, Product Type, Build Type,Design No., Bore Size, Stroke, Cylinder Options

NOTES:1) Standard Needle Cylinder ordering number is as follows: BCT1-1-50 x 352) -W1 option needs to be specified for flange to be attached to unit

-1C 32T H96

OPTIONSW1 - Attached Flange - 2.0 x 2.0 Square Mount Pattern

(for Ø 32 and Ø 50 only)H96 - Mirror Port and Non-Rotating Shaft

25

PRODUCT LINEB - Blow Molding

B

SERIESC - Cylinder

1

DESIGN NO.1 - Imperial

BORE SIZE (mm)324050

- -

BUILD TYPE1 - Standard-Manifold2 - High Flow

STROKE

Contact PHD for other strokes

STANDARD STROKE (mm)25

20, 4035

BORE324050

PRODUCT TYPET - Compact

Non-Rotating

INDEX PAGEOrderingData ................................ 3EngineeringData ........................... 3Dimensions ................................... 4-5Options ......................................... 6-7PartsList&RepairKits ................. 8

SPECIFICATIONS SERIES BCT

OPERATINGPRESSURE 20psiminto150psimaxatzeroload[1.4barminto10barmax]air

STROKETOLERANCE ±0.031in[0.8mm]

TEMPERATURELIMITS -20to+180°F[-28to+82°C]

VELOCITY 20in/sec[0.5m/sec]typicalmin,zeroloadat100psi[7bar]

LIFEEXPECTANCY 30millionlinearinches[762000linearmeters]min

LUBRICATION LubricationperFDARegulation21CFR178.3570

MAINTENANCE Fieldrepairable

CYLINDER FORCE AND WEIGHT

BORE ROD DIRECTION

Outlet Rod Diameter Effective Area BCT1 Base Weight BCT2 Base Weight Adder per 5 mm of Stroke

mm in in mm in² mm² lb kg lb kg lb kg

32 1.260Extend 0.750 19.1 0.805 519

0.62 0.23 0.59 0.22 0.07 0.03Retract 0.625 15.9 0.904 583

40 1.575Extend 0.750 19.1 1.506 972

0.69 0.26 0.64 0.24 0.13 0.05Retract 0.625 15.9 1.641 1059

50 1.969Extend 0.750 19.1 2.603 1679

1.03 0.38 0.97 0.36 0.10 0.04Retract 0.750 19.1 2.603 1679

CYLINDER FORCE CALCULATIONSImperial MetricF = P x A F = 0.1 x P x A

F=CylinderForce lbs N

P=OperatingPressure psi barA=EffectiveArea

(ExtendorRetract)in2 mm2

ENGINEERING DATA: SERIES BCT NEEDLE CYLINDER

4

BCT01 www.phdinc.com/bct • (800) 624-8511

DIMENSIONS: SERIES BCT1 NEEDLE CYLINDER

BOREDIMENSIONS

A B C D1 D2 E F G H J K K1 L M

321.519 0.579 1.250 0.750 0.625 1.870 1.225 0.437 0.330 1.224 0.394 0.250 0.394 0.394[38.6] [14.7] [31.8] [19.1] [15.9] [47.5] [31.1] [11.1] [8.4] [31.1] [10.0] [6.4] [10.0] [10.0]

401.699 0.600 1.250 0.750 0.625 2.205 1.574 0.437 0.330 1.148 0.394 0.349 0.394 0.394[43.2] [15.2] [31.8] [19.1] [15.9] [56.0] [40.0] [11.1] [8.4] [29.2] [10.0] [8.9] [10.0] [10.0]

501.876 0.626 1.250 0.750 0.750 2.598 1.968 0.437 0.330 1.292 0.394 0.438 0.470 0.470[47.7] [15.9] [31.8] [19.1] [19.1] [66.0] [50.0] [11.1] [8.4] [32.8] [10.0] [11.1] [11.9] [11.9]

BOREDIMENSIONS

N P R THREAD S T U V W Y Z THREAD AA BB CC DD

32 1/8NPT0.326

1/4NPT 10-240.394 0.276 0.500 2.037 1.340

3/8-24x0.6250.236 0.875 0.098 1.094

[8.3] [10.0] [7.0] [12.7] [51.7] [34.0] [6.0] [22.2] [2.5] [27.8]

40 1/8NPT0.365

1/4NPT 10-240.394 0.276 0.500 2.363 1.420

3/8-24x0.6250.236 0.875 0.175 1.094

[9.3] [10.0] [7.0] [12.7] [60.0] [36.1] [6.0] [22.2] [4.4] [27.8]

50 1/4NPT0.476

1/4NPT 1/4-200.394 0.315 0.625 2.795 1.600

1/2-20x0.7500.236 0.875 0.108 1.094

[12.1] [10.0] [8.0] [15.9] [71.0] [40.6] [6.0] [22.2] [2.7] [27.8]

DIMENSIONSIN[]AREmm

A

A

B

B

F

F

C

R PORT (BLOW)

N PORT (RETRACT)N PORT (EXTEND)ML

J + STROKE

CC + STROKE

KU

BB

T WRENCH FLAT

V WRENCH FLAT0.189 [4.8] LONG

P

K1

DD

Z THREAD Y

E

WE

2X THRU & C BORE FOR SSOCKET HEAD CAP SCREW(BOTH ENDS)

Ø AA

Ø D1 Ø D2

Ø HØ G

Alldimensionsarereferenceonlyunlessspecificallytoleranced.

5

BCT01www.phdinc.com/bct • (800) 624-8511

DIMENSIONS: SERIES BCT2 NEEDLE CYLINDER

BOREDIMENSIONS

A B C D1 D2 E F G H J K L M

321.856 0.751 1.250 0.750 0.625 1.870 1.225 0.437 0.330 1.224 0.375 0.394 0.394[47.1] [19.1] [31.8] [19.1] [15.9] [47.5] [31.1] [11.1] [8.4] [31.1] [9.5] [10.0] [10.0]

401.856 0.751 1.250 0.750 0.625 2.205 1.574 0.437 0.330 1.148 0.375 0.394 0.394[47.1] [19.1] [31.8] [19.1] [15.9] [56.0] [40.0] [11.1] [8.4] [29.2] [9.5] [10.0] [10.0]

502.036 0.666 1.250 0.750 0.750 2.598 1.968 0.437 0.330 1.292 0.375 0.470 0.470[51.7] [16.9] [31.8] [19.1] [19.1] [66.0] [50.0] [11.1] [8.4] [32.8] [9.5] [11.9] [11.9]

BOREDIMENSIONS

N P R THREAD S T U V W Y Z THREAD AA BB CC

32 1/8NPT0.326

1/4NPT 10-240.632 0.276 0.500 2.037 1.340

3/8-24x0.6250.236 0.702 0.098

[8.3] [16.1] [7.0] [12.7] [51.7] [34.0] [6.0] [17.8] [2.5]

40 1/8NPT0.326

1/4NPT 10-240.632 0.276 0.500 2.363 1.420

3/8-24x0.6250.236 0.702 0.098

[8.3] [16.1] [7.0] [12.7] [60.0] [36.1] [6.0] [17.8] [2.5]

50 1/4NPT0.476

1/4NPT 1/4-200.632 0.315 0.625 2.795 1.600

1/2-20x0.7500.236 0.702 0.067

[12.1] [16.1] [8.0] [15.9] [71.0] [40.6] [6.0] [17.8] [1.7]

DIMENSIONSIN[]AREmm

R PORT (BLOW)

Ø AA

Ø D1 Ø D2

Ø HØ GA

A

B

B

F C

F

Z THREADYE

WE

2X THRU & C BORE FOR SSOCKET HEAD CAP SCREW(BOTH ENDS)

N PORT (RETRACT)N PORT (EXTEND) ML

J + STROKECC + STROKE

K U

BB

T WRENCH FLAT0.219 [5.6] LONG

V WRENCH FLAT0.189 [4.8] LONG

P

Alldimensionsarereferenceonlyunlessspecificallytoleranced.

6

BCT01 www.phdinc.com/bct • (800) 624-8511

OPTIONS: SERIES BCT NEEDLE CYLINDER

Thisoptionattachesamountplatewitha2"x2"mountingholepatterntothecylinderandincludesallfasteners.ForØ 32andØ 50boresizesonly.

ATTACHED MOUNTING FLANGE OPTION 2" x 2" HOLE PATTERNW1

BOREDIMENSIONS

A B C D E F G H THD J K L

322.500 2.000 1.247 0.375 0.224 0.125 0.375 — — — 0.281[63.5] [50.8] [31.7] [9.5] [5.7] [3.2] [9.5] — — — [7.1]

502.750 2.000 1.247 0.375 0.375 0.125 1.562 1/4-20 1.625 0.338 —[69.9] [50.8] [31.7] [9.5] [9.5] [3.2] [39.7] 1/4-20 [41.3] [8.6] —

DIMENSIONSIN[]AREmm

4X Ø L

A

D

Ø C

B

A

B

D

A

Ø C

B

A

B

Ø C

B

B

A

A

D

GF

E

2X H THD

E

FG

KJ

GF

E

2X H THD

JK

BCTx-1-32

4X Ø L

A

D

Ø C

B

A

B

D

A

Ø C

B

A

B

Ø C

B

B

A

A

D

GF

E

2X H THD

E

FG

KJ

GF

E

2X H THD

JK

BCTx-1-50

Alldimensionsarereferenceonlyunlessspecificallytoleranced.

7

BCT01www.phdinc.com/bct • (800) 624-8511

NON-ROTATING SHAFT

EXTEND PORTRETRACT PORT

BLOW PORT

K1

EE P

NON-ROTATING SHAFT AND PORTSMIRRORED OVER CENTERLINE OF CYLINDER

NON-ROTATING SHAFT

RETRACT PORTEXTEND PORTBLOW PORT

K1

PEE

OPTIONS: SERIES BCT NEEDLE CYLINDER

Thisoptionmirrorstheportsandnon-rotatingshaftoverthecenterlineofthecylindertoallowforadditionalmachineclearanceinsomeinstances.

MIRROR PORT AND NON-ROTATING SHAFT OPTIONH96 BORE

DIMENSIONS

K1 P EE

32 0.250[6.4] 0.326[8.3] 0.579[14.7]

40 0.349[8.9] 0.365[9.3] 0.600[15.2]

50 0.438[11.1] 0.476[12.1] 0.626[15.9]

DIMENSIONSIN[]AREmm

BOREDIMENSIONS

P EE

32 0.326[8.3] 0.579[14.7]

40 0.365[9.3] 0.600[15.2]

50 0.476[12.1] 0.626[15.9]

DIMENSIONSIN[]AREmm

BCT1STANDARD UNIT

BCT2STANDARD UNIT

BCT1-H96 OPTION

BCT2-H96 OPTION

Alldimensionsarereferenceonlyunlessspecificallytoleranced.

NON-ROTATING SHAFT

EXTEND PORTRETRACT PORT

BLOW PORT

EEP

NON-ROTATING SHAFT AND PORTSMIRRORED OVER CENTERLINE OF CYLINDER

NON-ROTATING SHAFT

RETRACT PORTEXTEND PORT

BLOW PORT

PEE

8

BCT01 www.phdinc.com/bct • (800) 624-8511

PARTS LIST & REPAIR KITS: SERIES BCT NEEDLE CYLINDER

KIT DESCRIPTION KIT NUMBER COLOR CODE*

SealKit Fullunitdescriptionand-H9000

RepairKit Fullunitdescriptionand-H9010

*Colorcodedesignatespartstobeincludedinkit

32 mm Bore Flange Kit

KIT DESCRIPTION KIT NUMBER COLOR CODE*

-W1Option Fullunitdescriptionand-H2000

*Colorcodedesignatespartstobeincludedinkit

50 mm Bore Flange Kit

KIT DESCRIPTION KIT NUMBER COLOR CODE*

-W1Option Fullunitdescriptionand-H2000

*Colorcodedesignatespartstobeincludedinkit

KEY PART DESCRIPTION 32 mm 40 mm 50 mm

1 BodyAssembly Fullunitdescriptionand-H2400

2 OutletRodBushing 74049 73872 73873

3 InletRodBushing 88457 88519 73873

4 O-RingSeal 3642-027-1 3642-028-1 3642-029-1

5 OutletRodSeal 18521-016 18521-016 18521-007

6 InletRodSeal 18521-007 18521-007 18521-007

7 RetainingRing 1987-073 1987-079 1987-085

8 PistonandRodAssembly Fullunitdescriptionand-H1000

9 Manifold Fullunitdescriptionand-H6400

10 O-RingSeal 1950-016-1 1950-016-1 1950-016-1

11 HexHeadBolt 57021-025 57021-025 57021-025

12 PistonSeal 74042-008 74042-009 74042-010

13 OutletShockPad 74029 74029 74030

14 InletShockPad 88452 88452 74030

15 Non-RotatingShaft 17831-102 17831-102 17831-102

16 Non-RotatingPlate 88458 86738 86739

17 Nut 3204-084 3204-084 3204-084

18 Flange SoldaspartofFlangeKit

19 CylindertoFlangeSHCS SoldaspartofFlangeKit

20 FlangeMountingSHCS SoldaspartofFlangeKit

1

13

8

BCT1 UNITS

14

11

9

15

BCT1 UNITS

BCT1 UNITS

BCT1 UNITS

17

15

16

BCT2 UNITS

BCT2 UNITS

8

BCT2 UNITS

-W1 OPTION

-W1 OPTION

-W1 OPTION

-W1 OPTION

-W1 OPTION 4

10

12

4

6

3

7

2

5

7

18

19

19

20

20

= LOCTITE 242 THREAD LOCKER

= LOCTITE R/C 680

= LUBRICANT PER FDA REGULATION 21CFR 178.3570

BORE

ID

ID

3M 10/17 10355