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APPLICATION Soderon ® /180 magnet wire is designed for applications requiring both high thermal resistance and low soldering temperatures. Soderon ® /180 magnet wire consists of a solder- strippable modified polyurethane film insulation over-coated with nylon. Soderon ® /180 is recommended but not limited to the following applications: • Bobbin wound and paper section coils • Encapsulated and molded coils • Small motor, armatures and field coils • Automotive coils and solenoids • Toroidal coils • Specialty power transformers • Linear motors • RF Coils SOLDERABLE INSULATION COMPARISON: Salt Water Glass Thermo- Pinhole Soldering Transition plastic Test Temperature Temperature Flow Soderon ® /155 OK 390˚C Lower Lower (MW 80) Soderon ® /180 Better 390˚C Highest Higher (MW 83) Solidon ® Poor 470˚C Higher Highest (MW 78) ENGINEERING HIGHLIGHTS 1. THERMAL CLASSIFICATION Soderon ® /180 magnet wire is Class 180 when measured in accordance with the ASTM-D2307 test procedure. Heat shock resistance exceeds 200˚C. 2. THERMOPLASTIC FLOW Thermoplastic flow or cut-through temperature of Soderon ® /180 magnet wire is in the 225°C plus range; well above maximum process conditions found in molded coil work, trickle impregnation processes and standard pre-heat varnish cycles specified for normal Class 130, 155 and 180 systems. 3. SOLDERABILITY Soderon ® /180 magnet wire solder strips readily and much more easily than MW 78 type products. It solders consistently at temperatures as low as 390˚C. 4. WINDABILITY Flexibility and adhesion properties of the Soderon ® /180 magnet wire film are more than adequate for all but the most severe fine wire winding applications. 5. ELECTRICAL Soderon ® /180 magnet wire insulation exhibits high dielectric strength retention under high humidity conditions. 6. CHEMICAL The solvent resistant properties of Soderon ® /180 are suitable for most classes 105, 130, 155 and 180 varnishes, encapsulants, and treating resins. It has improved salt water resistance compared to other solderable wires. 7. NORMAL AVAILABILITY • Round Copper Sizes: 25-46 AWG, Single Build 25-46 AWG, Heavy Build Please consult Magnet Wire Marketing for additional size (including metric) and build information. NEMA MW 83-C Class 180 - Copper - Round Conductors - Polyurethane/Polyamide coated magnet wire / winding wire. SODERON ® / 180 Magnet Wire / Winding Wire

NEMA MW 83-C...120 140 160 180 200 220 240260 280 THERMAL PROPERTIES HEAT SH OCK RESISTANCE TYPICAL PERFORMANCE: N ocracks @ 200 C REQUIRED PERFORMANCE :20%, …

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  • APPLICATION

    Soderon®/180 magnet wire is designed for applicationsrequiring both high thermal resistance and lowsoldering temperatures.

    Soderon®/180 magnet wire consists of a solder-strippable modified polyurethane film insulationover-coated with nylon.

    Soderon®/180 is recommended but not limited to thefollowing applications:

    • Bobbin wound and paper section coils• Encapsulated and molded coils• Small motor, armatures and field coils• Automotive coils and solenoids• Toroidal coils• Specialty power transformers• Linear motors• RF Coils

    SOLDERABLE INSULATION COMPARISON:

    Salt Water Glass Thermo-Pinhole Soldering Transition plasticTest Temperature Temperature Flow

    Soderon®/155 OK 390˚C Lower Lower(MW 80)

    Soderon®/180 Better 390˚C Highest Higher(MW 83)

    Solidon® Poor 470˚C Higher Highest(MW 78)

    ENGINEERING HIGHLIGHTS

    1. THERMAL CLASSIFICATIONSoderon®/180 magnet wire is Class 180 when measured inaccordance with the ASTM-D2307 test procedure. Heatshock resistance exceeds 200˚C.

    2. THERMOPLASTIC FLOWThermoplastic flow or cut-through temperature ofSoderon®/180 magnet wire is in the 225°C plus range; wellabove maximum process conditions found in molded coilwork, trickle impregnation processes and standard pre-heatvarnish cycles specified for normal Class 130, 155 and 180systems.

    3. SOLDERABILITYSoderon®/180 magnet wire solder strips readily andmuch more easily than MW 78 type products. It soldersconsistently at temperatures as low as 390˚C.

    4. WINDABILITYFlexibility and adhesion properties of the Soderon®/180magnet wire film are more than adequate for all but the mostsevere fine wire winding applications.

    5. ELECTRICALSoderon®/180 magnet wire insulation exhibits highdielectric strength retention under high humidity conditions.

    6. CHEMICALThe solvent resistant properties of Soderon®/180 aresuitable for most classes 105, 130, 155 and 180 varnishes,encapsulants, and treating resins. It has improved salt waterresistance compared to other solderable wires.

    7. NORMAL AVAILABILITY

    • Round Copper Sizes:25-46 AWG, Single Build25-46 AWG, Heavy Build

    Please consult Magnet Wire Marketing for additionalsize (including metric) and build information.

    NEMA MW 83-CClass 180 - Copper - Round Conductors - Polyurethane/Polyamide coated magnet wire / winding wire.

    SODERON® / 180Magnet Wire / Winding Wire

  • ESSEX FURUKAWA www.essexfurukawa.com

    Essex Furukawa1601 Wall StreetFort Wayne, IN 46802260.461.4000

    © 2020 Essex Furukawa

    SODERON® / 180Magnet Wire / Winding Wire

    Temperature C (1/k)

    28 AWG Heavy Build CopperSODERON®/180 Thermal Stability

    Ave

    rage

    Life

    ,Hou

    rs

    100

    100

    1,000

    10,000

    20,000

    100,000

    1

    2

    3

    4567891

    2

    3

    4567891

    2

    3

    4567891

    2

    3

    4567891

    120 140 160 180 200 220 240 260 280

    THERMAL PROPERTIES

    HEAT SHOCK RESISTANCETYPICAL PERFORMANCE: No cracks @ 200°CREQUIRED PERFORMANCE: 20%, 3 XD, no cracks†

    SOLDERABILITYTYPICAL PERFORMANCE: 1 second @ 390°CREQUIRED PERFORMANCE: ≤ 5 seconds @ 390°C†

    THERMAL STABILITYTYPICAL PERFORMANCE: 189°CREQUIRED PERFORMANCE: 180°C minimum†

    THERMOPLASTIC FLOWTYPICAL PERFORMANCE: 259°CREQUIRED PERFORMANCE: 225°C†

    PHYSICAL PROPERTIES

    ADHESION AND FLEXIBILITYTYPICAL PERFORMANCE: No cracksREQUIRED PERFORMANCE: 20%, 1XD, no cracks†

    CONDUCTOR ELONGATIONTYPICAL PERFORMANCE: 26%REQUIRED PERFORMANCE: 20% minimum†

    ELECTRICAL PROPERTIES

    CONTINUITYTYPICAL PERFORMANCE: ≤ 1 fault/100 feetREQUIRED PERFORMANCE: ≤ 5 faults/100 feet†

    DIELECTRIC BREAKDOWN VOLTAGE

    ROOM TEMPERATURETYPICAL PERFORMANCE: 6400 volts, avg.REQUIRED PERFORMANCE: 2340 volts, minimum†

    RATED TEMPERATURETYPICAL PERFORMANCE: 4900 volts, avg.REQUIRED PERFORMANCE: 1755 volts, minimum†

    ** The values shown represent typical average results and are not intended to beused as design data or specification limits.

    † Requirements of NEMA MW 1000; Section MW 83-C.

    Performance data is representative of 36 AWG heavy build copper. **

    All Sales are subject to Essex Furukawa Standard Terms and Conditions as posted on essexfurukawa.com. Copies available upon request.