NEPTUNE FENDER - Amzone

NEPTUNE FENDER

A. Index1 .INTRODUCTION TO NEPTUNE FENDER APPLICATIONS &TYPE

2. FLOATING FENDERS

3. MULTI-PURPOSE FENDERS

4. STRUCTURAL FENDERS

5. FENDERING DO’S & DON’TS

B. Index

⚬ Hollow D Profile Fender

⚬ Hollow Cylindrical Quayside Fender

⚬ Hollow Rectangular Quayside Fender

⚬ Wing Type Fender

⚬ Accessories and Fixings

o Arch Fender o Cone Fendero Cell Fendero Leg Fender

1 . FLOATING FENDERS

⚬ Pneumatic Fender 50/80

⚬ Floating Foam Filled Fender

⚬ Floating Donut Fender

⚬ Naval Light Weight Grey Fender

2. MULTI-PURPOSE FENDERS

3. STRUCTURAL FENDERS

4. FENDERING DO’S & DON’T’S

1 . Introduction to Neptune Fenders Application & Type

Neptune Fender supply various types of rubber fenders in different sizes for ports and quays,

depending on the quay and dimensions of the ships that moor. For smaller ports, these are often rubber D-fenders. Cylindrical fenders are produced in dimensions from Ø100 to Ø2000mm, depending on the quay. Arch and Leg fenders are other types of quay fenders. They both have a simple and very strong construction and have been providing a guaranteed and reliable protection for various quays for a long time. Thanks to our experience in port and quay fenders, we can provide you with tailor -made advice about each type of fender.

Many different fender types and sizes are available on the market. Choosing the suitable fender type and size should only be done together with an experienced fender manufacturer. The list of suitable fender units based on the calculated energy is long, but typically there are only a few types and combinations that would work properly for your specific project.

Marine rubber fenders and fender systems are available in different types, sizes, for different vessels and quay structures, like for example Cone Fenders, Arch Fender, Cell Fenders or Cylindrical Fenders.

Foam Fenders are suitable for various applications with the focus on projects with high variations in water levels and for cruise terminals.

Other rubber fender solutions are: Pneumatic Floating Fenders, Corner Fenders, Extruded /Molded Fenders and Tugboat Fenders.

If you have any questions or need advice, do not hesitate to contact our sales team.

Pneumatic Fender Applications

• In ports with extreme

tidal variations

•Ship-to-ship lightering operations

•Oil & Gas (typically FSRU)• Temporary berthing

Pneumatic fenders are

chains or guy ropes.

Pneumatic Fender TypesC H A I N & T I R E N E T & S L I N G T Y P E F E N DE R

Seaports commonly use fixed rubber fender systems or floating fenders. While most large seagoing vessels do not use fenders when mooring in the port, one possible exception is when a bunker ship comes alongside the vessel or when tankers berth alongside each other at sea to take on loads. In these situations, pneumatic fenders are frequently used.A floating pneumatic fender is like a cylindrical airbag with hemispherical heads at both ends. The body consists of several layers of vulcanized rubber filled with compressed air, which allows the fender to float on water. Due to these special features, pneumatic fenders are commonly used by the off shore and dredging industries to protect ships, platforms and workboats, and as spacers between the ship and the quay in ports.The performance of pneumatic rubber fenders is determined by its energy absorption and reaction force. Built for full Compliance as per ISO 17357-1:2014N e p t u n e F e n d e r offers two standard type of pneumatic fenders:Standard colors are black and grey (Navy), other colors available upon request.• Pneumatic fender with tire net• Pneumatic fender sling-type (without tire net)

Fender Material Data Sheet

Size & Performance PERFORMANCE OF PNEUMATIC 50 / 80

Initial Pressure 0.5 kg/ cm2 Initial Pressure 0.8 kg/ cm2

SIZE (MM)

GURANTEED ENERGY

ABSORPTION

FORCE REACTION AT

GEA DEFLECTION

HULL PRESSURE

AT GEA DEFLECTION

GURANTEED ENERGY

ABSORPTION

FORCE REACTION AT

GEA DEFLECTION

HULL PRESSURE

AT GEA DEFLECTION

APPROX. FENDER BODY

WEIGHT

APPROX. WEIGHT OF NET

WEIGHT OF SLING TYPE

(GEA) (kN) AT GEA (GEA) (kN) AT GEA KG KG (TYPE II)

kNm (Kn/m2) kNm (Kn/m2)

500 x 1000 6 64 132 8 85 174 22 160 32

700 x 1500 17 137 135 24 180 177 45 185 55

1000 x 1500 32 182 122 45 239 160 73 250 98

1000 x 2000 45 257 132 63 338 174 88 385 113

1200 x 2000 63 297 126 88 390 166 131 430 156

1350 x 2500 102 427 130 142 561 170 200 675 240

1500 x 3000 153 579 132 214 761 174 250 795 290

1700 x 3000 191 639 200 267 840 168 290 830 330

2000 x 3500 308 875 128 430 1150 168 405 1165 465

2000 x 4500 418 1188 137 584 1560 179 480 1700 540

2500 x 4000 663 1381 137 925 1815 180 902 1745 1080

2500 x 5500 943 2019 148 1317 2653 195 1090 2765 1320

3300 x 4500 1175 1884 130 1640 2476 171 1460 2650 1840

3300 x 6500 1814 3015 146 2532 3961 191 1870 3840 2250

3300 x 10600 3067 5257 158 4281 6907 208 2560 6755 3060

4500 x 9000 4752 5747 146 6633 7551 192 3940 7365 -

4500 x 12000 6473 7984 154 9037 10490 202 4790 9875 -

Foam Filled Fenders

FENDER APPLICATIONS:

• Navy vessel berths and cruise

terminals

• Ship-to-ship operations

• Ship-to-shore operations

• Oil & Gas Terminals

FENDER CHARACTERISTICS:

• Proportional increase of energy and

reaction

• Extremely robust

• No performance loss and unsinkable even if

damaged

• Smaller skin damages can easily be

repaired on site

• Low hull pressure and non-marking

Polyurethane skin

Donut Type FendersFENDER APPLICATIONS:

• Locks and dry dock entrances, corner

protection, turning dolphins, areas with

large tidal variations or bridge protections

• Other monopile structures

• Submarine jetties


• Proportional load deflection curve

• Low shear forces

• Self-adjusting to changing water levels

• Low installation costs

• Generally maintenance free

• Individual drafts can be controlled by

counterweights

NAVAL LIGHT

WEIGHT GREY

FENDERFENDER APPLICATIONS:• Naval vessels

• Small tankers

• Small passenger vessels

• Supply vessels


• Compact size

• Light weight

• Non-marking skin

• Easy to handle

Multi Purpose Fenders

• CUSTOMIZED FENDERS CAN BE MANUFACTURED AS PER THE CLIENTS REQUEST

Hollow D Profile FenderHollow Cylindrical Quayside Fender

Hollow Rectangular Quayside FenderWing Type Fender

Hollow D Profile Fender


• Marinas

• Multiple purpose fendering

• Tug Boats and Workboats

• Small boat berths

CHARACTERISTICS:

• Simple & easy installation

• Customized sizes

• Wide range of applications

Hollow D Profile FenderFENDER SIZE IN MM

H B C D1 D2 E F G* Weight / m

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

100x100 25 30 18 24 25 10 200~300 8.3

150x150 37.5 40 24 32 30 12 250~350 18

200x200 50 50 30 40 45 15 300~400 32

250x250 62.5 60 36 48 45 20 350~450 50

300x300 75 60 36 48 60 25 350~450 72

350x350 87.5 75 45 60 70 25 350~450 103.6

380x380 95 75 45 60 80 30 350~450 122.1

400x400 100 75 45 60 80 30 350~450 128

500x500 125 90 54 72 90 40 400~500 200

The table above covers our standard sizes only, however we can propose to suit customers’ requirement.

Drawings and pictures are for references for illustration purpose only

Hollow Cylindrical FenderFENDER APPLICATIONS:

• Multiple usage at different

berths

• Bulk Terminals

• General Cargo Terminals

• RoRo Terminals

• Tug Boats

• Barge

CHARACTERISTICS:

• Very robust and simple design

• Easy to install

• High abrasion resistance

• Proportional increase of energy

and reaction

FENDER SIZE IN MM

OD x ID E R P Weight

[mm] [kNm / m] [kN / m] [kN / m²] [kg / m]

100 x 50 0.8 43 547 7.2

125 x 65 1.3 51 500 11

150 x 75 1.8 65 552 16.3

175 x 75 2.7 92 781 24.1

200 x 100 3.3 86 547 29

250 x 125 5.1 108 550 45.3

300 x 150 7.4 129 547 65.2

380 x 190 11.8 164 550 105

400 x 200 13.1 172 547 116

450 x 225 16.6 194 549 147

500 x 250 28 275 700 181

600 x 300 40 330 700 255

800 x 400 72 440 700 453

900 x 450 86 470 700 573

1000 x 500 112 550 700 707

The table above covers our standard sizes only, however we can propose to suit customers’

requirement.


Hollow Cylindrical Fender

OD x ID E R P Weight

1100 x 600 131 541 574 800

1200 x 600 162 660 700 1018

1300 x 700 184 650 591 1131

1400 x 700 220 770 700 1386

1400 x 800 208 649 516 1245

1500 x 750 253 825 700 1591

1500 x 800 246 760 605 1517

1600 x 800 288 880 700 1810

1600 x 900 273 757 535 1650

1800 x 900 364 990 900 2290

2000 x 1000 432 1060 700 2827

2000 x 1200 415 871 517 2414

2200 x 1200 524 1083 575 3204

2400 x 1200 647 1321 700 4073

2700 x 1300 818 1486 605 5278

F E N D E R S I Z E I N M M

Hollow Square Fender

FENDER CHARACTERISTICS•Simple & easy installation•Customized sizes•Wide range of applications


• Tugboats or work boats


• Multi-purpose Fendering



SQUARE FENDER SPECIFICATION AND DIMENSION

Dimension

B(mm) Φ(mm) L(mm)

150 75

500-3000

200 100

250 125

300 150

400 200

Wing Fender

CHARATERISTICS:

• The reaction force and energy absorption of wing fender are higher than D fender

• Compact size and expedient installation due to the “wing” design

• Wing Fender enlarge fender bottom width and pre-built-in steel plate mount.

• Particularly applicable for framework quay, in addition the wing fender can be

arranged and used with other types of rubber fender.

FENDER APPLICATION:

• Marinas

• Multiple purpose fendering

• TugBoats and Workboats


SIZE A (mm) B (mm) C(mm) D(mm) Weight (kg/m) Max Length (mm)

Wing fender 180x100mm

with bore 50mm180 25 100 50 11.0 10000


with bore 75mm215 30 150 75 21.5 10000


with bore 75mm245 30 150 75 22.6 10000


with bore 100mm280 40 200 100 37.9 10000


with bore 100mm320 40 200 100 49.7 6000


with bore 125mm370 50 250 125 60.4 6000


with bore 125mm410 50 250 125 62.9 6000

WING FENDER SPECIFICATION AND DIMENSION



Drawings and pictures are for references for illustration purpose only.

Structural Fender System

• CUSTOMIZED FENDERS CAN BE MANUFACTURED AS PER THE CLIENTS REQUEST

Cone Fender

Arch Fender Leg Fender

Cell Fender

Arch FenderFENDER APPLICATIONS:

• RoRo Berths

• General Cargo

• Workboat harbors

• Barge and tug berths

CHARACTERISTICS:

• Single One-Piece Design

• Strong and hard wearing

• Excellent Shear

Performance

• Wide Range of Standard

sizes

ARCH FENDER SPECIFICATION AND DIMENSION


ITEM CODE A

(mm)B (mm) C (mm) D (mm) E (mm) F (mm)

Weight

(kg/m)

Max length

(mm)

ARCH0150 150 16 326 98 108 500 28.0 3000

ARCH0200 200 18 422 130 142 500 48.0 3000

ARCH0250 250 20 500 163 164 500 69.0 3500

ARCH0300 300 25 595 195 194 500 107.0 3500

ARCH0400 400 25 808 260 266 500 185.0 3500

ARCH0500 500 29 981 325 318 500 278.0 3500

ARCH0600 600 34 1160 390 373 500 411.0 3000

ARCH0800 800 41 1550 520 499 500 770.0 3000

ARCH1000 1000 50 1850 650 580 500 3000



Cone FenderFENDER APPLICATIONS:

• Container & Bulk Terminals



• Cruise Terminals

• Ferry & RoRo Terminals

• Navy

CHARACTERISTICS:

• Exceptionally good energy absorption to

reaction force ratio (E/R)

• Outstanding energy absorption per fender

weight

• High shear stability

• No loss of performance up to 10° approach

angle

• Sophisticated and optimized fender geometry

• Optional overload stopper

CONE FENDER SPECIFICATION AND DIMENSION


ITEM CODE H(mm) h(mm) ØU(mm) ØD(mm) ØS(mm) ØP(mm) N n-Ma n- Ød(mm)

NCO300H 300 13.5 255 450 195 405 4 M1620

NCO350H 350 25 300 570 235 510 4 M2025

NCO400H 400 18 340 600 260 540 4 M2025

NCO500H 500 25 425 750 325 675 4 M2430

NCO600H 600 27 510 900 390 810 6 M2430

NCO700H 700 32 595 1050 455 945 6 M3044

NCO800H 800 36 680 1200 520 1080 6 M3644

NCO900H 900 41 765 1350 585 1215 6 M3656

NCO1000H 1000 45 850 1500 650 1350 6 M4244



CONE FENDER SPECIFICATION AND DIMENSION


NCO1050H 1050 55 1030 1680 900 1530 6 M4250

NCO1100H 1100 50 935 1650 715 1485 6 M4250

NCO1150H 1150 52 998 1725 750 1550 6 M4244

NCO1200H 1200 54 1020 1800 780 1620 8 M4250

NCO1300H 1300 59 1105 1950 845 1755 8 M4860

NCO1400H 1400 66 1190 2100 930 1890 8 M4860

NCO1600H 1600 72 1360 2400 1060 2160 8 M4876

NCO1800H 1800 78 1530 2880 1190 2430 10 M5276

NCO2000H 2000 80 1900 3220 1540 2920 10 M5276

ITEM CODE H(mm) h(mm) ØU(mm) ØD(mm) ØS(mm) ØP(mm) N n-Ma n- Ød(mm)

Cell FenderFENDER APPLICATIONS:

• Container & Bulk Terminals



• Cruise Terminals

• Ferry & RoRo Terminals

• Navy

CHARACTERISTICS:

• Easy assembly & installation

• Good shear force resistance

• Cost-effective: large footprint leads to

a good load distribution over the front

panel, which results in a lighter panel

construction

• Very robust

• 40 years proven track record

CELL FENDER SPECIFICATION AND DIMENSION


ITEM CODE H(mm) ØD(mm) T(mm) ØPD(mm) Anchor & Bolts Weight (kg)

NSS300 300 390 10 330 M16 21

NSS400 400 650 25 550 M24 75

NSS500 500 650 25 550 M24 110

NSS600 600 780 20 660 M30 197

NSS800 800 1050 27 900 M30 432

NSS1000 1000 1230 32 1100 M36 760

NSS1150 1150 1440 37 1300 M42 1205

NSS1250 1250 1600 40 1450 M42 1550

NSS1450 1450 1820 42 1650 M48 2350

NSS1600 1600 1960 45 1800 M48 2940

NSS1700 1700 2100 50 1900 M56 3700

NSS2000 2000 2200 50 2000 M64 5310

NSS2250 2250 2550 59 2300 M64 7400

NSS2500 2500 2950 69 2700 M64 10280

NSS3000 3000 3350 82 3150 M76 18600



Leg FenderFENDER APPLICATIONS:

• Large sized docks of 10,000 tonnages.

• Container Terminals

• Tanker or small craft berth

• Fender Walls

• Ferry & RoRo

• Berth etc.

CHARACTERISTICS:

• With excellent shear resistance in lengthwise plane.

• Small footprint makes it ideal for areas with limited spaces.

• Adapt to different angle compression.• Applicable for berths and terminals

handling all types of vessels.• Full range of compounds and sizes are

available. Custom designs are also welcomed.

• In accordance with PIANC 2002 and ASTM F-2192-05.

• Easy and quick to install.• Low maintenance.

H W A B C D E F Anchors

NLF-1 250 218 109 20 - 27 152 33 50 300 M20

NLF-2 300 260 130 23 - 32 184 38 50 300 M24

NLF-3 400 330 165 25 - 35 248 41 250 500 M24

NLF-4 500 390 195 28 - 37 306 42 250 500 M30

NLF-5 550 420 210 32 - 38 336 42 250 500 M30

NLF-6 600 450 225 35 - 45 366 42 250 500 M30

NLF-7 700 540 270 35 - 45 428 56 250 500 M36

NLF-8 750 570 285 38 - 45 455 56 250 500 M36

NLF-9 800 600 300 38 - 45 488 56 250 500 M36

NLF-10 900 670 335 42 - 50 550 60 250 500 M42

NLF-11 1000 730 365 46 - 58 610 60 250 500 M42

NLF-12 1200 870 435 46 - 60 748 61 250 500 M48

NLF-13 1400 990 495 50 - 65 856 67 250 500 M48

NLF-14 1600 1130 565 50 - 65 978 76 250 500 M56

DIMENSIONS OF LEG FENDER 3 MAIN COMBINATIONS OF LEG RUBBER FENDER



Rubber Material Data Sheet

Accessories and Fixings

ACCESSORIES AND FIXINGS FOR FENDERS

• Chains• Chain Tensioners• Shackles• Brackets• Cast-in Anchors• Chemical Anchors• U Anchors• Bolts, Nuts & Washers

High quality chains, accessories and compatible fixings to assemble and install fenders are an important part of each fender solution and are completely delivered . To ensure a trouble free and smooth installation on site, all components are carefully checked prior to delivery.

Rubber Fender Do’s & Don’t’ s About Rubber Fender Installation

Do’s

•Check the delivery matches the shipping documents and diagrams.•Remove and recycle packing and support materials.•Store goods in a safe enclosure until they are needed.•Use soft slings with lifting eyes for handling rubber and painted items.•Check weights and centroids before lifting.•Support goods on suitable bearers on dry, level ground.•Avoid damage to paintwork.•Check threads and sockets are clean and free from contaminants.

Don’t’ s

•Unpack before components are needed,•except for visual check of quality and quantity on receipt.•Risk damage by using unnecessary force.•Move goods with unprotected lift forks or hooks.•Drag components over the ground.•Weld, grind, shot-blast or similar near the storage area or assembly site.

Documents

NEPTUNE FENDER - Amzone