NetSure ITM with eSure Technology TYPE...Emerson Network Power Section 6037 NetSure ITM Issue AB, February 23, 2012 Proprietary Information Page 3 This document is property of Emerson

A technical manual from the expertsin Business-Critical Continuity™

NetSure™ ITM with eSure™ Technology Site Planning Data and System Drawings – 48V DC UPS

Section 6037 (Issue AB, February 23, 2012)

Contents 1. Site Planning Data 2. One Line Diagram 3. System Outline Drawings 4. Connection Details

Section 6037 Emerson Network Power Issue AB, February 23, 2012 NetSure

™ ITM

Page 2 Proprietary Information

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

1 SITE PLANNING DATA

1.1 Technical Specifications

NetSure™ ITM – Technical SpecificationsDC UPS Primary Module 1 Expansion Module 2 Expansion Module 3 Expansion Module 4

Power Rating (full) – kW 70 70 70 70

Power Rating (N +1) – kW 64 70 70 70

AC Input Specifications

Phase 3

Power Factor 0.99 at full load, 0.97 at 50% load

Frequency – Hz 45-65

Input Voltage – Nominal 400 / 480V, 3 wire + ground

Input Voltage – Range 304-530 VAC; shall withstand up to 600 VAC input without damage.

Input Breaker Rating / AIC Rating – A 150 / 65,000

Max Input Current / DC UPS Module 480V: 111A @ 384V; 89A @ 480V

400V: 133A @ 320V; 107A @ 400V

380V: 140A @ 304V; 112A @ 380V

Inrush Current Inrush current does not exceed 150% of the rated input steady state peak value

Total Harmonic Distortion <5% from 50-100% of load

DC Output Specifications

Voltage Nominal: -48VDC; normal operation: -54.5 VDC (battery float)

Range: -42 to -58 VDC

System Efficiency 96% peak; >95.5% from 40-100% load (system level including branch distribution losses)

Energy Optimization Mode: Intelligent Power Matching Allows operation at near-peak efficiency down to 5% overall load

Branch Distribution Options 22 circuit breakers, 100-200A each; optional: 6 fuses, 2x500A + 4x200A

Battery Specification

Type VRLA, Emerson Excellence EB4, 200 Ah

Arrangement 3 strings; eight 6V blocks per string

Backup Time See backup time table at various loads

Design Life 15 years @ 20 °C ; 10 years @ 25 °C

Recharge Time (to 97% of nominal capacity) Less than 3 hours for > 35% load; Less than 4 hours > 15% load

Physical Data

Form Factor Rack

Installed Dimensions (H xW x D) – in. (mm) 85 x 24 x 41 (2150 x 600 x 1050)

Installed Weight – lb. (kg) 2925 (1325)

Environmental Specifications

System Operating Temp. – °F (°C) -5 °C to +35 °C; recommended operation with battery: 20 °C to 25 °C air inlet

System Storage Temp. – °F (°C) -40 to 158 °F (-40 °C to +70 °C)

Relative Humidity 0 to 95%, non condensing

Operating Elevation – ft. (m) 6562 (2000) at full power

Audible Noise < 62dB

Heat Rejection at Full Load – BTU/hr. (kW) 9,554 (2.8) per DC UPS module

EMI FCC class A

Safety Certifications

Agency Approved CE Marked to EN 60 950-1:2006

UL Listed to 60 950-1 + UL 1801; CSA certified

Monitoring Capability

Standard Web-basedmonitoring, alarm reporting via SNMP, and integration with SiteScan via SiteLink-Emodule

Optional Energy Master Remote Supervision

eSure™ PCU (R48-6000Ne) – Technical SpecificationsDC Output

Output Power 5833Wmaximum

Regulation Steady state output voltage remains within +/-0.25% for any combination of input voltage from 5% to 100% load

Wide Band Noise Does not exceed 250mv peak-to-peak, or 100 mv rms per Telcordia GR-947-CORE

Psophometric Noise Does not exceed 1mv from 10% to 100% load

Protection

Current Limiting The output current is limited to 110 amps

Over Current Internal fuse

Physical Characteristics

Mounting Plug-in installation, hot swappable

Dimensions (H x W x D) – in. (mm) 3.36 x 8.83 x 14.62 (85.5 x 224.5 x 371.5)

Weight – lb. (kg) 22 (10)

Emerson Network Power Section 6037 NetSure

™ ITM Issue AB, February 23, 2012

Proprietary Information Page 3


1.2 Battery Run Times

Battery Back-up Time (minutes)DC UPSLoad

Singlemodule70kW

Twomodules140kW

Threemodules210kW

Four modules280kW

10kW 130 300 480 630

20kW 55 130 210 300

30kW 28 90 130 180

40kW 17 55 90 130

50kW 12 41 70 100

64kW 7 24 50 75

70kW 3 21 43 69

80kW 17 34 55

90kW 14 27 47

100kW 12 22 40

110kW 10 19 34

120kW 8 17 28

134kW 6 16 25

140kW 3 14 22

150kW 12 19

160kW 10 17

170kW 9 15

180kW 8 14

190kW 7 13

204kW 4 11

210kW 2 10

220kW 9

230kW 9

240kW 8

250kW 7

260kW 6

274kW 3

280kW 1


™ ITM



2 ONE LINE DIAGRAM

LoadShunts

LoadShunts

BatteryShunts

BatteryFuse Battery

LVD

PCU PCU PCU PCU PCU PCU

Controller and

Communication

Controller and

Communication

Load Breakersor

Optional Fuses

Load Breakersor

Optional Fuses

BatteryShunts

BatteryFuse

Battery

LVD

AC Input B(Optional)

AC Input A

AC Input B(Optional)

AC Input A

PCUBreakers(Note 4)

CurrentTransformer

PCUBreakers(Note 4)

CurrentTransformer

ACCircuitBreakers

(Note 3)

ACCircuitBreakers

(Note 3)

InternalDC-link

PRIMARYDC UPSMODULE (1)

EXPANSIONDC UPSMODULES (2-4)

InternalCOM-link

NOTES

1. DUAL AC INPUT VERSION OPTIONAL.2. RECOMMENDED INPUT WIRE SIZE 2/0 AWG, 90 C (194 F), SEE NEC TABLE 310.16.

3. MAX INPUT CURRENT:480V: 111A @ 384V; 89A @ 480V400V: 133A @ 320V; 107A @ 400V380V: 140A @ 304V; 112A @ 380V

3. SYSTEM AC INPUT BREAKER(S) RATED 150A, 65kAIC.

4. PCU AC INPUT BREAKERS RATED 32A, 5000AIC. TWO (2) PCUs PER BREAKER.





3 SYSTEM OUTLINE DRAWINGS

3.1 Mechanical Installation and Outline Drawings

3.1.1 Individual Cabinet Mechanical Data

23.62(600)

84.33(2142)

top

cabled

84.72(2152)

bottom

cabled

Battery Compartment

Conduits forAC Inputs41.34

(1050)

DC Power SystemCompartment

Z

X

YTop Cabled Version

X = 11.81 (300)

Y = 26.38 (670)

Z = 36.61 (930)

Bottom Cabled Version

X = 11.81 (300)

Y = 26.38 (670)

Z = 40.55 (1030)

CENTER OF GRAVITY

26.38(670)

CG

11.81(300)

(Bottomcabled)CG

11.81(300)

36.61(930)

40.55(1030)

CG(topcabled)

23.62(600)

Battery Compartment

Conduits forAC Inputs

41.34(1050)

DC Power SystemCompartment26.38

(670)

CG

11.81(300)

DC UPS MODULE WITH

TOP FEED DC DISTRIBUTION

DC UPS MODULE WITH

BOTTOM FEED DC DISTRIBUTION

Top View Top View

Front View

Notes:

1. Dimensions are in inches (millimeters).

2. Weight (fully loaded): 2925 lbs / 1325 kg.

3. Heat Rejection: 9554 BTU/h at full load (per module).

4. May be installed on concrete slab or raised floor.

3.1.2 System Configurations

System can be expanded either to

the left or the right of the Primary Module.

Single Module70kW (full)64kW (n+1)

Two Modules140kW (full)134kW (n+1)

Three Modules210kW (full)204kW (n+1)

Four Modules280kW (full)274kW (n+1)


™ ITM



3.1.3 Main Components

3.1.3.1 Bottom Cabled Configuration - Circuit Breaker Load Distribution (Standard)

AC Input Conduit

* PCUs (12 x 5833W)

ACU+ (Controller)

Battery Fuses (800A)(Battery leads factory

connected and routed toBattery Compartment.)

SM-AC (AC Input Monitoring)

Battery Return and Load Return(Battery return leads factoryconnected and routed to

Battery Compartment.)

12

1 11

22

AC Input Circuit Breaker(s)

(150A, 65kAIC)

Internal Circuit Breakers (32A)(Each Circuit Breaker Feeds Two PCUs)

LVD Contactor

PCU* Position

#1

#3

#5

#7

#9

#11

PCU* Position

#2

#4

#6

#8

#10

#12

Feeds PCU Position (left to right)#1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12

Front View(door removed)

Load Distribution Devices(DC distribution circuit breakers,22 positions, 100-200A)(Fuse Option Available)





3.1.3.2 Top Cabled Configuration - Circuit Breaker Load Distribution (Standard)

AC InputConduit Openings

* PCUs (12 x 5833W)

ACU+ (Controller)

Battery Fuses (800A)(Battery leads factory

connected and routed toBattery Compartment.)

SM-AC (AC Input Monitoring)

Battery Return and Load Return

(Battery return leads factoryconnected and routed to

Battery Compartment.)

12

1 11

22

AC Input Circuit Breaker(s)

(150A, 65kAIC) Internal Circuit Breakers (32A)

(Each Circuit Breaker Feeds Two PCUs)

LVD Contactor

PCU* Position#1

#3

#5

#7

#9

#11

PCU* Position#2

#4

#6

#8

#10

#12

Feeds PCU Position (left to right)

#1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12

Front View(door removed)

Load Distribution Devices

(DC distribution circuit breakers,22 positions, 100-200A)

(Fuse Option Available)


™ ITM



3.1.4 Bottom Cable Entry

Battery

Compartment

BFU

Distr.

Distr.

Raised Floor

Hot AisleCold Aisle

A

Air Flow

Note 2

Side View

Support

Stand

½” (12mm) FloorAnchoring Bolts

(4 places)

Top

Front

Notes:1. Dimensions are in inches (millimeters).2. Do not block air intake openings.3. Minimum under floor space for underfloor

output cable runs: A = 1f (300mm).4. Run cables not to block air openings for battery

cooling.

BatteryCompartment

Conduits forAC Inputs

DC Power SystemCompartment

35.43(900)

17.72 (450)

8.86(225)

9.84(250)

19.68(500)

9.84(250)

8.86(225) Optional Floor

Opening forBattery Cooling

PCUs

PCUs

PCUs

PCUs

PCUs

PCUs

P/N 547823

36” Tall Floor Stand

P/N 547822

24” Tall Floor Stand





3.1.5 Top Cable Entry

Note 2

Distr.

Distr.

Hot AisleCold Aisle

Air Flow

Concrete

Floor (slab)Side View

Notes:1. Dimensions are in inches (millimeters).2. Do not block air intake openings.

Top

BatteryCompartment

DC PowerSystem

CompartmentOpenings forOutput Cables

FrontCable Tray Supportsif Mounted on Top ofModule

Front View

Cable Tray

Cable Run

Battery

CompartmentPCUs

PCUs

PCUs

PCUs

PCUs

PCUs

Top View

Battery

Compartment

Openings for

Output Cables

Cable Tray23.62(600)

BFU

½” (12mm) FloorAnchoring Bolts

(4 places)

35.43(900)

19.68(500)

Air Exchange(keep clear)

AC InputConduit Openings


™ ITM



4 CONNECTON DETAILS

4.1 Bottom Cable Entry Electrical Connection Detail

DETAIL E

2"

RECOMMENDED COUPLING:RACO TYPE 2628(GRAINGER 3LV08) ORTHOMAS BETTS TYPETK126US

COMMUNICATION LINKS BETWEEN CABINETS:1. RS-485 BUS WIRES (TWISTED YELLOW/WHITE WIRES) SHALL BE CONNECTED TO SM-AC.2. CAN-BUS WIRES (TWISTED BLACK/WHITE WIRES) SHALL BE INTERCONNECTED.3. CONTACTOR CONTROL CABLES SHALL BE INTERCONNECTED.

NOTE

1. WHEN CONNECTING OUTPUT DISTRIBUTION CABLES – START WHITH INNER ROW FIRST.2. THE DC DISTRIBUTION GROUND/RETURN BUSBAR MUST BE CONNECTED VIA A SOLID

SINGLE-POINT GROUNDING LEAD TO THE MAIN BUILDING GROUND. REFER TO NEC,TABLE 250-122 FOR GROUNDING CONDUCTOR SIZE.

DETAIL D

ENTESC

USB

RJ45

USB

INPUT AC CONDUIT(S)SEE DETAIL ”E”

CONTROLLER

SEE DETAIL ”D”INPUT AC CONNECTIONSEE DETAIL ”A”

INPUT AC CABLEROUTING

CABINET GROUNDINGSUITABLE CABLE LUGSWITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS& BETTS TYPE 54136RECOMMENDED TORQUE407-434 in-lbs (46-49 Nm).

SIDE PLATES ARE ONLYDELIVERED ON MAINCABINET. SHALL BEMOVED TO THE LASTEXTENSION CABINET INA ROW

1"

SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS & BETTS TYPE 54209RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm)

DETAIL C (Circuit Breaker Option)

1”


DETAIL B (Circuit Breaker Option)

1.75"

1.5”

DETAIL C (Fuse Option)

SU ITABLE CABLE LUGS W ITH HOLE D IA 1/2 " (M12 )

TYPIC AL LUG THOMAS & BETTS TYPE 54282 (350kcm il)R ECOMMENDED TORQUE 690-743 in-lbs (78-84 Nm)

1.75"

1.7

5"

DETAIL B (Fuse Option)

SU ITABLE CABLE LUGS W ITH HOLE D IA 1/2 " (M12 )

TYPIC AL LUG THOMAS & BETTS TYPE 54282 (350kcm il)R ECOMMENDED TORQUE 690-743 in-lbs (78-84 Nm)

NEGATIVE BUSBARSEE DETAIL ”C”(LOAD)

POSITIVE BUSBARSEE DETAIL ”B”(RETURN)

INPUT GROUNDINGCONNECTION

LUGS 5/16" (M8)TYPICAL LUG THOMAS &BETTS TYPE 54109RECOMMENDED TORQUE204-221 in-lbs (23-25 Nm)

DETAIL A

ONE OR TWO AC CIRCUIT BREAKERS,NO LUGS NEEDED.MARK CABLES A-L1, A-L2 AND A-L3 (B-L1, B-L2, B-L3)RECOMMENDED TORQUE 124 in-lbs (14 Nm)

factory wiring

L1 L2 L3

AC IN A

L1 L2 L3

AC IN B

GNDStud

GNDStud





4.2 Top Cable Entry Electrical Connection Detail

KNOCKOUTS FOR INPUTAC CONDUIT(S) SIZE 2"OR COUPLING(S) SIZE 2"(NOT INCLUDED)

CONTROLLERSEE DETAIL ”D”

INPUT AC CONNECTIONSEE DETAIL ”A”

DETAIL E

2"

RECOMMENDED COUPLING:RACO TYPE 2628(GRAINGER 3LV08) ORTHOMAS BETTS TYPETK126US

INPUT AC CABLEROUTING

CABINET GROUNDINGSUITABLE CABLE LUGSWITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS& BETTS TYPE 54136

RECOMMENDED TORQUE407-434 in-lbs (46-49 Nm).

SIDE PLATES ARE ONLYDELIVERED ON MAINCABINET. SHALL BEMOVED TO THE LASTEXTENSION CABINET INA ROW.

DETAIL B (Circuit Breaker Option)

1”


DETAIL C (Circuit Breaker Option)

1"


COMMUNICATION LINKS BETWEEN CABINETS:1. RS-485 BUS WIRES (TWISTED YELLOW/WHITE WIRES) SHALL BE CONNECTED TO SM-AC.2. CAN-BUS WIRES (TWISTED BLACK/WHITE WIRES) SHALL BE INTERCONNECTED.3. CONTACTOR CONTROL CABLES SHALL BE INTERCONNECTED.

NOTE1. WHEN CONNECTING OUTPUT DISTRIBUTION CABLES – START WITH INNER ROW FIRST.2. THE DC DISTRIBUTION GROUND/RETURN BUSBAR MUST BE CONNECTED VIA A SOLID

SINGLE-POINT GROUNDING LEAD TO THE MAIN BUILDING GROUND. REFER TO NEC,TABLE 250-122 FOR GROUNDING CONDUCTOR SIZE.

DETAIL D

ENTESC

USB

RJ45

USB

DETAIL A

ONE OR TWO AC CIRCUIT BREAKERS,NO LUGS NEEDED.MARK CABLES A-L1, A-L2 AND A-L3 (B-L1, B-L2, B-L3)RECOMMENDED TORQUE 124 in-lbs (14 Nm)

DETAIL B (Fuse Option)

1.75"

1.75"

SU ITABLE CABLE LUGS W ITH HOLE D IA 1/2" (M12)

TYP ICAL LUG THOMAS & BETTS TYPE 54282 (350kcmil)RECOMMENDED TORQUE 690-743 in-lbs (78-84 Nm)

DETAIL C (Fuse Option)

1.75"

1.5”

SU ITABLE CABLE LUGS W ITH HOLE D IA 1/2" (M12)

TYP ICAL LUG THOMAS & BETTS TYPE 54282 (350kcmil)RECOMMENDED TORQUE 690-743 in-lbs (78-84 Nm)

NEGATIVE BUSBARSEE DETAIL ”C”(LOAD)

POSITIVE BUSBARSEE DETAIL ”B”(RETURN)

INPUT GROUNDINGCONNECTIONLUGS 5/16" (M8)TYPICAL LUG THOMAS &BETTS TYPE 54109RECOMMENDED TORQUE204-221 in-lbs (23-25 Nm)

factory wiring

AC IN AL1 L2 L3

AC IN BL1 L2 L3

GNDStud

GNDStud

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Learnmore about the NetSure™ ITM DC UPS from Emerson at: EmersonNetworkPower.com/NetSureITM.

This publication is issued to provide outline information only which (unless agreed by Emerson Network Power Energy Systems, North America, Inc. in writing) may not beused, applied or reproduced for any purpose or form part of any order or contract or be regarded as a representation relating to theproducts or services concerned. EmersonNetwork Power Energy Systems, North America, Inc. reserves the right to alter without notice the specification, design or conditions of supply of any product or service.Emerson®, Emerson Network Power™, Business-Critical Continuity™, EfficiencyWithout Compromise™, Albér®, EnergyMaster™, Liebert®, NetSure®, SiteScan™ and SiteWeb™

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Code: Section 6037, Issue AB

Documents

NetSure ITM with eSure Technology TYPE...Emerson Network Power Section 6037 NetSure ITM Issue AB, February 23, 2012 Proprietary Information Page 3 This document is property of Emerson