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New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation Zhendong Liu , Sebastian Stichel , Per-Anders Jönsson KTH Royal Institute of Technology, Sweden Anders Rønnquist NTNU Norwegian University of Science and Technology, Norway

New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

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Page 1: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

New Concept for Higher Speed on

Existing Catenary System:

Auxiliary Pantograph Operation

Zhendong Liu, Sebastian Stichel, Per-Anders Jönsson

KTH Royal Institute of Technology, Sweden

Anders RønnquistNTNU Norwegian University of Science and Technology, Norway

Page 2: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

BACKGROUND

Page 3: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Background

High dynamic load in the contact

between pantograph and catenary:

• Stiffness variation in a span

• Wave propagation

Reasons for contact force variation

and high dynamic load:

• Low quality of current collection

• Excessive mechanical wear

• Electromagnetic interferences

• Even structural damage

Page 4: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Background

Solutions for higher speed

• Low stiffness variation

• High tensile force

• Damping or pre-sag

• High-speed pantograph

• Actively-controlled pantographTable 4.1: Tensile force applied to high-speed catenary systems [46]

Country System Operational speed Tensile force on contact wire Tensile force on catenary wire

Sweden SYT 15/15 250 15 kN 15 kN

Germany Re 330 330 27 kN 21 kN

France Atlantique 320 20 kN 14 kN

Italy Rom-Neapel 300 20 kN 16.25 kN

Spain Madrid-Lerida 350 31.5 kN 15.75 kN

Japan* Osaka-Hakata 300 19.6 kN 24.5 kN

China Beijing-Shanghai 350 31.5 kN 20 kN

* Compound catenary system: the tensile force on the auxiliary wire is 14.7 kN.

Long out-of-service time

& Huge investmentStrength limit of material

in the future

Complicated system

& deterioration trend

Page 5: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Background

One possible solution for higher speed

- Easy to implement on the existing pantograph-

catenary system.

- Short out-of-service time and low investment.

- Not limited by material strength.

Demand

Auxiliary Pantograph OperationA pantograph is designated to create a favourable

working condition for the main working pantograph.

Page 6: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

SIMULATION TOOL

Page 7: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Simulation tool

Simulation based on the finite element program

ANSYS and a 3D pantograph-catenary modelSide view:

Top view:

Stitch wireCatenary wire

Contact wireDropperSteady arm

Lateral stagger

Steady arm

Track centre line

Contact wire

m1

k2

c1

k1

m3 m2

c2

d2d1

c3

f3

kf3

Contact element

m4

L

x

• Contact strip perpendicular to running

direction to show lateral stagger

• Droppers insulating the axial

compression force to express dropper

slackening

Page 8: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Schunk WBL88

pantograph

Description of

system

parameters:

Simulation tool

In the following part, the

standard deviation is

regarded as a key

indicator to evaluate the

quality of pantograph-

catenary interaction.

Page 9: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

BENEFICAL EFFECT

Page 10: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Two-pantograph operation at short spacing:

The meshed area marks the cases where the leading or

trailing pantograph works even better than in single

pantograph operation at 200 km/h

What can cause this?

Leading Trailing

Beneficial effect

Investigation

Pantograph: WBL 88

Catenary: SYT 7.0/9.8

Running speed: 200 km/h

Speed: 180 - 280 km/h

Spacing: 30 – 120 m

Page 11: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Proper excitation

Two-pantograph vs Single-pantograph

30 40 50 60 70 80 90 100 110 1205

10

15

20

25

Spacing distance (m)

Sta

ndard

de

via

tion (

N)

Leaading

Trailing

Single

300 330 360 390 420 450 48040

60

80

100

120

140

160

Longitudinal location (m)

Co

nta

ct f

orc

e (

N)

Leading

Trailing

Stiffness0.4

0.6

0.8

1

1.2

1.4

1.6V

ert

ical st

iffn

ess

(N

/mm

)

At 40 m

Beneficial effect

-20 0 20 40 60 80 100 120-0.05

0

0.05

0.1

0.15

Distance after pantograph passing-by (m)

Ve

rtic

al dis

pla

ce

ment

(m)

Point A (-4.5 m)

Point B (0 m)

Point C (+4.5 m)

Point D (+9 m)

Point E (+13.5 m)

Possible place to

introduce an

additional trailing

pantograph

A B C D E

• Meeting a downwards-moving

catenary to acquire additional

compressive force where the

contact is soft

Page 12: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Wave interference

0 0.5 1 1.5 2-5

0

5

Time (s)

Mag

nitude

of

wa

ve (

cm

)

Wave 1

Wave 2

Resultant wave

0 2 4 6 8 100

5

10

15

20

25

Frequency (Hz)

Am

plit

ud

e (

N)

Single-pantograph

Trailing - Spaced at 40 m

0 2 4 6 8 100

5

10

15

20

25

Frequency (Hz)

Am

plit

ud

e (

N)

Trailing - Spaced at 60 m

Single-pantograph

Frequency analysis of contact force

600 660 720 780 840

0

0.05

0.1

0.15

Longitudinal location (m)

Ve

rtic

al dis

pla

ce

ment

(m)

40 m

Wave Interference

Wave propagating speed C

𝑓𝑝 =1

𝑇𝑝= 𝑣 𝐿=0.93 Hz

What can change

this frequency?

𝑓𝑐 = 𝛼 ∙ 𝑓𝑝 =𝑐

𝑐−𝑣∙ 𝑓𝑝=1.86 Hz

Propagating wave

interference

Two oscillating

sources at nearly

the same frequency

Beneficial effect

Page 13: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Leading

Trailing

Normal two-pantograph

operation at high speeds

Overcome electrical wear by no electric load

Electric load

Soft contact

+ Arcing Wear

Overcome mechanical wear by low uplift force

30 40 50 60 70 80 90 10010

12

14

16

18

20

Percentage of the normal contact force applied (%)

Sta

ndard

de

viation (

N)

Trailing pantograph

Single pantograph at 200 km/h

Single at 200 km/h V.S.

Trailing at 260 km/h

Uplift force reduction of

the leading pantograph

can improve the dynamic

performance and reduce

the mechanical wear.

Leading panto. as auxiliary panto.

serves the trailing panto.

Auxiliary pantograph operation

480 495 510 525 540

50

100

150

200

Longitudinal location (m)

Co

nta

ct f

orc

e (

N)

Single

Leading - normal

Trailing - normal

Leading - reduced

Trailing - reduced

Page 14: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

IMPLEMENTATION

Page 15: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Implementation

Using two pantographs together &

Taking one of the pantographs as

auxiliary pantograph .

Auxiliary pantograph operation

Similar application – Bulbous bow

• Increasing speed

• Reducing fuel-consumption

• Enhancing stability

Big front nose

Switch it off from Circuit

Page 16: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Sensitivity investigation

VariableRatio of

deviation

Result of the trailing pantograph

Mean contact

force (N)

Standard

deviation (N)

Percentag

e

Spacing

distance

40 m

-5% 133.26 15.09 +10.8%

+5% 133.62 13.58 -0.3%

Tension force

7 kN, 9.8 kN

-5% 134.28 14.78 +8.5%

+5% 132.67 13.39 -1.7%

Uplift force

65.16 N

-5% 133.20 13.74 +0.9%

+5% 133.53 13.69 +0.5%

Damping ratio

0.02

-5% 133.37 13.58 -0.3%

+5% 133.35 13.63 -0.1%

Mass of pan-

head

6.6 kg

-5% 133.24 13.51 -0.8%

+5% 133.36 13.73 +0.8%

Stiffness of

pan-head

4400 N/m

-5% 132.53 13.05 -4.2%

+5% 134.08 14.18 +4.1%

Normal value 133.34 13.62

.

5% deviation of some key parameters

540 570 600 630 660

60

100

140

180

Longitudinal location (m)

Ve

rtic

al dis

pla

ce

ment

(m)

Low damping

Leading

Trailing

540 570 600 630 660

60

100

140

180

Longitudinal location (m)

Ve

rtic

al dis

pla

ce

ment

(m)

High damping

Leading

Trailing

(a) (b)

The contact forces with low damping

ratio of 0.5% and 5% at 260 km/h.

The system is not very sensitive

to parameter deviation.

Page 17: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Pantograph raising and lowering:

Emergency and Special section

• Train passing through special sections

• Emergency condition. i.e. obstacle on catenary

• Other unfavourable working conditions

4 6 8 10 120

50

100

150

200

Time (s)

Con

tact fo

rce (

N)

40 m

Auxilary

Trailing

4 6 8 10 120

50

100

150

200

Time (s)

Con

tact fo

rce (

N)

60 m

Auxilary

Trailing

40 m

60 m

4 6 8 10 120

50

100

150

200

Time (s)

Con

tact fo

rce (

N)

middle v200

Auxilary

TrailingAt 200 km/h

2 4 6 8 100

50

100

150

200

Time (s)

Con

tact

forc

e (

N)

middle

Auxilary

Trailing

At 260 km/h

At certain speed the

auxiliary pantograph can

smoothly get into force.

Spacing distance is

important &

improvement is seen.

Page 18: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

CONCLUSIONS

Page 19: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Conclusions

• Taking one of pantographs on trainset as auxiliary

pantograph is a feasible solution for speed-increase

on existing railway system.

• Poor dynamic performance and excessive wear can

be avoided by reduction of uplift force.

• The system is not very sensitive to small parameter

deviations.

• Unfavorable working conditions can be avoided by

pantograph raising and lowering operation.

Page 20: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Future work

• Investigations of the relationship between the

response of the catenary after pantograph

passing-by and some other parameters

• Further parametric studies taking into account

factors such as disturbances, structural errors

and special sections

A better understanding can help to find

more technical solutions.

Page 21: New Concept for Higher Speed on Existing Catenary System/file/Liu Zhendong Auxiliary... · New Concept for Higher Speed on Existing Catenary System: Auxiliary Pantograph Operation

Thank for your attention

Zhendong [email protected]

Time for question and suggestion