New Landfill Proposition Rev2

8/2/2019 New Landfill Proposition Rev2

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Earths Big RescueOperation

PLASTIC RECYCLING & PROCESSINGA PROPOSAL


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Business Target

To restore landfills and its surrounding landback to nature by joint business

participation. The recovered land wouldthen be developed at very high profit.

Automatic pre-screening to separate thewaste, eliminate pollution.

To convert waste into plastic pellets andpyrolysis oil to produce additional profit.


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Our Advantage

We have the rights of Beijing waste landfills toinstall and fully develop recycle plants.

A nearly endless source of waste.

The continuous demand in the consumption ofcrude oil and its raw materials ensures a verylong term profit forecast.

The plastic recovered from the waste after

washing and recycling has a purity rating above99.2%.

Our highly profitable patented* recycling plantproduces plastic pellets and pyrolysis oilcontinuously. (*China, Taiwan and Japan patent.)


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Profit Source

Pyrolysis heavy oil, diesel or plastic pellet salesprofit.

RDF, thermal energy conversion and steamsales profit

The greatest profit will be achieved when thelandfill sites (Beijing city has 490 in total alone)

are restored and development.


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Plant Architecture

One set of landfill automatic pre-processingequipment will process 1000 tons of waste daily andproduces about 90 tons of waste plastic material.

One set of automatic pyrolysis fuel system willprocess 30 tons of waste plastic daily and output 21kiloliter of diesel or 23 kiloliter of heavy oil.

One set of automatic SPP waste plastic filmprocessing equipment and plastic pellet extractionfacilitywill process 50 tons of PP,PE plastic film andproduce 50 tons of plastic pellets daily.

Land provided by the Government, self-built factory,

about 6000 square meters land requirement.


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Medium and long-term planning

With the population and waste increasing,the Beijing landfills cannot keep up with

demand and an alternative solution must befound.It has been agreed that the second phaseproject, landfills and MSW processing at the

same time must start now. If actual demandincreases the plant equipment will beincreased to reverse the trend.


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Wind blow Separator Sedimentation Chamber

Grinder

Breaker

Gravity Separator


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Drum Shredder

Sonic Slurry Washing SeparatorPlastic film Separator

Mixers


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Retrieving Plastic Wasteaterial and Automatic ContinuousFeed Pyrolysis Fuel technology and the procedure

According to waste polymeric material research one is required to design theequipment in order to convert and reduce the plastic waste product into fuel.The plant has ten major

processes:

Plastic waste breaking process.

Preheating Raw materials process.

HCL-absorbing process.

High temperature burning heating process.

Solid alloy thermal ball heating process.

Automatic continuously feeding catalytic cracking process.

Smoke Purification process.

Heat exchanger cooling process. Fractionation refining process.

Sludge - Harmless brick processing system.

This equipment has a very low requirement for maintenance - no cleaning or

sorting, and uses an automatic conveyor feeding system - while one side feeds

the raw plastic, the other side is supplying oil and de-slagging.


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Equipment Technique Introduction The plant uses rotary drum catalytic pyrolysis technology - the

shredded recycled waste plastics is fed continuously into thecracking furnace to increase thermal efficiency and maximizeprocessing power.

In the preheating stage, the pyrolysis plant process purifies themixed waste plastic PVC material and harmful gases such as HCL

gas are removed, this in turn protects the equipment from erosion.Inside the Pyrolysis plant the gas is fed into catalytic converter thencracked, fractionation, cooled and separated. The non-condensablegas is purified and supply for the heating process and productionuse, the generated flue gas purify again by the flue gas purification

system to meet the developed countries emission standard. The cracking pyrolysis system produces carbide and is fed onto a

conveyor system to the combustion furnace for combustion andremoval. The generated harmless ash is automatically collected andis environmentally curing.


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The unique advantages of automaticpyrolysis equipment Automatic continuously feeding, cracking, oil,

slagging, the whole year without shut down, themaximum can be designed to feed 200 tons waste

plastics per day. Waste plastic pyrolysis process will produce acid,

the equipment can be continuous discharged acid,otherwise after condensation will produce

hydrochloric acid and it will corrode pipelineequipment.

Pyrolysis process, the furnace will not have the glueknot, no need to shutdown and clean up.


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SOURCES

Waste Plasticfrom

Construction

Household Waste Plastic

Plastic Scum


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RECYCLE PERFORMANCE

GeneralWastePlastic bags

Clean plastic filmafter treatment

Finalproduct

PlasticPellets


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Plastic product examplePLASTIC BAFFLES FOR SUITCASE Plastic Pots

Plastic PalletPlastic Netting


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Plastic product example


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Contents of waste plastic bags

Kitchen waste: Food residues, vegetables, meat, bones, grease, etc.

Wood, bamboo and deciduous: Flowers, branches, leaves, wood chips, woodchopsticks, etc.

Glass: glass bottles, glass windows, lamps, etc.

Sand & Stone: small stones, sand, stones, ceramics, vases , etc.

Textiles: clothing, rags, bedspreads, etc. Leather: purses, shoes, slippers, golf bags, artificial leather, etc.

Plastic: PE, PP bags & sacks, bottles, Styrofoam, foam, pipe, DVDs, etc.

Rubber: tires, rubber floor mats, shoes, basketball, etc.

Paper: ordinary paper, rice meal boxes, cartons, paper labels, newspapers, etc.

Metals: iron, cans, hammers, locks, cable, aluminium cans, racks, lanterns,umbrellas , etc.

Electrical appliances: small household electrical appliances and sockets,circuit boards, etc.

As can be seen from the above the source of the waste plastics bags is

very complicated


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Waste plastic bags contentscharacteristics

A. Gravity characteristics : water equal 11.) Lighter than water: oil, leaves, wood, Styrofoam,foam plastics,PE, PP, cigarette boxes, chopsticks, etc.2.) Gravity between 1~2: kitchen waste, leaves, meat, closing, arag, shoes, tires, rubber, etc.

3.) Gravity above 2: glass bottles, broken glass, stone, ceramic,irons, aluminium, copper, etc.

B. Organic debris characteristics:Food residues, vegetables, meat, oil, leaves, flowers, sticks,cigarette butts, sanitary paper, boxes, etc.

C. Inorganic debris characteristics:glass, sand, stone, ceramic, iron, aluminium, copper, etc.


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Waste containing other materials continued

D. Muddy debris:kitchen waste, vegetable residue, grease, meat, finesilt, etc.

E. Absorbent and non-absorbent refuse:

Absorbent materials: kitchen, vegetables, wood,clothing, a rag, blankets, water sponges, paper andcarton, etc.

Non absorbent material: plastic, rubber, glass,ceramic, iron, aluminum cans , etc.

F. Refuse moisture characteristics (non-absorbent) : Foodwaste 70% ; textile 10% ; plants 60% ; timber 20% ;paper 15%


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SORTING METHODS

1. Screening :

A. Riddler screen

B. Rotary screen.C. Grade screen

D. Fixed screen.

2. Gravity Separation :

A. Flotation.B. Heavy Liquid Separation

C. Precipitation Separation

D. Wind separation.

E. Inertia Separation.

F. Vibration Isolation

3. Magnetic Sorting

4. Electrostatic Separation

5. Eddy Current Separation6. Optical Separation

7. Magnetic Fluid Sorting

8. Molten Separation

9. Solvent Selection

10. Oil & Water Separator11. Sub-humid FragmentalSeparation

12, Stirring Separation

13, High-density Separation

The high purity of the finished plastic is achievedusing the various sorting methods outlined below:


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1.Clean water is requiredA. Sterilization facilities- Protection of the operator (Health and Safety)

B. Pollution substances excluded (e.g. COD, BOD, SS, pulp, slime)Causes increased turbidity

Impact: water surface tension, viscosity and water weight

change ( above 1 ) Materials settling velocity changes (resistance increasing)such as PVC, PET, OPS, etc. ( Gravity above 1 plastic film)

The deterioration of separation between the different plastic filmmaterials is caused by these various changes of resistanceincreasing.The recovery purity can be achieved by maintaining the water

quality.

Waste Plastic Recycling Key Factors

Flow rate

Drift velocity

Settlement Speed


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2. Mixing separator equipment

a.) Separating laminated adhesive paper can increase therecovery rate.

b.) Increase the recovery rate

3. Source material inside the flotation tank need to beclean

a.) Waste plastic film after smashing have to minimize

refuse items, such as confetti, paper and pulp, cement,sand, etc.

b.) Maintain clean water inside flotation tank.

Waste Plastic Recycling Key Factorscontinued


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Landfills composition Taiwan Na Hu landfill example

Composition Percentage %

1.Paper 1.62

2.Plastic 13.21

3.Textile, Close 2.62

4.WoodBambooleaves 8.63

5.Kitchen Waste 0.70 6.Leather, Rubber 0.66

7.Others(rot plants) 9.92

8.Metal 1.45

9.Glass 1.71

10. Ceramics 1.01 11.Stone & above 5mm Sand 55.35

12. below 5mm Sand 3.12

Total 100


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Comparison ofLandfills vs Incinerators vs Processing Plant

Landfill Incinerator Processing Plant

Processing method Simple Simple Slightly complex

Investment Low High Medium

Source None

Generating

Electricity 15% 95% Recovery

Process scale Large Large Medium

Waste size reduction None Above 80% Above 90%

Harm to the planet Biogas &sewage

Air pollution Practically zero

Land requirement Large Medium Mediym

Major concernsSite selection

difficulty

Higher subsidies

required

More manpower

but self financing


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You and I can save the

planet and its resources

Documents

New Landfill Proposition Rev2