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New possibilities with Digital Printing Solutions
Strategic partnership manroland web systems & Océ
3 New possibilities with digital printing solutions © manroland web systems GmbH VRD / Stadler
Core competence
manroland web systems Focus on industrial solutions Leading manufacturer of offset printing systems Logistics solutions for the pressroom Data management through the process chain
Océ Digital printing process
Digital printing presses
Controller technology
Data management
Workflow
manroland web systems: Flexible solutions for newsprint and more!
5 © manroland web systems GmbH January 2013 VD
Industrial Digital Newspaper & Commercial Solution Variable-format pin folder: FoldLine - VPF211
Newspaper & Commercial solution:
Tabloid & Broadsheet Newspaper
Cylinder stitched booklets
Signatures for books and commerical
Glued booklets / Inserts
Océ digital printing press JetStream 3000 (20 Inch):150 m/min – 200 m/min JetStream 5500 (30 Inch):150 m/min – 254 m/min
FoldLine VPF211: Designed for up to 42 Inch webwidths! Former – 1.Qrossfold – Chopperfold! Spine gluing and stitching option!
Products: The whole variety of the graphic arts industry!
6 © manroland web systems GmbH January 2013 VD
FoldLine - VPF211 Product Range and Possibilities
A single finishing solution for the full range of your product portfolio
Available as In-line or Off-line solution For the future newsprint and more!
Products
DynamicCollect & DynamicFold enabling change of pagination and book structure on the fly
Variable cut-off Broadsheet & Tabloid Newspaper
Cylinder stitched booklets
Signatures for books and commerical
Glued booklets / Inserts
7 New possibilities with digital printing solutions © manroland web systems GmbH VRD / Stadler
Newspaper Production
Broadsheet-Production
Tabloid-Production
Variable sheet separation Collecting Cross fold Longitudinal fold
Collecting
8 © manroland web systems GmbH January 2013 VD
Benefits of the manroland web systems FoldLine - VPF-211 solution: Worldwide first solution for industrial digital newspaper production Outstanding productivity High reliability and low production tolerances Industrial design by manroland engineering based on web-fed offset modules Best-in-class variable cut sheet separation within belt sections
High uptime Fully JDF/JMF controlled device Setup time with format change: 3 min Dynamic change of pagination and book structure without stand still “on the fly” The new dimension for finishing personalized products
High flexibility Both: Tabloid and Broadsheet all formats up to 400x580mm ( 15,7” x 22,8” ) Broadsheet newspaper sections with variable number of pages Paper weight: 45–80 g/m2 ( Option: Cross perforation available for high volume stock) Additional finishing possibilities: i.e. Cylinder stitched booklets or book signatures
Industrial Digital Newspaper Printing Benefits
4,400 newspapers/h (24-pages broadsheet Berliner size )
9,000 booklets/h (32-pages stitched)
18,000 signatures/h (16-pages)
manroland web systems: Flexible Solutions for Book Production
10 New possibilities with digital printing solutions © manroland web systems GmbH VRD / Stadler
manroland web systems: Post-press Solutions for Bookblocks and more
Flyer
Glued Brochures
Stacked Signatures
auxillary glued Book-block Signatures
Single Sheets for saddle stitching
Main field of applications: books, perfect bind and retail !
11 New possibilities with digital printing solutions © manroland web systems GmbH VRD / Stadler
The standard “Roll-to-Bookblock” solution
Benefits of the manroland web systems VFF solution: Industrial book finishing solution for short run
High reliability, flexibility and low production tolerances
engineering of former and cutting unit based on web-fed approved offset modules
Best-in-class 2-step cutting within belt sections, a “Jam Free Solution”
Easy to handle manual adjustable or half atomized bookblock Stacker
RIMA systems Bookblock Stacker RS34 / RS36 for 2500 books or cycles /h
High uptime
Setup time with format change: max. 4 min
High flexibility for product thickness from 4 to 70 mm
12 © manroland web systems GmbH January 2013 VD
Fully automated Roll-to-book block solution
The next generation of automated book block production as well as perfect bind production!
Océ digital printing press JetStream 3000 (20 Inch):150 – 200 m/min JetStream 3000 (20 Inch): 150 – 200 m/min
Variable cutting unit
Industrial Digital Roll-to-book block Solution FormerLine - VFF2
manroland web systems Book Collator VBC 4 for 5,000 Books/h
FormerLine - VFF2 Variable former
13 © manroland web systems GmbH January 2013 VD
Overall solution “Roll-to-Bookblock/Flyer” The available Collators
RIMA stacker RS34
RIMA stacker RS36 with motorized adjustment
VBC-4 the automated Variable Booklet Collator with 4-Cassetts
Vers
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Full interface to Ocè Prisma, JDF/JMF based Workflow-Integration with PrintNetwork Bridge Integration of further finishing equipment prepared
Preglued Bookblocks!
manroland web systems: printnetwork Bridge Product Overview
15 © manroland web systems GmbH January 2013 VD
Connecting print to postpress – printnetwork Bridge
Data Preparation Printer Control Postpress Control Logistics Control
Product Ready for sale Job
Preparation
Digital Printing Postpress
Unwinder Digital printing Postpress Delivery
Production process steps
Job Data Workflow
16 © manroland web systems GmbH January 2013 VD
Connecting print to postpress – printnetwork Bridge
Data Preparation
Job Data Workflow
Logistics Control
Product Ready for sale Job
Preparation
Digital Printing Postpress
Production process steps
Unwinder Digital printing Postpress Delivery
Printer Control Postpress Control
manroland web systems: DigiLink Product Overview
18 © manroland web systems GmbH January 2013 VD
DigiLink Actual situation: Two worlds – Offset and Digital Print
Editorial Prepress Offset
Platemaking CtP
Digital Printing Commercial Printing
Newspaper Printing
Logistics
Pecom Press Manager
Digital Print Data preparation
Job Planning Digital Print
Digital Printing Offset Printing
19 © manroland web systems GmbH January 2013 VD
DigiLink Connecting Digital and Offset Printing
Editorial
Prepress
Platemaking CtP
Digital Printing Commercial Printing
Newspaper Printing
Logistics
Central Job Planning
20 © manroland web systems GmbH January 2013 VD
DigiLink Connecting Digital and Offset Printing
DigiLink is an upgrade for Pecom PPM stations Planning of Digital- and Offsetjobs possible
Intelligent and automatic planning of jobs
due to pre-defined parameters Monitoring of both Digital- and Offset Jobs
“Learning automatic” planning system Jobs printed on Offset- and Digital presses
are compared due to defined criterias. The results are used for an optimized automatic planning.
Thank you for your attention!