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    DRAFT

    The National Strategy forManufacturing

    National Manufacturing Competitiveness Counci lUdyog Bhavan

    New Delhi 110 011

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    The National Strategy for Manufacturing

    Contents

    Section Chapter Page No.

    1 Introduction 1 5

    2 Manufacturing imperative 6 - 11

    2.1 Importance of manufacturing to Indian economy2.2 Competitiveness2.3 Components of manufacturing sector

    3 Challenges facing Indian manufacturing 12 - 48

    3.1 Creating conditions for growth, investment &employment

    3.2 Driving cost competitiveness and domestic demand3.3 Investing in innovations & technology3.4 Strengthening education & skill building3.5 Benchmarking against best practices3.6 Providing right market framework & regulatory

    environment3.7 Enhancing the role of Small & Medium Enterprises3.8 Enabling Public Sector Enterprises to meet competitive

    market conditions3.9 Infrastructure Development

    3.10 Importance of IPRs in the manufacturing sector3.11 Importance of IT in manufacturing sector3.12 Firm level competitiveness3.13 Role of State Governments3.14 Sub-sector engagement3.15 Creating a monitoring mechanism & measuring

    performance

    4 Way forward 49 - 62

    4.1 4.13 Key conclusions and recommendations

    ANNEX-1 Classification of Manufacturing 63 - 64ANNEX-2 Growth targets for 17 industry groups under Manufacturing

    (IIP)65

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    1

    1. Introduction

    1.1. Since 1991, the Indian economy is being progressively liberalized and its

    integration into the global economy is deepening. On the one hand

    liberalization and globalization have provided unprecedented opportunity

    for the growth and expansion of the industry in general and manufacturing

    sector in particular. On the other hand Indian industry today has to get

    ready to face stiff competition from imports due to tariff reduction.

    Parallelly, the Indian Industry needs to improve its export capability

    through competitiveness.

    1.2. The average annual growth was 5.8% during 1980s and it was a little

    more than 6% during the 1990s. While contribution of agriculture to GDP

    decreased from 32% in 1991 to 22% in 2003, the contribution of services

    increased from 41% in 1991 to 51% in 2003. The contribution from

    Industry had, however, remained stagnant around 27% of GDP between

    1991 and 2003. The share of manufacturing sector within the industry

    sector has shown only a marginal improvement from 16.6% in 1991 to

    17% in 2003. In comparison in some of the East Asian economies the

    share of manufacturing ranged from 25% to 35% in their GDP. The

    manufacturing sector in India grew annually at an average of 6.3% during

    1991 to 2003. Manufactured goods form about 75% of all exports from

    India.

    1.3. Indias share in the global trade is less than 1%, which is much below her

    potential. Five sectors viz., Gems and J ewellery, Textiles and Garments,

    Engineering Goods, Chemicals, Leather and Leather Goods account for

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    over 75% of Indias exports. The two trading blocks, US and EU, receive

    more than 50% of exports from India.

    1.4. Manufacturing has been recognized as the main engine for growth and

    accordingly emphasis was placed on growth of industry in most of our

    Five Year Plans. Manufacturing will remain one of the principal

    means by which wealth is created . It is a matter of concern that the

    contribution of manufacturing to GDP has remained stagnant for over two

    decades since 1985. One of the major reasons for the low level of

    contribution has been Indias inability to build and maintain

    competitiveness needed to meet the global challenges as well as to

    develop a larger domestic market through low cost production. The low

    levels of manufacturing growth had its adverse impact on employment

    generation.

    1.5. The current backlog of unemployment is more than 34 million. It is

    expected that over the next twenty years, the total proportion of workforce

    involved in agriculture is likely to decline from 56 per cent to about 40 per

    cent, and this would call for finding substantial non-farm employment

    opportunities. While service sector would provide high quality

    employment opportunities it is likely to benefit only a fraction of the job

    seekers in these areas. A number of sub-sectors in services that are

    linked to manufacturing directly need to be concentrated upon as they

    provide substantial job opportunities. However, it is expected that

    manufacturing has to carry the major burden of providing employment in

    the coming decades directly or indirectly for those coming from rural and

    agricultural sectors. To the extent that the growth of manufacturing sector

    creates strong multiplier effects for the growth of the services sectorareas like traditional trading, banking, transport etc., the employment

    effect of manufacturing should be determined taking into account the

    indirect generation of employment in the services sector. It has to be

    recognised that the manufacturing sector plays a leading role in creating

    growth possibilities overall.

    1.6. Macroeconomic stability of the economy is essential for ensuring

    manufacturing competitiveness. Large fluctuations in economic

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    variables like output, employment and inflation add to the uncertainty for

    firms, consumers and the public sector, and can reduce the economys

    long-term growth potential. Therefore, it is important to maintain long-

    term economic stability through the Governments macroeconomic

    framework including proper monetary and fiscal policies to ensure sound

    public finances based on the principles of transparency, responsibility and

    accountability. This would enable to plan more effectively for the long

    term, improving the quality and quantity of investment in physical and

    human capital; and help to raise productivity and sustainable rates of

    growth and employment in the manufacturing sector in India.

    1.7. There is no denying that India possesses a comparative advantage in

    many respects. With its experienced work force, large pool of scientists,

    engineers and managers, reasonable endowment of natural resources

    and a large domestic market India has the potential to emerge as a major

    manufacturing hub for the global market. This can materialize quickly

    with improvement in the competitiveness of its Industry, because

    competitiveness is central to robust growth of manufacturing

    sector. Manufacturing sector is crucial, directly or indirectly, for

    providing jobs for the large work force entering the job market every

    year, particularly from the rural areas.

    1.8. The challenges faced by Indian manufacturers raise important questions

    for both industry and government. While industry has to grapple with

    problems within the Industry to maintain a competitive edge in a globally

    competitive environment, the government will have to create conditions

    that foster a healthy & competitive manufacturing sector including

    substantial additional investments for generating higher levels of growth.This calls for a breakthrough and bold thinking on the part of all

    stakeholders. Only bold aspirations can enable India to benefit from

    emerging opportunities in the manufacturing sector.

    1.9. In the above background and in line with the priorities laid down the

    Government of India has set up the National Manufacturing

    Competitiveness Council (NMCC). This is an inter-disciplinary and

    autonomous body at the highest level to serve as a policy forum for

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    credible and coherent policy initiatives. The main objective of NMCC is to

    provide a continuing forum for policy dialogue and to energise and sustain

    the growth of manufacturing industries. The NMCC is expected to

    suggest various ways and means for enhancing the competitiveness of

    manufacturing sector including identification of manufacturing sectors

    which have potential for global competitiveness; current strengths and

    constraints of identified sectors, and recommend National level industry/

    sector specific policy initiatives as may be required for augmenting the

    growth of manufacturing sector. The council will also help in the

    implementation of the strategy.

    1.10. In order to achieve these objectives, the NMCC is pursuing a two-pronged

    approach. First to prepare a National Manufacturing Strategy Paper to

    identify the areas of policy that are to be addressed and the Second, in

    the meantime, proceed with detailed study and make recommendations in

    respect of sub-sectors of manufacturing that are assessed to have

    immediate potential for growth and employment.

    1.11. The issues confronting the manufacturing sector are varied and cover a

    vast area. It spans the entire gamut of the Indian economy and the need

    for enhancing competitiveness, productivity and employment generation is

    important for growth. In order to attain competitive edge in

    manufacturing the constraints being faced have to be mitigated. The

    generic issues such as lack of proper infrastructure, higher transaction

    costs, higher interest rates, inadequate power availability and other

    regulatory issues are being addressed by NMCC in detail for which further

    studies if required and elaboration needs to be done. Simultaneously,

    sub-sectors of manufacturing are being addressed in sub-group meetingsof NMCC and separate action plans are being prepared and monitored. A

    strategy for phasing of the implementation plans and deliverables

    comprising of both generic issues and sub-sector engagements into long

    term, medium term and short term needs to be done based on their

    potential to yield results and an assessment of their feasibility.

    1.12. This paper - The National Strategy for Manufacturing attempts to identify

    the areas of policy and outlines the strategic directions that need to be

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    pursued in order to realize higher levels of growth and employment.

    These steps are the start of a process and not the end. Section 2 of the

    paper details the manufacturing imperative and Section 3 enumerates

    challenges facing Indian manufacturing along with certain strategy

    prescriptions. Section 4 lays out the way forward for the further work to be

    done to realise the goal of sustained growth of manufacturing.

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    2

    2. Manufactur ing imperative

    2.1. Importance of manufactur ing to Indian economy

    2.1.1. India has to aim at achieving a long term growth rate of GDP of 8 to 10

    per cent to substantially improve the living conditions of its masses. The

    mid-term appraisal of the Tenth Five Year Plan (2002-2007) carried out

    by the Planning Commission in March 2005, however, observed that the

    overall GDP growth rate for the Plan as a whole is unlikely to exceed 7

    per cent during this period. Given the projected trends, a growth rate of

    8 per cent plus would not be infeasible for the period 2007-12.

    Notwithstanding the low base in 2002-03, the GDP growth of 8.5% in2003-04 is significant. Similarly, the GDP growth of 6.9% in 2004-05,

    given the high base in 2003-04 is noteworthy. Looking at the potential

    of the economy to aim at a long term growth rate of 9 per cent appears

    reasonable. A GDP growth rate of 9 per cent would mean that the

    Industry as a whole would have to grow on a sustained basis at about

    10 per cent and that the Manufacturing component in it at 12 per cent

    per annum.

    2.1.2. The issue is what sectoral growth rates can ensure a 9% real GDP

    growth?. GDPs sectoral composition has agriculture, industry and

    services components. Pure agriculture and allied activities (excluding

    mining and quarrying) account for 22.1% of GDP1. The historical trend

    for growth in this sector has never been more than 3%. Even if one

    assumes that an optimistic rate of 4% is achieved, with a share of

    1Economic Survey 2004-05 points to a further decline in agricultures share of GDP to 21% and a

    decline in work force employed in agriculture to 57% (1999-2000).

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    22.1%, this would contribute 0.884% to GDP growth. In case of

    services sector, a trend growth of more than 10% is unreasonable and

    with a share of 51%, this would contribute 5.1% to GDP growth.

    Therefore, achieving a 9% GDP target would still require a 3.016%

    contribution from the Industry sector. With a contribution of 26.9%

    (including mining and quarrying), the industry sector needs to grow at

    11.21%. Even though industry sector includes components of (i) mining

    and quarrying, (ii) manufacturing, (iii) electricity, gas & water supply and

    (iv) construction, manufacturing alone accounts for a weight of 79.36%2

    in the IIP index. An average growth of 6% in the other three

    components of industry requires manufacturing to grow at 12.26%.

    2.1.3. It is felt that vigorous pursuit of reforms in agriculture sector through an

    end-to-end approach where production and productivity patterns are tied

    up with markets and end users would drive investments needed for

    irrigation, post-harvest infrastructure, processing and value addition, etc.

    This would also result in expansion of rural markets and enhance

    opportunities for manufacturing & employment. Making agriculture more

    efficient will raise purchasing power and over time, allow large scale

    movement of workers into other parts of the economy.

    2.1.4. Off-shoring of manufacturing activities to low cost countries can be

    significant and India can reap part of this dividend3. In the past, India

    missed opportunities in outsourcing of manufacturing although India has

    an outstanding record in the areas of software. The global trend of

    outsourcing parts of manufacturing value chain to low cost destinations

    is in favour of countries like India.

    2.1.5. It is estimated that nearly 10 million people will join the workforce

    annually and would require to be provided with employment. In this

    context, it needs to be noted that the present growth pattern led by high

    service sector growth and a stagnant manufacturing sector is leading to

    a rural-urban divide. The solution to provide jobs to the millions joining

    the workforce can only be through a robust revival of manufacturing

    2 As a weight in the index of industrial production.3Made in India the next big manufacturing export story, CII-McKinsey, October 2004.

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    sector which can match the rapid growth performance of the services

    sector.

    2.1.5.1. It is estimated that India needs to create 7-8 million new jobs each

    year outside agriculture just to stay at its current unemployment level

    of 7 per cent. Manufacturing jobs are ideal for workers transiting out of

    agriculture. The revival of manufacturing can create close to 2.5

    million new jobs each year as opposed to one million jobs created

    each year over the last decade.

    2.1.5.2. Manufacturing is a force multiplier. It creates productive employment,

    promotes agriculture and service sector and spins a cycle of wealth

    creation. Investments in manufacturing produce a Keynesianmultiplier effect on GDP growth to the tune of four times in India as

    every rupee invested adds four rupees to GDP.

    2.1.5.3. Manufacturing provides an array of products to end users for fulfilling

    not only basic needs but to improve the standard of living.

    2.1.6. Small Scale Industry, comprising of 114 lakh units has been a significant

    contributed to the manufacturing by accounting for nearly 40% of total

    industrial production.

    2.1.7. The quest for competitiveness at firm level might result in reduction of

    employment to begin with. But overall increase in competitiveness in

    the sector in which the firm operates would lead to enhanced

    opportunities that not only drive demand but also generate employment

    through the spread effect. There are also sub-sectors which are good

    employment generators while being competitive.

    2.2. Competitiveness

    2.2.1. International competitiveness is really a multi dimensional concept,

    dependent upon three main sets of factors - all taken together. viz.,

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    2.2.1.1. Country specific advantages - related to technological, financial

    and other infrastructural status of the economy vis--vis those of

    the highly developed economies where major competitors are

    located.

    2.2.1.2. Industry specific advantage - related to the type of industry

    where competitiveness is also affected by various fiscal and

    monetary policies which can change from time to time.

    2.2.1.3. Enterprise specific advantages - related to a particular company,

    like the ability to acquire, assimilate, develop new technologies;

    capabilities to reduce production costs; cut down delivery cycles;

    enhance quality & productivity and after-sales-service etc.

    2.2.2. At a very broad level, some indications of competitiveness can be

    obtained from Global Competitiveness Report (GCR), published by

    World Economic Forum4 (WEF). This has a Growth Competitiveness

    Index (GCI) which captures an economys capacity to grow in the future.

    GCI builds on three pillars of (i) macroeconomic environment, (ii) public

    institutions and (iii) technology. While the report is not about

    manufacturing competitiveness alone, manufacturing does form an

    integral part of the rankings.

    2.2.3. While Finland with a GCI score of 5.95 ranks 1st among 104 countries in

    2004-05, India with a GCI score of 4.07 ranks 55th compared to its score

    of 3.90 in 2003-04. The values of GCI are a better indication of

    movements than ranks. On the three pillars mentioned above, following

    have been the scores:

    Rank in 2004-05out of 104countries

    Score in2004-05

    Score in2003-04

    Technology index 63 3.72 3.68Public Institutionsindex

    53 4.45 4.26

    Macro-economicindex

    52 4.05 3.75

    4 Since 1979.

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    What is required through good reforms is to improve our values of GCI

    in order to enable competitiveness vis--vis other countries.

    2.2.4. What is pertinent to note is that countries or economies dont compete.

    It is companies that compete. Therefore, government policies need to

    provide the enabling environment within which companies are able to

    compete.

    2.3. Components of manufactur ing sector

    2.3.1. The basic classification of manufacturing as per UN systems

    International Standard Industrial Classification (ISIC) and Central

    Statistical Organisation (CSO) is at Annex-1.

    2.3.2. Between 1993-94 and 2003-04, the annual average real rates of growth

    which yielded a real GDP growth rate of 6.24% were:

    2.66% for agriculture (excluding mining),

    5.41% for non-manufacturing industry,

    6.92% for manufacturing industry and

    8.03% for services,

    2.3.3. Among the major contributors to the GDP in 2003-04, industry with a

    share of 27% comprised of manufacturing which contributed 17% to

    GDP and non-manufacturing (mining and quarrying; electricity, gas and

    water supply; construction) which contributed 10% to GDP.

    Manufacturings share is a function not only of manufacturing growth,

    but also of growth in the other sectors.

    2.3.4. It could reasonably be assumed that over the next 20 years the share of

    services in GDP could go up to 60%, share of agricultural in GDP could

    go down to 10% and the share of non-manufacturing component of

    industry in GDP would be at least 10%. This would leave

    manufacturing contribution in GDP at 20%.

    2.3.5. The historical trend shows that it has taken more than 20 years to

    increase the manufacturing share in GDP by five percentage points to

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    around 17%. Trend growth rate in manufacturing over the last ten years

    has been around 7% and the desired growth rate over the next decade

    is 12%. Given manufacturings present share of 17% of GDP, the

    difference between 7% and 12% translates into 0.9% incremental GDP

    growth. On this basis, at best the share of manufacturing in GDP could

    be 23% by 2015.

    2.3.6. An overall or aggregate target of 12% growth, needs to be decomposed

    or disaggregated according to manufacturing sub-sectors. For instance,

    in the index of industrial production (IIP), there are 17 industry groups at

    the 2-digit level of classification5 based on the National Industrial

    Classification (NIC). Based on the manufacturing sector performance in

    2003-04 and 2004-05, the table at Annex-2 shows aspirational growth

    targets for the 17 industry groups ranked in descending order. As the

    table shows, 10 per cent growth rate in manufacturing is within the realm

    of possibility and aspirational target of 12 per cent can be achieved by

    sustained implementation of various elements discussed in section 3 of

    this paper.

    5 IIP only covers 80% of manufacturing.

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    3

    3. Challenges facing Indian manufacturing

    3.1. Creating conditions for growth, investment &

    employment

    3.1.1.

    3.1.2.

    While government policies would influence the market environment in

    which the businesses will operate, the growth of manufacturing sector is

    dependent to a large extent upon the role played by the industry

    themselves. The Industry would not only need to think big in terms of

    scale but also need to :

    invest in R&D and technology,

    have a continuing commitment to skills development & education,

    benchmark their performance against the best in class,

    adopt best manufacturing practices & production techniques, and

    deliver on globally acceptable quality levels.

    The extrapolations by Goldman Sachs in their BRIC report on Brazil,

    Russia, India and China6 makes the point that in the period leading up

    to 2050, India alone, among the BRIC countries, is unlikely to face a

    labour constraint. A labour shortage in developed countries means

    scope for immigration or for outsourcing manufacturing activities. The

    next wave of off shoring is expected to take place in skill-intensive

    industries and India has an advantage in this segment. Further, global

    6 Dreaming with BRICs: The Path to 2050, Dominic Wilson and Roopa Purushothaman, GlobalEconomics Paper No. 99, Goldman Sachs, 1st October 2003. There have been two subsequent follow-

    up BRIC reports also.

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    buyers are increasingly recognizing the perils of single county sourcing

    and are looking at alternatives to their existing sources. There are

    enormous opportunities for India in this context which needs to be

    accelerated through greater showcasing of Indias competitive

    advantages and through wider participation of Indian firms including the

    SME sectors in the global value chains.

    3.1.3.

    3.1.4.

    The National Sample Survey (NSS) held in 1999-20007 shows a labour

    force of 363 million and a workforce of 336 million, with an

    unemployment rate of 7.32% and number of un-employed to be 26

    million. The work force of 336 million comprised of 190 million in

    agriculture, 59 million in industry and 86 million in services. The survey

    points to a slowdown in the annual average growth in employment.

    While the average annual growth rate in employment was 2.89%

    between 1983 and 1988 and 2.50% between 1987 and 1994, it was

    1.07% between 1993 and 2000. The history of development is one of

    pulling people out of agriculture, into non-farm activities, into

    manufacturing and into services, not retaining them there. If 10 million

    new jobs have to be created a year, manufacturing has a major role to

    play.

    Within industry, the employment in manufacturing was 40 million in

    1999-2000. Between 1993-94 and 1999-2000 the employment elasticity

    in manufacturing was 0.33 as compared to 0.59 during the period 1983

    and 1988. Manufacturing would need to grow at 12% p.a. compared

    to the trend growth rate of 7% achieved during the last decade in

    order to create 1.61 million employment with present employment

    elastic ity. If the employment elasticity were to improve to theearlier higher level of 0.59, the 12% growth in manufacturing would

    result in 2.9 million new direct jobs per year in manufacturing

    sector alone. Hence it is recommended that an aspirational growth

    rate of 12% in manufacturing sector should be aimed at along with

    its contribution to GDP at 23%. These are figures on direct job

    7 Large NSS surveys are roughly held at five-year intervals. Before 1999-2000, the last one was in

    1993-94.

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    creation. In addition, indirect jobs would be created as a result of

    multiplier effects8.

    3.1.5.

    3.1.6.

    3.1.7.

    3.1.8.

    3.1.9.

    Therefore, in order to achieve a 12% growth rate, It is essential that a

    thorough review of the past policies which discouraged growth of

    manufacturing is undertaken and recommendations arrived at to rectify

    and improve conditions that not only encourage growth but also bring in

    investment and generate employment potential. Towards this, the

    policy framework shall encourage manufacturing sector to become

    competitive by allowing it to build up global scale of operations

    and also enable financial institutions to finance such projects.

    Further, it should also be able address issues such as risk

    management and debt restructuring faced by companies.

    Large scale investment, both domestic and foreign would have to

    be attracted into the manufacturing sector to enable high-levels of

    growth envisaged.

    It is also essential that in order to be globally competitive, the

    manufacturing sector needs to be modernized through infusion of

    modern technologies.

    There is also a need for the Manufacturing Sector in India to design,

    produce and offer at affordable prices products suitable for Indian

    conditions and appropriate for people at the bottom of the pyramid. This

    large potential market still remains to be exploited and can be serviced

    by creating a competitive manufacturing sector which can meet the

    demand from this section of the society.

    What are the constraints in pushing up manufacturing growth still

    further? The constraints themselves suggest the solutions. Some of the

    constraints are generic in the sense that they cut across all

    manufacturing sectors. The others are more specific and pertain to

    specific sectors.

    8 CII-McKinsey Report suggests two to three times the direct figure.

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    3.2. Driving cost competitiveness and domestic demand

    3.2.1.

    3.2.2.

    3.2.3.

    Recent studies have shown that India suffers on competitiveness due to

    various factors such as:

    higher import duties including inverted duty structure

    higher incidence of indirect taxes

    sub-optimal levels of operations

    lower operational efficiencies

    higher transaction costs

    lower labour productivity

    higher cost of capital

    inadequate infrastructure

    One such study9 points to the Chinese products being lower in cost by

    30% in general in comparison to Indian products inspite of similar labour

    and other input costs. Further, Total Factor Productivity (TFP)

    comparisons establish that productivity of Indian manufacturing10 is

    about one-fifth of US levels and about half the levels in Taiwan and

    South Korea.

    Indian manufacturing would be competitive only when the cost of

    manufacturing is low. Further, scaling up of operations would be difficult

    to achieve without a strong domestic demand and policies for enhancing

    domestic demand must be expeditiously considered as this would also

    drive an increased share of manufacturing in the economy. While one

    can comment about variables included (or excluded) and the

    methodology used in Global Competitiveness Report (GCR), thereought not to be any great debate about the heads that aid or constrain

    manufacturing competitiveness. Therefore, lowering cost of

    manufacture and improving quality in India should be one of the

    prime focus areas to work upon in the council.

    9 Learning from China to unlock Indias manufacturing potential, CII-McKinsey Report, October 2002.10 Making Indian Manufacturing Globally Competitive, ACCENTURE

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    3.2.4.

    3.2.5.

    3.2.5.1.

    3.2.5.2.

    3.2.5.3.

    For stimulating domestic demand, while the focus could be on reducing

    indirect taxes and import duties, following generic heads need attention:

    Import duties

    The argument that import duties need to be reduced is usually

    advanced when items imported are raw materials and

    intermediates and not finished goods. The Kelkar Task Force11

    recommended a four-tier import duty (that is, for manufactured

    goods) structure in 2006-07 5% for basic raw materials (coal,

    ores and concentrates, xylenes, etc.), 8% for intermediate goods

    (capital goods, basic chemicals, metals, etc.), 10% for finished

    goods other than consumer durables and 20% for consumer

    durables. It is evident that the peak import duty will be no

    more than 10%. In the interest of a stable policy regime, it is

    recommended that stage wise downward duty reductions

    should be calibrated so that the Indian Industry gets time to

    readjust to the trend.

    Added to that a plethora of Free Trade Agreements (FTAs)

    outside the WTO system, which invariably involve manufactured

    products, with eventual zero duties. Some of them have given

    rise to inverted duty structures which needs to be addressed. The

    policy problem is the following. Should we standardize or should

    we attempt to differentiate? And as long as we resist reduction of

    general import duties, the FTA problem will remain. However the

    inverted duty structure caused by FTAs need to be minimized.

    While the basic customs duty may be zero, imported products

    should face duties equivalent to domestic indirect taxes paid by

    domestic manufacturers. The countervailing duty (CVD) is meant

    to be precisely this, but is presently only equal to central excise

    and ignores State-level sales tax and other local levies. The

    2005-06 budget has a provision for an additional CVD of 4%, but

    11Report of the Task Force on Indirect Taxes, Ministry of Finance and Company Affairs, December

    2002.

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    that is presently restricted to IT products. Unfortunately, this

    reform gets linked with reform of the domestic indirect tax

    system.

    3.2.5.4.

    3.2.6.

    3.2.6.1.

    3.2.6.2.

    Continuation of inverted duty structure in certain cases is a cause

    for concern and needs to be addressed.

    Domestic indirect taxes

    Domestic indirect taxes are often singled out as a major reason

    why Indian manufacturing is uncompetitive. For instance, many

    studies argue that total taxes on manufactured goods are 25 to

    30% of the retail price in India, compared to 15% in China.

    Indirect taxes contribute 50% to the difference in retail prices

    between India and other low-cost countries. Lower duties would

    have boosted the domestic market and permitted synergy

    (exploitation of economies of scale, attracting FDI) between

    domestic and export markets.

    Reforming indirect taxes is also contingent on reforming direct

    taxes. In 2004-05, total tax revenue is 10.2% of GDP, if one

    includes Central taxes alone.12 If state and local level levies are

    added, then the figure is more like 15%. Given expenditure

    commitments and demands on the government, this ratio

    probably needs to be 3% more as share of GDP. Finance

    Ministrys Task Force on implementation of the Fiscal

    Responsibility and Budget Management (FRBM) Act, 2003 also

    argues that fiscal consolidation will primarily have to occur via therevenue route rather than the expenditure contraction route.13

    Central tax revenue as a share of GDP has stagnated at around

    10% (sometimes even 9%) of GDP since 1990-91. FRBM

    projections visualize an increase to 12.96% in 2008-09, provided

    that tax reforms take place. The simple point is that the indirect

    12Economic Survey 2004-05.13Implementation of the Fiscal Responsibility and Budget Management Act, 2003, Report of the Task

    Force, July 2004.

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    tax contribution to GDP must also increase. The argument for

    reducing multiplicity and increasing transparency should not be

    confused with a drop in this share.

    3.2.6.3.

    3.2.7.

    3.2.7.1.

    The broad shape of indirect tax reform is clear. Indirect tax

    reform will perhaps work only if all exemptions are terminated

    over a period of time viz. product-specific exemptions, SSI

    exemptions, location-based exemptions. Further, as per the

    FRBM, the total tax burden on most goods by Centre and

    States would in any case it may not go below 20 %. There

    should be an all India combined Goods and Service Tax

    (GST), with service sector taxation integrated into the VAT

    framework instead of being a tax on turnover. This should

    be accompanied by a withdrawal of all other taxes like

    central excise, central sales tax, octroi , State-level sales tax,

    entry tax, stamp duties, transportation taxes and so on.

    However, under the given Constitutional framework the

    comprehensive tax on goods and services would be difficult and

    it would be better to talk of a national VAT that would run in

    parallel at both and Central and State levels achieving at the

    same time the same objectives of the GST.

    Export incentives/export subsidies

    Sustained export growth is crucial for maintaining and

    accelerating the GDP growth momentum. Export subsidies

    involve differential treatment to exports as compared to sales in

    the domestic market and are in general WTO-incompatible,

    although there are some exemptions for India. Export incentives

    are WTO-compatible, as they involve reimbursements (such as

    DEPB, DECG, Target Plus and Duty Drawback Schemes) or

    waivers (advance licensing scheme) for duties paid in exported

    products. Export procedures continue to be cumbersome

    because of procedures connected with export

    incentives/subsidies. Implementation of both DEPB and duty

    drawback will become simpler if there is a complete VAT system.

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    3.2.7.2. With liberalization across the board, liberalization in selected

    enclaves (EOUs, SEZs and AEZs) has become somewhat

    irrelevant. If customs duties have come down and are going to

    drop further, what is the added attraction of these schemes,

    especially if there are going to be restrictions on sales in the

    domestic tariff area (DTA)? Quite often, debates about

    SEZs/AEZs vis--vis EOUs are about equal treatment in sales to

    the DTA and about concessional customs duties on such DTA

    sales. With import duties declining, restrictions on DTA

    sales need a relook in order to ensure competitiveness.

    Further, it is suggested that the concept of economic

    regions with world class infrastructure but with no fiscal

    concessions could be considered.

    3.2.8.

    3.2.8.1.

    FDI and procedures

    Foreign investments mean both foreign portfolio investments and

    foreign direct investments (FDI). FDI brings better technology

    and management, access to marketing networks and offers

    competition, the latter helping Indian companies improve, quite

    apart from being good for consumers. This efficiency

    contribution of FDI is much more important. FDI inflow figures

    are 3.40 billion US dollars in 2001, $ 3.45 billion in 2002, $ 4.27

    billion in 2004 and $7.5-8 billion in 2005, there being a gap

    between approvals and inflows. This is still a far cry from Chinas

    $ 53.51 billion in 2003 and the target of annual FDI inflows of $

    10 billion a year. As per the UNCTAD FDI performance index,

    Indias FDI ranking was 114th

    out of 140 countries14

    in 2002-03 ina large country like India, FDI as a share of GDP may not be very

    high and barring certain sectors, FDI as a share of total

    investments will also not be very high. But there is no denying

    that India has under-performed and there is a need to attract FDI

    as it is a catalyzing factor for growth.

    14World Investment Report 2004, The Shift Towards Services, UNCTAD, 2004.

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    3.2.8.2.

    3.2.8.3.

    3.2.8.4.

    There are procedural problems at all three levels of an

    enterprises functioning entry, functioning and exit, although

    foreign investors often tend to focus on the first. The expression

    transaction costs is sometimes used and such an expression

    also subsumes under it costs associated with inadequate

    infrastructure. A recent World Bank report benchmarks Indias

    transaction costs with some other countries in the world.15

    According to this, it takes:

    89 days to start a business in India, compared to 41 days in

    China.

    67 days to register property in India, compared to 32 days inChina.

    425 days to enforce contracts in India, compared to 241 days

    in China.

    10 years to complete insolvency proceedings in India,

    compared to 2.4 years in China.

    According to the latest World Bank Report16 India is ranked 116th and

    China 91st among the 155 economies studied on the ease of doing

    business.

    Conversion ratios (percentage of approvals converted to inflows)

    vary widely across States because of the fact that different States

    did not implement procedural reforms uniformly.

    Some of the procedures at the State government level where

    appropriate reforms are necessary inc lude:

    Providing the necessary investment climate for the growth

    of manufacturing in the states

    Providing infrastructure, particularly in respect of power,

    water, roads, etc.

    15Doing Business in 2005, World Bank, IFC and Oxford University Press.16Doing Business in 2006, World Bank, IFC and Oxford University Press.

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    Development of a common format for computerization of

    required records.

    Doing away with multiplicity of inspections by large

    number of inspectors.

    Farming out to recognized private agencies, various

    inspections.

    3.2.9.

    3.2.9.1.

    3.2.10.

    3.2.10.1.

    3.2.10.2.

    Interest rates

    High interest rates and availability of credit are problems which

    hinder growth of Industry. Whichever index one uses to measure

    inflation, annual inflation is around 6% now. With a PLR of

    10.25%, this means a real rate of interest of 4.25%. Thus in a

    capital scarce country, real interest rates will never be as low as

    global interest rates, although this is qualified by the

    harmonization that has taken place between global and domestic

    interest rates. Some parts of the Indian corporate sector are now

    allowed to borrow globally, though not all. Therefore, the

    importance of good macro-economic management to contain

    interest rates needs to be realised.

    Labour laws

    With the focus on creating an enabling environment that

    encourages new employment as a result of increased growth in

    various constituents of the manufacturing sector as well as skill

    development/ upgradation to enable such a growth to happen, it

    is essential to look at various labour related issues.Labour law reform is usually equated with Chapter V-B of the

    Industrial Disputes Act (IDA), but the issues are more

    complicated. Subject to the caveat that labour is on the

    concurrent list of the Constitution, there are 45 Central Acts and

    16 associated rules that deal directly with labour. There are

    others that indirectly deal with labour, like the Boilers Act (1923),

    the Collection of Statistics Act (1953), the Dangerous Machines

    (Regulations) Act (1983) and the Emigration Act (1983). There is

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    thus an issue of unification and harmonization. Reforming labour

    law has many dimensions and issues.

    3.2.10.3.

    3.2.10.4.

    3.2.10.5.

    3.2.10.6.

    It is no one's case that welfare provisions should not exist. Each

    labour legislation has a separate inspector and visits of

    inspectors are not synchronized across all labour enactments.

    Barring the Payment of Wages Act, where a maximum period of

    three years is stipulated, no other labour statute prescribes a

    maximum period for which records and registers must be

    maintained. Compliance thus becomes difficult. This system is

    not distributionally neutral as it tends to hurt the small-scale

    sector much more than it hurts large-scale industry. One view is

    that the existing labour laws by encouraging industry to go for

    contract labour are proving to be antithetical to the interest and

    welfare of labour.

    Three statutes that impinge on industrial relations are The

    Contract Labour (Regulation and Abolition) Act, 1970, The Trade

    Unions Act, 1926 and The Industrial Disputes Act, 1947.

    The Contract Labour (Regulation and Abolition) Act, 1970 was

    never meant to prohibit contract labour. Section 10 provided the

    appropriate Government the discretion of prohibiting contract

    labour in selected areas. The Contract Labour Act allows

    flexibility and permits outsourcing. However, a few court

    judgments have affected this flexibility. It is recommended to

    retain the 1970 Act and tighten up Section 10 so that

    ambiguity about continuance of contract labour andabsorption following abolition is removed.

    In respect of The Trade Unions Act, 1926 following

    recommendations of the Second Labour Commission, the

    government has introduced amendments to the Act. The number

    of persons required for registration of a trade union will change

    from seven to 10 per cent of the labour force. Not more than

    one-third of office bearers (subject to a maximum of five) can be

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    outsiders. And the holding of annual elections and auditing of

    accounts will be mandatory.

    3.2.10.7.

    3.2.10.8.

    3.2.10.9.

    In The Industrial Disputes Act (IDA), 1947 following is a list of

    sections which require a re-examination - Section 9-A, Section

    11, Section 11-A, Section 17-B, Sections 22/23 and Chapter V-

    B/Sections 25-K, 25-L, 25-M, 25-N and 25-0. The argument

    about Chapter V-B of IDA is indeed a valid one. The provisions of

    the Act make recourse to the government and thus to Labour

    Commissioners, mandatory. Unless this rigidity in labour

    markets is removed, higher growth will not necessarily translate

    into greater employment. What is involved is not primarily an exit

    policy for labour. The statute makes it impossible for companies

    to exit. It is recommended that given the other provisions of

    labour legislation, the requirement of governmental

    permission can be dispensed with, without adversely

    affecting the interests of labour. Competition cannot

    function without free exit. Hence it is suggested that while a

    consensus on Chapter V-B is being arrived at, the need is

    for quick amendment of the other sections of IDA and

    implementation of other labour law reforms.

    If the recommendations of the Second National Commission

    on Labour submitted in 2002 are implemented, they will

    harmonize labour laws under five heads of industrial

    relations, wages, social security, safety and welfare and

    working conditions. While flexibility will improve in the

    organized labour market, there will simultaneously be bettersocial security provisions in the unorganized one.

    While the focus is on dealing with Labour laws to make them

    growth f riendly, there is no denying that Labour productivity

    which is normally sector specific needs to be constantly

    improved in order to sustain competitiveness.

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    3.3. Investing in innovations & technology

    3.3.1.

    3.3.2.

    3.3.2.1.

    3.3.2.2.

    3.3.2.3.

    3.3.2.4.

    3.3.2.5.

    3.3.2.6.

    Investing in innovations is one of the pre-requisites to attain global

    competitiveness. The experience of the industry has been that being

    low-tech does not make them globally attractive. Investing in R&D by the

    corporate and by the government to adopt technology ahead of markets

    should be encouraged.

    For this purpose it is recommended that:

    Existing policies relating to R&D funding, incentives for

    supporting generic technologies, engineering and physicalsciences should be reviewed and steps taken to encourage

    better coordination of efforts and greater focus on

    innovation and product ivity enhancing technologies.

    Priorities should be established for support of advanced

    manufacturing technologies.

    The need for creating a coordination mechanism on

    Manufacturing Research and Development should be

    pursued.

    Support Prototype development and design innovations

    through fund sharing/ enabling establishment of references,

    etc.

    Create common testing facilities and centres of

    manufacturing technology excellence. Management of these

    by the beneficiaries themselves would encourage the Indian

    manufacturing industry to invest in innovations,

    Strengthen the Intellectual Property Rights framework by

    providing necessary infrastructure and human resources

    particularly in the case of the Patent and Trade Mark

    systems to encourage more Patenting and Trade Mark

    registrations.

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    Establish Technology parks on the lines of those existing in

    USA

    3.3.2.7.

    3.3.3.

    3.3.4.

    3.3.5.

    3.3.6.

    In critical areas, in addition to tax relief measures on R&D expenditure

    enhanced government funding of research & development activities

    becomes crucial to support the efforts of the manufacturing sector,

    especially if innovation and R&D is to form the basis of building

    comparative advantage. This would call for sector wise study of

    technology status and building a future model for R&D support by

    the government, especially in the areas of emerging technologies

    which have the potential to transform products, processes and

    services. Attention is required to be paid to incentivisation of R&D

    in National R&D Laboratories and provide greater market

    orientation to Government funded R&D. The merger or

    consolidation of national technology institution in similar areas of

    work also requires consideration in order to derive synergy and

    economies of scale.

    Current business realities may call for technology acquisition as

    an alternate strategy. Hence, it is recommended that a Global

    Technology Acquisition Fund be set up, which would enable

    Indian industry to acquire very high technology intensive

    companies abroad, when ever such opportunities arise. Framework

    for administering such a fund needs to be separately worked out.

    This would also incorporate a national knowledge management

    centre with a technology-tracking cell.

    Specific needs of small businesses need to be attended to. SmallBusiness innovation Research and Small Business technology

    transfer focusing on Manufactur ing need to be addressed. The

    unique capabilities of the National Laboratories and the IITs and

    other Technical Institutions need to be leveraged to benefit the

    Small and Medium Manufacturing Industries.

    Special incentives may also be provided for Innovation and

    Development of products which has an appeal for the larger

    section of Indian society.

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    3.4. Strengthening education & ski ll building

    3.4.1.

    3.4.2.

    3.4.3.

    Isolation of education (even training) from the production sector is the

    basic flaw of Indian system. For the Indian manufacturing to be globally

    competitive, it needs to attract the best brains. In spite of surplus

    graduates in popular engineering streams, deficits were witnessed in

    computer, metallurgy, mining, sugar, paper, leather and rubber

    technology between 1997 and 2002. Serious mismatch is observed

    between the needs of the Industry and the availability of skilled

    engineers and technicians for Manufacturing Industry. Conditions of

    service in the manufacturing areas should be improved to attract better

    candidates to this area of operations.

    Hence, it is recommended that a close interaction is initiated

    between academia-industry-government for creating Centres of

    Excellence in manufacturing technologies. The quality of

    Technical education at the vocational level as well as the

    University level needs to be addressed. Special focus needs to be

    given to issues relating to the emerging requirements of Industry

    while designing the syllabus by these insti tutions. A concerted

    national initiative is required to be taken to revise the curriculum at

    degree and diploma levels for all technical courses to keep in step

    with the changing requirements of the Industry.

    Skill development is important especially for the manufacturing sector. If

    Indian manufacturing has to meet its aspirations, it will require to

    produce 1.5 million technically skilled people every year in order to meet

    the incremental requirement of 20 million skilled technicians by 201516.

    As the country moves up the technology ladder and begins to produce

    more complex products in greater volumes, manufacturers will require

    workers able to use judgment and other thinking skills in the operation of

    advanced manufacturing processes and in the maintenance and repair

    of complex automated production equipment. Hence, qualitative growth

    16 CII-McKinsey Report Made in India

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    in skilled manpower is considered essential. The issue is, who will

    deliver these skills?

    3.4.4.

    3.4.4.1.

    3.4.4.2.

    3.4.4.3.

    Any effort to improve human capital has to take into account the needs

    of not only the domestic market but also the increasing opportunities in

    the global market. The public sector driven initiative, through the

    Apprentices Act and ITIs (Industrial Training Institutes) has not been

    able to keep pace with changing requirements. The upgradation of the

    Industrial Training Institutes should be pursued vigorously through

    public-private partnerships, if not outright private sector provisioning,

    with training authorities de-linked from certifying ones. It is

    recommended that:

    Rationalize the complex procedures for changing curricula

    and course syllabi to enable institutes keep pace with

    developments in technologies.

    Encourage the private sector to establish and operate

    demand driven technical training centres through financial

    and other incentives, under a carefully designed industry-

    managed, and government supported, quality control and

    accreditation system.

    Develop a comprehensive National Vocational Education

    Qualification System and set up Vocational Education &

    Training Institutes in each State. In addition large private

    sector manufacturing/ engineering organizations must be

    encouraged to adopt Vocational Education Institutes

    through appropriate schemes.

    3.5. Benchmarking against best practices & breakthrough

    thinking

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    3.5.1.

    3.5.2.

    3.6.1.

    Adoption of global best practices in manufacturing is another area which

    requires attention for ensuring sustainable competitiveness.

    Benchmarking and standard setting has to begin from building the

    human resource and extended to the entire value chain. In this context,

    all organizations should collaborate in the development of relevant

    sub-sector data bases that could help the industry to benchmark

    and measure itself against the best in class performances. A

    Manufacturing Advisory Service should be established to deliver

    practical help to manufactur ing SMEs.

    A paradigm shift in manufacturing sector can be achieved, if

    manufacturing is not just viewed as a process in the factory, preceded

    by design and followed by sales but as a new way where R&D is as

    critical a component of product design to supply chain management and

    customer relations17. Conceptually, it is a movement from products to

    architecture (concept: classification based on the system of production)

    where sector wise competitive advantages can be derived. It is

    recommended to set up a group to study the concepts and

    applicability of manufacturing architecture18 (integral vs. modular)

    as relevant to the Indian conditions and take suitable policy

    initiatives.

    3.6. Providing right market framework & regulatory

    environment

    Access to technology, larger investments that drive exploitation of

    economies of scale and scope, accessing market information and so on

    are in the private domain, although there is often a tendency to expect

    the government to provide or subsidize these efforts. But given fiscal

    and other limitations, there are constraints on what the government can

    effectively do. However, further work towards providing the right

    market framework and regulatory environment that provides

    impetus to the manufacturing sector is essential.

    17 Shoji Shiba, Professor emeritus of University of Tsukuba18 Prof. Takahiro Fujimoto, University of Tokyo

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    3.6.2.

    3.6.3.

    3.6.4.

    3.6.5.

    3.6.6.

    The frame work would, need to ensure fair competition, better access to

    markets both domestic and foreign, trade negotiations that ensure a

    level playing field for domestic manufacturers, review of existing

    regulations and reduce the burden of paperwork and inspector raj in

    respect of existing Laws, promote sub-sector wise policy on regulation

    and examine the issues relating to regulatory accountability.

    One of the areas impacting the industry includes procedures

    related to compliance with environment & safety regulations. In

    this respect, it is recommended that on the lines of financial audit

    firms, certain special institutions or firms of reputation specifically

    in the area of environment & safety could be identified to carry

    out necessary certifications.

    The recommendations of the high powered committee19 set up for

    improvement in the extant procedures for investment approvals

    and implementation of projects and for simplification of the

    procedures for both public and private investments needs to be

    implemented.

    Enable Consolidation of regulatory frame work by weeding out

    legislations that have outlived their utility, bringing others in line

    with the present day technological, environmental, competitive and

    social requirements to make the administration as well as

    compliance, effective.

    Transformation of regulatory processes through re-engineering of

    procedures to reduce discretion through clear cut rules,

    rationalising approval/permission requirements of manufacturing

    industries, optimizing inspections by Regulatory Authorities etc.

    needs to be done to minimize the transaction costs to the

    manufacturing sector.

    19 Report on Reforming investment approvals and implementation procedures, Dept. of IPP, November

    2002.

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    3.7. Enhancing the role of Small & Medium Enterpr ises

    (SMEs)

    3.7.1.

    3.7.2.

    3.7.3.

    3.7.4.

    Over the last five decades, the small scale segment has acquired aprominent place in the socio-economic development of the country. The

    segment plays a crucial role in spreading the benefits of economic

    growth among the masses by drawing surplus work force from the

    primary sector to productive non-farm employment, including

    manufacturing and service/business activities. The definition of the

    segment has thus evolved in the recent past to include not only the

    traditional Small Scale Industry (SSI) units but also Small Scale Service

    and Business Entities (SSSBE). The segment is, therefore, appropriately

    termed as small enterprises.

    It is estimated that in 2003-04, small enterprises segment consisted

    of 113.95 lakh units, employed 271.36 lakh persons and contributed

    nearly 6.71 per cent of the countrys gross domestic product and

    39.42 per cent of its total industrial production. Small Scale must be

    seen as breeding grounds for innovation and technology

    development where they become the technology sources for

    larger companies. It is necessary to incentivise technology

    development in SMEs to enhance their competitiveness.

    Government has introduced the Small and Medium Enterprises

    Development Bill, 2005 in Parliament which seeks to facilitate the

    promotion and development small and medium enterprises and enhance

    their competitiveness. What is needed is focus on assisting the tiny

    component of the small enterprises because it constitutes over 98 per

    cent of the small enterprises engaged in manufacturing.

    Among the several impediments preventing the segment from achieving

    its full potential, the important ones are : access to timely and adequate

    credit (particularly, as a sequel to the general decline of the State

    financial corporations), technological obsolescence, infrastructural

    bottlenecks, lack of R & D linkages, marketing constraints and disabling

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    rules and regulations. Because of the fact that small enterprises

    constitute the largest number of production units across practically all

    components of the manufacturing segment of the economy, they need

    special focus and support to enhance their competitiveness and that of

    manufacturing as a whole.

    3.7.5.

    3.7.6.

    The current approach does not address the general problems of

    taxation, interest rate or FDI policies, and experience shows that the

    cluster methodology can help introduce harmonised and simpler

    procedures, including those relating to labour laws. Similarly, flow of

    credit to small enterprises in clusters can be considerably smoothened

    and enhanced if steps are taken to encourage credit rating of these

    enterprises in conjunction with cluster-wide measures to minimize credit

    risks through capacity building of associations/self-help groups of small

    enterprises. This approach can also facilitate cost effective investment

    for improvements in common physical infrastructure, enhancement of

    skills, upgradation of technology and addressing the disadvantages of

    fragmented markets that small enterprises face individually. One of the

    effective measures for accelerating manufacturing growth in this

    segment lies in promoting growth poles or industrial clusters, referred to

    in the PURA (Provision of Urban Amenities in Rural Areas) context, in

    the 2005-06 Union Budget speech. The growth poles can cover all three

    (albeit somewhat overlapping) elements of the cluster approach

    industrial clusters, artisan clusters and agro-based clusters.

    Government has also set up a National Commission on Enterprises in

    the Unorganized Sector to review, inter alia, the status of the

    unorganized sector in terms of its nature, size/spread, employment, etc.,identify constraints with reference to the sectors freedom of business

    and access to raw material, finance, infrastructure, technology, skills,

    markets, etc., and examine the existing programmes relating to

    employment generation, arrangements for estimating

    employment/unemployment and social security system for labour in the

    sector.

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    3.7.7.

    3.7.8.

    3.7.9.

    3.7.10.

    3.7.10.1.

    3.7.10.2.

    3.7.10.3.

    3.7.10.4.

    3.7.10.5.

    An issue which is often cited as an impediment to the growth of the

    segment is that of reservation of certain products for exclusive

    manufacture by the SSI units. To address this, the government has

    commissioned an independent empirical study to assess the impact of

    de-reservation on SSI productivity and employment.

    Another strategic issue that would need to be addressed flows from the

    fact that unregistered firms constitute a very large proportion of small

    enterprises. Delivery of the benefits of support measures to enhance the

    competitiveness of such enterprises, without making it mandatory for

    them to register themselves with the state agencies at the district level,

    would call for a study of the global best practices in this regard and their

    adaptation to suit the local conditions.

    Another aim would be to examine how more effective mechanisms can

    be established for SME collaboration with selected countries in the

    developed and developing world with a view to promoting closer

    business ties, enhancing competitiveness and increasing the share of

    Indian SMEs in global trade. Towards achieving these objectives,

    consultation is underway to formulate the National Competitiveness

    Programme with special emphasis on making the SMEs competitive.

    It is recommended that further work should be done on:

    Examination of the methodology for enabling better credit

    delivery to the SSI sector by RBI

    Designing a scheme to enable SSI units revitalize

    themselves to face import competition

    Restruc ture/ Revitalization of State Finance Corporations

    (SFCs)

    Giving a larger role to SIDBI in di rect lending to SSI sector

    Mandatory registration of SSI units in which Industry

    Associations could be empowered for fac il itating the

    process of self registration.

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    A separate law for small enterprises including chapter on

    provisions of credit to the SSIs, be framed as prevalent in

    several other countries

    3.7.10.6.

    3.7.10.7.

    3.7.10.8.

    3.7.10.9.

    3.8.1.

    One of the solutions for pushing manufacturing growth is

    through growth poles or industrial clusters, mentioned in

    the PURA (Provision of Urban Amenities in Rural Areas)

    context, in the 2005 -06 in the Union Budget speech.

    Examination of the policy of reservation of certain products

    for exclusive manufacture by the SSI units and decide on

    the pace and sequencing of future de-reservation also

    taking into account the findings of the empirical study

    currently under way to assess de-reservation.

    Delivery of the benefits of support measures to enhance the

    competitiveness to unregistered firms, without making it

    mandatory for them to register themselves with the state

    agencies at the district level, keeping in mind global best

    practices in this regard and their adaptation to suit the local

    conditions.

    3.8. Enabling Public Sector Enterpr ises to meet competitivemarket condit ions

    Given the type and range of problems faced by the country at the time

    of independence on the economic, social and strategic fronts, it became

    a pragmatic compulsion to use the public sector as an instrument for

    self-reliant and accelerated growth of Indian Economy, Public Sector

    Enterprises (PSEs) were central to Indias philosophy of development.

    The dominant consideration for the continued large investments in PSEs

    was develop the core sectors of economy and to serve the equipment

    needs of strategically important sectors like Railways,

    Telecommunications, Power, Steel, Coal, Defence, etc., and to provide

    a spring board for the economy to achieve a significant degree of self-

    sufficiency in the critical areas. In line with the mandate given to PSEs,

    they have managed to meet to a large extent the objective for which

    they were set up in the first place. However, over the years,

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    performance suffered due to a variety of reasons. The PSEs as a whole

    comprised of an admixture of better performing enterprises as well as

    loss making enterprises, the proportion of the latter in terms of numbers

    being larger. In spite of several initiatives taken over the years, the

    operational efficiency of some of the PSEs has not shown improvement.

    Further, PSEs continue to suffer from several disadvantages in terms of

    over manning, empowerment and multiplicity of overseeing agencies.

    3.8.2.

    3.8.3.

    Economic reforms being implemented by Government since 1991

    across sectors have dramatically changed the conditions under which

    the PSEs had to function. The amendments to the Industrial Policy in

    1992 removed licensing requirement in respect of almost all sectors for

    the domestic Private sector and unleashed a wave of fresh investment

    and growth in manufacturing. Most sectors which were earlier reserved

    for development only in the Public Sector were also opened to the

    private sector. The manufacturing sectors have also been opened up

    for Foreign Investment without any sectoral caps. Parallelly, tariffs,

    which provided high level of protection from imports to the Indian

    Industry including the PSEs, have been reduced very substantially since

    1991 onwards. The average tariffs have been brought down to a level

    15% in the Union Budget of 2005-06. All these factors accentuated the

    competition that the PSEs had to face. The PSEs have been working

    towards meeting these challenges by reorienting their functioning.

    Government as the owner of the PSEs also realized the need for reform

    and restructuring of the PSEs. In order to make them more efficient in

    terms of decision-making, powers have been delegated to the Boards of

    these Enterprises; the concept of Navaratnas and Miniratnas, etc. was

    introduced in order to give these PSEs the much needed autonomy formore efficient functioning. In order to address the issue of high staff

    costs, VRS was successfully implemented in many PSEs.

    In the context of increasing economic integration of India with the rest of

    the world, Indian Industry including the PSEs will have to continue the

    adjustment process and improve its competitive edge to survive.

    However, there are some basic disabilities under which the PSEs in

    India continue to function and these would come in the way of orderly

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    adjustment. Some of the important ones in which further reform of the

    PSEs is needed to remove these disabilities are identified below:-

    Autonomy: For a strong and effective public sector,

    devolution of full managerial and commercial autonomy is

    essential. This, however, needs to be closely integrated with

    proper governance measures and accountability.

    3.8.3.1.

    3.8.3.2.

    3.8.3.3.

    3.8.3.4.

    3.8.3.5.

    3.8.3.6.

    3.8.3.7.

    Review Mechanisms: There is a need for rationalization and

    optimization of multiple review mechanisms.

    Delegation of powers: PSE Boards must be delegated with

    appropriate powers to pursue J Vs, M&A, Technology Acquisition,

    etc.

    Cost and Productivity: The total cost of labour compounded

    with low productivity of labour in PSEs needs corrective action.

    Sourcing decisions: The decision making process regarding

    purchase of raw material and sale of goods depending upon the

    market conditions should be streamlined. Most of the

    Government guidelines and procedures have been evolved over

    the years for PSEs carrying out production and sales in aprotected domestic environment. These guidelines and

    procedures tend to make these PSEs globally uncompetitive

    when applied to export/import. Hence, there is a need for

    reexamination of extant procedures laid down by CVC.

    Technology: Enabling policies that make technology transfer

    mandatory to domestic enterprises in certain areas.

    Anci llaries and supporting indust ry: For a PSE to becompetitive the ancillary units and all the supporting units also

    need to be competitive. The location of these units could be in

    India or in any part of the word and need to be competitive in

    terms of price and quality. The PSEs have to work towards this

    goal of procuring the best quality goods at the most competitive

    prices to retain their own competitiveness. Many of the

    operations of a company would need to be outsourced to places

    where the cheapest and the best option is available in order to be

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    globally competitive. This may require a change in manner in

    which PSEs operate their obligations towards development of

    ancillaries.

    3.8.3.8.

    3.8.4.

    3.8.5.

    3.8.6.

    Preference: Parallelly, some issues that have been questioned

    by some on economic grounds such as the purchase/price

    preference for the PSEs would also need to be reviewed in the

    overall context.

    Towards achieving some of these objectives the Government has

    appointed two Expert bodies, the first one being the Ad hoc Group of

    Experts for making recommendations on some specific issues such as

    the ownership, the autonomy issue and the delegation of powers. The

    Ad Hoc Group of Experts has submitted its report20 to the Government

    on Empowerment of CPSEs.

    The second Expert body is the Board of Reconstruction of Public Sector

    Enterprises. The Board is expected to advise Government on

    strengthening the PSEs, suggest measures to make them autonomous

    and professional, including delegation of powers, etc. The Board has so

    far been making its recommendations on restructuring of specific

    CPSEs for consideration of Government.

    The National Manufacturing Competitiveness Council will take into

    account all the work done so far in respect of reform of the PSEs, study

    the remaining aspects, and make suitable recommendations for

    improving the competitiveness of the PSEs. Towards this end, various

    guidelines and procedures with respect to procurement, sales and

    marketing, pricing, recruitments, manpower planning, salary structures,

    technology transfer, outsourcing of production and production facilities,

    outsourcing of sales and marketing and labour laws for PSEs which

    make them uncompetitive would also be studied and necessary

    changes would be suggested to make the PSEs globally competitive.

    20 Report of Ad-hoc group of experts on empowerment of CPSEs, Department of Public Enterprises,

    April 2005

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    3.8.7.

    3.9.1.

    3.9.2.

    3.9.3.

    Hence, it is recommended that in order to make PSEs

    internationally competitive, following areas need to be addressed:

    Autonomy, review mechanism, delegation of powers, cost and

    productivity, sourcing decisions, technology, ancillaries and

    supporting industries.

    3.9. Infrastructure Development

    There can be no issue with the proposition that inadequate

    infrastructure renders Indian manufacturing uncompetitive. Economic

    Survey 2004-05 lists power, telecom, posts, roads, ports (airports and

    seaports), civil aviation, railways, urban infrastructure and legal

    infrastructure as infrastructure. As per the survey published in Global

    Competitiveness Report21 2003-04, the top five problematic factors for

    doing business in India have been identified as inadequate

    infrastructure, inefficient bureaucracy, corruption, restrictive labour

    regulations and tax rates.

    As a generalization, the infrastructure area where there have been

    visible improvements is telecom, with roads perhaps following as a

    somewhat distant second. The contours of unbundling, user charges

    and regulatory agencies are known. The issue is simply one of getting

    infrastructure reforms implemented and some areas of physical

    infrastructure are State subjects. From the manufacturing perspective,

    perhaps the most important infrastructure areas where reforms are to be

    speeded up are power, ports and railways, followed by roads. Among

    these, power supply remains the main physical infrastructure bottleneck

    to industrial growth on account of chronic shortages, high cost andunreliability. The average manufacturer in India loses 8.4 per cent a

    year in sales on account of power outages as opposed to less than 2

    per cent in China and Brazil.

    Energy availability is critical to sustain industrial growth and

    competitiveness. Current energy shortages are seriously jeopardising

    the industrial resurgence and need to be seriously tackled. The holistic

    21 World Economic Forum, Executive Opinion Survey (2003)

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    perspective on the issue of energy needs to be developed through a

    comprehensive national energy policy to encourage investments in the

    area. In addition to the electricity sector there should be added focus

    on harnessing coal mining potential, developing pipeline infrastructure

    for transportation of gas, encouraging renewable energy resources

    including bio fuels etc.

    3.9.4.

    3.9.5.

    3.9.5.1.

    3.9.5.2.

    3.9.5.3.

    3.9.5.4.

    The survey based approach22 comparing the investment climate across

    Indias states ranks them from the top as Delhi, Punjab, Andhra

    Pradesh, Maharashtra, Karnataka, Tamil Nadu, Gujarat, Haryana,

    Madhya Pradesh, West Bengal, Kerala and Uttar Pradesh based on per

    capita income distribution. The findings on states and cities further

    reveals that there are significant gaps in manufacturing labour

    productivity across states in India and there are larger labour

    productivity gaps between cities than there are between states.

    In this regard, it is recommend that:

    Addi tional investments need to be made by the government

    in increasing the port capacities (over and above the

    currently p lanned expansions).

    Further, port operations & procedures need streamlining by

    simplifying the number of procedures, automating the

    processes, etc. with a view to bring down customs clearance

    time.

    While the Golden Quadrilateral (GQ) and the east-west and

    north-south corridor projects launched by the National

    Highways Authority of India (NHAI) are steps in the right

    direction, port connectivity to manufacturing clusters and

    the GQ through targeted road development projects is

    essential.

    While the Electricity Act 2003 is a step in the right direction,

    state level power reform supported by rationalized

    22 INDIA : Investment Climate Assessment 2004 : Improving Manufacturing Competitiveness,

    November 2004, World Bank

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    regulatory framework needs to be put in place for enabling

    better access to quality power.

    The Energy sector should be looked at from a holistic

    perspective in view of the fact that energy shortages are

    seriously threatening the sustainability of industrial growth

    resurgence and the competitiveness of the manufacturing

    sector. The criti cal impotence of the reliable reasonable

    cost power supply for healthy manufacturing sector growth

    needs to be recognised strongly.

    3.9.5.5.

    3.10.1.

    3.10.2.

    3.10. Importance of Intellectual Property Rights (IPRs) inthe manufacturing sector

    In today's knowledge-based economy, the ability of policy makers

    to recalibrate policies to support technological innovation within

    enterprises and to reconfigure existing competencies to create new

    knowledge for (and from) innovation has become a strategically

    important capability. In developing countries like India, this

    recalibration and reconfiguration process is difficult because of

    capacity constraints and economic, political and social complexities.

    Enterprises must be able to acquire new knowledge not only to

    combine it with existing accumulated knowledge to create the

    knowledge required for innovation but also in order to respond

    competitively in a TRIPS-compliant IPR environment. Hence,

    effective utilisation of intellectual property rights particularly patents,

    has acquired great importance for technology upgradation and growth

    in the industry as well as wealth creation and gaining international

    competitiveness.

    The Government has taken several initiatives in the IPR area including

    revamping of all the laws and modernisation of the IPR/Patent Offices

    as a strategic response to the globalisation and liberalization of the

    Indian economy and given the increasing importance of IPRs. Some of

    the key issues for the manufacturing sector to take advantage of the

    Intellectual Property regime that require support through capacity

    building are:

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    3.10.2.1.

    3.10.2.2.

    3.10.2.3.

    3.10.2.4.

    3.10.2.5.

    In a product patent regime, Indian firms will have to look for new

    sources of growth in the future and the biggest source will be

    productive R&D, which can deliver patentable innovations.

    Similar to other industrializing economies, India will have to shift

    the focus of industrial research towards the acquisition of a more

    complex knowledge base for innovation.

    At the macro economic level, the absorption, or assimilation,

    of increasingly modern technologies, and adaptation to

    change in industrial structure, are increasingly becoming the

    critical components of competitive transformation. The

    transition from the early stages of accumulation of

    minimum knowledge levels of innovative capability and

    adaptation; to the creation and management of

    knowledge as a strategic asset must be accelerated if

    India is to maintain and improve its growing competitive

    position.

    It is a positive sign that many Indian enterprises, particularly in

    the knowledge intensive sector (pharmaceutical, biotechnology,

    IT, automobiles, etc.) are developing competitive capability in

    innovative R&D by acquiring new components of knowledge

    and reconfiguring architectural linkages between these

    components in new ways. The new components of knowledge

    are acquired by increasing investment, by hiring new scientists

    with knowledge about innovative R & D and crucial tacitknowledge particularly for the manufacturing sector.

    The reconfiguration of the architectural linkages is being

    accompanied by changing management and organizational

    structures along with new mechanisms of knowledge transfer and

    integration, as well as a policy environment more conducive to

    innovation and IPRs.

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    It necessary that knowledge-driven industries in India

    should increasingly attempt to embrace the network model

    of innovation and R&D by intensifying their collaboration

    with research institutes, universities and other

    counterparts. Such efforts need to be particularly

    supported and encouraged for the manufacturi ng sector.

    3.10.2.6.

    3.10.2.7.

    3.11.1.

    3.11.2.

    It is necessary for the Government of India and its concerned

    Ministries jointly with relevant stakeholders/Industry

    Organisations like CII, FICCI and ASSOCHAM to launch a

    national campaign for Indian firms to invest in next generation

    intellectual property in the product, process and practice

    domain.

    3.11. Importance of Information Technology (IT) inmanufacturing sector

    Current Stage of IT adoption in Indian manufacturing sector is not

    encouraging. Indian manufacturing industries are facing various challenges

    in terms of global competitiveness partly due to lack of IT enablement of

    their business processes and management practices.

    In India, over 90% of the manufacturing enterprises fall under Small and

    Medium scale categories and the majority of them are still undergoing

    nascent stages of the IT adoption. They lack the knowledge of business

    performance improvement potential of IT and it is still used as office

    administration and accounting automation tools. However, the

    manufacturing enterprises in developed economies are at stagescovering functional automation and cross functional process integration.

    Hence, there is increasing need to create awareness about IT

    application among Indian manufacturing firms. There is ample

    consensus that proper adoption of IT requires knowledge transfer efforts

    along with implementing common IT infrastructure in aligning with

    industry clusters development program. Furthermore, it also requires the

    involvement of top management, industry associations, business

    partners etc. In many countries government and industry associations

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    have played a vital role in IT adoption amongst the industries particularly

    in the SME sector.

    3.11.3.

    3.11.4.

    3.11.5.

    3.12.1.

    Even though there is a clear business case in favor of increased

    adoption of integrated enterprise-wise IT application in the manufacturing

    sector, in most organizations use of IT is limited to automation of specific

    functions like inventory control, external communication, etc. Most of the

    enterprises have not been able to adopt the IT architecture due to lack

    of proper knowledge and unaffordability of the costs associated

    with it.

    The development of the e-economy can be seen as being of major

    importance for the growth of Indian economy as a whole and would also

    integrate local manufacturing enterprises more to the regional and global

    markets. This will only be possible if investment and modernization of

    production and services takes place.

    A planned model of IT adoption needs to be implemented in the

    current Indian manufacturing scenario. The relation between

    quality and certification and the assessment process (auditing)

    is also an extremely important element in the manufacturing and

    movement of goods and in the whole supply chain. These

    concepts have to be adapted in the e-business context too and

    applied to the manufacturing sector in India in order to enable them

    to be competitive.

    3.12. Firm level competitiveness

    In order to be successful, Indian companies will need to adopt a global

    mind set to build scale and achieve cost excellence; acquire market

    access rapidly; strengthen design and innovation skills; build a global or

    regional operating foot print; and master the ability to manage a world-

    class talent pool and organization. These actions will form the

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    foundations for ambitious growth and will need to be supported by a

    judicious choice of market segments and business models. Firms

    normally have their own strategies for lowering cost, improving product

    quality and finding marketing networks.

    3.12.2.

    3.12.3.

    3.12.4.

    Global Competitive Analysis of Indian Manufacturing Sector indicates

    that the Total Factor Productivity (TFP) in Indian manufacturing sector

    measured as the value of capital and labour deployed is one fifth of USA

    and one half of that in developing economies with negligible change in

    relative productivity during the last two decades. The technological

    competitiveness is low with respect to both product and process

    technology because the human resources allocated to design and

    engineering activity is about 20-50% less compared to the industrialised

    countries.

    While initiatives are taken at the country and sector levels to enhance

    competitiveness in the economy, maintaining firm level competitiveness

    is equally essential for individual firms if growth aspirations are to be

    realized. Individual firms can do this by way of building abilities to

    acquire, assimilate, develop new technologies; reduce production costs;

    cut down delivery time; practice Total Quality Management; enhance

    productivity and customer service. Use and development of technology

    is central to competitiveness. However, using technologies efficiently is

    not a passive, automatic process of simply importing a set of machines

    and instructions on how to use them. It involves building technical

    understanding and information skills, managerial practice