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DRAFT
The National Strategy forManufacturing
National Manufacturing Competitiveness Counci lUdyog Bhavan
New Delhi 110 011
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The National Strategy for Manufacturing
Contents
Section Chapter Page No.
1 Introduction 1 5
2 Manufacturing imperative 6 - 11
2.1 Importance of manufacturing to Indian economy2.2 Competitiveness2.3 Components of manufacturing sector
3 Challenges facing Indian manufacturing 12 - 48
3.1 Creating conditions for growth, investment &employment
3.2 Driving cost competitiveness and domestic demand3.3 Investing in innovations & technology3.4 Strengthening education & skill building3.5 Benchmarking against best practices3.6 Providing right market framework & regulatory
environment3.7 Enhancing the role of Small & Medium Enterprises3.8 Enabling Public Sector Enterprises to meet competitive
market conditions3.9 Infrastructure Development
3.10 Importance of IPRs in the manufacturing sector3.11 Importance of IT in manufacturing sector3.12 Firm level competitiveness3.13 Role of State Governments3.14 Sub-sector engagement3.15 Creating a monitoring mechanism & measuring
performance
4 Way forward 49 - 62
4.1 4.13 Key conclusions and recommendations
ANNEX-1 Classification of Manufacturing 63 - 64ANNEX-2 Growth targets for 17 industry groups under Manufacturing
(IIP)65
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1
1. Introduction
1.1. Since 1991, the Indian economy is being progressively liberalized and its
integration into the global economy is deepening. On the one hand
liberalization and globalization have provided unprecedented opportunity
for the growth and expansion of the industry in general and manufacturing
sector in particular. On the other hand Indian industry today has to get
ready to face stiff competition from imports due to tariff reduction.
Parallelly, the Indian Industry needs to improve its export capability
through competitiveness.
1.2. The average annual growth was 5.8% during 1980s and it was a little
more than 6% during the 1990s. While contribution of agriculture to GDP
decreased from 32% in 1991 to 22% in 2003, the contribution of services
increased from 41% in 1991 to 51% in 2003. The contribution from
Industry had, however, remained stagnant around 27% of GDP between
1991 and 2003. The share of manufacturing sector within the industry
sector has shown only a marginal improvement from 16.6% in 1991 to
17% in 2003. In comparison in some of the East Asian economies the
share of manufacturing ranged from 25% to 35% in their GDP. The
manufacturing sector in India grew annually at an average of 6.3% during
1991 to 2003. Manufactured goods form about 75% of all exports from
India.
1.3. Indias share in the global trade is less than 1%, which is much below her
potential. Five sectors viz., Gems and J ewellery, Textiles and Garments,
Engineering Goods, Chemicals, Leather and Leather Goods account for
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over 75% of Indias exports. The two trading blocks, US and EU, receive
more than 50% of exports from India.
1.4. Manufacturing has been recognized as the main engine for growth and
accordingly emphasis was placed on growth of industry in most of our
Five Year Plans. Manufacturing will remain one of the principal
means by which wealth is created . It is a matter of concern that the
contribution of manufacturing to GDP has remained stagnant for over two
decades since 1985. One of the major reasons for the low level of
contribution has been Indias inability to build and maintain
competitiveness needed to meet the global challenges as well as to
develop a larger domestic market through low cost production. The low
levels of manufacturing growth had its adverse impact on employment
generation.
1.5. The current backlog of unemployment is more than 34 million. It is
expected that over the next twenty years, the total proportion of workforce
involved in agriculture is likely to decline from 56 per cent to about 40 per
cent, and this would call for finding substantial non-farm employment
opportunities. While service sector would provide high quality
employment opportunities it is likely to benefit only a fraction of the job
seekers in these areas. A number of sub-sectors in services that are
linked to manufacturing directly need to be concentrated upon as they
provide substantial job opportunities. However, it is expected that
manufacturing has to carry the major burden of providing employment in
the coming decades directly or indirectly for those coming from rural and
agricultural sectors. To the extent that the growth of manufacturing sector
creates strong multiplier effects for the growth of the services sectorareas like traditional trading, banking, transport etc., the employment
effect of manufacturing should be determined taking into account the
indirect generation of employment in the services sector. It has to be
recognised that the manufacturing sector plays a leading role in creating
growth possibilities overall.
1.6. Macroeconomic stability of the economy is essential for ensuring
manufacturing competitiveness. Large fluctuations in economic
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variables like output, employment and inflation add to the uncertainty for
firms, consumers and the public sector, and can reduce the economys
long-term growth potential. Therefore, it is important to maintain long-
term economic stability through the Governments macroeconomic
framework including proper monetary and fiscal policies to ensure sound
public finances based on the principles of transparency, responsibility and
accountability. This would enable to plan more effectively for the long
term, improving the quality and quantity of investment in physical and
human capital; and help to raise productivity and sustainable rates of
growth and employment in the manufacturing sector in India.
1.7. There is no denying that India possesses a comparative advantage in
many respects. With its experienced work force, large pool of scientists,
engineers and managers, reasonable endowment of natural resources
and a large domestic market India has the potential to emerge as a major
manufacturing hub for the global market. This can materialize quickly
with improvement in the competitiveness of its Industry, because
competitiveness is central to robust growth of manufacturing
sector. Manufacturing sector is crucial, directly or indirectly, for
providing jobs for the large work force entering the job market every
year, particularly from the rural areas.
1.8. The challenges faced by Indian manufacturers raise important questions
for both industry and government. While industry has to grapple with
problems within the Industry to maintain a competitive edge in a globally
competitive environment, the government will have to create conditions
that foster a healthy & competitive manufacturing sector including
substantial additional investments for generating higher levels of growth.This calls for a breakthrough and bold thinking on the part of all
stakeholders. Only bold aspirations can enable India to benefit from
emerging opportunities in the manufacturing sector.
1.9. In the above background and in line with the priorities laid down the
Government of India has set up the National Manufacturing
Competitiveness Council (NMCC). This is an inter-disciplinary and
autonomous body at the highest level to serve as a policy forum for
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credible and coherent policy initiatives. The main objective of NMCC is to
provide a continuing forum for policy dialogue and to energise and sustain
the growth of manufacturing industries. The NMCC is expected to
suggest various ways and means for enhancing the competitiveness of
manufacturing sector including identification of manufacturing sectors
which have potential for global competitiveness; current strengths and
constraints of identified sectors, and recommend National level industry/
sector specific policy initiatives as may be required for augmenting the
growth of manufacturing sector. The council will also help in the
implementation of the strategy.
1.10. In order to achieve these objectives, the NMCC is pursuing a two-pronged
approach. First to prepare a National Manufacturing Strategy Paper to
identify the areas of policy that are to be addressed and the Second, in
the meantime, proceed with detailed study and make recommendations in
respect of sub-sectors of manufacturing that are assessed to have
immediate potential for growth and employment.
1.11. The issues confronting the manufacturing sector are varied and cover a
vast area. It spans the entire gamut of the Indian economy and the need
for enhancing competitiveness, productivity and employment generation is
important for growth. In order to attain competitive edge in
manufacturing the constraints being faced have to be mitigated. The
generic issues such as lack of proper infrastructure, higher transaction
costs, higher interest rates, inadequate power availability and other
regulatory issues are being addressed by NMCC in detail for which further
studies if required and elaboration needs to be done. Simultaneously,
sub-sectors of manufacturing are being addressed in sub-group meetingsof NMCC and separate action plans are being prepared and monitored. A
strategy for phasing of the implementation plans and deliverables
comprising of both generic issues and sub-sector engagements into long
term, medium term and short term needs to be done based on their
potential to yield results and an assessment of their feasibility.
1.12. This paper - The National Strategy for Manufacturing attempts to identify
the areas of policy and outlines the strategic directions that need to be
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pursued in order to realize higher levels of growth and employment.
These steps are the start of a process and not the end. Section 2 of the
paper details the manufacturing imperative and Section 3 enumerates
challenges facing Indian manufacturing along with certain strategy
prescriptions. Section 4 lays out the way forward for the further work to be
done to realise the goal of sustained growth of manufacturing.
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2
2. Manufactur ing imperative
2.1. Importance of manufactur ing to Indian economy
2.1.1. India has to aim at achieving a long term growth rate of GDP of 8 to 10
per cent to substantially improve the living conditions of its masses. The
mid-term appraisal of the Tenth Five Year Plan (2002-2007) carried out
by the Planning Commission in March 2005, however, observed that the
overall GDP growth rate for the Plan as a whole is unlikely to exceed 7
per cent during this period. Given the projected trends, a growth rate of
8 per cent plus would not be infeasible for the period 2007-12.
Notwithstanding the low base in 2002-03, the GDP growth of 8.5% in2003-04 is significant. Similarly, the GDP growth of 6.9% in 2004-05,
given the high base in 2003-04 is noteworthy. Looking at the potential
of the economy to aim at a long term growth rate of 9 per cent appears
reasonable. A GDP growth rate of 9 per cent would mean that the
Industry as a whole would have to grow on a sustained basis at about
10 per cent and that the Manufacturing component in it at 12 per cent
per annum.
2.1.2. The issue is what sectoral growth rates can ensure a 9% real GDP
growth?. GDPs sectoral composition has agriculture, industry and
services components. Pure agriculture and allied activities (excluding
mining and quarrying) account for 22.1% of GDP1. The historical trend
for growth in this sector has never been more than 3%. Even if one
assumes that an optimistic rate of 4% is achieved, with a share of
1Economic Survey 2004-05 points to a further decline in agricultures share of GDP to 21% and a
decline in work force employed in agriculture to 57% (1999-2000).
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22.1%, this would contribute 0.884% to GDP growth. In case of
services sector, a trend growth of more than 10% is unreasonable and
with a share of 51%, this would contribute 5.1% to GDP growth.
Therefore, achieving a 9% GDP target would still require a 3.016%
contribution from the Industry sector. With a contribution of 26.9%
(including mining and quarrying), the industry sector needs to grow at
11.21%. Even though industry sector includes components of (i) mining
and quarrying, (ii) manufacturing, (iii) electricity, gas & water supply and
(iv) construction, manufacturing alone accounts for a weight of 79.36%2
in the IIP index. An average growth of 6% in the other three
components of industry requires manufacturing to grow at 12.26%.
2.1.3. It is felt that vigorous pursuit of reforms in agriculture sector through an
end-to-end approach where production and productivity patterns are tied
up with markets and end users would drive investments needed for
irrigation, post-harvest infrastructure, processing and value addition, etc.
This would also result in expansion of rural markets and enhance
opportunities for manufacturing & employment. Making agriculture more
efficient will raise purchasing power and over time, allow large scale
movement of workers into other parts of the economy.
2.1.4. Off-shoring of manufacturing activities to low cost countries can be
significant and India can reap part of this dividend3. In the past, India
missed opportunities in outsourcing of manufacturing although India has
an outstanding record in the areas of software. The global trend of
outsourcing parts of manufacturing value chain to low cost destinations
is in favour of countries like India.
2.1.5. It is estimated that nearly 10 million people will join the workforce
annually and would require to be provided with employment. In this
context, it needs to be noted that the present growth pattern led by high
service sector growth and a stagnant manufacturing sector is leading to
a rural-urban divide. The solution to provide jobs to the millions joining
the workforce can only be through a robust revival of manufacturing
2 As a weight in the index of industrial production.3Made in India the next big manufacturing export story, CII-McKinsey, October 2004.
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sector which can match the rapid growth performance of the services
sector.
2.1.5.1. It is estimated that India needs to create 7-8 million new jobs each
year outside agriculture just to stay at its current unemployment level
of 7 per cent. Manufacturing jobs are ideal for workers transiting out of
agriculture. The revival of manufacturing can create close to 2.5
million new jobs each year as opposed to one million jobs created
each year over the last decade.
2.1.5.2. Manufacturing is a force multiplier. It creates productive employment,
promotes agriculture and service sector and spins a cycle of wealth
creation. Investments in manufacturing produce a Keynesianmultiplier effect on GDP growth to the tune of four times in India as
every rupee invested adds four rupees to GDP.
2.1.5.3. Manufacturing provides an array of products to end users for fulfilling
not only basic needs but to improve the standard of living.
2.1.6. Small Scale Industry, comprising of 114 lakh units has been a significant
contributed to the manufacturing by accounting for nearly 40% of total
industrial production.
2.1.7. The quest for competitiveness at firm level might result in reduction of
employment to begin with. But overall increase in competitiveness in
the sector in which the firm operates would lead to enhanced
opportunities that not only drive demand but also generate employment
through the spread effect. There are also sub-sectors which are good
employment generators while being competitive.
2.2. Competitiveness
2.2.1. International competitiveness is really a multi dimensional concept,
dependent upon three main sets of factors - all taken together. viz.,
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2.2.1.1. Country specific advantages - related to technological, financial
and other infrastructural status of the economy vis--vis those of
the highly developed economies where major competitors are
located.
2.2.1.2. Industry specific advantage - related to the type of industry
where competitiveness is also affected by various fiscal and
monetary policies which can change from time to time.
2.2.1.3. Enterprise specific advantages - related to a particular company,
like the ability to acquire, assimilate, develop new technologies;
capabilities to reduce production costs; cut down delivery cycles;
enhance quality & productivity and after-sales-service etc.
2.2.2. At a very broad level, some indications of competitiveness can be
obtained from Global Competitiveness Report (GCR), published by
World Economic Forum4 (WEF). This has a Growth Competitiveness
Index (GCI) which captures an economys capacity to grow in the future.
GCI builds on three pillars of (i) macroeconomic environment, (ii) public
institutions and (iii) technology. While the report is not about
manufacturing competitiveness alone, manufacturing does form an
integral part of the rankings.
2.2.3. While Finland with a GCI score of 5.95 ranks 1st among 104 countries in
2004-05, India with a GCI score of 4.07 ranks 55th compared to its score
of 3.90 in 2003-04. The values of GCI are a better indication of
movements than ranks. On the three pillars mentioned above, following
have been the scores:
Rank in 2004-05out of 104countries
Score in2004-05
Score in2003-04
Technology index 63 3.72 3.68Public Institutionsindex
53 4.45 4.26
Macro-economicindex
52 4.05 3.75
4 Since 1979.
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What is required through good reforms is to improve our values of GCI
in order to enable competitiveness vis--vis other countries.
2.2.4. What is pertinent to note is that countries or economies dont compete.
It is companies that compete. Therefore, government policies need to
provide the enabling environment within which companies are able to
compete.
2.3. Components of manufactur ing sector
2.3.1. The basic classification of manufacturing as per UN systems
International Standard Industrial Classification (ISIC) and Central
Statistical Organisation (CSO) is at Annex-1.
2.3.2. Between 1993-94 and 2003-04, the annual average real rates of growth
which yielded a real GDP growth rate of 6.24% were:
2.66% for agriculture (excluding mining),
5.41% for non-manufacturing industry,
6.92% for manufacturing industry and
8.03% for services,
2.3.3. Among the major contributors to the GDP in 2003-04, industry with a
share of 27% comprised of manufacturing which contributed 17% to
GDP and non-manufacturing (mining and quarrying; electricity, gas and
water supply; construction) which contributed 10% to GDP.
Manufacturings share is a function not only of manufacturing growth,
but also of growth in the other sectors.
2.3.4. It could reasonably be assumed that over the next 20 years the share of
services in GDP could go up to 60%, share of agricultural in GDP could
go down to 10% and the share of non-manufacturing component of
industry in GDP would be at least 10%. This would leave
manufacturing contribution in GDP at 20%.
2.3.5. The historical trend shows that it has taken more than 20 years to
increase the manufacturing share in GDP by five percentage points to
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around 17%. Trend growth rate in manufacturing over the last ten years
has been around 7% and the desired growth rate over the next decade
is 12%. Given manufacturings present share of 17% of GDP, the
difference between 7% and 12% translates into 0.9% incremental GDP
growth. On this basis, at best the share of manufacturing in GDP could
be 23% by 2015.
2.3.6. An overall or aggregate target of 12% growth, needs to be decomposed
or disaggregated according to manufacturing sub-sectors. For instance,
in the index of industrial production (IIP), there are 17 industry groups at
the 2-digit level of classification5 based on the National Industrial
Classification (NIC). Based on the manufacturing sector performance in
2003-04 and 2004-05, the table at Annex-2 shows aspirational growth
targets for the 17 industry groups ranked in descending order. As the
table shows, 10 per cent growth rate in manufacturing is within the realm
of possibility and aspirational target of 12 per cent can be achieved by
sustained implementation of various elements discussed in section 3 of
this paper.
5 IIP only covers 80% of manufacturing.
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3
3. Challenges facing Indian manufacturing
3.1. Creating conditions for growth, investment &
employment
3.1.1.
3.1.2.
While government policies would influence the market environment in
which the businesses will operate, the growth of manufacturing sector is
dependent to a large extent upon the role played by the industry
themselves. The Industry would not only need to think big in terms of
scale but also need to :
invest in R&D and technology,
have a continuing commitment to skills development & education,
benchmark their performance against the best in class,
adopt best manufacturing practices & production techniques, and
deliver on globally acceptable quality levels.
The extrapolations by Goldman Sachs in their BRIC report on Brazil,
Russia, India and China6 makes the point that in the period leading up
to 2050, India alone, among the BRIC countries, is unlikely to face a
labour constraint. A labour shortage in developed countries means
scope for immigration or for outsourcing manufacturing activities. The
next wave of off shoring is expected to take place in skill-intensive
industries and India has an advantage in this segment. Further, global
6 Dreaming with BRICs: The Path to 2050, Dominic Wilson and Roopa Purushothaman, GlobalEconomics Paper No. 99, Goldman Sachs, 1st October 2003. There have been two subsequent follow-
up BRIC reports also.
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buyers are increasingly recognizing the perils of single county sourcing
and are looking at alternatives to their existing sources. There are
enormous opportunities for India in this context which needs to be
accelerated through greater showcasing of Indias competitive
advantages and through wider participation of Indian firms including the
SME sectors in the global value chains.
3.1.3.
3.1.4.
The National Sample Survey (NSS) held in 1999-20007 shows a labour
force of 363 million and a workforce of 336 million, with an
unemployment rate of 7.32% and number of un-employed to be 26
million. The work force of 336 million comprised of 190 million in
agriculture, 59 million in industry and 86 million in services. The survey
points to a slowdown in the annual average growth in employment.
While the average annual growth rate in employment was 2.89%
between 1983 and 1988 and 2.50% between 1987 and 1994, it was
1.07% between 1993 and 2000. The history of development is one of
pulling people out of agriculture, into non-farm activities, into
manufacturing and into services, not retaining them there. If 10 million
new jobs have to be created a year, manufacturing has a major role to
play.
Within industry, the employment in manufacturing was 40 million in
1999-2000. Between 1993-94 and 1999-2000 the employment elasticity
in manufacturing was 0.33 as compared to 0.59 during the period 1983
and 1988. Manufacturing would need to grow at 12% p.a. compared
to the trend growth rate of 7% achieved during the last decade in
order to create 1.61 million employment with present employment
elastic ity. If the employment elasticity were to improve to theearlier higher level of 0.59, the 12% growth in manufacturing would
result in 2.9 million new direct jobs per year in manufacturing
sector alone. Hence it is recommended that an aspirational growth
rate of 12% in manufacturing sector should be aimed at along with
its contribution to GDP at 23%. These are figures on direct job
7 Large NSS surveys are roughly held at five-year intervals. Before 1999-2000, the last one was in
1993-94.
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creation. In addition, indirect jobs would be created as a result of
multiplier effects8.
3.1.5.
3.1.6.
3.1.7.
3.1.8.
3.1.9.
Therefore, in order to achieve a 12% growth rate, It is essential that a
thorough review of the past policies which discouraged growth of
manufacturing is undertaken and recommendations arrived at to rectify
and improve conditions that not only encourage growth but also bring in
investment and generate employment potential. Towards this, the
policy framework shall encourage manufacturing sector to become
competitive by allowing it to build up global scale of operations
and also enable financial institutions to finance such projects.
Further, it should also be able address issues such as risk
management and debt restructuring faced by companies.
Large scale investment, both domestic and foreign would have to
be attracted into the manufacturing sector to enable high-levels of
growth envisaged.
It is also essential that in order to be globally competitive, the
manufacturing sector needs to be modernized through infusion of
modern technologies.
There is also a need for the Manufacturing Sector in India to design,
produce and offer at affordable prices products suitable for Indian
conditions and appropriate for people at the bottom of the pyramid. This
large potential market still remains to be exploited and can be serviced
by creating a competitive manufacturing sector which can meet the
demand from this section of the society.
What are the constraints in pushing up manufacturing growth still
further? The constraints themselves suggest the solutions. Some of the
constraints are generic in the sense that they cut across all
manufacturing sectors. The others are more specific and pertain to
specific sectors.
8 CII-McKinsey Report suggests two to three times the direct figure.
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3.2. Driving cost competitiveness and domestic demand
3.2.1.
3.2.2.
3.2.3.
Recent studies have shown that India suffers on competitiveness due to
various factors such as:
higher import duties including inverted duty structure
higher incidence of indirect taxes
sub-optimal levels of operations
lower operational efficiencies
higher transaction costs
lower labour productivity
higher cost of capital
inadequate infrastructure
One such study9 points to the Chinese products being lower in cost by
30% in general in comparison to Indian products inspite of similar labour
and other input costs. Further, Total Factor Productivity (TFP)
comparisons establish that productivity of Indian manufacturing10 is
about one-fifth of US levels and about half the levels in Taiwan and
South Korea.
Indian manufacturing would be competitive only when the cost of
manufacturing is low. Further, scaling up of operations would be difficult
to achieve without a strong domestic demand and policies for enhancing
domestic demand must be expeditiously considered as this would also
drive an increased share of manufacturing in the economy. While one
can comment about variables included (or excluded) and the
methodology used in Global Competitiveness Report (GCR), thereought not to be any great debate about the heads that aid or constrain
manufacturing competitiveness. Therefore, lowering cost of
manufacture and improving quality in India should be one of the
prime focus areas to work upon in the council.
9 Learning from China to unlock Indias manufacturing potential, CII-McKinsey Report, October 2002.10 Making Indian Manufacturing Globally Competitive, ACCENTURE
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3.2.4.
3.2.5.
3.2.5.1.
3.2.5.2.
3.2.5.3.
For stimulating domestic demand, while the focus could be on reducing
indirect taxes and import duties, following generic heads need attention:
Import duties
The argument that import duties need to be reduced is usually
advanced when items imported are raw materials and
intermediates and not finished goods. The Kelkar Task Force11
recommended a four-tier import duty (that is, for manufactured
goods) structure in 2006-07 5% for basic raw materials (coal,
ores and concentrates, xylenes, etc.), 8% for intermediate goods
(capital goods, basic chemicals, metals, etc.), 10% for finished
goods other than consumer durables and 20% for consumer
durables. It is evident that the peak import duty will be no
more than 10%. In the interest of a stable policy regime, it is
recommended that stage wise downward duty reductions
should be calibrated so that the Indian Industry gets time to
readjust to the trend.
Added to that a plethora of Free Trade Agreements (FTAs)
outside the WTO system, which invariably involve manufactured
products, with eventual zero duties. Some of them have given
rise to inverted duty structures which needs to be addressed. The
policy problem is the following. Should we standardize or should
we attempt to differentiate? And as long as we resist reduction of
general import duties, the FTA problem will remain. However the
inverted duty structure caused by FTAs need to be minimized.
While the basic customs duty may be zero, imported products
should face duties equivalent to domestic indirect taxes paid by
domestic manufacturers. The countervailing duty (CVD) is meant
to be precisely this, but is presently only equal to central excise
and ignores State-level sales tax and other local levies. The
2005-06 budget has a provision for an additional CVD of 4%, but
11Report of the Task Force on Indirect Taxes, Ministry of Finance and Company Affairs, December
2002.
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that is presently restricted to IT products. Unfortunately, this
reform gets linked with reform of the domestic indirect tax
system.
3.2.5.4.
3.2.6.
3.2.6.1.
3.2.6.2.
Continuation of inverted duty structure in certain cases is a cause
for concern and needs to be addressed.
Domestic indirect taxes
Domestic indirect taxes are often singled out as a major reason
why Indian manufacturing is uncompetitive. For instance, many
studies argue that total taxes on manufactured goods are 25 to
30% of the retail price in India, compared to 15% in China.
Indirect taxes contribute 50% to the difference in retail prices
between India and other low-cost countries. Lower duties would
have boosted the domestic market and permitted synergy
(exploitation of economies of scale, attracting FDI) between
domestic and export markets.
Reforming indirect taxes is also contingent on reforming direct
taxes. In 2004-05, total tax revenue is 10.2% of GDP, if one
includes Central taxes alone.12 If state and local level levies are
added, then the figure is more like 15%. Given expenditure
commitments and demands on the government, this ratio
probably needs to be 3% more as share of GDP. Finance
Ministrys Task Force on implementation of the Fiscal
Responsibility and Budget Management (FRBM) Act, 2003 also
argues that fiscal consolidation will primarily have to occur via therevenue route rather than the expenditure contraction route.13
Central tax revenue as a share of GDP has stagnated at around
10% (sometimes even 9%) of GDP since 1990-91. FRBM
projections visualize an increase to 12.96% in 2008-09, provided
that tax reforms take place. The simple point is that the indirect
12Economic Survey 2004-05.13Implementation of the Fiscal Responsibility and Budget Management Act, 2003, Report of the Task
Force, July 2004.
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tax contribution to GDP must also increase. The argument for
reducing multiplicity and increasing transparency should not be
confused with a drop in this share.
3.2.6.3.
3.2.7.
3.2.7.1.
The broad shape of indirect tax reform is clear. Indirect tax
reform will perhaps work only if all exemptions are terminated
over a period of time viz. product-specific exemptions, SSI
exemptions, location-based exemptions. Further, as per the
FRBM, the total tax burden on most goods by Centre and
States would in any case it may not go below 20 %. There
should be an all India combined Goods and Service Tax
(GST), with service sector taxation integrated into the VAT
framework instead of being a tax on turnover. This should
be accompanied by a withdrawal of all other taxes like
central excise, central sales tax, octroi , State-level sales tax,
entry tax, stamp duties, transportation taxes and so on.
However, under the given Constitutional framework the
comprehensive tax on goods and services would be difficult and
it would be better to talk of a national VAT that would run in
parallel at both and Central and State levels achieving at the
same time the same objectives of the GST.
Export incentives/export subsidies
Sustained export growth is crucial for maintaining and
accelerating the GDP growth momentum. Export subsidies
involve differential treatment to exports as compared to sales in
the domestic market and are in general WTO-incompatible,
although there are some exemptions for India. Export incentives
are WTO-compatible, as they involve reimbursements (such as
DEPB, DECG, Target Plus and Duty Drawback Schemes) or
waivers (advance licensing scheme) for duties paid in exported
products. Export procedures continue to be cumbersome
because of procedures connected with export
incentives/subsidies. Implementation of both DEPB and duty
drawback will become simpler if there is a complete VAT system.
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3.2.7.2. With liberalization across the board, liberalization in selected
enclaves (EOUs, SEZs and AEZs) has become somewhat
irrelevant. If customs duties have come down and are going to
drop further, what is the added attraction of these schemes,
especially if there are going to be restrictions on sales in the
domestic tariff area (DTA)? Quite often, debates about
SEZs/AEZs vis--vis EOUs are about equal treatment in sales to
the DTA and about concessional customs duties on such DTA
sales. With import duties declining, restrictions on DTA
sales need a relook in order to ensure competitiveness.
Further, it is suggested that the concept of economic
regions with world class infrastructure but with no fiscal
concessions could be considered.
3.2.8.
3.2.8.1.
FDI and procedures
Foreign investments mean both foreign portfolio investments and
foreign direct investments (FDI). FDI brings better technology
and management, access to marketing networks and offers
competition, the latter helping Indian companies improve, quite
apart from being good for consumers. This efficiency
contribution of FDI is much more important. FDI inflow figures
are 3.40 billion US dollars in 2001, $ 3.45 billion in 2002, $ 4.27
billion in 2004 and $7.5-8 billion in 2005, there being a gap
between approvals and inflows. This is still a far cry from Chinas
$ 53.51 billion in 2003 and the target of annual FDI inflows of $
10 billion a year. As per the UNCTAD FDI performance index,
Indias FDI ranking was 114th
out of 140 countries14
in 2002-03 ina large country like India, FDI as a share of GDP may not be very
high and barring certain sectors, FDI as a share of total
investments will also not be very high. But there is no denying
that India has under-performed and there is a need to attract FDI
as it is a catalyzing factor for growth.
14World Investment Report 2004, The Shift Towards Services, UNCTAD, 2004.
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3.2.8.2.
3.2.8.3.
3.2.8.4.
There are procedural problems at all three levels of an
enterprises functioning entry, functioning and exit, although
foreign investors often tend to focus on the first. The expression
transaction costs is sometimes used and such an expression
also subsumes under it costs associated with inadequate
infrastructure. A recent World Bank report benchmarks Indias
transaction costs with some other countries in the world.15
According to this, it takes:
89 days to start a business in India, compared to 41 days in
China.
67 days to register property in India, compared to 32 days inChina.
425 days to enforce contracts in India, compared to 241 days
in China.
10 years to complete insolvency proceedings in India,
compared to 2.4 years in China.
According to the latest World Bank Report16 India is ranked 116th and
China 91st among the 155 economies studied on the ease of doing
business.
Conversion ratios (percentage of approvals converted to inflows)
vary widely across States because of the fact that different States
did not implement procedural reforms uniformly.
Some of the procedures at the State government level where
appropriate reforms are necessary inc lude:
Providing the necessary investment climate for the growth
of manufacturing in the states
Providing infrastructure, particularly in respect of power,
water, roads, etc.
15Doing Business in 2005, World Bank, IFC and Oxford University Press.16Doing Business in 2006, World Bank, IFC and Oxford University Press.
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Development of a common format for computerization of
required records.
Doing away with multiplicity of inspections by large
number of inspectors.
Farming out to recognized private agencies, various
inspections.
3.2.9.
3.2.9.1.
3.2.10.
3.2.10.1.
3.2.10.2.
Interest rates
High interest rates and availability of credit are problems which
hinder growth of Industry. Whichever index one uses to measure
inflation, annual inflation is around 6% now. With a PLR of
10.25%, this means a real rate of interest of 4.25%. Thus in a
capital scarce country, real interest rates will never be as low as
global interest rates, although this is qualified by the
harmonization that has taken place between global and domestic
interest rates. Some parts of the Indian corporate sector are now
allowed to borrow globally, though not all. Therefore, the
importance of good macro-economic management to contain
interest rates needs to be realised.
Labour laws
With the focus on creating an enabling environment that
encourages new employment as a result of increased growth in
various constituents of the manufacturing sector as well as skill
development/ upgradation to enable such a growth to happen, it
is essential to look at various labour related issues.Labour law reform is usually equated with Chapter V-B of the
Industrial Disputes Act (IDA), but the issues are more
complicated. Subject to the caveat that labour is on the
concurrent list of the Constitution, there are 45 Central Acts and
16 associated rules that deal directly with labour. There are
others that indirectly deal with labour, like the Boilers Act (1923),
the Collection of Statistics Act (1953), the Dangerous Machines
(Regulations) Act (1983) and the Emigration Act (1983). There is
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thus an issue of unification and harmonization. Reforming labour
law has many dimensions and issues.
3.2.10.3.
3.2.10.4.
3.2.10.5.
3.2.10.6.
It is no one's case that welfare provisions should not exist. Each
labour legislation has a separate inspector and visits of
inspectors are not synchronized across all labour enactments.
Barring the Payment of Wages Act, where a maximum period of
three years is stipulated, no other labour statute prescribes a
maximum period for which records and registers must be
maintained. Compliance thus becomes difficult. This system is
not distributionally neutral as it tends to hurt the small-scale
sector much more than it hurts large-scale industry. One view is
that the existing labour laws by encouraging industry to go for
contract labour are proving to be antithetical to the interest and
welfare of labour.
Three statutes that impinge on industrial relations are The
Contract Labour (Regulation and Abolition) Act, 1970, The Trade
Unions Act, 1926 and The Industrial Disputes Act, 1947.
The Contract Labour (Regulation and Abolition) Act, 1970 was
never meant to prohibit contract labour. Section 10 provided the
appropriate Government the discretion of prohibiting contract
labour in selected areas. The Contract Labour Act allows
flexibility and permits outsourcing. However, a few court
judgments have affected this flexibility. It is recommended to
retain the 1970 Act and tighten up Section 10 so that
ambiguity about continuance of contract labour andabsorption following abolition is removed.
In respect of The Trade Unions Act, 1926 following
recommendations of the Second Labour Commission, the
government has introduced amendments to the Act. The number
of persons required for registration of a trade union will change
from seven to 10 per cent of the labour force. Not more than
one-third of office bearers (subject to a maximum of five) can be
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outsiders. And the holding of annual elections and auditing of
accounts will be mandatory.
3.2.10.7.
3.2.10.8.
3.2.10.9.
In The Industrial Disputes Act (IDA), 1947 following is a list of
sections which require a re-examination - Section 9-A, Section
11, Section 11-A, Section 17-B, Sections 22/23 and Chapter V-
B/Sections 25-K, 25-L, 25-M, 25-N and 25-0. The argument
about Chapter V-B of IDA is indeed a valid one. The provisions of
the Act make recourse to the government and thus to Labour
Commissioners, mandatory. Unless this rigidity in labour
markets is removed, higher growth will not necessarily translate
into greater employment. What is involved is not primarily an exit
policy for labour. The statute makes it impossible for companies
to exit. It is recommended that given the other provisions of
labour legislation, the requirement of governmental
permission can be dispensed with, without adversely
affecting the interests of labour. Competition cannot
function without free exit. Hence it is suggested that while a
consensus on Chapter V-B is being arrived at, the need is
for quick amendment of the other sections of IDA and
implementation of other labour law reforms.
If the recommendations of the Second National Commission
on Labour submitted in 2002 are implemented, they will
harmonize labour laws under five heads of industrial
relations, wages, social security, safety and welfare and
working conditions. While flexibility will improve in the
organized labour market, there will simultaneously be bettersocial security provisions in the unorganized one.
While the focus is on dealing with Labour laws to make them
growth f riendly, there is no denying that Labour productivity
which is normally sector specific needs to be constantly
improved in order to sustain competitiveness.
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3.3. Investing in innovations & technology
3.3.1.
3.3.2.
3.3.2.1.
3.3.2.2.
3.3.2.3.
3.3.2.4.
3.3.2.5.
3.3.2.6.
Investing in innovations is one of the pre-requisites to attain global
competitiveness. The experience of the industry has been that being
low-tech does not make them globally attractive. Investing in R&D by the
corporate and by the government to adopt technology ahead of markets
should be encouraged.
For this purpose it is recommended that:
Existing policies relating to R&D funding, incentives for
supporting generic technologies, engineering and physicalsciences should be reviewed and steps taken to encourage
better coordination of efforts and greater focus on
innovation and product ivity enhancing technologies.
Priorities should be established for support of advanced
manufacturing technologies.
The need for creating a coordination mechanism on
Manufacturing Research and Development should be
pursued.
Support Prototype development and design innovations
through fund sharing/ enabling establishment of references,
etc.
Create common testing facilities and centres of
manufacturing technology excellence. Management of these
by the beneficiaries themselves would encourage the Indian
manufacturing industry to invest in innovations,
Strengthen the Intellectual Property Rights framework by
providing necessary infrastructure and human resources
particularly in the case of the Patent and Trade Mark
systems to encourage more Patenting and Trade Mark
registrations.
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Establish Technology parks on the lines of those existing in
USA
3.3.2.7.
3.3.3.
3.3.4.
3.3.5.
3.3.6.
In critical areas, in addition to tax relief measures on R&D expenditure
enhanced government funding of research & development activities
becomes crucial to support the efforts of the manufacturing sector,
especially if innovation and R&D is to form the basis of building
comparative advantage. This would call for sector wise study of
technology status and building a future model for R&D support by
the government, especially in the areas of emerging technologies
which have the potential to transform products, processes and
services. Attention is required to be paid to incentivisation of R&D
in National R&D Laboratories and provide greater market
orientation to Government funded R&D. The merger or
consolidation of national technology institution in similar areas of
work also requires consideration in order to derive synergy and
economies of scale.
Current business realities may call for technology acquisition as
an alternate strategy. Hence, it is recommended that a Global
Technology Acquisition Fund be set up, which would enable
Indian industry to acquire very high technology intensive
companies abroad, when ever such opportunities arise. Framework
for administering such a fund needs to be separately worked out.
This would also incorporate a national knowledge management
centre with a technology-tracking cell.
Specific needs of small businesses need to be attended to. SmallBusiness innovation Research and Small Business technology
transfer focusing on Manufactur ing need to be addressed. The
unique capabilities of the National Laboratories and the IITs and
other Technical Institutions need to be leveraged to benefit the
Small and Medium Manufacturing Industries.
Special incentives may also be provided for Innovation and
Development of products which has an appeal for the larger
section of Indian society.
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3.4. Strengthening education & ski ll building
3.4.1.
3.4.2.
3.4.3.
Isolation of education (even training) from the production sector is the
basic flaw of Indian system. For the Indian manufacturing to be globally
competitive, it needs to attract the best brains. In spite of surplus
graduates in popular engineering streams, deficits were witnessed in
computer, metallurgy, mining, sugar, paper, leather and rubber
technology between 1997 and 2002. Serious mismatch is observed
between the needs of the Industry and the availability of skilled
engineers and technicians for Manufacturing Industry. Conditions of
service in the manufacturing areas should be improved to attract better
candidates to this area of operations.
Hence, it is recommended that a close interaction is initiated
between academia-industry-government for creating Centres of
Excellence in manufacturing technologies. The quality of
Technical education at the vocational level as well as the
University level needs to be addressed. Special focus needs to be
given to issues relating to the emerging requirements of Industry
while designing the syllabus by these insti tutions. A concerted
national initiative is required to be taken to revise the curriculum at
degree and diploma levels for all technical courses to keep in step
with the changing requirements of the Industry.
Skill development is important especially for the manufacturing sector. If
Indian manufacturing has to meet its aspirations, it will require to
produce 1.5 million technically skilled people every year in order to meet
the incremental requirement of 20 million skilled technicians by 201516.
As the country moves up the technology ladder and begins to produce
more complex products in greater volumes, manufacturers will require
workers able to use judgment and other thinking skills in the operation of
advanced manufacturing processes and in the maintenance and repair
of complex automated production equipment. Hence, qualitative growth
16 CII-McKinsey Report Made in India
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in skilled manpower is considered essential. The issue is, who will
deliver these skills?
3.4.4.
3.4.4.1.
3.4.4.2.
3.4.4.3.
Any effort to improve human capital has to take into account the needs
of not only the domestic market but also the increasing opportunities in
the global market. The public sector driven initiative, through the
Apprentices Act and ITIs (Industrial Training Institutes) has not been
able to keep pace with changing requirements. The upgradation of the
Industrial Training Institutes should be pursued vigorously through
public-private partnerships, if not outright private sector provisioning,
with training authorities de-linked from certifying ones. It is
recommended that:
Rationalize the complex procedures for changing curricula
and course syllabi to enable institutes keep pace with
developments in technologies.
Encourage the private sector to establish and operate
demand driven technical training centres through financial
and other incentives, under a carefully designed industry-
managed, and government supported, quality control and
accreditation system.
Develop a comprehensive National Vocational Education
Qualification System and set up Vocational Education &
Training Institutes in each State. In addition large private
sector manufacturing/ engineering organizations must be
encouraged to adopt Vocational Education Institutes
through appropriate schemes.
3.5. Benchmarking against best practices & breakthrough
thinking
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3.5.1.
3.5.2.
3.6.1.
Adoption of global best practices in manufacturing is another area which
requires attention for ensuring sustainable competitiveness.
Benchmarking and standard setting has to begin from building the
human resource and extended to the entire value chain. In this context,
all organizations should collaborate in the development of relevant
sub-sector data bases that could help the industry to benchmark
and measure itself against the best in class performances. A
Manufacturing Advisory Service should be established to deliver
practical help to manufactur ing SMEs.
A paradigm shift in manufacturing sector can be achieved, if
manufacturing is not just viewed as a process in the factory, preceded
by design and followed by sales but as a new way where R&D is as
critical a component of product design to supply chain management and
customer relations17. Conceptually, it is a movement from products to
architecture (concept: classification based on the system of production)
where sector wise competitive advantages can be derived. It is
recommended to set up a group to study the concepts and
applicability of manufacturing architecture18 (integral vs. modular)
as relevant to the Indian conditions and take suitable policy
initiatives.
3.6. Providing right market framework & regulatory
environment
Access to technology, larger investments that drive exploitation of
economies of scale and scope, accessing market information and so on
are in the private domain, although there is often a tendency to expect
the government to provide or subsidize these efforts. But given fiscal
and other limitations, there are constraints on what the government can
effectively do. However, further work towards providing the right
market framework and regulatory environment that provides
impetus to the manufacturing sector is essential.
17 Shoji Shiba, Professor emeritus of University of Tsukuba18 Prof. Takahiro Fujimoto, University of Tokyo
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3.6.2.
3.6.3.
3.6.4.
3.6.5.
3.6.6.
The frame work would, need to ensure fair competition, better access to
markets both domestic and foreign, trade negotiations that ensure a
level playing field for domestic manufacturers, review of existing
regulations and reduce the burden of paperwork and inspector raj in
respect of existing Laws, promote sub-sector wise policy on regulation
and examine the issues relating to regulatory accountability.
One of the areas impacting the industry includes procedures
related to compliance with environment & safety regulations. In
this respect, it is recommended that on the lines of financial audit
firms, certain special institutions or firms of reputation specifically
in the area of environment & safety could be identified to carry
out necessary certifications.
The recommendations of the high powered committee19 set up for
improvement in the extant procedures for investment approvals
and implementation of projects and for simplification of the
procedures for both public and private investments needs to be
implemented.
Enable Consolidation of regulatory frame work by weeding out
legislations that have outlived their utility, bringing others in line
with the present day technological, environmental, competitive and
social requirements to make the administration as well as
compliance, effective.
Transformation of regulatory processes through re-engineering of
procedures to reduce discretion through clear cut rules,
rationalising approval/permission requirements of manufacturing
industries, optimizing inspections by Regulatory Authorities etc.
needs to be done to minimize the transaction costs to the
manufacturing sector.
19 Report on Reforming investment approvals and implementation procedures, Dept. of IPP, November
2002.
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3.7. Enhancing the role of Small & Medium Enterpr ises
(SMEs)
3.7.1.
3.7.2.
3.7.3.
3.7.4.
Over the last five decades, the small scale segment has acquired aprominent place in the socio-economic development of the country. The
segment plays a crucial role in spreading the benefits of economic
growth among the masses by drawing surplus work force from the
primary sector to productive non-farm employment, including
manufacturing and service/business activities. The definition of the
segment has thus evolved in the recent past to include not only the
traditional Small Scale Industry (SSI) units but also Small Scale Service
and Business Entities (SSSBE). The segment is, therefore, appropriately
termed as small enterprises.
It is estimated that in 2003-04, small enterprises segment consisted
of 113.95 lakh units, employed 271.36 lakh persons and contributed
nearly 6.71 per cent of the countrys gross domestic product and
39.42 per cent of its total industrial production. Small Scale must be
seen as breeding grounds for innovation and technology
development where they become the technology sources for
larger companies. It is necessary to incentivise technology
development in SMEs to enhance their competitiveness.
Government has introduced the Small and Medium Enterprises
Development Bill, 2005 in Parliament which seeks to facilitate the
promotion and development small and medium enterprises and enhance
their competitiveness. What is needed is focus on assisting the tiny
component of the small enterprises because it constitutes over 98 per
cent of the small enterprises engaged in manufacturing.
Among the several impediments preventing the segment from achieving
its full potential, the important ones are : access to timely and adequate
credit (particularly, as a sequel to the general decline of the State
financial corporations), technological obsolescence, infrastructural
bottlenecks, lack of R & D linkages, marketing constraints and disabling
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rules and regulations. Because of the fact that small enterprises
constitute the largest number of production units across practically all
components of the manufacturing segment of the economy, they need
special focus and support to enhance their competitiveness and that of
manufacturing as a whole.
3.7.5.
3.7.6.
The current approach does not address the general problems of
taxation, interest rate or FDI policies, and experience shows that the
cluster methodology can help introduce harmonised and simpler
procedures, including those relating to labour laws. Similarly, flow of
credit to small enterprises in clusters can be considerably smoothened
and enhanced if steps are taken to encourage credit rating of these
enterprises in conjunction with cluster-wide measures to minimize credit
risks through capacity building of associations/self-help groups of small
enterprises. This approach can also facilitate cost effective investment
for improvements in common physical infrastructure, enhancement of
skills, upgradation of technology and addressing the disadvantages of
fragmented markets that small enterprises face individually. One of the
effective measures for accelerating manufacturing growth in this
segment lies in promoting growth poles or industrial clusters, referred to
in the PURA (Provision of Urban Amenities in Rural Areas) context, in
the 2005-06 Union Budget speech. The growth poles can cover all three
(albeit somewhat overlapping) elements of the cluster approach
industrial clusters, artisan clusters and agro-based clusters.
Government has also set up a National Commission on Enterprises in
the Unorganized Sector to review, inter alia, the status of the
unorganized sector in terms of its nature, size/spread, employment, etc.,identify constraints with reference to the sectors freedom of business
and access to raw material, finance, infrastructure, technology, skills,
markets, etc., and examine the existing programmes relating to
employment generation, arrangements for estimating
employment/unemployment and social security system for labour in the
sector.
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3.7.7.
3.7.8.
3.7.9.
3.7.10.
3.7.10.1.
3.7.10.2.
3.7.10.3.
3.7.10.4.
3.7.10.5.
An issue which is often cited as an impediment to the growth of the
segment is that of reservation of certain products for exclusive
manufacture by the SSI units. To address this, the government has
commissioned an independent empirical study to assess the impact of
de-reservation on SSI productivity and employment.
Another strategic issue that would need to be addressed flows from the
fact that unregistered firms constitute a very large proportion of small
enterprises. Delivery of the benefits of support measures to enhance the
competitiveness of such enterprises, without making it mandatory for
them to register themselves with the state agencies at the district level,
would call for a study of the global best practices in this regard and their
adaptation to suit the local conditions.
Another aim would be to examine how more effective mechanisms can
be established for SME collaboration with selected countries in the
developed and developing world with a view to promoting closer
business ties, enhancing competitiveness and increasing the share of
Indian SMEs in global trade. Towards achieving these objectives,
consultation is underway to formulate the National Competitiveness
Programme with special emphasis on making the SMEs competitive.
It is recommended that further work should be done on:
Examination of the methodology for enabling better credit
delivery to the SSI sector by RBI
Designing a scheme to enable SSI units revitalize
themselves to face import competition
Restruc ture/ Revitalization of State Finance Corporations
(SFCs)
Giving a larger role to SIDBI in di rect lending to SSI sector
Mandatory registration of SSI units in which Industry
Associations could be empowered for fac il itating the
process of self registration.
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A separate law for small enterprises including chapter on
provisions of credit to the SSIs, be framed as prevalent in
several other countries
3.7.10.6.
3.7.10.7.
3.7.10.8.
3.7.10.9.
3.8.1.
One of the solutions for pushing manufacturing growth is
through growth poles or industrial clusters, mentioned in
the PURA (Provision of Urban Amenities in Rural Areas)
context, in the 2005 -06 in the Union Budget speech.
Examination of the policy of reservation of certain products
for exclusive manufacture by the SSI units and decide on
the pace and sequencing of future de-reservation also
taking into account the findings of the empirical study
currently under way to assess de-reservation.
Delivery of the benefits of support measures to enhance the
competitiveness to unregistered firms, without making it
mandatory for them to register themselves with the state
agencies at the district level, keeping in mind global best
practices in this regard and their adaptation to suit the local
conditions.
3.8. Enabling Public Sector Enterpr ises to meet competitivemarket condit ions
Given the type and range of problems faced by the country at the time
of independence on the economic, social and strategic fronts, it became
a pragmatic compulsion to use the public sector as an instrument for
self-reliant and accelerated growth of Indian Economy, Public Sector
Enterprises (PSEs) were central to Indias philosophy of development.
The dominant consideration for the continued large investments in PSEs
was develop the core sectors of economy and to serve the equipment
needs of strategically important sectors like Railways,
Telecommunications, Power, Steel, Coal, Defence, etc., and to provide
a spring board for the economy to achieve a significant degree of self-
sufficiency in the critical areas. In line with the mandate given to PSEs,
they have managed to meet to a large extent the objective for which
they were set up in the first place. However, over the years,
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performance suffered due to a variety of reasons. The PSEs as a whole
comprised of an admixture of better performing enterprises as well as
loss making enterprises, the proportion of the latter in terms of numbers
being larger. In spite of several initiatives taken over the years, the
operational efficiency of some of the PSEs has not shown improvement.
Further, PSEs continue to suffer from several disadvantages in terms of
over manning, empowerment and multiplicity of overseeing agencies.
3.8.2.
3.8.3.
Economic reforms being implemented by Government since 1991
across sectors have dramatically changed the conditions under which
the PSEs had to function. The amendments to the Industrial Policy in
1992 removed licensing requirement in respect of almost all sectors for
the domestic Private sector and unleashed a wave of fresh investment
and growth in manufacturing. Most sectors which were earlier reserved
for development only in the Public Sector were also opened to the
private sector. The manufacturing sectors have also been opened up
for Foreign Investment without any sectoral caps. Parallelly, tariffs,
which provided high level of protection from imports to the Indian
Industry including the PSEs, have been reduced very substantially since
1991 onwards. The average tariffs have been brought down to a level
15% in the Union Budget of 2005-06. All these factors accentuated the
competition that the PSEs had to face. The PSEs have been working
towards meeting these challenges by reorienting their functioning.
Government as the owner of the PSEs also realized the need for reform
and restructuring of the PSEs. In order to make them more efficient in
terms of decision-making, powers have been delegated to the Boards of
these Enterprises; the concept of Navaratnas and Miniratnas, etc. was
introduced in order to give these PSEs the much needed autonomy formore efficient functioning. In order to address the issue of high staff
costs, VRS was successfully implemented in many PSEs.
In the context of increasing economic integration of India with the rest of
the world, Indian Industry including the PSEs will have to continue the
adjustment process and improve its competitive edge to survive.
However, there are some basic disabilities under which the PSEs in
India continue to function and these would come in the way of orderly
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adjustment. Some of the important ones in which further reform of the
PSEs is needed to remove these disabilities are identified below:-
Autonomy: For a strong and effective public sector,
devolution of full managerial and commercial autonomy is
essential. This, however, needs to be closely integrated with
proper governance measures and accountability.
3.8.3.1.
3.8.3.2.
3.8.3.3.
3.8.3.4.
3.8.3.5.
3.8.3.6.
3.8.3.7.
Review Mechanisms: There is a need for rationalization and
optimization of multiple review mechanisms.
Delegation of powers: PSE Boards must be delegated with
appropriate powers to pursue J Vs, M&A, Technology Acquisition,
etc.
Cost and Productivity: The total cost of labour compounded
with low productivity of labour in PSEs needs corrective action.
Sourcing decisions: The decision making process regarding
purchase of raw material and sale of goods depending upon the
market conditions should be streamlined. Most of the
Government guidelines and procedures have been evolved over
the years for PSEs carrying out production and sales in aprotected domestic environment. These guidelines and
procedures tend to make these PSEs globally uncompetitive
when applied to export/import. Hence, there is a need for
reexamination of extant procedures laid down by CVC.
Technology: Enabling policies that make technology transfer
mandatory to domestic enterprises in certain areas.
Anci llaries and supporting indust ry: For a PSE to becompetitive the ancillary units and all the supporting units also
need to be competitive. The location of these units could be in
India or in any part of the word and need to be competitive in
terms of price and quality. The PSEs have to work towards this
goal of procuring the best quality goods at the most competitive
prices to retain their own competitiveness. Many of the
operations of a company would need to be outsourced to places
where the cheapest and the best option is available in order to be
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globally competitive. This may require a change in manner in
which PSEs operate their obligations towards development of
ancillaries.
3.8.3.8.
3.8.4.
3.8.5.
3.8.6.
Preference: Parallelly, some issues that have been questioned
by some on economic grounds such as the purchase/price
preference for the PSEs would also need to be reviewed in the
overall context.
Towards achieving some of these objectives the Government has
appointed two Expert bodies, the first one being the Ad hoc Group of
Experts for making recommendations on some specific issues such as
the ownership, the autonomy issue and the delegation of powers. The
Ad Hoc Group of Experts has submitted its report20 to the Government
on Empowerment of CPSEs.
The second Expert body is the Board of Reconstruction of Public Sector
Enterprises. The Board is expected to advise Government on
strengthening the PSEs, suggest measures to make them autonomous
and professional, including delegation of powers, etc. The Board has so
far been making its recommendations on restructuring of specific
CPSEs for consideration of Government.
The National Manufacturing Competitiveness Council will take into
account all the work done so far in respect of reform of the PSEs, study
the remaining aspects, and make suitable recommendations for
improving the competitiveness of the PSEs. Towards this end, various
guidelines and procedures with respect to procurement, sales and
marketing, pricing, recruitments, manpower planning, salary structures,
technology transfer, outsourcing of production and production facilities,
outsourcing of sales and marketing and labour laws for PSEs which
make them uncompetitive would also be studied and necessary
changes would be suggested to make the PSEs globally competitive.
20 Report of Ad-hoc group of experts on empowerment of CPSEs, Department of Public Enterprises,
April 2005
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3.8.7.
3.9.1.
3.9.2.
3.9.3.
Hence, it is recommended that in order to make PSEs
internationally competitive, following areas need to be addressed:
Autonomy, review mechanism, delegation of powers, cost and
productivity, sourcing decisions, technology, ancillaries and
supporting industries.
3.9. Infrastructure Development
There can be no issue with the proposition that inadequate
infrastructure renders Indian manufacturing uncompetitive. Economic
Survey 2004-05 lists power, telecom, posts, roads, ports (airports and
seaports), civil aviation, railways, urban infrastructure and legal
infrastructure as infrastructure. As per the survey published in Global
Competitiveness Report21 2003-04, the top five problematic factors for
doing business in India have been identified as inadequate
infrastructure, inefficient bureaucracy, corruption, restrictive labour
regulations and tax rates.
As a generalization, the infrastructure area where there have been
visible improvements is telecom, with roads perhaps following as a
somewhat distant second. The contours of unbundling, user charges
and regulatory agencies are known. The issue is simply one of getting
infrastructure reforms implemented and some areas of physical
infrastructure are State subjects. From the manufacturing perspective,
perhaps the most important infrastructure areas where reforms are to be
speeded up are power, ports and railways, followed by roads. Among
these, power supply remains the main physical infrastructure bottleneck
to industrial growth on account of chronic shortages, high cost andunreliability. The average manufacturer in India loses 8.4 per cent a
year in sales on account of power outages as opposed to less than 2
per cent in China and Brazil.
Energy availability is critical to sustain industrial growth and
competitiveness. Current energy shortages are seriously jeopardising
the industrial resurgence and need to be seriously tackled. The holistic
21 World Economic Forum, Executive Opinion Survey (2003)
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perspective on the issue of energy needs to be developed through a
comprehensive national energy policy to encourage investments in the
area. In addition to the electricity sector there should be added focus
on harnessing coal mining potential, developing pipeline infrastructure
for transportation of gas, encouraging renewable energy resources
including bio fuels etc.
3.9.4.
3.9.5.
3.9.5.1.
3.9.5.2.
3.9.5.3.
3.9.5.4.
The survey based approach22 comparing the investment climate across
Indias states ranks them from the top as Delhi, Punjab, Andhra
Pradesh, Maharashtra, Karnataka, Tamil Nadu, Gujarat, Haryana,
Madhya Pradesh, West Bengal, Kerala and Uttar Pradesh based on per
capita income distribution. The findings on states and cities further
reveals that there are significant gaps in manufacturing labour
productivity across states in India and there are larger labour
productivity gaps between cities than there are between states.
In this regard, it is recommend that:
Addi tional investments need to be made by the government
in increasing the port capacities (over and above the
currently p lanned expansions).
Further, port operations & procedures need streamlining by
simplifying the number of procedures, automating the
processes, etc. with a view to bring down customs clearance
time.
While the Golden Quadrilateral (GQ) and the east-west and
north-south corridor projects launched by the National
Highways Authority of India (NHAI) are steps in the right
direction, port connectivity to manufacturing clusters and
the GQ through targeted road development projects is
essential.
While the Electricity Act 2003 is a step in the right direction,
state level power reform supported by rationalized
22 INDIA : Investment Climate Assessment 2004 : Improving Manufacturing Competitiveness,
November 2004, World Bank
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regulatory framework needs to be put in place for enabling
better access to quality power.
The Energy sector should be looked at from a holistic
perspective in view of the fact that energy shortages are
seriously threatening the sustainability of industrial growth
resurgence and the competitiveness of the manufacturing
sector. The criti cal impotence of the reliable reasonable
cost power supply for healthy manufacturing sector growth
needs to be recognised strongly.
3.9.5.5.
3.10.1.
3.10.2.
3.10. Importance of Intellectual Property Rights (IPRs) inthe manufacturing sector
In today's knowledge-based economy, the ability of policy makers
to recalibrate policies to support technological innovation within
enterprises and to reconfigure existing competencies to create new
knowledge for (and from) innovation has become a strategically
important capability. In developing countries like India, this
recalibration and reconfiguration process is difficult because of
capacity constraints and economic, political and social complexities.
Enterprises must be able to acquire new knowledge not only to
combine it with existing accumulated knowledge to create the
knowledge required for innovation but also in order to respond
competitively in a TRIPS-compliant IPR environment. Hence,
effective utilisation of intellectual property rights particularly patents,
has acquired great importance for technology upgradation and growth
in the industry as well as wealth creation and gaining international
competitiveness.
The Government has taken several initiatives in the IPR area including
revamping of all the laws and modernisation of the IPR/Patent Offices
as a strategic response to the globalisation and liberalization of the
Indian economy and given the increasing importance of IPRs. Some of
the key issues for the manufacturing sector to take advantage of the
Intellectual Property regime that require support through capacity
building are:
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3.10.2.1.
3.10.2.2.
3.10.2.3.
3.10.2.4.
3.10.2.5.
In a product patent regime, Indian firms will have to look for new
sources of growth in the future and the biggest source will be
productive R&D, which can deliver patentable innovations.
Similar to other industrializing economies, India will have to shift
the focus of industrial research towards the acquisition of a more
complex knowledge base for innovation.
At the macro economic level, the absorption, or assimilation,
of increasingly modern technologies, and adaptation to
change in industrial structure, are increasingly becoming the
critical components of competitive transformation. The
transition from the early stages of accumulation of
minimum knowledge levels of innovative capability and
adaptation; to the creation and management of
knowledge as a strategic asset must be accelerated if
India is to maintain and improve its growing competitive
position.
It is a positive sign that many Indian enterprises, particularly in
the knowledge intensive sector (pharmaceutical, biotechnology,
IT, automobiles, etc.) are developing competitive capability in
innovative R&D by acquiring new components of knowledge
and reconfiguring architectural linkages between these
components in new ways. The new components of knowledge
are acquired by increasing investment, by hiring new scientists
with knowledge about innovative R & D and crucial tacitknowledge particularly for the manufacturing sector.
The reconfiguration of the architectural linkages is being
accompanied by changing management and organizational
structures along with new mechanisms of knowledge transfer and
integration, as well as a policy environment more conducive to
innovation and IPRs.
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It necessary that knowledge-driven industries in India
should increasingly attempt to embrace the network model
of innovation and R&D by intensifying their collaboration
with research institutes, universities and other
counterparts. Such efforts need to be particularly
supported and encouraged for the manufacturi ng sector.
3.10.2.6.
3.10.2.7.
3.11.1.
3.11.2.
It is necessary for the Government of India and its concerned
Ministries jointly with relevant stakeholders/Industry
Organisations like CII, FICCI and ASSOCHAM to launch a
national campaign for Indian firms to invest in next generation
intellectual property in the product, process and practice
domain.
3.11. Importance of Information Technology (IT) inmanufacturing sector
Current Stage of IT adoption in Indian manufacturing sector is not
encouraging. Indian manufacturing industries are facing various challenges
in terms of global competitiveness partly due to lack of IT enablement of
their business processes and management practices.
In India, over 90% of the manufacturing enterprises fall under Small and
Medium scale categories and the majority of them are still undergoing
nascent stages of the IT adoption. They lack the knowledge of business
performance improvement potential of IT and it is still used as office
administration and accounting automation tools. However, the
manufacturing enterprises in developed economies are at stagescovering functional automation and cross functional process integration.
Hence, there is increasing need to create awareness about IT
application among Indian manufacturing firms. There is ample
consensus that proper adoption of IT requires knowledge transfer efforts
along with implementing common IT infrastructure in aligning with
industry clusters development program. Furthermore, it also requires the
involvement of top management, industry associations, business
partners etc. In many countries government and industry associations
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have played a vital role in IT adoption amongst the industries particularly
in the SME sector.
3.11.3.
3.11.4.
3.11.5.
3.12.1.
Even though there is a clear business case in favor of increased
adoption of integrated enterprise-wise IT application in the manufacturing
sector, in most organizations use of IT is limited to automation of specific
functions like inventory control, external communication, etc. Most of the
enterprises have not been able to adopt the IT architecture due to lack
of proper knowledge and unaffordability of the costs associated
with it.
The development of the e-economy can be seen as being of major
importance for the growth of Indian economy as a whole and would also
integrate local manufacturing enterprises more to the regional and global
markets. This will only be possible if investment and modernization of
production and services takes place.
A planned model of IT adoption needs to be implemented in the
current Indian manufacturing scenario. The relation between
quality and certification and the assessment process (auditing)
is also an extremely important element in the manufacturing and
movement of goods and in the whole supply chain. These
concepts have to be adapted in the e-business context too and
applied to the manufacturing sector in India in order to enable them
to be competitive.
3.12. Firm level competitiveness
In order to be successful, Indian companies will need to adopt a global
mind set to build scale and achieve cost excellence; acquire market
access rapidly; strengthen design and innovation skills; build a global or
regional operating foot print; and master the ability to manage a world-
class talent pool and organization. These actions will form the
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foundations for ambitious growth and will need to be supported by a
judicious choice of market segments and business models. Firms
normally have their own strategies for lowering cost, improving product
quality and finding marketing networks.
3.12.2.
3.12.3.
3.12.4.
Global Competitive Analysis of Indian Manufacturing Sector indicates
that the Total Factor Productivity (TFP) in Indian manufacturing sector
measured as the value of capital and labour deployed is one fifth of USA
and one half of that in developing economies with negligible change in
relative productivity during the last two decades. The technological
competitiveness is low with respect to both product and process
technology because the human resources allocated to design and
engineering activity is about 20-50% less compared to the industrialised
countries.
While initiatives are taken at the country and sector levels to enhance
competitiveness in the economy, maintaining firm level competitiveness
is equally essential for individual firms if growth aspirations are to be
realized. Individual firms can do this by way of building abilities to
acquire, assimilate, develop new technologies; reduce production costs;
cut down delivery time; practice Total Quality Management; enhance
productivity and customer service. Use and development of technology
is central to competitiveness. However, using technologies efficiently is
not a passive, automatic process of simply importing a set of machines
and instructions on how to use them. It involves building technical
understanding and information skills, managerial practice