Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
Bengal Concessions Private Limited
(Formerly known as H-Energy Pipeline Private Limited)
CIN :- U60231MH2016PTC271988
Regd Office: 514, Dalamal Towers, Nariman Point, Mumbai -400021, India
Corporate office: 12th Floor, Knowledge Park, Hiranandani Business Park, Powai, Mumbai – 400 076, India
T +91 22 2576 3705 F +91 22 2576 3777 W www.henergy.com
No: BCPL/BD/WBIGP/MoEFCC/EC-08 Aug 29, 2018
To
The Director (IA),
Ministry of Environment Forest and Climate Change
Indira Paryavaran Bhavan
Jor Bagh Road
New Delhi -110003
Sub: Application for amendment of Terms of Reference (TOR) for LNG Regasification Terminal
in Hooghly River at Kukrahati, East Medinipur district, West Bengal
Ref: Proposal No. IA/WB/IND2/69588/2017 dated Oct 5, 2017
File No. IA-J-11011/472/2017-IA-II(I)
Sir,
This is with reference to our proposal submitted vide Proposal No. IA/WB/IND2/69588/2017
dated Oct 5, 2017. In view of the few changes that we anticipate in the project now, we are
herewith submitting a revised Form-1, Pre-feasibility Report and proposed TOR.
In view of above we request you to consider the proposal and grant us a revised TOR with
amendments, if any.
Thanking you,
Yours Faithfully,
Abhirup Bhattacharya,
Director
For Bengal Concessions Private Limited
Encl:
1. Form-1
2. Pre-Feasibility Report
3. Proposed ToR
Bengal Concessions Private Limited
(Formerly known as H-Energy Pipeline Private Limited)
CIN :- U60231MH2016PTC271988
Regd Office: 514, Dalamal Towers, Nariman Point, Mumbai -400021, India
Corporate office: 12th Floor, Knowledge Park, Hiranandani Business Park, Powai, Mumbai – 400 076, India
T +91 22 2576 3705 F +91 22 2576 3777 W www.henergy.com
To Whomsoever it may concern
I, Abhirup Bhattacharya, hereby undertake that I am authorized to sign documents
on behalf of M/s Bengal Concessions Private Limited (BCPL) in my capacity as
Director, BCPL.
Abhirup Bhattacharya,
Director
For Bengal Concessions Private Limited
Date: 29th
Aug 2018
EXECUTIVE SUMMARY OF THE PROJECT
Bengal Concessions Private Limited (BCPL) is a subsidiary of H-Energy Renewables Private Limited
(HREPL), a company established with a vision to contribute to the economic growth of the country
by offering world class, environmentally safe and sustainable energy solutions. H-Energy Gateway
Private Limited, an affiliate of BCPL, is currently developing an LNG Floating Storage and
Regasification terminal at Jaigarh Port in Maharashtra and a cross-country pipeline connecting the
source to the National Gas Grid. Other affiliates of BCPL are involved in the business of providing
natural gas solutions including LNG Sourcing, re-gasification facilities, downstream deliveries based
on customer preference through suitable evacuation pipelines or by on-road LNG trucks. H-Energy
and its various affiliates endeavour to build world-class LNG infrastructure projects, which will
ensure a regular and sustainable supply of clean, environment-friendly natural gas fuel at strategic
locations on the east and west coasts of India.
To this regard, BCPL is planning to set up an LNG Storage and regasification terminal at Kukrahati,
West Bengal with a maximum capacity of 5 MMTPA As part of this project, BCPL intends to
construct a 600 m long jetty in the Hooghly River to moor a Floating Storage Unit (FSU)/Floating
Storage Regasification Unit (FSRU)/ Shuttle Vessels of suitable capacity. LNG received from the
Shuttle vessels shall be stored in FSU/FSRU/Storage Tanks on land and shall be regasified through
vaporizers provided either on the Jetty (Jetty Regasification System)/ Land(Land based
regasification system) or onboard the FSRU. The R-LNG thus produced shall be supplied to
customers through suitable onshore evacuation pipelines.
BCPL also intends to set up a truck loading facility at Kukrahati to transport LNG to customers
through Cryogenic road tankers. LNG shall also be reloaded in small vessels for bunkering of other
vessels. BCPL plans to commission this project by Q2, 2021.
1/12
APPENDIX I
(See Paragraph-6)
FORM 1
Note : If space provided against any parameter is inadequate, Kindly upload supporting document under 'Additional
Attachments if any' at the last part of the Form1. Please note that all such Annexures must be part of single pdf
document.
(I) Basic Information
S.No. Item Details
1. Name of the Project
LNG Regasification Terminal in
Hooghly River at Kukrahati, West Bengal
2. Project Sector Industrial Projects - 2
3. Location of the project Kukrahati, East Medinipur District, West Bengal
4.
Shape of the project land Block (Polygon)
Uploaded GPS file A nnexure-GPS file
Uploaded copy of survey of India Toposheet A nnexure-Survey of india toposheet
5. Brief summary of project Annexure-Brief summary of project
6. State of the project West Bengal
Details of State of the project
S.no State Name District Name Tehsil Name
(1.) West Bengal East Medinipur Sutahata - I
7. Town / Village Matiramchak
8.
Plot/Survey/Khasra
No.
Plot no. 7 to 108,
104/139,7/140,41/141,41/142,41/143,51/144,51/145,53/146,54/147,78/148,100/149,100/150,5/151P,
14/152, 16/153, 20/154, 26/156, 88/161, 25/162 Plot no. 135 to 146, 149P, 139/694, 66, 67, 70, 72, 73, 50, 55, 56, 46, 47, 48, 26 - 31, 13 – 17, 85, 86, 88, 211, 182, 14, 19, 20, 21, 22, 25, 26, 27, 1, 7, 80, 82, 83, 86, 87, 88, 89, 90, 91, 92, 98, 97, 99
9. S. No. in the schedule 6(a) Oil & gas transportation pipe line (crude and refinery/
petrochemical products), including LNG Terminal
10.
Proposed capacity/area/length/tonnage to be
handled/command area/lease area/number or
wells to be drilled
The proposed LNG terminal is initially envisaged to handle 0.3-3
MMTPA (Million Metric Tonnes Per Annum) of Regasified Liquefied
Natural Gas (RLNG) /LNG during the first 5-6 years of operation and it
capacity will be increased up to 5.0 MMTPA of RLNG /LNG.
11. New/Expansion/Modernization New
12. Category of project i.e. 'A' or 'B' A
13. Does it attract the general condition? If yes,
please specify No
15. Does it attract the specific condition? No
16. Is there any litigation pending against the project? No
17. Nearest railway station along with distance in kms. Bajitpur, 4.5 km
18. Nearest airport along with distance in kms Kolkata Airport, 137 km
19. Nearest Town/City/District Headquarters along
with distance in kms Mahisadal and Haldia , 12.5 km
20. Details of alternative sites examined shown on a
Topo sheet
(Uploaded details)
No
2/12
21. Whether part of interlinked projects? No
Activity 1 Construction, operation or decommissioning of the Project involving actions, which will cause physical changes
in the locality (topography, land use, changes in water bodies, etc.)
S.No Information/Checklist confirmation
Yes/No
Details there of (with approximate
quantities/rates, wherever possible) with
source of information data
1.1
Permanent or temporary change in land use, land cover or
topography including increase in intensity of land use (with respect
to local land use plan)
Yes
The proposed project site is divided into two parts.
One part is a vacant land earlier allotted for the
construction of shipbuilding unit. The construction of
LNG regasification terminal will have the same land
use, ie. industrial activity.
The second part of the land is currently being used
as a brick-kiln. The construction of LNG regasification
terminal shall increase the intensity of land use of
this land.
1.2 Clearance of existing land, vegetation and buildings? No
The proposed site has no vegetation or trees and
would therefore require no specific clearance. BCPL shall also develop greenbelt around the periphery of the project site.
1.3
Creation of new land uses?
No
One part of the proposed site was earmarked for
industrial use earlier and leased for setting up of a
shipyard. Now BCPL is procuring this land for
construction of LNG Regasification Terminal. The
other part of the land is also under industrial used as
brick kiln is located. Both the activities can be
classified as industrial activities and hence there is
no change in land use.
1.4
Pre-construction investigations e.g. bore houses, soil testing?
Yes
Geotechnical investigations involving borehole data
are underway to ascertain the properties of land for
construction purpose. Bathymetry survey was
conducted in the river at the site of the project. Met-
ocean data being collected at site to carry out
various studies for jetty and other facilities which
proposed on the river front.
22. Whether the proposal involves approval/clearance
under the Forest (Conservation)Act,1980?
23. Whether the proposal involves approval/clearance
under the wildlife (Protection)Act,1972?
24. Whether the proposal involves approval/clearance
under the C.R.Z notification,2011? No
25. Whether there is any Government Order/Policy
relevent/relating to the site?
26. Whether there is any litigation pending against the
project and/or land in which the project is No
proposed to be set up?
27. Project Cost(in lacs)
200000
No
No
No
3/12
1.5
Construction works?
Yes
LNG receiving Jetty, Control Room, Site offices,
Metering, Pig Launching Facilities, designed Cold/Hot
flare, Onshore LNG Tanks, Truck Reloading Facility,
Gen-sets, Fire Fighting Facility, UPS, Security
installations, Site infra, internal roads, intake
pumping station and piping, instrumentation,
electrical and other equipment. Vaporizers for LNG
regasification shall be installed either on the jetty or
on the project site. LNG/R-LNG Unloading Arms, LNG
Cryogenic pipeline/R-LNG pipeline.
1.6 Demolition works?
Yes
Only the temporary structures of the brick-kiln shall be demolished. There is no settlement or hutments at the site.
1.7
Temporary sites used for construction works or housing of
construction workers?
Yes
Construction workers will be sourced from nearby
areas. However, temporary construction camp site
will be constructed within the proposed project site.
The drinking water, sanitation facility, etc., will be
provided.
1.8
Above ground buildings, structures or earthworks including linear
structures, cut and fill or excavations and fill or excavations
Yes
Control Room, Site offices, Shore protection,
Metering, Pressure Reduction, Pig Launching
Facilities, designed Cold/Hot flare, Onshore LNG
Tanks, Truck Reloading Facility, buildings for housing
Gen-sets, UPS, Electrical and Other equipments. Fire
Fighting Facility, Security installations, Infra Work
and piping, instrumentation, Vaporizers for LNG
regasification shall be installed either on jetty or on
project site. LNG/R-LNG Unloading Arms, LNG
Cryogenic pipeline/R-LNG pipeline. The site will be
graded properly to safegrade elevation. The
excavated material will be used for backfilling.
1.9
Underground works including mining or tunneling?
Yes
Underground evacuation pipeline(s) (at 5.0 m
maximum depth) will be constructed from LNG
terminal to consumers/gas grid in Haldia.
Crossing of Hooghly river using Horizontal Directional
Drilling Method or Direct piping system or any other
equivalent method from Kukrahati site to a suitable
location near Raichak Jetty.
1.10 Reclamation works? Yes Necessary Reclamation work to ensure shore
protection of the project site shall be done. No
reclamations are proposed inside river.
1.11
Dredging?
Yes
The jetty would normally be located at a depth
suitable to moor the FSRU/FSU/LNG shuttle vessel to
the jetty. The prevailing depths near the project site
in the river channel is >10m and there may not be
any dredging required. However, if the jetty is to be
located at shallower depths < 7m, based on
recommendation from the Kolkata Port Trust (KoPT)
dredging would be required and dredge material
would be safely disposed as per existing practices of
KoPT.
1.12
Offshore structures?
No
A Jetty and an approach trestle on piles shall be
constructed in the Hooghly river. A Trestle shall
connect the jetty to the project site. Both LNG and R-
LNG Unloading Arms and pipelines shall be mounted
on the trestle. The Vaporizers for LNG regasification
shall be Intermediate fluid vaporizer / Ambient air
vaporizer which shall be installed either on the
FSRU/jetty/ project site. No offshore structures are
required as the site is located in the river.
4/12
1.13
Production and manufacturing processes?
Yes
The LNG onboard the FSU/FSRU Structure shall be
vaporized using the Vaporizers which shall be
installed either onboard the FSRU or on the jetty or
on the project site. R-LNG will then be evacuated
through evacuation pipeline(s).
Further, LNG shall be directly offloaded to LNG
Storage Tanks on the Project site and shall be used
for loading LNG Road Tankers.
1.14
Facilities for storage of goods or materials?
Yes
LNG will be stored in cargo tanks of
FSRU/FSU/Onshore tanks. Each cargo storage tank
shall be equipped with block valves on the filling
lines, which allow isolating the tank in case of
emergency. Further, as part of the Truck Loading
facilities, additional onshore LNG storage tank/s shall
be installed at the project site.
1.15
Facilities for treatment or disposal of solid waste or liquid effluents?
Yes
Regasification system can be either river water or
glycol based IFVs/AAV. In case of IFV, the water will
be discharged back to the river at temperature lower
than the ambient. Water from the vaporization
system will be discharged after maintaining an
acceptable temperature gradient as per World Bank
Guidelines. Ballast water will be discharged at
ambient temperature. Bilge water will be treated
onboard the FSRU/FSU before discharge. The sewage
generated will be treated before discharge.
1.16 Facilities for long term housing of operational workers? No The residential facilities will be provided in nearby
locality for operational workers.
1.17 New road, rail or sea traffic during construction or operation? No Existing road and rail network will be used .Though
there is limited passenger launches movement in
the river, these movements are along the river
course and safety distances are available for the
launches. River width at the jetty site is more than
2km.River crossing by R-LNG pipeline shall be at
least 5.0 m below the riverbed and shall be done
using Horizontal Directional Drilling Method or Direct
Piping System. This process will not impact any
road/rail/river traffic during construction or
operation.
1.18 New road, rail, air water borne or other transport infrastructure
including new or altered routes and stations, ports, airports etc?
No The site is well-connected through Rail road network
for transporting materials to the site. As the site is adjacent to Hooghly river, river route will be utilized for transport of construction materials as well as LNG vessels.
1.19
Closure or diversion of existing transport routes or infrastructure
leading to changes in traffic movements?
No
Closure or diversion of existing transport routes is
not required for the proposed project.
1.20
New or diverted transmission lines or pipelines?
Yes
R-LNG evacuation pipeline(s) will be laid onshore to
evacuate the R-LNG from facility to consumers/gas
grid.
River crossing by R-LNG pipeline shall be at least 5.0
m below the riverbed and shall be done using
Horizontal Directional Drilling Method or Direct piping
system. This process will not impact any
transmission lines or pipelines during construction or
operation.
1.21 Impoundment, damming, culverting, realignment or other changes
to the hydrology of watercourses or aquifers? No Not envisaged
5/12
1.22
Stream crossings?
Yes
River crossing will be required for taking the R-LNG
evacuation pipeline to the opposite bank of the river
for supply to customers.
River crossing by R-LNG pipeline shall be laid at least
5.0 m below the riverbed and shall be done using
Horizontal Directional Drilling Method or Direct Piping
System. This process will not impact any
road/rail/river traffic during construction or
operation.
1.23
Abstraction or transfers of water from ground or surface waters?
Yes
~100 KLD river water for civil work. For HDD,
bentonite with water as the Floating medium sourced
separately. For Hydro testing ~10000 m3 water.
~10,000 m3 / hr of river water initially for regas.
When demand ramps up, Max 25,000 m3/hr (@5000
m3/hr/1 MMTPA LNG).Discharge standards shall be
met. 150 m3/hr for fire water storage system, 2000
m3/hr river water for auxiliary cooling system and a
maximum of 1500 m3/hr river water as ballast
water. 2-3 KLD groundwater for workers.
1.24
Changes in water bodies or the land surface affecting drainage or
run- off?
No
There is a small canal in between the two parts of
land proposed for the site. The same shall be
retained. However since the project site is on either
side of this small canal, required above ground
piperack / underground crossing shall be built to
transport LNG/R-LNG/other utilities between the two
project sites. Further, required overground cable
trays / underground cable crossings shall be done to
connect both the plots for electrical /
instrumentation cables.
1.25
Transport of personnel or materials for construction, operation or
decommissioning?
Yes
Construction materials will be transported to site
through existing road network / water ways along
Hooghly river. During operational phase, LNG will be
transported using LNG vessel through Hooghly River
to the LNG Storage Tanks situated in the FSU/FSRU
Onshore.
1.26 Long-term dismantling or decommissioning or restoration works? No Not envisaged
1.27 Ongoing activity during decommissioning which could have an
impact on the environment? No Not envisaged
1.28
Influx of people to an area in either temporarily or permanently?
No
During the construction period, ~ 500 skilled/semi
skilled/unskilled workers will be engaged. During the
operation phase, ~50 skilled/unskilled persons of
Indian/Foreign origin will be stationed by the O&M
Contractor on the FSU/FSRU. Their accommodation
shall be onboard the vessel. At the site, approx. 50-
100 skilled/semi skilled persons of Indian/Foreign
origin would be required to operate the onshore
facility. The accommodation facilities for these people
will be provided nearby.
1.29 Introduction of alien species? No Not envisaged
1.30 Loss of native species or genetic diversity? No Not envisaged
1.31 Any other actions? No Not envisaged
6/12
2 Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply):
S.No Information/Checklist confirmation
Yes/No
Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
2.1
Land especially undeveloped or agricultural land (ha)
No
The project site is not currently used for
any agricultural activity. Before
possession, part of the site was allotted
for industrial use while the other part is
being used as a brick kiln.
2.2 Water (expected source & competing users) unit: KLD Yes ~ 10,000 m3 / hr of river water would be
required for regasification initially. When
demand ramps up, Maximum of 25,000
m3/hr of river water would be required
for regasification (@5000 m3/hr/1
MMTPA LNG). After meeting the
discharge standards, these waters will be
discharged back into the river. The river
water from Hooghly, near proposed
project site is being utilized for municipal
supply, industrial supply. This water
requirement may not have impact on
competing users.
2.3 Minerals (MT) No Not envisaged
2.4
Construction material – stone, aggregates, sand / soil (expected source – MT)
Yes
Construction Material including but not
limited to stone, sand/soil, aggregates
shall be used during the construction
stage of the project. These items shall be
sourced locally as well as from outside
sources as per the requirement.
2.5 Forests and timber (source – MT) No Not envisaged
2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT),energy (MW)
Yes Approximately 3MW power required
during construction which shall be met
either by local grid or Diesel Gensets.
During operation stage the power
requirement for the facilities on the jetty
and site would be met from West Bengal
State Electricity Board (WBSEB) or from
the power generated from Boil off gas
from the FSRU/FSU or through gas/diesel
gensets. The FSRU/FSU shall be self
sufficient upto 40 MW. In case of the land
based tank and vaporizer option the
power requirement would be 20 MW.
2.7 Any other natural resources (use appropriate standard units) No Not envisaged
7/12
3 Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health
S.No Information/Checklist confirmation
Yes/No
Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
3.1
Use of substances or materials, which are hazardous (as per MSIHC
rules) to human health or the environment (flora, fauna, and water
supplies
No
The facility shall be used for storage and
distribution of Liquefied natural gas and
R-LNG. In case of normal operation,
LNG/ R-LNG does not cause any impact
on human health and impact on flora and
fauna. However, in case of any incident
related to release of gas, fire may cause
serious/fatal impact on nearby human
population and ecological environment.
3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect
or water borne diseases) No Not envisaged
3.3
Affect the welfare of people e.g. by changing living conditions?
Yes
During the construction period, approx.
500 skilled/semi skilled/unskilled workers
will be engaged by various contractors on
temporary basis. During the operation
phase, approx. 50 persons will be
stationed by the O&M Contractor on the
FSU/FSRU. Their accommodation shall be
onboard the vessel.
At the site, approx. 50-100 persons
would be required to operate the onshore
facility. Necessary Health safety &
Environmental (HSE) policy shall be in
place during Construction and operation
stages.
3.4 Vulnerable groups of people who could be affected by the project e.g.
hospital patients, children, the elderly etc. No Not envisaged
3.5 Any other causes No Not envisaged
4 Production of solid wastes during construction or operation or decommissioning (MT/month)
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
4.1
Spoil, overburden or mine wastes
No
No Spoil, overburden or mine wastes will
be generated. However, excavated and
dredged material will be generated
during construction of jetty and vessel
approach path. The excavated materials
will be utilized for filling of site and
dredged materials generated shall be
disposed in the KOPT disposal site.
4.2
Municipal waste (domestic and or commercial wastes)
Yes
During the construction phase of the
project, approximately 20-25 kg/day and
during operational phase 25-30 kg/day of
solid waste will be generated. The MSW
will be disposed in the nearby municipal
dumping ground.
4.3
Hazardous wastes (as per Hazardous Waste Management Rules)
Yes
During construction phase some used oil
will be generated from equipment and
machineries and DG set. These will be
disposed as per Hazardous and Other
Wastes (Management and Transboundary
Movement) Rules 2016.
4.4 Other industrial process wastes No Not envisaged
8/12
4.5 Surplus product No Not envisaged
4.6 Sewage sludge or other sludge from effluent treatment No Sludge generated will be utilised as
manure in proposed greenbelt plantation
area.
4.7
Construction or demolition wastes
Yes
Construction debris (earth and concrete)
will be utilised for construction of site
internal roads. Recyclable materials will
be sold to vendor.
4.8 Redundant machinery or equipment No Not envisaged
4.9 Contaminated soils or other materials No Not envisaged
4.10 Agricultural wastes No Not envisaged
4.11 Other solid wastes No Not envisaged
5 Release of pollutants or any hazardous, toxic or noxious substances to air(Kg/hr)
S.No
Information/Checklist confirmation
Yes/No
Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
5.1
Emissions from combustion of fossil fuels from stationary or mobile
sources
Yes
During construction, heavy machineries
like crane, digging equipment, piling
equipment shall give rise to emission
from combustion of fossil fuel. During
operation, some emission is expected
from heavy/light vehicles which shall
have valid PUC certificate. Some
emissions are expected during the
FSRU/FSU operation during generation of
power in the Gas/Diesel Gensets on
board/ the site. All these emissions would
be treated and controlled to meet the
standard emission norms.
5.2 Emissions from production processes No Not envisaged. However, during
commissioning and Maintenance activities, some amount of venting of R-LNG would be required to ensure readiness of plant and equipment.
5.3 Emissions from materials handling including storage or transport Yes During commissioning and Operation,
some amount of venting of R-LNG would be required. A suitable cold/ automatic flare system for safe disposition shall be planned at site during the detail design stage. Fugitive emissions from mechanical seals, bearings, valves, instrumentation tubings, pumps, exchangers, gensets, compressors, filters, pig receiver/ launchers etc. is expected. Some emission is expected from operation of heavy/light vehicles.
5.4
Emissions from construction activities including plant and equipment
Yes
During construction period, heavy
machineries like crane, digging
equipment, piling equipment is likely to
give rise to some emission from
combustion of fossil fuel. Fugitive dust
emissions are envisaged during earth
work. Appropriate dust suppression
measures will be taken to minimise the
impact.
9/12
5.5
Dust or odours from handling of materials including construction
materials, sewage and waste
No
Dust emission likely to occur while
handling of Construction materials.
However, odour will not be generated. Appropriate dust suppression measures
will be taken to minimise the impact The
sewage generated will be treated before
discharge.
5.6 Emissions from incineration of waste No Not envisaged
5.7 Emissions from burning of waste in open air (e.g. slash materials,
construction debris) No Not envisaged
5.8 Emissions from any other sources No Not envisaged
6 Generation of Noise and Vibration, and Emissions of Light and Heat:
S.No Information/Checklist confirmation
Yes/No
Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
6.1
From operation of equipment e.g. engines, ventilation plant, crushers
Yes
Noise will be generated during
construction. The machinery used will
adhere to national standards and
emissions shall be within stipulated
limits. For FSU/FSRU, main emission
sources include River water process
pumps; River water cooling pumps;
Hypochlorite dosing system; Power
Generation system; Sanitary discharge
pumps; Booster pumps; Cooling water
unit and Compressors; Diesel Gensets;
Gas Gensets, engines; Fire water Pumps,
HDD Machine. Noise level will be
maintained to 75 dB.
6.2
From industrial or similar processes
Yes
During operational phase, noise will be
generated from pump house and other
onshore facilities. For FSU/FSRU, main
emission sources include River water
process pumps; Hypochlorite dosing
system; Power Generation system;
Sanitary discharge pumps; Booster
pumps; Cooling water unit and
Compressors; Diesel Gensets; Gas
Gensets, engines; Fire water Pumps, HDD
Machine. Noise level will be maintained to
75 dB.
6.3
From construction or demolition
Yes
• Diesel Generators, 75 dB(A) • Heavy
Duty Construction equipment: 75 to 95
dB(A) • Vehicular Noise: 85 dB(A) (at the
edge from the centerline of the road)
Appropriate necessary control measures
will be adopted to minimize the
emissions from different sources.
6.4 From blasting or piling Yes
Piling activities are envisaged during
construction of jetty, trestle and facilities on site. Approximately 75 to 95 dB (A) of noise is expected during piling.
6.5 From construction or operational traffic Yes Increase in noise is expected due to
movement of vehicles.
due
to
6.6 From lighting or cooling systems No
Lighting system shall be installed on the
project site, trestle as well as the jetty. However, no noise emission is envisaged from the lighting system. HVAC shall be installed at the project site for the various offices/control room/security room etc., and shall have “not recordable” noise emissions.
6.7 From any other sources No Not envisaged
10/12
7 Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface
waters, groundwater, coastal waters or the sea:
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data)
7.1 From handling, storage, use or spillage of hazardous materials No Not envisaged
7.2
From discharge of sewage or other effluents to water or the land
(expected mode and place of discharge)
No
During construction, domestic waste
water will be treated through septic tank
and soak pit. During operational phase,
water used for regasification, ballast
water, Water from the vaporization
system will be discharged after
maintaining an acceptable temperature
gradient. The bilge water and sewage will
be treated and then will be discharged
into river or in to the municipal sewage
system. Discharge of treated water may
not cause significant impact on receiving
surface water body.
7.3
By deposition of pollutants emitted to air into the land or into water
No
The emission from regasification system,
flaring and fugitive emissions from
storage and handling of LNG to air during
operational phase are not expected to be
significant. All these emissions would be
treated and controlled to meet the
standard emission norms. The risk of
contamination of land or water from such
emissions is therefore low to none.
7.4 From any other sources No Not envisaged
7.5 Is there a risk of long term build up of pollutants in the environment
from these sources? No
Adequate risk reduction measures will be
taken.
8 Risk of accidents during construction or operation of the Project, which could affect human health or the
environment
S.No Information/Checklist confirmation
Yes/No
Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
The main risk for safety and environment
is related to the handling of LNG and
pressurized natural gas (NG). LNG hazards result from three of its properties: cryogenic temperatures, dispersion characteristics, and flammability characteristics. In order to cope with these risks, International Maritime Organization (IMO) issues the International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk (normally referred as IGC Code).
8.1 From explosions, spillages, fires etc from storage, handling, use or
production of hazardous substances
Yes
8.2 From any other causes No Not envisaged
11/12
The Project Site falls under Seismic Zone
IV classified as damage risk zone as per
IS 1893-2002. The design of the facility
will be in accordance with relevant IS
Codes. Suitable seismic coefficients
in horizontal and vertical directions
respectively, would be adopted while
designing the structures as per NBC/ IS
Codes and other statutory norms. The
site is falling in the cyclone and flood
prone area. Required drainage and Flood
control measures will be taken to protect
the site.
Could the project be affected by natural disasters causing
8.3 environmental damage (e.g. floods, earthquakes, landslides, Yes
cloudburst etc)?
9 Factors which should be considered (such as consequential development) which could lead to environmental
effects or the potential for cumulative impacts with other existing or planned activities in the locality
S.No
Information/Checklist confirmation
Yes/No
Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
9.1 Lead to development of supporting. facilities, ancillary development
or development stimulated by the project which could have impact
on the environment e.g.:
Supporting infrastructure (roads, power supply,waste or waste
water treatment, etc.)
housing
development
extractive industries
supply industries
Other
Yes The project is envisaged keeping in mind
the industrial and domestic consumers of
the region. The project is strategic in
nature and when implemented, will
benefit not only the eastern states of
India but also the neighbouring country
of Bangladesh.
9.2 Lead to after-use of the site, which could have an impact on the
environment No Not envisaged
9.3 Set a precedent for later developments Yes It will accelerate the industrial growth in
the region.
9.4
Have cumulative effects due to proximity to other existing or planned
projects with similar effects
No
There are no major industries in 10 km
study area, hence cumulative impacts
due to the proposed project is not
envisaged.
(III) Environmental Sensitivity
S.No
Areas
Name/Identity
Aerial distance (within 15km.)
Proposed project location
boundary
1
Areas protected under international conventions, national or
local legislation for their ecological, landscape, cultural or other
related value
No
There is no protected area like
National Park, Wildlife Sanctuary,
Biosphere Reserve, etc.
2
Areas which are important or sensitive for ecological reasons -
Wetlands, watercourses or other water bodies, coastal zone,
biospheres, mountains, forests
No
The proposed site is not located in
the eco-sensitive zone.
3
Areas used by protected, important or sensitive species of flora
or fauna for breeding, nesting, foraging, resting, over wintering,
migration
No
Nil
4 Inland, coastal, marine or underground waters Yes Adjacent to Hooghly River
5 State, National boundaries No Nil
6
Routes or facilities used by the public for access to recreation or
other tourist, pilgrim areas
No
Raichak- Kukrahati ferry terminal
route is approx.1.5 km from site.
Kukrahati bus stand is located at
about 2 Km from site.
12/12
7 Defence installations No None
8
Densely populated or built-up area
No
Mahisadal town is approximately 12.5
km site and Haldia town is 12.5 km
from the site.
9
Areas occupied by sensitive man-made land uses (hospitals,
schools, places of worship, community facilities)
Yes
Community facilities like hospitals,
schools, temples/mosques are
located in Kukrahati village which is
about 2km from the site. There are
no sensitive man-made land
uses/facilities in the immediate
vicinity of the site.
10
Areas containing important, high quality or scarce
resources.(ground water resources,surface
resources,forestry,agriculture,fisheries,tourism,minerals)
No
Nil
11 Areas already subjected to pollution or environmental
damage.(those where existing legal environmental standards are
exceeded)
No Nil
12 Areas susceptible to natural hazard which could cause the project
to present environmental problems (earthquakes, subsidence,
landslides, erosion, flooding or extreme or adverse climatic
conditions) similar effects
Yes The site is falling in the cyclone and
flood prone area. The project area
falls in Zone IV, which has high
probability of seismic activities.
(IV) PROPOSED TERMS OF REFERENCE FOR EIA STUDIES
1 Uploaded Terms of Reference(TOR) File Annexure-TOR file
2 Uploaded scanned copy of covering letter Annexure-scanned copy of covering letter
3 Uploaded Pre-Feasibility report(PFR) Annexure-PFR
(V) Undertaking
The aforesaid application and documents furnished here with are true to my knowledge
V.
(i) Name of Applicant Abhirup Bhattacharya
Designation Director
Name of Company(Applicant Name should not BENGAL CONCESSIONS PRIVATE LIMITED
be given here)
Address 514, Dalamal Towers, 211, FPJ Marg, Nariman point, Mumbai, India
29th August 2018 Pre-Feasibility Report Private and Confidential
1
Rev. 0
LNG Regasification Terminal in `
Hooghly River at Kukrahati, West Bengal
Document No. BD/BCPL/WBIGP/EC/001
29th August 2018 Pre-Feasibility Report Private and Confidential
2
Table of Contents 1. EXECUTIVE SUMMARY ................................................................................................................................ 5
2. INTRODUCTION/BACKGROUND OF THE PROJECT...................................................................................... 5
2.1. IDENTIFICATION OF THE PROJECT .............................................................................................................. 5
2.2. NEED FOR THE PROJECT ............................................................................................................................. 6
2.3. DEMAND – SUPPLY GAP ........................................................................................................................... 10
2.4. IMPORTS vs. INDIGENOUS PRODUCTION................................................................................................. 11
2.5. EXPORT POSSIBILITY ................................................................................................................................. 11
2.6. DOMESTIC / EXPORT MARKETS ................................................................................................................ 12
2.7. EMPLOYMENT GENERATION (DIRECT AND INDIRECT) ............................................................................. 14
3. PROJECT DESCRIPTION ............................................................................................................................. 15
3.1. TYPE OF PROJECT ...................................................................................................................................... 15
3.2. SITE LOCATION ......................................................................................................................................... 15
3.3. DETAILS OF ALTERNATE SITES .................................................................................................................. 17
3.4. SIZE OF OPERATION .................................................................................................................................. 17
3.5. PROCESS DETAILS ..................................................................................................................................... 18
3.6. PROJECT FACILITIES .................................................................................................................................. 25
3.6.1. JETTY ....................................................................................................................................................... 25
3.6.2. MARINE UNLOADING ARMS ................................................................................................................... 25
3.6.3. ONSHORE FACILITIES .............................................................................................................................. 25
3.6.4. ONSHORE STORAGE TANKS .................................................................................................................... 27
3.6.5. OFF-LOADING SYSTEM ............................................................................................................................ 28
3.6.6. LNG STORAGE ......................................................................................................................................... 28
3.6.7. LNG REGASIFICATION ............................................................................................................................. 29
3.6.8. BOG HANDLING AND FUEL GAS SYSTEM ................................................................................................ 32
3.6.9. WATER SYSTEM ....................................................................................................................................... 33
3.6.10. VENTING SYSTEM .................................................................................................................................. 33
3.6.11. NITROGEN SYSTEM ............................................................................................................................... 33
3.6.12. EVACUATION PIPELINE SYSTEM ............................................................................................................ 34
3.6.12.1. HORIZONTAL DIRECTIONAL DRILLING .......................................................................................... 34
3.6.12.2. DIRECT PIPE METHOD ................................................................................................................... 35
3.7. RAW MATERIAL REQUIRED ...................................................................................................................... 35
3.8. RESOURCE OPTIMIZATION ....................................................................................................................... 35
3.9. AVAILABILITY OF WATER, ITS SOURCE AND ENERGY REQUIREMENT ...................................................... 35
29th August 2018 Pre-Feasibility Report Private and Confidential
3
3.10. WASTE PRODUCTION &DISPOSAL ............................................................................................................ 36
3.11. SCHEMATIC REPRESENTATION OF THE FACILITY ..................................................................................... 39
3.12. NOISE EMISSIONS ..................................................................................................................................... 40
3.13. EMISSION DATA ........................................................................................................................................ 41
3.13.1. EMISSIONS TO ATMOSPHERE ............................................................................................................... 42
3.13.2. DISCHARGE TO WATER.......................................................................................................................... 44
4. SITE ANALYSIS ........................................................................................................................................... 46
4.1. CONNECTIVITY .......................................................................................................................................... 46
4.2. LAND FORM AND LAND OWNERSHIP ....................................................................................................... 46
4.3. TOPOGRAPHY ........................................................................................................................................... 46
4.4. EXISITING LAND USE PATTERN ................................................................................................................. 47
4.5. DRAFT AT SITE .......................................................................................................................................... 47
4.6. EXISTING INFRASTRUCTURE ..................................................................................................................... 47
4.7. SOIL CLASSIFICATION ................................................................................................................................ 47
4.8. CLIMATIC DATA FROM SECONDARY SOURCES ......................................................................................... 47
4.8.1. RAINFALL ................................................................................................................................................. 47
4.8.2. TEMPERATURE ........................................................................................................................................ 48
4.8.3. RELATIVE HUMIDITY ............................................................................................................................... 49
4.9. METOCEAN CONDITIONS ......................................................................................................................... 49
4.9.1. WIND ....................................................................................................................................................... 49
4.9.2. WAVE AND TIDE ...................................................................................................................................... 49
4.9.3. CURRENT ................................................................................................................................................. 49
4.9.4. SEA SURFACE TEMPERATURE ................................................................................................................. 50
4.9.5. pH ............................................................................................................................................................ 50
4.9.6. SALINITY .................................................................................................................................................. 50
4.9.7. SOCIAL INFRASTRUCTURE ....................................................................................................................... 50
5. PLANNING BRIEF ....................................................................................................................................... 50
5.1. PLANNING CONCEPT ................................................................................................................................ 50
5.2. POPULATION PROJECTION ....................................................................................................................... 51
5.3. LAND USE PLANNING ............................................................................................................................... 51
5.4. ASSESSMENT OF INFRASTRUCTURE DEMAND ......................................................................................... 51
5.5. AMENITIES/FACILITIES .............................................................................................................................. 51
6. PROPOSED INFRASTRUCTURE .................................................................................................................. 52
6.1. INDUSTRIAL AREA ..................................................................................................................................... 52
6.2. RESIDENTIAL AREA ................................................................................................................................... 52
29th August 2018 Pre-Feasibility Report Private and Confidential
4
6.3. GREEN BELT .............................................................................................................................................. 52
6.4. SOCIAL INFRASTRUCTURE ........................................................................................................................ 52
6.5. CONNECTIVITY .......................................................................................................................................... 53
6.6. DRINKING WATER MANAGEMENT ........................................................................................................... 53
6.7. FIRE WATER STORAGE SYSTEM MANAGEMENT ...................................................................................... 53
6.8. SEWAGE SYSTEM ...................................................................................................................................... 54
6.9. INDUSTRIAL & SOLID WASTE MANAGEMENT .......................................................................................... 54
6.10. POWER REQUIREMENT & SUPPLY/SOURCE ............................................................................................. 54
7. REHABILITATION AND RESETTLEMENTS (R&R) PLAN ............................................................................... 55
8. PROJECT SCHEDULE AND COST ESTIMATES ............................................................................................. 55
8.1. SCHEDULE ................................................................................................................................................. 55
8.2. PROJECT COST .......................................................................................................................................... 56
9. ANALYSIS OF THE PROPOSAL.................................................................................................................... 56
10. HEALTH, SAFETY, ENVIRONMENT AND COMMUNITY .............................................................................. 57
11. CODES AND STANDARDS .......................................................................................................................... 59
29th August 2018 Pre-Feasibility Report Private and Confidential
5
1. EXECUTIVE SUMMARY
Bengal Concessions Private Limited (BCPL) is a subsidiary of H-Energy Renewables Private
Limited (HREPL), a company established with a vision to contribute to the economic growth of
the country by offering world class, environmentally safe and sustainable energy solutions. H-
Energy Gateway Private Limited, an affiliate of BCPL, is currently developing an LNG Floating
Storage and Regasification terminal at Jaigarh Port in Maharashtra and a cross-country pipeline
connecting the source to the National Gas Grid. Other affiliates of BCPL are involved in the
business of providing natural gas solutions including LNG Sourcing, re-gasification facilities,
downstream deliveries based on customer preference through suitable evacuation pipelines or
by on-road LNG trucks. H-Energy and its various affiliates endeavour to build world-class LNG
infrastructure projects, which will ensure a regular and sustainable supply of clean,
environment-friendly natural gas fuel at strategic locations on the east and west coasts of
India.
To this regard, BCPL is planning to set up an LNG Storage and regasification terminal at
Kukrahati, West Bengal with a maximum capacity of 5 MMTPA. As part of this project, BCPL
intends to construct a 600 m long jetty in the Hooghly River to moor a Floating Storage Unit
(FSU)/Floating Storage Regasification Unit (FSRU)/ Shuttle Vessels of suitable capacity. LNG
received from the Shuttle vessels shall be stored in FSU/FSRU/Storage Tanks on land and shall
be regasified through vaporizers provided either on the Jetty (Jetty Regasification System)/
Land (Land based regasification system) or onboard the FSRU. The R-LNG thus produced shall
be supplied to customers through suitable onshore evacuation pipelines.
BCPL also intends to set up a truck loading facility at Kukrahati to transport LNG to customers
through Cryogenic road tankers. LNG shall also be reloaded in small vessels for bunkering of
other vessels. BCPL plans to commission this project by Q2, 2021.
2. INTRODUCTION/BACKGROUND OF THE PROJECT
2.1. IDENTIFICATION OF THE PROJECT
In order to meet the LNG/RLNG demands in West Bengal and Western Bangladesh, BCPL
proposes to develop an LNG storage and regasification terminal at Kukrahati in West Bengal.
The project is envisaged keeping in mind the industrial and domestic consumers of the region.
The project is strategic in nature and when implemented, will benefit not only the eastern
states of India but also the neighboring country of Bangladesh. BCPL’s project location is in
29th August 2018 Pre-Feasibility Report Private and Confidential
6
close proximity to Industrial regions in Eastern India and in Bangladesh, who shall be the
primary consumers of RLNG from the project.
2.2. NEED FOR THE PROJECT
Demand for natural gas in India is expected to increase manifold in the future given its
competitive edge over other fuels in terms of environmental benefits, efficiency and pricing
against liquid fuels. Historically, power and fertilizer sectors in India have been the largest
consumers of gas. Based on this and certain other factors, these sectors received priority in
allocation of gas. Infrastructure was also developed considering the needs of these sectors.
However, for the other sectors, the development of supply infrastructure has remained
limited. These sectors are therefore still at a nascent stage of gas use but show a huge and
growing appetite for the fuel.
Currently India has four regasification terminals with a total capacity of approximately 31.7
MMTPA. In addition to this, the proposed terminals and the ones under construction are likely
to enhance the regasification capacity to the tune of another 37 MMTPA. Till date, over 87
Geographical areas have been authorized by PNGRB for City Gas Distribution (CGD) operations
in various cities. Also, India currently has an operating natural gas pipeline for infrastructure of
over 16470 kms and capacity of about 387 MMSCMD. This network is expected to expand to
around 29,369kms of pipelines with a total design capacity of around 879 MMSCMD in next 5-6
years taking the country close to the formation of Natural gas grid connecting all major
demand and supply centers in India. This will ensure wider and uniform availability of gas
across all regions for social and economic progress. Overall utilization of LNG regasification
capacity during year 2016-17 was around 75%. LNG Terminals are under
construction/implementation stage across India and once functional would substantially
increase the regasification capacity in the country.
With natural gas being the cleanest fossil fuel, LNG is the fuel of choice for the project. The
main advantages in the use of LNG are listed below:
• Lower carbon footprint on substitution of liquid fuels;
• LNG sourcing at competitive price and on customized terms;
• Cheaper and Cleaner source of energy leading growth and revival of gas based
industries;
• Reduced cost of industrial protection;
29th August 2018 Pre-Feasibility Report Private and Confidential
7
• Accelerated socio-economic development and Supplement to depleting economic
growth;
• Help in CGD networks in major towns and cities, mainly benefitting vehicular
transport &households
At present, there is a strong imbalance within the country with regard to consumption of
natural gas. An affiliate of BCPL has carried out gas demand assessment for the following key
sectors:
a) Large Industrial users
• Power Plants
• Fertilizer Plants
• Refineries and Petrochemicals
• Iron and Steel
• Cement
b) CGD Business
• Residential
• Transport
• Small industrial and commercial
Natural gas demand supply scenario of the nation over last decade has been depicted below in
figure 1. Natural gas consumption of the country is met through domestic production (net of
auxiliary consumption of producing companies and natural gas flared) and LNG imported from
various countries. Of late, due to the decrease in the domestic production of Natural Gas in
India, the shortfall created was satisfied through import of LNG. During 2016-17 out of total
NG consumption in the country 50% of volume was imported LNG.
29th August 2018 Pre-Feasibility Report Private and Confidential
8
Fig 1: NG Consumption – Supply scenario – India (in BCM)
During year 2016-17, total natural gas consumption in the country was around 49.7 BCM.
Maximum use of Natural Gas was in fertilizers sector (30%) followed by power generation
(23%) and 14% natural gas was used for city or local distribution networks. Sector-wise
distribution of natural gas off-take has been depicted in below figure 2.
Fig 2: Sector wise Natural Gas Take off (2016-17)
Sectors identified for domestic gas allocation are listed here:
• Gas based fertilizer (urea) plants
• LPG Plants
• Power Plant Supplying to Grid / state utilities at regulated rates under PPA
• CGD network for domestic and transport sectors
• Steel, Refineries and Petrochemicals for feedstock purpose
Fertilizer Industry; 30%
Power; 23% City or Local Natural Gas Distribution
Network; 14%
Refinery; 11%
Petrochemical; 8%
Miscellaneous; 7%
Sponge Iron; 2%
Others; 4%
29th August 2018 Pre-Feasibility Report Private and Confidential
9
• CGD network for Commercial and Industrial consumers
• Any other customers for captive & merchant power, feedstock or fuel purpose.
Details of existing and proposed LNG terminals are given as table 1.
Table -1: LNG Terminal Capacity (in MMTPA)
Sr.
No. Location Owner
Capacity
(MMTPA) Status
Existing
1. Dahej, Gujarat Petronet LNG 100% 15.0 Operating
2. Hazira, Gujarat Shell 74%; TOTAL 26% 5.0 Operating
3. Kochi, Tamil Nadu Petronet LNG 100% 5.0 Operating
4. Dabhol, Maharashtra
GAIL 31.52%; NTPC 31.52%;
Indian financial institutions 20.28%;
MSEB Holding Co. 16.68%
1.7
Operating
(in phase-1 without break water - to be
increased to 5 MMTPA)
5. Mundra, Gujarat GSPC – Adani 5.0 Ready for commissioning
Total Existing Capacity 31.7
Total Existing Capacity
(BCM)* 43.1
Planning / Under Construction Stage
1. Pipavav (Jafrabad), Gujarat Swan Energy 5.0
Planning / Advance stage of Financial
closure. Letter of Intent has been issued
to the EPC, Contractor for the topside
during May 2017. – Annual Report of
Swan Energy, 2016-17
2. Jaigarh, Maharashtra H-Energy – Phase I 4.0
Under Construction, Expected
completion of construction by Mid of
year 2018
3. Ennore, Tamil Nadu IOCL 5.0 Under Construction
4. Chhara, Gujarat HPCL Shapoorji Energy Ltd. 5.0 Under Construction
Total Under Construction /
Planning MTPA 19.0
Total Under Construction /
Planning BCM 25.8
Other Proposed LNG Terminals
1. Dhamra, Orissa Adani – IOCL 5.0 Planning stage
2. Kakinada, Andhra Pradesh GAIL 5.0 Planning
3. Jaigarh, Maharashtra H-Energy – Phase II 4.0 Planning, would be undertaken after
completion of Phase I
4. Digha, West Bengal H-Energy 4.0 Planning, expected commissioning by
Q42020
5. Nana Layja in Kutch, Gujarat
GIMPCL (Gujarat Integrated Maritime
Complex Pvt Ltd, a subsidiary of IL&FS
Maritime Infrastructure Company Ltd.)
5.0 Proposed
6. Krishnapatnam Port KEI-ROSS Petroleum and Energy Private Ltd.
(LNG Bharat) 5.0 Proposed
7. Kakinada Deep Water Port Krishna Godavari LNG Terminal Private
Limited 7.2 Proposed
8. Kakinada Deep Water Port GMR Holdings Private Limited 1.8 Environment clearance received
Total Proposed Capacity MTPA 37.0
Total Proposed Capacity BCM 50.3
29th August 2018 Pre-Feasibility Report Private and Confidential
10
The energy security of a nation has an important role to play towards its growth. The demand
for energy in developing nations continues to soar at an alarming rate with India being no
exception to this. The primary energy consumption of India in 2015 was about 5% higher than
2014. The GOI (Government of India) has recently launched a #Gas4India campaign where it
focuses to promote the use of Natural gas all over the country by conducting various social
media engagement as well as hyper-local offline events and increase the total share of Natural
gas in country’s energy basket from 7% to 15% by year 2025.
However, the share of natural gas in the energy pool is likely to increase over the coming
years, considering India’s relentless efforts in reducing emissions and cost effectiveness of
natural gas vis-à-vis other fuels. The recent policy reforms for natural gas usage in power and
fertilizer sector clearly indicate the nation’s strong desire to move towards a gas based
economy. Keeping in mind the lack of availability of Natural Gas in the eastern part of India,
there is a strong need to develop necessary Infrastructure in order to cater the natural gas
demand. Considering the attractiveness of the location, huge untapped gas demand of nearby
industries and low LNG prices, there is a strong case for development of a LNG regasification
terminal at Kukrahati.
2.3. DEMAND – SUPPLY GAP
The increase in the usage of natural gas as fuel, feedstock and other industrial and domestic
applications is highly dependent on creation of integrated natural gas infrastructure including
LNG regasification terminals, CGD networks, cross-country pipelines etc. The region wise
distribution of natural gas pipeline infrastructure is presented in the table below:
29th August 2018 Pre-Feasibility Report Private and Confidential
11
Table – 2: Region wise share in gas consumption and pipeline activity
Region Approx. %of
Total gas P/L
network
% of
consumption
States with infrastructure
and consuming gas
States lacking or having
inadequate pipeline
infrastructure
Western 40% 53% Gujarat, Maharashtra
Northern 20% 26% Delhi, UP, Haryana,
Rajasthan
Punjab, J&K, Himachal
Pradesh, Uttarakhand
Central 13% 3% Madhya Pradesh Chhattisgarh
Southern 16% 14% Tamil Nadu, Andhra
Pradesh
Kerala, Karnataka
Eastern 0% NIL - Bihar, West Bengal,
Jharkhand, Orissa
North
Eastern
10% 4% Assam, Tripura Meghalaya, Sikkim, Arunachal
Pradesh, Mizoram, Manipur,
Nagaland
As it is evident from the details mentioned in Table-2, the pipeline infrastructure is highly
skewed towards northern and western parts of the country and the state of West Bengal is
deprived of natural gas infrastructure. The gap between supply and demand warrants a need
to create infrastructure for gas supply from external resources particularly from the eastern
coast of India to cater to the need of the region.
2.4. IMPORTS vs. INDIGENOUS PRODUCTION
LNG will be imported from suitable source through LNG carriers and this imported LNG will be
regasified at the project site and transported to customers through evacuation pipelines. There
is no indigenous production at the site.
2.5. EXPORT POSSIBILITY
Export possibility of Gas is high, considering the need emanating from the neighboring country
of Bangladesh. BCPL, through its proposed LNG terminal at Kukrahati, intends to cater to the
demand of Western Bangladesh.
29th August 2018 Pre-Feasibility Report Private and Confidential
12
2.6. DOMESTIC / EXPORT MARKETS
DOMESTIC MARKET:
Overall gas demand in West Bengal is expected to increase from 5.19 MMSCMD in 2020 to
18.17 MMSCMD in 2040 at CAGR of about 5%. Consumers in the catchment area of West
Bengal are mainly categorized in two major heads viz.
a) Major Industrial Customers
The major industrial units have been broadly categorized as per the usage pattern, i.e.
feedstock, process and heating. The sectors considered were the following:
Feedstock
• Fertilizer
• Refinery & Petrochemical
Process and Heating
• Aluminum
• Iron & Steel
b) Potential CGD Networks
Expected consumption for the total demand of CGD sector has been forecasted into following
subsectors:
• Residential
• Industrial & Commercial
• Transportation
Gas Demand summary (in MMSCMD) for consumers by 2020-21 with distance
ranging from 0-25km from the project site at project site is shown in below table:
29th August 2018 Pre-Feasibility Report Private and Confidential
13
Table 3: Gas Demand Summary in India
Distance from BCPL project site (in kms)
Location Details
Total Demand for Natural Gas in 2020-21 (MMSCMD)
10.0
East Medinipur
0.44
3.75
15.0 0.10
20.0
24-Paraganas 0.06
Hooghly 0.09
Demand from GCGSCL (CGD) 0.75
Total Estimated Demand in West Bengal by 2020-21 5.19
EXPORT MARKET:
• Overall gas demand in Bangladesh is expected to increase from 75 MMSCMD in 2015 to
136 MMSCMD in 2030 at CAGR of 4%
• Maximum demand is likely to be from the power sector followed by the industrial segment
and then domestic & commercial segments. Gas consumption of power sector is expected
to increase from 46 MMSCMD in 2015 to 82 MMSCMD in2030
• Present gas reserves, if fully exploited can meet the gas demand at best up-to 2025 with a
demand growth rate of 5% per year
• Gas shortage and mushrooming of liquid-fuel plants provides thrust for greater fuel
diversification – scope for LNG based plants
• Most of the Bangladesh’s pipeline network is concentrated in the more populated and
developed eastern zone of the country. The present infrastructure coverage is inadequate
to service key market areas of the country, as most of the supply points are in north-
eastern and central regions, while the delivery points are located in south and west
• Expansion of pipeline infrastructure and import of RLNG will ease the pressure on gas
deficit. Better connectivity to gas grid and availability of RLNG will ensure stranded power
and fertilizer plants utilize their capacity
29th August 2018 Pre-Feasibility Report Private and Confidential
14
• The sector wise estimated demand (in the West Bengal & Bangladesh) by 2040 (near the
proposed pipeline) has been provided below:
Table 4: Sector wise demand in West Bengal and Bangladesh
Demand in
2040
Fertilizer Power Iron &
Steel
Petrochemical
& Refinery
CGD Estimated
Demand
In
MSCMD
8.44 7.20 3.10 8.35 5.86 32.95
In
MMTPA
2.34 2.00 0.86 2.32 1.63 9.15
2.7. EMPLOYMENT GENERATION (DIRECT AND INDIRECT)
During the construction period, approx. 500 skilled/semi-skilled/unskilled workers will be
engaged by various contractors on temporary basis. During the operation phase,
approximately 50 skilled persons of Indian/Foreign will be stationed by the O&M Contractor
on the FSU/FSRU. At the site, approx. 50-100 skilled/semi-skilled persons of Indian/Foreign
origin would be required to operate the jetty and onshore facility. Further, natural gas, being a
cleaner fuel, will replace some of FO, Naphtha and Diesel requirements as a fuel source.
Industries dependent on LNG will develop in eastern India generating additional employment
in the future.
29th August 2018 Pre-Feasibility Report Private and Confidential
15
3. PROJECT DESCRIPTION
3.1. TYPE OF PROJECT
The proposed LNG Storage and Regasification project at Kukrahati shall have a maximum
capacity of 5 MMTPA.
The project consists of ~600m long jetty in the Hooghly River to moor a FSU/ FSRU/ Shuttle
vessels. LNG shall be stored either in the tanks provided on board the FSRU/FSU or in tanks
built on land. The received LNG shall be regasified through vaporizers provided either on the
Jetty (Jetty Regasification System)/ Land (Land based regasification system) or onboard the
FSRU. The R-LNG thus produced shall be delivered to the customers through suitable onshore
evacuation pipelines.
Also, a truck loading facility shall be set up to transport LNG to the customers by Cryogenic
Road Tankers. LNG shall also be reloaded in small vessels for bunkering of other vessels. BCPL
has appointed M/s ERM India Private limited for conducting Environment baseline
monitoring studies for Kukrahati site. The basic engineering studies necessary for the project
including jetty and onshore facilities are currently in progress. BCPL plans to commission this
project by Q2, 2021.
3.2. SITE LOCATION
The proposed site is located at Matiramchak mouza, Kukrahati, Purba Medinipur district,
West Bengal. Project location is shown in below figure 3. The project site has a water front of
900m along the Hooghly River. The latitude and longitude of project site condition is as
follows:
Latitude: 22°11'21.20"N,
Longitude: 88° 6'34.64"E
29th August 2018 Pre-Feasibility Report Private and Confidential
16
Fig 3: Project Location
BCPL has initially carried out reconnaissance for various alternate sites for setting up LNG
regasification terminal. Details of alternate sites are provided in section 3.3 below. The
selected site at Kukrahati has been selected based on the following advantages:
- Easy accessibility to Navigational channel of KoPT
- Availability of sufficient fallow land where no agriculture or Commercial activity
- The identified parcel of land has already been earmarked for industrial use
- Sufficient waterfront area
- Availability of local manpower in the immediate vicinity
- Availability of Construction Materials such as Sand, bricks, Steel etc. from the local markets.
29th August 2018 Pre-Feasibility Report Private and Confidential
17
-
3.3. DETAILS OF ALTERNATE SITES
BCPL had also identified few other sites for construction of jetty to berth FSRU/FSU within a
radius of 25km from Haldia in order to cater to the demand in the area. Approximate location
details of a few of the land sites are as follows:
Site 1: Latitude: 22° 4'21.99"N, Longitude: 88°14'8.13"E
Site 2: Latitude: 22° 1'11.70"N, Longitude: 88°12'50.69"E
Site 3: Latitude: 22°10'23.92"N, Longitude: 88°11'57.67"E
Site 4: Latitude: 22°12'15.87"N, Longitude: 88° 8'22.31"E
Site 5: Latitude: 22°11'21.20"N, Longitude: 88° 6'34.64"E
The above sites had been identified for the proposed project. However, the proposed site at
Kukrahati (Site 5) located at Latitude: 22°11'21.20"N, Longitude: 88° 6'34.64"E has been found
to be the most suitable for the project. The site will be used for constructing a jetty structure
to berth FSU/FSRU and LNG Shuttle Vessels for the project. BCPL is committed to identify
solutions that minimize potential impact on the environment and communities.
3.4. SIZE OF OPERATION
BCPL intends to develop an LNG project at the proposed site at Kukrahati. Based upon future
requirements, suitable additions or modifications may be done in terms of building additional
infrastructure and miscellaneous facilities. The terminal is envisaged to handle 0.3 to 3.0
MMTPA of LNG/RLNG during the first 5-6 years of operation. It is also envisaged that the
demand may ramp up to 3.0 – 5.0 MMTPA after the initial 5 years of operation.
During this operational period, LNG vessels including FSU/FSRU/Shuttle Vessels shall berth at
the proposed jetty. Shuttle vessels of about 10,000 m3 to 40,000 m3 m3 size will bring the
LNG for regasification at suitable intervals based on throughput. Multiple pipelines are
envisaged to emanate from the site to deliver Re-gasified LNG (R-LNG) to the end users. Also,
Trestle
29th August 2018 Pre-Feasibility Report Private and Confidential
18
a truck loading facility shall be constructed to deliver LNG to the customers in West Bengal
and Bangladesh. LNG shall also be reloaded in small vessels for bunkering of other vessels
and delivering gas further upstream the river along Inland Waterway 1.
3.5. PROCESS DETAILS
Typical process flow diagram for LNG regasification plant.
Fig 4: Process Flow diagram of LNG regasification
The total process has three distinct components:
A) Storage of LNG
B) Vaporization of LNG
C) Loading of LNG Trucks
BCPL is evaluating multiple options for each component as follows:
A) Storage of LNG
i) Floating Storage (FSU/FSRU of 40,000 m3 capacity)
ii) On land storage ( 2 x 20,000 m3 tanks) or (8 x 5000 m3 tanks)
29th August 2018 Pre-Feasibility Report Private and Confidential
19
B) Vaporization of LNG
i) Intermediate Fluid (Propane/Water mixture or Glycol/Water mixture) Vaporizer
onboard the FSRU ( 3 x 250 mmscfd)
ii) Intermediate Fluid (Propane/Water mixture or Glycol/Water mixture) Vaporizer on the
Jetty ( 3 x 250 mmscfd)
iii) Intermediate Fluid (Propane/Water mixture or Glycol/Water mixture) Vaporizer on
land ( 3 x 250 mmscfd)
iv) Ambient Air Vaporizer on land (750 mmscfd) – with or without fans / supplemental
heating system
C) Evacuation of LNG/RLNG
i) Onshore pipelines for RLNG
ii) Cryogenic trucks for LNG - on land storage of 3 x 2000 m3 capacity and 18 truck loading
bays with future expansion plan to deliver 2 MMTPA of LNG
After considering all the above components, the following options were found to be
workable.
29th August 2018 Pre-Feasibility Report Private and Confidential
20
Option 1 – FSRU
Mode of receiving LNG Shuttle vessel 30,000 m3 storage capacity
Storage of LNG Onboard the FSRU 40,000 m3 storage capacity
Vaporization System Open loop Intermediate Fluid
Vaporizer system using sea/river
water onboard the FSRU
3 x 250 MMSCFD
Evacuation of LNG Cryogenic trucks - 3 x 2000 m3 storage
capacity
- 18 truck loading bays
Evacuation of RLNG Onshore pipelines TBD
Fig 5: FSRU option
29th August 2018 Pre-Feasibility Report Private and Confidential
21
Option 2 – FSU+ Jetty Regasification Unit
Mode of receiving LNG Shuttle vessel 30,000 m3 storage capacity
Storage of LNG Onboard the FSU 40,000 m3 storage capacity
Vaporization System Open loop Intermediate Fluid
Vaporizer system using sea/river
water on the Jetty
3 x 250 MMSCFD
Evacuation of LNG Cryogenic trucks - 3 x 2000 m3 storage
capacity
- 18 truck loading bays
Evacuation of RLNG Onshore pipelines TBD
Fig 6: FSU + JRU option
29th August 2018 Pre-Feasibility Report Private and Confidential
22
Option 3 – FSU + Land based Regasification Unit (LRU) – IFV
Mode of receiving LNG Shuttle vessel 30,000 m3 storage capacity
Storage of LNG Onboard the FSU 40,000 m3 storage capacity
Vaporization System Open loop Intermediate Fluid
Vaporizer system using sea/river
water on the land
3 x 250 MMSCFD
Evacuation of LNG Cryogenic trucks - 3 x 2000 m3 storage
capacity
- 18 truck loading bays
Evacuation of RLNG Onshore pipelines TBD
Fig 7: FSU + LRU (IFV)
29th August 2018 Pre-Feasibility Report Private and Confidential
23
Option 4 – FSU + Land based Regasification Unit (LRU) - AAV
Mode of receiving LNG Shuttle vessel 30,000 m3 storage capacity
Storage of LNG Onboard the FSU 40,000 m3 storage capacity
Vaporization System Ambient Air Vaporizer (AAV) on the
land
750 mmscfd with/without
trim heating
Evacuation of LNG Cryogenic trucks - 3 x 2000 m3 storage
capacity
- 18 truck loading bays
Evacuation of RLNG Onshore pipelines TBD
Fig 8: FSU + LRU (AAV)
29th August 2018 Pre-Feasibility Report Private and Confidential
24
Option 5 – On land storage + Ambient Air Vaporizer (AAV)
Mode of receiving LNG Shuttle vessels 2 x 30,000 m3 storage capacity
Storage of LNG On shore tanks 2 x 20,000 m3 storage capacity
or 8x 5000 m3 storage capacity
Vaporization System Ambient Air Vaporizer 750 mmscfd with/without
trim heating
Evacuation of LNG Cryogenic trucks - 3 x 2000 m3 storage
capacity
- 18 truck loading bays
with future expansion
Evacuation of RLNG Onshore pipelines TBD
Fig 9: On land storage + AAV
BCPL shall analyze each of the above options in detail during the Basic Engineering Stage and
shall finalize the most feasible option. BCPL shall endeavor to select an option which shall have
the least detrimental impact on the environment.
29th August 2018 Pre-Feasibility Report Private and Confidential
25
3.6. PROJECT FACILITIES
Project facilities to be developed at the regasification terminal will primarily include the
following components:
3.6.1. JETTY
BCPL plans to construct a jetty in the Hooghly river at Matiram Chak to accommodate an
FSU/FSRU/Incoming Shuttle vessel. The FSRU/FSU shall receive LNG from LNG Shuttle vessel
of 30,000 m3. The jetty shall have facilities for handling LNG such as marine unloading arms,
cryogenic pipelines etc. The jetty shall also have means for mooring the FSU/FSRU/incoming
shuttle vessel. Additional equipment and safety features shall be installed based on risk
assessment studies. The jetty would normally be located at a depth suitable to moor the
FSRU/FSU/LNG Shuttle Vessel to the jetty. The prevailing depths near the project site in the
river channel is >10m and there may not be any dredging required. However, if the jetty is to
be located at shallower depths < 7m, based on recommendation from the Kolkata Port Trust
(KoPT) dredging would be required and dredge material would be safely disposed as per
existing practices of KoPT
A Trestle shall connect the jetty to the project site. Both LNG and R-LNG Unloading Arms and
pipelines shall be mounted on the trestle. The Vaporizers for LNG regasification shall be open
loop with water and Glycol as Intermediate Fluids and shall be installed either on the jetty or
on the project site.
3.6.2. MARINE UNLOADING ARMS
Marine unloading arms will be designed based on the LNG transfer rate of LNG Vessels.
Suitable numbers of Liquid, vapour and hybrid loading / unloading arms manifolds would be
arranged on both starboard and port side of the FSRU/FSU/LNG Shuttle vessel. However, the
configuration and design of marine unloading arms shall be determined based on detailed
engineering.
3.6.3. ONSHORE FACILITIES
The terminal will have various onshore facilities for smooth operation of the project. A
probable list of main equipment at the facility includes:
• Control room
29th August 2018 Pre-Feasibility Report Private and Confidential
26
• Pressure Reduction Facilities
• cold vent system/flare
• filters
• compression skid
• Pig launcher/receiver
• power generation system
• ESD valves station
• Metering skid
• Valves station
• Firefighting system
• Modular Vaporizers on land / on Jetty
• Boil of gas Compressor
• EXPORT Gas Compressor
• LP Section drum
• Recondenser / Reliquefaction
• System to handle Intermediate fluid
• Nitrogen generation plant
• Instrument air plant
• Sodium hypochlorite / required bioside dosing system
• Pumps to handle Sea water, HP LNG, LP LNG
• truck loading bays
• 2 x 20,000 m3 or 8 x 5000 m3 LNG onshore Storage tanks
• 3 x 2000 cu.m storage tanks for LNG truck loading, diesel for Gensets
• Knock out drum and flare
• Underground and above ground piping system
29th August 2018 Pre-Feasibility Report Private and Confidential
27
• Diesel/Gas Gen-sets
• UPS
• Security room
• SCADA
• Driver’s Room
• Pumps
• Maintenance workshop – Repairs
• Canteen and Guest house
• Store and storage yard for
- Equipment
- Pipes, valves, fittings
- Spares for LNG facility
- Spares for Jetty operation and Maintenance
- Instrumentation and electrical spares
- Insurance spares
Headers for evacuation pipeline(s), emergency response systems, fire protection systems,
provision of utilities shall also be included in the facilities at the project site.
3.6.4. ONSHORE STORAGE TANKS
The LNG import/receiving marine facilities are essential part of an onshore based LNG
terminal, LNG unloading from Shuttle vessel ship shall be accomplished via hard-piped
cryogenic liquid unloading arms located on the jetty platform, transferred to the LNG storage
tanks at the terminal through cryogenic pipelines located on the trestles running to the shore.
Vapour displaced from the land-based storage tanks whilst the ship is unloading is also
returned to the ship via a vapour return arm. The Boil off Gas (BOG) from the LNG tanks shall
be compressed and routed to a recondenser where the BOG vapours are condensed with LNG
from the storage tank at about 5-10 bar pressure to achieve total condensation of the BOG.
The LNG is pressurised by the High Pressure (HP) pumps upto send-out pressure and then
29th August 2018 Pre-Feasibility Report Private and Confidential
28
vaporised in the heat exchanger at high pressure. Both the pipes and LNG storage tanks are
insulated to maintain the low temperature. LNG storage tanks are designed and constructed
using special materials to contain the cryogenic liquid. LNG storage tank dimensions and
specifications shall be finalized during the detailed engineering stage.
3.6.5. OFF-LOADING SYSTEM
LNG offloading shall be carried out by hard/soft unloading arms. Once the LNG Shuttle vessel
is berthed alongside the FSU/FSRU structure, the LNG unloading arms are moved and
connected to the manifold flange. The pressure of the LNG Shuttle vessel and that of the
FSU/FSRU/Onshore storage tanks shall be balanced via the vapour return line with a slight
differential pressure in order to enhance vapour return. Cool-down of unloading arms shall
then be started from the LNG Shuttle vessel and from the FSU/FSRU. Cool-down shall be
carried out by pumping a small flow of LNG into the arms using the LNG Shuttle vessel spray
pumps. The Cargo pumps shall be started and the LNG transfer rate gradually increased until
the design-loading rate is reached. LNG shall be loaded through the manifolds and transferred
simultaneously into all the FSU/FSRU/On land storage tanks.
During the loading operation, sufficient natural gas shall be returned to the LNG Shuttle vessel
via the vapour return line and vapour arm in order to maintain the LNG Shuttle Vessel storage
tank pressure. In case the differential pressure is not sufficient to ensure the natural gas flow,
High Duty (HD) compressors shall be employed. When the loading operation is complete,
prior to disconnection, the arms shall be emptied and purged using nitrogen. The onboard
nitrogen generators shall be mainly used for this scope. When loading is not in progress, the
loading lines shall be kept in cryogenic conditions by circulating a small amount of LNG in the
lines. This shall be achieved by pumping LNG to the loading lines using the Spray Pumps and
returning it to the LNG storage tanks.
3.6.6. LNG STORAGE
LNG will be stored in suitably sized cargo tanks of FSU/FSRU/On land storage tanks provided
at the project site. Each cargo storage tank shall be equipped with block valves on the filling
lines, which allow isolating the tank in case of emergency. Moreover, in case of failure of the
tank pressure control system, each tank shall be protected against over pressure by
independent safety valves discharging directly to the atmosphere via a dedicated vent mast.
Tanks will be provided with one radar type level instrument to monitor the level and give high
29th August 2018 Pre-Feasibility Report Private and Confidential
29
and low level alarms. In addition, an independent high-level switch will be fitted to initiate the
shutdown of the LNG Shuttle Vessel loading operation to protect the tank from overfilling in
case all other preventive actions fail. Each tank will be also supplied with a Level Temperature
Density (LTD) measurement instrument, which allows measuring of liquid level, tank
temperature profile and tank density profile. This instrument will be used to monitor tank
stratification and as a backup for the radar level instrument. Cargo tanks will be equipped
with submerged electric LNG In-tank pumps used to lift LNG from storage tanks to the
regasification plant. The cooling of the electric motor and bearings and bearings lubrication is
ensured by pumped LNG. The start/stop of each LNG in-tank pump will be controlled by the
operator who shall ensure that enough pumps are in operation to fulfill the gas send out flow
rate.
Each pump discharge will be equipped with:
A minimum flow recirculation, which ensures that the pumps never operate below
their minimum flow. The minimum flow recirculation will also be used for pump start-
up.
A vent to tank. During pump start-up sequence the vent will be opened to allow
venting the gas contained in the pump well. The vent opening will be controlled by a
timer. After an adjustable time, the vent will close.
Tanks will be equipped with spray pumps. Each pump discharge will be equipped with a
control valve, which enables to control the pump electrical current. Moreover, a return line to
tank with an additional control valve will be provided in order to control the spray nozzles in
let pressure.
3.6.7. LNG REGASIFICATION
a) IFV
Regasification system shall be river water and glycol based IFVs (Intermediate Fluid
Vaporizers). After heat exchange the water will be discharged back to the river at
temperature lower than the ambient. Water from the vaporization system will be discharged
after maintaining an acceptable temperature gradient as per World Bank Guidelines. Ballast
water will be discharged at ambient temperature. Bilge water will be treated onboard the
FSRU/FSU before discharge. The sewage generated will be treated before discharge.
29th August 2018 Pre-Feasibility Report Private and Confidential
30
The LNG regasification system will be provided with either shell and tube vaporizer or by
water based Intermediate Fluid Vaporizers (IFVs) provided on jetty/FSRU/on land. High-
pressure LNG booster pumps will be provided in the regasification area for feeding LNG to the
IFVs to the expected send out pressure. The LNG Booster Pumps will suck LNG from the Re-
condenser. Each booster pump will be designed in order to guarantee the maximum send-out
flow rate and the best flexibility and maintainability without production interruption of
limitation.
Fig 10: Example of IFV
Each pump will be equipped with a dedicated recirculating flow line to the Re-condenser to
prevent pump operation below minimum flow. Intermediate Fluid Vaporizers will be used to
vaporize the send-out LNG. Two examples of IFVs are presented above in figure 10.
IFVs will be counter-current heat exchanger and will use water as a heat source and propane
or water glycol as an intermediate heating medium between water and LNG. The
intermediate fluid in the IFVs will be circulated in closed loop with no requirement for
makeup or pumping during normal operation. In case of over pressure in the propane/water
glycol vaporizer, a safety relief valve will be provided which discharges in a dedicated propane
vent header. The LNG flow rate to the IFVs will be under flow control. The valve will be
actuated by the ESD. Propane will be stored in steel pressure cylinders, while glycol in steel
tanks.
b) Ambient Air Vaporizer
LNG Ambient air vaporizers (AAV) are relatively uncomplicated heat exchangers which
vaporize liquefied gas by using heat absorbed from the ambient air. Due to this simple
principle of operation these vaporizers do not require external power. LNG passes through a
29th August 2018 Pre-Feasibility Report Private and Confidential
31
number of interconnected tubes in various series and parallel paths. Ambient air vaporizers
are in operation in a wide range of applications throughout the industry.
An important issue related to AAV is the necessity of having a regeneration period (typically
after 8 hrs.) for defrosting and hence are normally used for peak shaving. For such reason, to
guarantee continuous operation, spare set shall be considered. AAVs are available for
different pressure rates. However typical pressure rating for all-aluminum exchangers is 40
barg. Higher rating is available mainly for small capacities.
Fig 11: Example of AAV
Fig 12: Process Flow Diagram
29th August 2018 Pre-Feasibility Report Private and Confidential
32
In AAVs, air can be forced by fans to increase heat transfer rates and minimize required plot
area. Disposal vaporizers use a jet of air to vaporize off-spec oxygen, nitrogen or argon and
return it to the atmosphere as a gas. Ambient air vaporizers can be used to vaporize nitrogen,
oxygen, argon, CO2, ammonia, chlorine, LNG, ethylene and all other cryogens and liquefied
gases. A natural draft vaporizer matrix is enclosed in an aluminum shroud with a fan(s)
mounted on top. Air is forced down through the duct, increasing heat transfer. Controls
include a motor starter and an auto-start thermoswitch. Dual defrostable units are available
for continuous operation.
The performance of ambient air vaporizers, which use the relative “heat” of the atmosphere
to derive the energy necessary for the vaporization of the liquid cryogen, is subject to many
factors. These include flow rate, duty cycle, ambient temperature, relative humidity, freeze
period, altitude, wind, solar radiation, operating pressure and proximity to adjacent
structures. Performance is based on mean ambient conditions of 700F (210C) and 70%
relative humidity. Special conditions may vary considerably for a particular application,
thereby affecting performance. Ambient vaporizers represent the most cost effective
equipment to vaporize or re-gasify liquid cryogens. Once installed there are no operational or
Maintenance costs. All that is required is regular defrosting of the heat transfer elements.
3.6.8. BOG HANDLING AND FUEL GAS SYSTEM
The boil off gas produced both by natural cargo heating and by operations will be handled by
the BOG handling system, which is made up of the following main equipment:
• LD Compressors;
• HD Compressors;
• Scrubber and Heater.
The BOG handling system will manage the BOG production in two ways:
• Providing fuel gas to the fuel gas header;
• Sending the BOG to the Re-condenser for re-condensation.
The main source of fuel gas is the boil off that is compressed by LD Compressor up to the
required pressure.
29th August 2018 Pre-Feasibility Report Private and Confidential
33
3.6.9. WATER SYSTEM
A water system will be provided to supply the required water to the LNG Vaporizers for
vaporization. Water system is made up of:
• Water intakes;
• Water pumps;
• Water filters installed upstream water pumps provided for protecting pumps;
• water filters provided for protecting LNG Vaporizers
The water will pass through water filters and will be pumped by the water pumps to the LNG
Vaporizers. Water filters will be provided on discharge header to protect LNG Vaporizers.
Water will then be routed overboard through gooseneck and, then, to the water discharge
line. Almost 5000 m3/ hr of water shall be required for 1 MMTPA LNG to vaporize. For the
maximum capacity of annual throughput of 5MMTPA, total 25,000 m3 / hr of water would be
required for regasification.
3.6.10. VENTING SYSTEM
The FSRU/FSU shall be constructed with no venting philosophy. However, the FSRU/FSU will
have the venting system which in case of emergency will aim to discharge any flammable
vapour release to atmosphere at safe location, thus minimizing any potential risk to involved
personnel. For the onshore facility, it is proposed to install cold flare venting system. This
venting system shall be used for normal operations and maintenance of the onshore facility,
including but not limited to pipelines, vaporizers, metering system etc. All the venting outlets
in the onshore facility will be connected to the common venting point.
3.6.11. NITROGEN SYSTEM
A nitrogen system will be available for the following types of services:
Purging of unloading arms: vapour and liquid unloading arms shall be purged after any
loading;
Intermittent services (tank barriers, sealing system between compressors and relevant
motors, other seals, vent system purging);
Continuous (essential) services (tank barriers, purging of the vent mast (first purge)
29th August 2018 Pre-Feasibility Report Private and Confidential
34
and of unloading arms, continuous services).
The system will be made up of:
Two redundant nitrogen generation packages;
A buffer tank;
A nitrogen distribution system
3.6.12. EVACUATION PIPELINE SYSTEM
3.6.12.1. HORIZONTAL DIRECTIONAL DRILLING
Horizontal Direction Drilling method will be used for laying underground pipeline
across the river Hooghly
Horizontal directional drilling (HDD) is a steerable trenchless method of installing
underground pipelines in a shallow arc along a prescribed bore path by using a
surface-launched drilling rig, with minimal impact on the surrounding area. HDD is
used when trenching or excavating or digging is not practical. In this methodology the
drilling rig is placed on one bank of the river (Kukrahati side) and the pipe to be
installed across river crossing would be stringed at the other end of the bank near
Mukandapur, left side of Raichak. On making requisite hole beneath the scour depth
of the river the pipe would be pulled in the designated profile.
Installation of a pipeline by HDD is generally accomplished in three stages: (1) Pilot
hole drilling, (2) Boring/reaming operation of the pilot hole, (3) Pulling the pipeline in
the reamed hole
River crossing by R-LNG pipeline shall be at least 5.0 m below the riverbed and shall be
done using Horizontal Directional Drilling Method. This process will not impact any
road/rail/river traffic during construction or operation.
The main advantages in carrying out pipeline installation by horizontal directional
drilling methodology are (1) it will involve installation of Three Layer Polyethylene
(3LPE) coated pipes. No measures are required to be taken for ensuring anti-buoyancy
of the pipes such as concrete coating. (2) It is comparatively more environment
friendly. Requirement for cutting of mangroves or any other environment friendly
tress across the river will not be required. (3) It will pass well below the river bed
29th August 2018 Pre-Feasibility Report Private and Confidential
35
(scour depth) such that no impact on river water and its flora fauna.
3.6.12.2. DIRECT PIPE METHOD
The Direct Pipe method combines the advantages of the established laying methods of
Microtunnelling and Horizontal Directional Drilling (HDD)
A Microtunnelling machine is mounted in front of the pipeline. To facilitate Tunnel
Boring Machine (TBM) control, two to three angular steel pipes (connection pipes) are
installed between the pipeline and the machine. The Pipe Thruster operates as thrust
unit from the launch pit clamping the pipeline on the outside and pushing the machine
as well as the pipeline into the ground.
This method uses less bentonite. Hence, it is more environmental friendly, using less
Bentonite.
3.7. RAW MATERIAL REQUIRED
Considering the nature of the envisaged project, the primary raw material required will be
LNG, which will be sourced by BCPL from a suitable source. Other miscellaneous raw material
will be sourced locally or from outside sources as per the requirement, depending upon its
availability. Construction materials will be transported to site through existing road network /
water ways along Hooghly river. During operational phase, LNG will be transported using LNG
vessel through Hooghly River to the LNG Storage Tanks situated on land or in the FSU/FSRU.
3.8. RESOURCE OPTIMIZATION
BCPL has charted out a comprehensive roadmap, which shall be meticulously followed in
order to obtain the desired project progress. To this regard, BCPL has plans to expand its
available resources (Human, Machinery and Financial) to achieve Resource Optimization.
3.9. AVAILABILITY OF WATER, ITS SOURCE AND ENERGY REQUIREMENT
River water is abundantly available in the vicinity of the proposed project location. BCPL
intends to utilize these sources responsibly for carrying out operations. Approx. 100 KLD river
water will be required for civil construction work. For Horizontal Directional Drilling, bentonite
mixed with water shall be used as the Floating medium and shall be sourced separately via
road tankers. For Hydrotesting of the pipeline and equipment, approx. 10000 m3 water shall
be required.
29th August 2018 Pre-Feasibility Report Private and Confidential
36
5,000 m3 / hr of river water would be required for regasification in the initial stage of the
project. When demand ramps up, Maximum of 25,000 m3/hr of river water would be
required for regasification (@5000 m3/hr/1 MMTPA LNG). After meeting the discharge
standards, these waters will be discharged back into the river. Further, 150 m3/hr of
groundwater shall be used for fire water storage system, 2000 m3/hr river water will be
required for auxiliary cooling system and a maximum of 1500 m3/hr river water shall be
required as ballast water. 2-3 KLD groundwater will be required for domestic requirement of
operational workers.
Power requirement during construction phase will be approximately 3 MW and shall be
sourced from the local electricity grid. In case of non-availability of power from the local
grid/disruption of power, temporary DG sets with cumulative capacity of 3 MW shall be used.
The FSRU/FSU shall be self-sufficient and will have on board Power Generation of upto 40
MW, which shall be used to meet all power requirement onboard the FSU/FSRU including
those required for the LNG Handling facility onboard the vessel. In case of the land based tank
and vaporizer option the power requirement would be 20 MW and this power requirement
for the facilities on the jetty and the project site shall be met by the power supplied from the
West Bengal State Electricity Board (WBSEB) or from the power generated onboard the
FSRU/FSU or through gas/diesel backup gensets at project site.
The power requirement for the facilities on the jetty and the project site shall be met by the
power supplied from the West Bengal State Electricity Board (WBSEB) or from the power
generated onboard the FSRU/FSU or through gas/diesel gensets at project site. The boil off
gas from the FSU/FSRU shall be utilized for generation of power in case gas gensets are used.
3.10. WASTE PRODUCTION &DISPOSAL
Onshore Terminal:
The construction phase of the project is the one when most waste is likely to be generated.
EGAS/GASCO Standards shall be followed for waste management. During the construction
phase of the project, approximately 20-25 kg/day and during operational phase 25-30 kg/day
of solid waste will be generated. The MSW will be disposed in the nearby municipal dumping
ground. Some used oil will also be generated from equipment and machineries and DG set.
These will be disposed as per Hazardous and Other Wastes (Management and Transboundary
Movement) Rules 2016.
29th August 2018 Pre-Feasibility Report Private and Confidential
37
Impacts on local population, land, surface and subsurface waters, air quality, and animal and
plant species, including habitat, shall be considered.
Production and water handling facilities shall be planned to utilize the smallest practical
surface area consistent with safe, prudent, and economic operations. Special care shall be
taken to minimize the possibility of environmental damage due to equipment upsets, spills,
and leaks. Equipment and facilities shall be located and designed to minimize the wastes
generated by operations and maintenance activities. Recyclable products shall be used, where
possible.
Appropriate methods of collecting and recycling or disposing of waste generated during
construction, operation, and maintenance of the facility shall be considered as per the
approved standards in place.
A sound waste management plan is important to protect human health and the environment
and minimize long-term liabilities to the operator. Accordingly, a waste or residual
management plan shall utilize one or all of the options listed below, in order of preference, to
protect human health and the environment.
a) Source Reduction—Minimize or eliminate the volume and/or toxicity of the waste
generated.
b) Recycling—Reclaim or reuse the maximum amount of waste possible.
c) Treatment—Utilize techniques to minimize the amount and the toxicity of waste after
it is generated, thereby minimizing the amount that has to be disposed.
d) Disposal—Employ environmentally sound and approved methods to properly dispose
of generated wastes.
The Waste Management Plan shall specify the types of wastes that will be generated as part
of the construction process as follows:
Aqueous waste (comprising hydro test water, drainage water, untreated sewage
water);
Non-hazardous waste; solid and liquid (domestic refuse, industrial refuse, sewage
29th August 2018 Pre-Feasibility Report Private and Confidential
38
sludge);
Gaseous wastes (vents, exhausts, fire-fighting agents, refrigerants).
Considerations that shall be evaluated when choosing either an on-site or an off-site
commercial disposal method are as follows:
a) general site review of the topographical and geological features
b) groundwater review to determine the presence of groundwater and aquifers
c) area weather patterns to estimate rainfall and flooding potential
d) general soil conditions
e) natural drainage areas
f) identification of environmentally sensitive conditions
g) air quality
It is pertinent to note that notwithstanding the above, only minor quantities of wastes (mainly
due to maintenance operation) are foreseen. These quantities are negligible if compared to
the ones produced by the FSU/FSRU.
FSRU/FSU
The operation will involve waste production, mainly due to:
• Maintenance operation
• Presence of personnel (medicines, kitchen wastes, etc.)
• Sewage
• Electronic equipment and batteries maintenance
• Packaging
29th August 2018 Pre-Feasibility Report Private and Confidential
39
Table 5 below includes a list of waste typologies related to the FSRU/FSU operation.
Table 5: Waste Typologies
Waste Waste Physical State
Plastic, papers, glass, wood Solid
Oil sludge (from maintenance operation) Liquid
Paints, varnishes and thinners Liquid
Rags and filter materials Solid
Metals Solid
Medicines Solid
Exhausted vegetable oil and fats, other kitchen
wastes
Liquid/Solid
Sewage Liquid
Oil filters Solid
Waste non contaminated by hydrocarbons Solid
Electronic equipment and batteries Solid
Packages containing hazardous wastes (i.e.: drums
for oil and diesel fuel)
Solid
Not hazardous inorganic wastes Solid
Solvents Liquid
All the waste shall be temporarily stored on the vessel, where proper dedicated areas shall be
identified. Waste will be further sent to an onshore reception facility for final disposal.
Quantities of waste shall be defined during the project development. Related waste will be
handled by a MARPOL compliant Shipboard incinerator capable of handling burning of
allowed waste (Sludge Oil and Solid) generated onboard. Disallowed items as per MARPOL
will be collected in separate bins and landed ashore to shore reception facility.
3.11. SCHEMATIC REPRESENTATION OF THE FACILITY
Refer Fig. 5,6,7,8
29th August 2018 Pre-Feasibility Report Private and Confidential
40
3.12. NOISE EMISSIONS
Noise emissions are related to:
• FSRU/FSU equipment
• Facilities on Jetty, if any
• On land facilities
For FSRU/FSU, main emission sources include the following:
• Water process pumps
• Water cooling pumps
• Hypochlorite dosing system
• Generation system
• Sanitary discharge pumps
• Booster pumps
• Cooling water unit and Compressors
• Diesel Gensets
• Gas Gensets/Engines
• Fire water Pumps (motor based/ Engine based)
For onshore facilities, in normal operating conditions noise emissions mainly refer to power
generation system and gas compression skid. Sound pressure levels (at 1 m from the source)
can be preliminarily assumed between 75 and 95 dB (A) each. This will be confirmed at later
stage of the project. If necessary, noise reduction measures will be provided.
Noise will be generated during construction from the operation of equipment and machinery.
The machinery used will adhere to national standards and emissions are shall be within
stipulated limits. For FSU/FSRU, main emission sources include River water process pumps;
River water cooling pumps; Hypochlorite dosing system; Power Generation system; Sanitary
discharge pumps; Booster pumps; Cooling water unit and Compressors; Diesel Gensets; Gas
Gensets, engines; Fire water Pumps, HDD Machine. Noise level will be maintained to 75 dB.
29th August 2018 Pre-Feasibility Report Private and Confidential
41
During operational phase, noise will be generated from pump house and other onshore
facilities. Piling activities are envisaged during construction of jetty, trestle and facilities on
site. Approximately, 75 to 95 dB(A) of noise is expected during piling. ORF sound pressure
levels will be monitored and respect of national regulations in force (“The Noise Pollution
(Regulation and Control) Rules”, 2000) will be guaranteed.
3.13. EMISSION DATA
Project development might involve potential effects on the environment, due to:
• Emissions of pollutants to atmosphere
• Water discharges
• Waste production and
• Noise emissions
Land facilities shall meet the state pollution control board norms. The LNG Regasification
terminal and the FSRU/FSU shall meet the relevant MARPOL and applicable flag
requirements. In detail, the FSRU/FSU will respect environmental limits indicated in the
“International Convention for the Prevention of Pollution from Ships” (MARPOL). MARPOL is
one of the most important international marine environmental conventions. It was designed
to minimize pollution of the seas, including dumping, oil and exhaust pollution. Its stated
object is to preserve the marine environment through the complete elimination of pollution
by oil and other harmful substances and the minimization of accidental discharge of such
substances.
The original MARPOL Convention was signed on 17 February 1973, but did not come into
force. The current Convention is a combination of 1973 Convention and the 1978 Protocol. It
came into force on 2 October 1983. As of 31 December 2005, 136 countries (including India),
representing 98% of the world's shipping tonnage, are parties to the Convention. Following is
an overview on main emission data associated with the project:
29th August 2018 Pre-Feasibility Report Private and Confidential
42
3.13.1. EMISSIONS TO ATMOSPHERE
The Regasification operation will involve the following emissions to atmosphere:
• “Conveyed” emissions due to gas combustion for FSRU/FSU power generation
• “Conveyed” emissions from unit incinerator
• “Fugitive” emissions of Total Organic Compounds (TOC) from FSRU
• Joints and valves (due to LNG receiving system)
• Joints, pumps and compressors (due to LNG regasification and send-out)
• Joints and oil storage tanks (due to energy production)
During normal operating conditions, the FSRU/FSU will be fed by boil-off gas. Exhausts of the
combustion will be represented by NOx and CO emissions. In case dual fuel engines are used,
potential additional emissions of Sulphur oxides and particulate might occur. Emissions will be
conveyed through a stack positioned in the aft part of the FSRU/FSU. The FSU/FSRU unit shall
respect emission limits presented on the Annex VI of the “International Convention for the
Prevention of Pollution from Ships” (Maritime Pollution – MARPOL). With reference to
nitrogen oxides, MARPOL only presents the following maximum NOx emission rates at the
stack for diesel engines:
14.4 g/kWh when rated engine speed n is less than 130rpm
44.0 * n (-0.23) g/kWh when rated engine speed n is 130 or more but less than 2,000
rpm
7.7 g/kWh when rated engine speed n is more than 2,000rpm
With reference to Sulphur oxides and particulate matter emissions, MARPOL states that these
emissions on ships will in general be controlled by setting a limit on the Sulphur content of
marine fuel oils as follows. The Sulphur content of any fuel oil used on board shall not exceed
the following limits:
4.50% m/m prior to 1 January2012
3.50% m/m on and after 1 January2012
0.50% m/m on and after 1 January2020
29th August 2018 Pre-Feasibility Report Private and Confidential
43
Incinerators installed on board a unit after 1st January 2000 shall meet the requirements
contained in Appendix IV of Annex VI of the MARPOL, presented below:
Percentage of CO2 in combustion chamber:6-12%
CO in flue gas maximum average: 200mg/MJ
Soot number maximum average: Bacharach 3 or Ringelman 1 (20%opacity)
Unburned components in ash residues: maximum 10% by weight
Combustion chamber flue gas outlet temperature range: 850-1,200°C
Additional more limits that are restrictive might be requested by national and local
Authorities during the permitting phase. With reference to fugitive emissions, on the basis of
available information from similar FSRUs, it is possible to estimate a yearly overall TOC
emission equal to 1 ton per year. Maximum NOx concentration for a new gas turbine having a
capacity less than 100 MW is equal to 100 ppm (as per Environmental Protection Rules).
With reference to the onshore receiving facility, the only emissions are related to:
exhausts from vaporizers (NOx and CO), if necessary
exhaust from power generation system
gas emission from the cold vent. These emissions are non-continuous and will only occur
in case of need
emissions of volatile compounds from joints and valves (these emissions are almost
negligible)
A suitable cold/ automatic flare system shall be planned at site during the detail design stage.
All pressure safety valves (PLVS) shall be connected to the flare system for safe disposition.
During construction period, heavy machineries like crane, digging equipment, piling
equipment is likely to give rise to emission from combustion of fossil fuel. During
commissioning and Maintenance activities, some amount of venting of R-LNG would be
required to ensure readiness of plant and equipment.
During normal operation, some emission is expected from operation of heavy/light vehicles.
Vehicles would be used for transportation of materials and shall have valid PUC certificate.
The FSRU/FSU operation will involve the following emissions like from Gas combustion for
during generation of power in the FSRU/FSU/Gas/Diesel Gensets on the site.
During commissioning and Maintenance activities, some amount of venting of R-LNG would
be required to ensure readiness of plant and equipment. Fugitive emissions comprising of
29th August 2018 Pre-Feasibility Report Private and Confidential
44
grease, lubricating oil, diesel, methane, other combustibles, dust etc. from Joints, mechanical
seals, bearings, flanges, valves, instrumentation tubings, pumps, exchangers, Gensets,
compressors, filters, pig receiver/launchers etc. during handling, storage and transportation
of LNG/R-LNG. Some emission is expected from operation of heavy/light vehicles. Vehicles
would be used for transportation of storage materials/LNG and shall have valid PUC
certificate.
3.13.2. DISCHARGE TO WATER
Water discharges are mainly related to the FSRU/Jetty Regasification Unit (JRU)/Land
Regasification unit (LRU) operation if the regasification is provided on board the FSRU/on
jetty/on land. Potential discharges might be involved by the following:
Regasification; The regasification system shall be water based Intermediate Fluid
Vaporizer (IFVs) with propane or water glycol solution as intermediate fluid. In IFVs
the LNG and water flow in separated streams, both in contact with the same
intermediate fluid. In this type of vaporizer, a double heating process is performed.
Water is primarily used to heat the intermediate fluid. The intermediate fluid then
transfers its heat to the LNG (which vaporizes). After having transferred heat to
the intermediate fluid, water is discharged back to the sea at a temperature lower
than the ambient one; the maximum difference of temperature between the inlet
and the outlet will be equal to 5°C
Power generation system cooling
Ballast; water will be withdrawn and discharged at the same temperature. FSRU
will be provided with 2 to 3 ballast pumps having a total capacity of approximately
2,000m3/h
Sewage: The FSRU/FSU will have a sewage treatment system in order to guarantee
environmental maximum concentration of pollutants and parameters included in
the “International Convention for the Prevention of Pollution From Ships”
(Maritime Pollution –MARPOL)
Bilge
Auxiliary cooling system
29th August 2018 Pre-Feasibility Report Private and Confidential
45
FSRU/FSU will be provided with a sewage treatment plant meeting the MARPOL
requirements. The sewage will collect:
Grey water
Black water
Black water will be treated; sludge content will be held on-board for transfer to shore
reception facilities. Concentration of pollutants and chemicals at the discharge shall not
exceed limits indicated by the “International Convention for the Prevention of Pollution from
Ships” (Maritime Pollution – MARPOL).
With reference to the onshore receiving facility, it has to be highlighted that, during normal
operation:
The only discharge refers to cooling water for the power generation system and grey
water for the presence of an office; water shall be collected and discharged according to
limits from regulations inforce
The ORF will be provided with a drainage facility for rain water and aseptic tank storage for
handling generated sewage
During construction domestic wastewater will be treated through septic tank and soak pit.
During operational phase, water used for regasification, ballast water, cooling water for
power generation system will be discharged in the river after meeting the discharge standard.
The bilge water, sewage will be treated and then will be discharged into river or in to the
municipal sewage system. Discharge of treated water may not cause significant impact on
receiving surface water body.
The emission from power generation system, flaring and fugitive emissions from storage and
handling of LNG to air during operational phase are not expected to be significant. The risk of
contamination of land or water from such emissions is therefore low to none.
29th August 2018 Pre-Feasibility Report Private and Confidential
46
4. SITE ANALYSIS
4.1. CONNECTIVITY
Kukrahati is a small town in Medinipur district of West Bengal. It is located around 150km
from Kolkata, and stands on the bank of the Hooghly River, opposite Raichak in South 24
Parganas. It is the gateway to the port and Industrial city of Haldia. There is a ferry service
across the Hooghly between Raichak and Kukrahati and there is good road connectivity
between Kukrahati and Haldia.
4.2. LAND FORM AND LAND OWNERSHIP
The proposed site at Kukrahati is at the bank of river Hooghly. It is an unleveled ground and
has a mild downward slope towards the river. The proposed land for the project site can be
divided into two parts. One part is a vacant land which was earlier allotted for setting up a
shipbuilding yard. However, no construction activity was initiated. The same land is planned
to be taken by BCPL on long term lease. The construction of FSRU/FSU based LNG Terminal
will have the same land use, i.e. industrial activity. The second part of the land is currently
being used as a brick-kiln. The construction of FSRU/FSU based LNG Terminal shall increase
the intensity of land use of this land. There is a small canal in between the two parts of land
proposed for the site. The same shall be retained in an as-is condition and no changes are
proposed.
However, since the project site is on either side of this small canal, required above ground
pipe rack shall be built to transport LNG/R-LNG/other utilities between the two project sites.
Further, required over ground cable tray shall be laid to connect both the plots for electrical /
instrumentation cables.
4.3. TOPOGRAPHY
Detailed Topography map is not available with BCPL. This will be provided at a later stage.
Survey of India’s topography sheet is attached along with Form 1.
29th August 2018 Pre-Feasibility Report Private and Confidential
47
4.4. EXISITING LAND USE PATTERN
The proposed project site can be divided into two parts. One part is not being used for any
activity (neither agriculture nor non agriculture) currently. The other part is currently being
used as a brick kiln. The project site also does not have any mangroves or endangered plants.
The location of the site is also upstream of the Southern Municipal limit of Diamond Harbour.
4.5. DRAFT AT SITE
All the identified sites have draft restriction of ~7.5m in the channel. However, BCPL is
planning to dredge near the Jetty for safe navigation of LNG Shuttle Vessels inside the channel
and to bring LNG Shuttle Vessels safely for berthing at the jetty.
4.6. EXISTING INFRASTRUCTURE
The proposed project site can be divided into two parts. On one part the land is empty with
no existing infrastructure. In the other part there is an existing brick kiln.
4.7. SOIL CLASSIFICATION
Project site has very soft to medium silt clay / clayey silt with lenses or lamination of silt up to
33.0 m depth below the existing level and extended beyond the termination depth.
4.8. CLIMATIC DATA FROM SECONDARY SOURCES
4.8.1. RAINFALL
Rainfall in Purba Medinipur district occurs primarily during the south-west monsoon months
i.e. June to September and constitutes about 74% of the total annual rainfall. Some rainfall,
mostly as thunder showers, is received in the latter half of the summer season and in
October. Based on the data available in District Statistical Hand Book of Purba Medinipur, the
area receives reasonable rainfall during the wet months of June to September. The highest
average rainfall of 365 mm has been recorded for the month of August, followed by
September (322 mm) and July (298 mm). The total annual rainfall has been 1586mm. The
month wise distribution of mean rainfall during 2010-2014 has been presented in below
figure 13.0
29th August 2018 Pre-Feasibility Report Private and Confidential
48
Fig 13: Monthly Rainfall Distribution (2010 – 2014)
4.8.2. TEMPERATURE
Interpretation of the secondary data reveals the annual mean maximum and minimum
temperature of the study area to be 36.0°C (April and June) and 8.8°C (January) respectively.
Highest maximum temperatures were recorded during the summer months of March to June
generally varying in the range of 34°C-36°C. The temperature declines during the monsoon
months (July to September). The monthly mean minimum and maximum temperatures are
shown in Fig.
Fig 14: Monthly Temperature Profile (2010-2014)
29th August 2018 Pre-Feasibility Report Private and Confidential
49
4.8.3. RELATIVE HUMIDITY
There is high humidity all year round as the study area is close to Hooghly and Haldia Rivers.
The mean annual humidity is 74% with July (85%), August (85%) and September (84%) being
the highest humid months.
Figure 15: Mean Relative Humidity in Study Area
4.9. METOCEAN CONDITIONS
4.9.1. WIND
The analysis of wind speed and direction data is considered important for predicting the air
quality impacts based on pollutant dispersion models. The IMD station at Haldia (1971-2000)
recorded highest monthly mean wind speed of 2.8 m/s in May followed by 2.6 m/s in April.
The lowest monthly mean wind speed was recorded as 0.9 m/s in December.
4.9.2. WAVE AND TIDE
The site at Kukrahati in Hooghly River is about 80 KM inside from the Hooghly river mouth at
Bay of Bengal. Therefore, there is no wave at the project site. However, the rise in water level
in Hooghly estuary is due to the tidal influence. The Mean high water level goes up to 4.64 -
5.20 m at Kukrahati during spring tide.
4.9.3. CURRENT
The currents in Hooghly River are due to River flows from Roopnarayan River and upstream of
Hooghly River. The currents are also due to tides from Bay of Bengal.
29th August 2018 Pre-Feasibility Report Private and Confidential
50
4.9.4. SEA SURFACE TEMPERATURE
Water temperature ranges between 18°C and 33°C, during the year generally without any
appreciable difference between the different regions. The maximum difference between the
surface and bottom temperatures has been found to be 1.5°C.
4.9.5. pH
The range of variation in pH of water in the estuary is generally between 7.9 and 8.4 during
the year.
4.9.6. SALINITY
The most characteristic feature of salinity is the wide range of variation from season to
season. It increases to about 30% in the pre-monsoon season and comes down to almost
fresh water (1.6%) during monsoon months.
4.9.7. SOCIAL INFRASTRUCTURE
Kukrahati bus stand and ferry terminal are located within 2kms from the project site. 7 out of
9 core area villages reported to have at least a primary school within their boundaries, and
secondary and senior secondary schools are located in Barda, Parbatipur.
5. PLANNING BRIEF
5.1. PLANNING CONCEPT
BCPL, through this proposed project, intends to supply LNG and R-LNG to various Customers
in West Bengal and nearby states/Countries. These industries include, but are not limited to
Fertilizers sector, Refining sector, Power Plants and CGDs. Site has already been identified as
Kukrahati in West Bengal. The Project components have also been clearly identified, and their
requirements in lieu of the timelines have also been fixed. The Project Schedule shall be
prepared keeping in mind various factors like timelines for completion of project, project
milestones etc. BCPL also has a system in place for slippage monitoring. Slippages shall be
meticulously monitored and suitable corrective actions shall be performed by BCPL ensuring
that the project timelines are being strictly adhered to.
29th August 2018 Pre-Feasibility Report Private and Confidential
51
5.2. POPULATION PROJECTION
A detailed demand assessment report shall be prepared by BCPL through a Consultant. This
Report shall contain the Population Projection along with demand figures in the Geographical
area. BCPL shall provide this report along with the figures at a later date.
5.3. LAND USE PLANNING
BCPL intends to use the selected land for setting up an LNG Storage and regasification
terminal. The onshore facilities shall form an integral part of the proposed LNG Storage and
regasification terminal. The facilities on the land may include, but shall not be limited to
storage tanks, pumps, truck loading facility, other miscellaneous like pipes, valves, metering
devices, fire-fighting system etc. Areas for each facility shall be clearly demarcated as per the
applicable standards. Green belt will be developed in the peripheral of the project site around
the on land facilities and other areas.
5.4. ASSESSMENT OF INFRASTRUCTURE DEMAND
BCPL has identified the Infrastructure that shall be built as part of the proposed project. These
have been explained in the Project Description section.
5.5. AMENITIES/FACILITIES
BCPL intends to build a green field LNG Storage and regasification terminal at Kukrahati. In
addition to containing the all the standard facilities which may be required in a project of this
magnitude (like tanks, pipes, valves etc.), BCPL intends to provide amenities like drinking
water supply, sanitary spaces etc. for the personnel working onshore.
On the vessel, in order to face operative conditions, a number of people shall be housed on
board the vessel as per the DG Shipping guidelines, inclusive of technical personnel dedicated
to typical terminal operations (actual value will be defined in the later stage of the project).
Based on the actual number of people, accommodations may include the following:
• Public spaces: Separate dining room and lounge for officers, mess and lounge for crew, duty
mess, hospital/dispensary, gymnasium;
• Service spaces: galley, pantries for officers and crew, pantry at cargo control room, FSRU
and laundries, storage lockers, linen (clean, dirty) lockers, incinerator room, waste handling
room
29th August 2018 Pre-Feasibility Report Private and Confidential
52
• Sanitary spaces: public toilets, changing rooms for officers and crew
• Operational spaces: combined wheelhouse with chart and radio room, engine control room,
cargo control room with related meeting room, conference room, main administration office,
one (1) office each for Captain, C/Engineer and Senior Officers, document store, central fire
control station, fire equipment rooms
• Provisions stores: Dry provision (18°C), meat (-25 °C), fish (-25°C), vegetable (2°C), lobby
(4°C), bonded store.
6. PROPOSED INFRASTRUCTURE
6.1. INDUSTRIAL AREA
The proposed project site at Kukrahati is unlevelled ground. Before commencement of the
project, BCPL shall level the land. Once land levelling is completed, BCPL shall start activities
as per the project schedule. Once the requisite civil activities at the site are completed, BCPL
shall bring in the other project components like Vaporizers, tanks, pumps etc. and install the
same as per the planned layout. All season access roads, if needed, might be built by BCPL to
facilitate movement of vehicles from the main road till the project site.
6.2. RESIDENTIAL AREA
The terminal will have minimal working staff and the occupancy shall be limited to few skilled
/ semi-skilled (<50) and security personnel. All staff would work in shifts and apart from a
control room and rest room, no residential areas are planned within the terminal. The Vessel
shall have experienced crew onboard (as per DGS Manning requirements).
6.3. GREEN BELT
Green belt will be developed in the peripheral of the project site around the on land facilities
and other areas. Development will be finalized based on Chief Controller of Explosives
(CCoE)approval/ and considering the safety aspects & The Petroleum and Explosives Safety
Organization (PESO) regulations.
6.4. SOCIAL INFRASTRUCTURE
As per of the Corporate Social Responsibility plan, BCPL is committed to provide Social
Infrastructure in the area of operations. An interaction is required to understand the
community infrastructure needs of the area. BCPL will understand these needs better,
through further interactions. Based on the EIA Study which is being carried out for the
29th August 2018 Pre-Feasibility Report Private and Confidential
53
project, BCPL as a responsible corporate citizen will support either directly or through the
district administration – development of social infrastructure for the local communities. The
impact of the support will be reviewed periodically, monitored, and assessed. Necessary
project administrative offices/maintenance/ storage/ warehouse set up shall be made.
6.5. CONNECTIVITY
The identified project site at Kukrahati, lies in the Purba Medinipur district of West Bengal and
is well connected to the nearest Industrial hubs of Haldia and Falta, through roads and ferry
services, respectively.
The site is well-connected through rail/road network for transporting materials to the site. As
the site is adjacent to Hooghly estuary, river route will be utilized for transport of construction
materials as well as LNG vessels.
6.6. DRINKING WATER MANAGEMENT
BCPL will enable provision for drinking water management system at the site. After
completion of detailed engineering studies, BCPL shall finalize the number of tanks and other
specifications required for the construction of drinking water management system.
6.7. FIRE WATER STORAGE SYSTEM MANAGEMENT
Fire Protection facilities for the ORF will be designed primarily in accordance with OISD- 156,
supplemented by OISD-117. Main components of fire water system include fire water storage,
fire water pumps and firewater spray system (deluge).
Water for firefighting will be stored in two aboveground steel tanks/Underground Steel RCC
Tanks of each having 50% of required capacity above the level of suction point. The effective
firewater storage will be designed to cater 4 hours aggregate rated capacity of the firewater
pump. Two x 100% diesel driven firewater pumps (1 duty + 1 stand-by) will be provided to
meet the required fire water flow rate and head. Pumps will be quick starting type and start
automatically on pressure drop in the firewater network. Also provision of local push button
and remote actuation of firewater pumps from control room will be provided. Firewater
pumps (including jockey pump) will be designed in accordance with NFPA-20.
29th August 2018 Pre-Feasibility Report Private and Confidential
54
6.8. SEWAGE SYSTEM
BCPL will enable provision for sewage system at the site. After completion of detailed
engineering studies, BCPL shall finalize the number of sump pits and other specifications
required for the construction of sewerage system. Either a septic tank-soak pit system or, a
potable sewage treatment will be installed for treatment of sewage generated at the project
site in Kukrahati.
The FSRU/FSU will have a sewage treatment system to treat and discharge waste and meet
the MARPOL standards. Similarly, treatment facilities for bilge water will be provided on the
FSRU.
6.9. INDUSTRIAL & SOLID WASTE MANAGEMENT
Various kinds of solid and industrial wastes that will be generated on the vessel, will be either
safely incinerated or safely brought to site location and disposed in onshore waste facilities
available at Kukrahati. Food wastes generated on board the vessel where all plastic materials
have been removed will be comminuted or ground to a particle size capable of passing
through a screen with openings of 25mm and then discharged.
Both solid and industrial wastes from onshore facilities will be collected and either recycled or
safely disposed in nearby approved waste handling facility.
6.10. POWER REQUIREMENT & SUPPLY/SOURCE
Power requirement during construction phase will be approximately 3 MW and shall be
sourced from the local electricity grid. In case of non-availability of power from the local
grid/disruption of power, temporary DG sets with cumulative capacity of 3 MW shall be used.
The FSRU/FSU shall be self-sufficient and will have on board Power Generation of upto 40
MW, which shall be used to meet all power requirement onboard the FSU/FSRU including
those required for the LNG Handling facility onboard the vessel. In case of the land based tank
and vaporizer option the power requirement would be 20 MW and this power requirement
for the facilities on the jetty and the project site shall be met by the power supplied from the
West Bengal State Electricity Board (WBSEB) or from the power generated onboard the
FSRU/FSU or through gas/diesel gensets at project site. The boil off gas from the FSU/FSRU/
Onshore Storage shall be utilized for generation of power in case gas gensets are used.
29th August 2018 Pre-Feasibility Report Private and Confidential
55
7. REHABILITATION AND RESETTLEMENTS (R&R) PLAN
One part of the land belongs to Haldia Development Authority and is fully surrounded by
boundary wall. The land is free from any settlement and hence does not require any kind of
rehabilitation and resettlements.
The other part of the land is being used as a brick kiln and is being acquired directly from the
current owners.
8. PROJECT SCHEDULE AND COST ESTIMATES
8.1. SCHEDULE
Project Schedule for commissioning of the project is majorly divided in to following sections
as follows:
• Identification of suitable project site
• Conduct major studies and surveys
• Required clearances and permissions for the site and the project
• Chartering/purchase/fabrication of FSRU/FSU/onshore storage tanks and vaporizers
• Building Onshore Storage tanks
• RoU acquisition for onshore pipeline
• FEED and Detailed engineering for project facilities and onshore pipeline
• Procurement of long lead items and other materials
• Construction of site and onshore pipeline including civil works, electrical, mechanical,
instrumentation, control room, SCADA, communication and customer installation readiness
• Site readiness
• Pre-commissioning of project facilities
• Commissioning of the project
Considering all the above activities, project shall be implemented within shortest possible
time once all the permissions and clearance from state and central statutory bodies are
obtained. It is estimated that since the start of construction work it will take 24 months to
commission the project. Project is expected to commission by Q2 2021.
29th August 2018 Pre-Feasibility Report Private and Confidential
56
8.2. PROJECT COST
Estimated CAPEX of the project is ~Rs. 2000 Crores that shall comprise of the following
components:
• Land and Land Development
• Studies
• Jetty & Jetty Regasification Unit
• Onshore Storage tanks
• On land facilities: Regasification Units, Truck loading, other ancillary systems
• LNG Transfer system including unloading arms, pipeline etc.
• Cryogenic pipelines, loading bay, metering, pumps etc.
• Floating assets
• LNG storage facilities/ Tanks/ Pumps/ Truck Loading Bay
• Water Intake, Pumping and outfall
• Firefighting system
• Onshore Facilities/Pipeline
• IDC
• Contingency
9. ANALYSIS OF THE PROPOSAL
As part of the proposed project development, following employment and goods/service
sourcing requirements can be locally met:
• Unskilled/semi-skilled workers required as part of constructing onshore facilities and laying
the onshore pipeline – for short term
• Land transport and local accommodation requirements for both construction and
operational personnel
• Security and patrolling requirements during operation of terminal and onshore pipeline
29th August 2018 Pre-Feasibility Report Private and Confidential
57
10. HEALTH, SAFETY, ENVIRONMENT AND COMMUNITY
The Project development will give highest consideration to the preservation of human life, the
minimization of environmental impacts and the mitigation of adverse effects on community.
The main risk for safety and environment are related to the handling of liquefied natural gas
(LNG) and pressurized natural gas (NG).
The main risk for safety and environment are related to the handling of LNG and pressurized
natural gas (NG). LNG hazards result from three of its properties: cryogenic temperatures,
dispersion characteristics, and flammability characteristics. In order to cope with these risks,
International Maritime Organization (IMO) issues the International Code for the Construction
and Equipment of Ships Carrying Liquefied Gases in Bulk (normally referred as IGC Code).
The Project Site falls under Seismic Zone IV classified as damage risk zone as per IS 1893-
2002. The design of the facility will be in accordance with relevant IS code. Suitable seismic
coefficients in horizontal and vertical directions respectively, would be adopted while
designing the structures as per NBC/IS codes and other statutory norms.
LNG is natural gas that has been refrigerated into a cryogenic liquid so that it can be shipped
long distances in dedicated Shuttle Vessels. Once an LNG Shuttle Vessel reaches a receiving
terminal, the LNG is unloaded and stored in FSRU/FSU until it is regasified and has been sent
to customers through natural gas pipeline. LNG is a hazardous liquid, because of its cryogenic
properties and combustibility (as natural gas). LNG hazards result from three of its properties:
cryogenic temperatures, dispersion characteristics, and flammability characteristics. The
extremely cold LNG (about -163°C) can directly cause injury or damage (brittle fracture). A
vapour cloud, formed by an LNG spill, could drift downwind into populated areas. It can lead
to ignition if the concentration of natural gas is between 5% and 15% in air in the presence of
an ignition source.
The natural gas generated by the LNG vaporization is a flammable gas mostly made up of
methane. The hazard related to NG releases is due to its highly flammability and the potential
formation of jet fires or flammable vapour clouds.
In order to cope with these risks, International Maritime Organization (IMO) issues the
International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in
Bulk (normally referred as IGC Code). The IGC Code is an international mandatory code that
29th August 2018 Pre-Feasibility Report Private and Confidential
58
defines all the safety provisions to be foreseen and made available on board LNG Shuttle
Vessel as well as regasification units.
The IGC Code defines the minimum safety requirements for the ships handling liquefied gases
with particular reference to:
• Ship survival capabilities;
• Ship arrangement;
• Cargo containment, pressure and temperature control and venting;
• Process pressure vessels and piping;
• Material selection;
• Electrical installations;
• Fire protection / fire extinction;
• Personnel protection; etc.
In addition to IGC Code, Class Rules are applied providing additional safety features related to
structure design, testing, fabrication and ship survivability.
As far as the pollution risks are concerned, the terminal shall comply with the Intervention
Convention for the Prevention of Pollution from Ships (MARPOL). The MARPOL Convention
was adopted in 1973 and covers the pollution of the sea by oil, noxious substances carried by
ships, sewage and garbage produced on board. In particular, MARPOL requires the
preparation and implementation of a Shipboard Marine Pollution Emergency Plan (SMPEP)
that consist of a management and response plan in case of any spill into the water.
As far as on land facility safety is concerned, Indian laws as well as international standards will
be applied to minimize risks and ensure a safe work environment. Onshore safety strategy is
made up of:
• Application of engineering standards;
• Assessment of the risk.
The first step to ensure plant safety is the application of recognized engineering standards
that allow developing a design that has safety consideration built in. Since engineering
standards cannot cover and deal with all potential risks, the design will pass through a risk
assessment process that will aim to:
29th August 2018 Pre-Feasibility Report Private and Confidential
59
• Identify hazards;
• Identify potential incidental scenarios;
• Evaluate their potential likelihood;
• Assess consequences for each scenario;
• Calculate the resulting risk.
For those risks that result higher than the acceptable level, additional actions shall be
undertaken including:
• Assessment of risk reduction measures to lower the risk level both acting on the probability
of occurrence (prevention) or acting on the expected consequences (mitigation);
• Defining an inspection and monitoring program;
• Inform personnel on the risk identified and train personnel to manage it.
11. CODES AND STANDARDS
FSRU/FSU
The FSRU/FSU will be designed and realized according to main maritime rules and regulations,
including the following:
• The International Convention for the Safety of Life at Sea SOLAS (Consolidated Edition,
2009) and SOLAS Amendments 2010 -2011;
• The International Code for Construction and Equipment of Ships carrying Liquefied Gases in
Bulk "IGC Code" 1993 Edition and following Amendments up to Contract signing;
• International Convention on Load lines 1966, as amended by IMO ResolutionsA513
• (XIII) and A514 (XIII), inclusive of Protocol of 1988 Relating to the International Load Lines,
as modified by the 2003 Amendments and 2004 Amendments including MSC.172(79)
resolution (2005 Edition);
• IMO International Ship and Port Facility Security Code ISPS (2012 edition) and following
Amendments up to Contract signing;
• International Telecommunication Convention (Malaga - Torremolinos 1973) with Annex and
Revisions (Geneva, 1974 and Nairobi 1982) and following;
• International Convention for the Prevention of Pollution of seas from ships 1973 as
modified by the Protocol of 1978 relating thereto (MARPOL 73/78) Consolidated Edition2011;
• International Conference on Tonnage measurement of Ships, 1969 as amended by IMO
29th August 2018 Pre-Feasibility Report Private and Confidential
60
Resolutions A493 (XII) and A494(XII);
• International Convention for the Prevention of Collision at Sea (COLREG), 1972, as amended
by IMO Resolution A464 (XIII) and following (consolidated Edition2003);
• International Maritime Dangerous Goods Code (IMDG Code), 2012Edition;
• InternationalCodeforApplicationofFireTestProcedures,FTPCode(2012Edition)
• ILO Maritime Labour Convention, MLC 2006 (2006Edition);
• Suez Canal Authority: Tonnage Measurements and Navigating Rules;
• IMO Anti-Fouling Convention,2005;
• IMO Code on Alerts and Indicators, 1999 (2010 Edition) and following Amendments up to
Contract signing;
• IMO Code on Intact Stability, 2008 (2009Edition);
• IMO Noise Levels on Board Ship (1982Edition);
• IMO Resolution A343 (IX) Recommendation on Method of Measuring Noise Levels at
Listening Posts;
• IMO Resolution A468 (XII) Code Noise Levels on board Ships;
• IMO Resolution A 708 Navigation Bridge Visibility and Function;
• International Life-Saving Appliance Code LSA Code (2010Edition);
• IMO Publication No.978 - Performance Standards for Navigational Equipment (1988
Edition);
• IMO Recommendations of Equipment for the towing of disabled tankers (1981 Edition);
• IMO Recommendations Concerning Regulations for Machinery and Electrical Installations in
Passenger and Cargo Ships (Resolution A. 325 (IX) - 1976 Edition);
• IMO Graphical Symbols for Fire Control Plans (2006Edition);
• IMO Guidelines for the Provisional Assessment of Liquids Transported in Bulk (2006 edition);
• IMO Navtex Manual (2005Edition);
• Ballast Water Management Convention (2004Edition);
• IMO Ballast Water Management Convention and the Guidelines for its implementation
(2009Edition);
• International Aeronautical and Maritime Search and Rescue Manual (IAMSAR Manual)
2010Edition;
29th August 2018 Pre-Feasibility Report Private and Confidential
61
• Global Maritime Distress and Safety System Manual, GMDSS Manual (2010Edition);
• NACE Standard for Shipbuilding;
• Furthermore, the following guidelines will be taken into account:
• IACS REC No.47 Part A Shipbuilding and Repair Quality Standard for New Construction (To
be kept as minimum reference);
• ILO Codes of Practice n.152, Safety and Health in Dockwork, 1977 as amended 1979 and
following (1996Edition);
• Equipment and fittings required by O.I.L. rules 147, Minimum Standard Criteria for
Merchant Ships (1997Edition);
• ISO Standards – All the applicable ones;
• ISO 6954 (1984) Guidelines for the overall evaluation of vibration in merchant ships;
• ISO 8468 = 1990 (E) - Ship Bridge layout and associated - Requirements and Guidelines
(1990-11-01);
• ISO 6578 - Refrigerated Light Hydrocarbon Fluids - Static Measurement - Calculation
procedure;
• ISO 8311 - Refrigerated Light Hydrocarbon Fluids - Calibration of membrane tanks and
independent prismatic tank in ships – Physical measurement;
• ISO 8309 - Refrigerated Light Hydrocarbon Fluids - Measurement of liquid levels in tanks
containing Liquefied gases - Electrical Capacitance Gauges;
• ISO 8310 - Refrigerated Light Hydrocarbon Fluids - Measurement of temperature in tanks
containing Liquefied gases - Resistance Thermometers and Thermocouples;
• ISO 10574 - Refrigerated Light Hydrocarbon Fluids - Measurement of liquid levels in tanks
containing Liquefied gases - Float Type Level Gauges;
• ISO 13398 - Refrigerated Light Hydrocarbon Fluids - Liquefied Natural Gas - Procedure of
Custody Transfer System;
• G.I.I.G.N.L. - LNG Custody Transfer Handbook 3rd Edition2011;
• I.E.C. Publication No.92 (electric part);
• ISGOTT-InternationalSafetyGuideforOilTankersandTerminal(5thEdition,2006);
• ICS Bridge Procedures Guide (4thEdition);
• ICS Tankers Safety Guide (Liquefied Gas) (2nd Edition,1996);
• ICS Guide to Helicopter/Ship Operations (4thEdition);
29th August 2018 Pre-Feasibility Report Private and Confidential
62
• ICS Safety in Liquefied Gas Carrier(1980);
• ICS/OCIMF/SIGTTO LNG Ship to ship Transfer guide (Edition,2011);
• OCIMF/SIGTTO Manifolds Recommendation Liquefied Natural Gas Carriers (LNG)
(Edition2011);
• OCIMF Mooring Equipment Guidelines (3rd Edition,2011);
• OCIMF Effective Mooring (3rd Edition2008);
• OCIMF Recommendations on Equipment for the Towing of Disabled Tankers (2nd
Edition,1996);
• OCIMF Safety Guide for Terminals Handling Ships Carrying Liquefied Gases in Bulk (2nd
Edition,1993);
• OCIMF Prediction of Wind and Current Loads on VLCC’s (2nd Edition,1995);
• OCIMF Recommendations for the Tagging/Labelling, Testing and Maintenance,
Documentation/Certification for Ships’ Lifting Equipment(2005);
• OCIMF/SIGTTO Prediction of Wind Loads on Large Liquefied Gas Carrier(1985);
• SIGTTO Liquefied Gas Handling Principles on Ships and in Terminals (3rd Edition, 1999);
• SIGTTO Cargo fire-fighting on liquefied gas carrier (2nd Edition,1996);
• SIGTTO Guidelines for the alleviation of excessive surge pressure on ESD -1987.
• SIGTTO Recommendation for the Installation of Cargo Strainers on LNG Carriers -
January1984;
• SIGTTO Recommendation and Guidelines for Linked Ship/Shore Emergency Shut-Down of
Liquefied Gas Cargo Transfer - July1987;
• SIGTTO Introduction to the Design and Maintenance of Cargo System Pressure Relief Valves
on Board Gas Carrier, 2nd Edition(1998);
• SIGTTO Guidelines for Automatic Cargo Tank Overfill Protection Aboard Gas Carrier (1993);
• SIGTTO Guidelines for Ship to Shore Access for Gas Carrier;
• SIGTTO Information Paper No5: Ship/Shore Interface Communications (2nd Edition 1997);
• OCIMF/SIGTTO Inspection Guidelines for Ships Carrying Liquefied Gases in Bulk (3rd
Edition2005);
• I.M.P.A. Shipmaster’s guide to Pilot Transfer by Helicopter(1990);
• I.M.P.A. (International Maritime Pilot’s Associations) Pilot Ladders;
29th August 2018 Pre-Feasibility Report Private and Confidential
63
• SNAME T&R No.3-39 “Guide for Shop and Installation Test”,1985;
• SNAME T&R No.3-47 “Guide for Sea Trials”,1989;
• SNAME T&R 5-2 “Gas Trials Guide for LNG Vessels”.
Onshore Facility and Pipelines
The following standards will be followed for the design, construction and installation of
Onshore facility and Pipelines:
• ASME – American Society of Mechanical Engineers:
• ASTM – American Society for Testing and Materials;
• API – American Petroleum Institute;
• IS – Indian Standards;
• NFPA – National Fire Protection Agency;
• IEC – International Electro technical committee;
• ISO – International Standardization;
• PNGRB Standards and Regulations
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
1
LNG Regasification Terminal in
Hooghly River at Kukrahati, West Bengal
East Medinipur District, West Bengal
Prepared for: M/s Bengal Concessions Private Limited
Prepared by:
ERM India Pvt. Ltd.
July 2018
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
2
CONTENTS
1 INTRODUCTION 3
1.1 OBJECTIVES OF THE STUDY 3
1.2 STRUCTURE OF DRAFT TOR 4
1.2.1 Introduction 4
1.2.2 Project Description 4
1.2.3 Baseline Studies 4
1.2.4 Impact Assessment 8
1.2.5 Project Benefits 9
1.2.6 Additional Studies - Risk Assessment and Disaster Management Plan 9
1.2.7 Environmental Management Plan (EMP) 9
1.2.8 Environmental Monitoring Strategy 10
1.2.9 EIA Reporting 10
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
3
1 INTRODUCTION
Bengal Concessions Private Limited (BCPL) a subsidiary of H-Energy
Renewables Private Limited (HREPL), is planning to set up an LNG Storage
and regasification terminal at Kukrahati, West Bengal. The proposed LNG
terminal is initially envisaged to handle 0.3-3.0 MMTPA (Million Metric
Tonnes Per Annum) of Regasified Liquefied Natural Gas (RLNG) during the
first 5-6 years of operation and it capacity will be increased up to 5.0 MMTPA.
As part of this project, BCPL intends to construct a Jetty in the Hooghly river
to receive LNG by shuttle carriers, store it in an FSU or FSRU or on land and
re-gasify the LNG either in the FSRU or by a set of vaporizers on land or on
jetty at the project site at Kukrahati. The R-LNG thus produced shall be
supplied to Customers in the vicinity through suitable evacuation pipelines.
BCPL expects this project to be commissioned by Q2 - 2021.
The proposed project activity falls under the Category Oil & gas transportation
pipeline and LNG Terminal vide Notification dated 14th September, 2006) which
requires environment clearance from the Environmental Impact Assessment
Appraisal Committee (EAC) of the Ministry of Environment and Forests and
Climate Change (MoEFCC). To initiate the environmental clearance (EC)
process, BCPL has to submit Form-1 of the EIA Notification along with a
Terms of Reference (ToR) for the EIA for approval by the MoEFCC before
undertaking the EIA study.
ERM India Pvt. Ltd. is undertaking an environmental assessment of the
proposed FSU/FSRU based LNG Terminal and shall document the same as an
Environment Impact Assessment report. This draft Term of Reference (ToR)
intends to set the scope of the EIA study for the proposed LNG terminal
development activities. The intention of the proposed EIA is to support the
project for obtaining the necessary environmental clearance from the
MoEFCC. In this perspective, ERM would strive to fulfil the project objectives
delineated in the section below.
1.1 OBJECTIVES OF THE STUDY
The overall objectives of the EIA study will be as follows:
Establish the prevailing baseline environmental and socioeconomic
condition of the areas abutting the proposed LNG Terminal;
Assess environmental, socioeconomic and occupational health impacts
arising out of the construction and operation of the LNG Terminal;
Identify residual impacts that may arise from the project and suggest
suitable measures to minimize them;
Recommend appropriate preventive and mitigation measures to
minimize pollution, environmental and social disturbances during the
life-cycle of the project;
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
4
Formulate EMP that integrate mitigation measures with existing
program of project proponent so that they can be implemented,
monitored and suitable corrective action can be taken in case of
deviations;
Assess the risks associated with the project and suitably prepare a
Disaster Management Plan.
1.2 STRUCTURE OF DRAFT TOR
This draft ToR has been prepared in purview of the EIA study to be
undertaken for the proposed LNG Terminal. It has been based on Standard
ToR for EIA/EMP report for projects/Activities requiring Environmental
Clearance under EIA Notification, 2006, published in April, 2015. The draft
ToR submitted to Expert Appraisal Committee (EAC) will assist in finalization
of the ToR by MoEFCC. The other key purpose of the draft ToR is to identify
and convey the issues pertaining to environmental baseline monitoring,
impact assessment methodologies and draw environmental management plan
at a later stage.
The draft ToR for the EIA study is framed within the following structure:
1.2.1 Introduction
This section will include the purpose of the project, profile of the project
proponent, the provisions of the General Conditions of EIA Notification, 2006
that the project attracts, etc. Further the need for conducting the study and its
scope will be given here.
1.2.2 Project Description
This section of the EIA report will provide an overview of the project in terms
of:
Location of the LNG Terminal and environmental setting
Land availability for the LNG Terminal
Construction of LNG Terminal and associated facilities
Operation of the LNG Terminal
Resource requirement for construction and operation
Pollution sources and characterization during construction and
operation
1.2.3 Baseline Studies
Understanding of Project area
To provide an understanding of the project area the EIA study involves
reconnaissance visits and compilation of secondary information present as
following.
Location of the proposed project
Location of settlements in the vicinity
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
5
Location of sensitive environmental receptors (settlements,
waterbodies etc.) in the project area
A list of major industries with name and type within study area (10km
radius)
Location of National Parks, Sanctuaries, Biosphere Reserves, Migratory
Corridors of Wild Animals (if any) within 10 kms.
Details of drainage of the project up to 10km radius of study area.
Study Area
Intensive data collection are being conducted within the study area i.e. area
falling within the 10 km around the site from the centre point of the LNG
Terminal which may be impacted by the proposed development of the LNG
Terminal (Figure 1.1). 2 km surrounding the LNG Terminal shall be regarded
as core area and rest of the area of about 10 km boundary around the LNG
Terminal would be considered as buffer area. The following features are being
considered within the study area:
Present land use/land cover of core and buffer area
Topography of the study area
Sensitive environmental resources: sensitive natural habitats viz.
forests, waterbodies, streams/rivers etc.
Surface water resources and drainage network in the study area
Ground water resources in the project site and study area
Details of the physical and socio-economic features along with
manmade structures
Road Network
Proneness to Natural Disasters
Sensitive Social Resources: Human habitats, Public Utilities, Valuable
Common Property Resources.
The LNG Terminal and the surrounding study area would be depicted on GIS
maps through satellite imagery and topographical map to understand the
status of environment and their impacts. The following section details out the
Sampling Plan for the study.
Primary Monitoring
The sampling plan for primary monitoring is being drawn up based on the
findings of the reconnaissance survey and after obtaining an understanding of
the proposed project activities. The sampling plan also takes into
consideration the receptor locations that could potentially be affected by the
proposed activities. The tentative monitoring stations and sampling locations
for each environmental component along with the parameters being
monitored, frequency and number of samples being taken are presented in the
environmental matrix given in Table 1.1.
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
6
Table 1.1 Details of monitoring program for environmental components
Component Meteorology
No. of Stations 1 location
Frequency & Duration One season
Parameters Wind speed, Wind Direction, Rainfall, Temperature, Relative Humidity & Cloud Cover
Locations Adjacent to the project site
Component Air Quality
No. of Stations 8 locations
Frequency & Duration 24hrs / 8 hrs, 2 times a week for one season (excluding monsoon)
Parameters PM10, PM2.5, SO2, NOx, CO
Locations Sensitive receptors around the proposed site, considering micro-meteorological condition
Component Surface Water Quality
No. of Stations 4 locations
Frequency & Duration Grab sample – once in the season
Parameters
pH, temperature, turbidity, total hardness, total alkalinity, Electrical conductivity chloride, sulphate, nitrate, fluoride, sodium, potassium, salinity, total nitrogen, total phosphorus, DO, BOD, COD, phenol, PCB, HC, heavy metals, total coliform and faecal coliform, SAR, boron, mercury, cadmium, lead, Hexavalent Chromium (Cr+6) and Total Chromium (Cr)
Locations Hooghly River stretch in the study area
Component Potable Water Quality
No. of Stations 6 locations potable water sources in the villages
Frequency & Duration Grab sample – once in the season
Parameters
As per IS 10500: 2012 standards and including heavy metals Antimony (Sb), Arsenic (As), Boron (B), Beryllium (Be), Cadmium (Cd), Copper (Cu), Lead (Pb), Mercury (Hg), Nickel (Ni), Zinc (Zn), Selenium (Se), Molybdenum (Mo), Hexavalent Chromium (Cr+6) and Total Chromium (Cr)
Locations From neighboring villages
Component Soil Quality
No. of Stations 5 locations
Frequency & Duration Grab sample – once in the season
Parameters
Texture, pH, Electrical Conductivity, Cation Exchange Capacity, Porosity, Water Holding Capacity, Organic Carbon, Sodium Absorption Ratio (SAR), Nitrogen, Phosphorous, Potassium (NPK) Values, Copper, Zinc, mercury, cadmium, lead.
Locations One from the project site and four from neighboring locations
Component Ambient Noise
No. of Stations 8 locations
Frequency & Duration Once in the season over 24 Hours (daytime / night time)
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
7
Parameters Equivalent sound level in dB (A) – Leq
Locations Sensitive receptors around the ML area
Component Traffic
No. of Stations 2 locations
Frequency & Duration Once during study period
Parameters Heavy, medium and light vehicles
Locations Access and approach road to the project site
Proposed Monitoring Location Map of air, met is enclosed in Figure. 1.2, soil
and water quality monitoring locations are shown in Figure 1.3 and noise and
traffic locations are shown in Figure 1.4.
Secondary Studies
Desktop study will be conducted for understanding the topography,
geological settings like rock type, seismicity and associated hazards mainly in
the area will be studied as part of baseline study. Soil data including type,
classification, characteristics, soil properties, etc., will be important for
engineering design considerations.
Ecological Survey
The ecological profile of the area would be drawn up based on the review of
secondary data and primary field surveys. Secondary data will be obtained
from Forest Department and local people. Preliminary investigation and
studies show that there is no ecologically sensitive area within 10km of the
project site boundary. However, this will be further studied during the
primary ecological surveys to be undertaken at the project area and
surroundings as part of the EIA study.
The primary and secondary data relating to flora, fauna and agricultural
diversity of the area will be generated by visiting the site area and its
surroundings. The baseline surveys are being carried out to determine the
existing environmental conditions in order to facilitate an adequate
assessment of the Project’s impacts upon ecology and aids in further
identification and development of appropriate mitigation measures. Efforts
will also be made to find protected species in the area which can be of
conservation importance.
Socioeconomic Analysis
Assessment of the socioeconomic profile forms an integral part of any EIA
Study. The baseline socioeconomic scenario will focus on demographic
structure, economic activity, education, literacy profile, infrastructure facilities
of the villages located within the study area. Secondary data for this purpose
will be utilized from Census of India, 2011. Socioeconomic profiling will
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
8
involve diagnosis of baseline status of the villages of the study area in relation
to human environment with respect to:
Socio-Cultural resources - which refers to demographic structure, total
population, density, housing, sex ratio, literacy, employment level and
cultural facilities
Infrastructure resources - refers to educational facilities, health
services, transportation, water supply, communication, other service
etc.
1.2.4 Impact Assessment
The EIA study will aim to identify, characterize and evaluate potential
impacts arising out of the project and prioritize them so that they can be
effectively addressed through Environment Management Plans and by
adopting appropriate Project designing and planning.
Impact Identification
The preliminary identification of the potential impacts will be carried out
based on the understanding of the project gained during the scoping exercise
and also from the field visit, consultation with representatives of the project
proponent and professional judgment of the ERM team. A preliminary
understanding of the impacts from construction and operation of LNG
Terminal are provided below:
1. Air environment: Assessment of ground level concentration of
pollutants from the construction and operation of LNG Terminal. Air
Quality modelling will be undertaken to understand the additional
emissions due to the proposed development of the LNG Terminal. The
air quality contours shall be plotted on a location map showing the
location of project site, habitation nearby, sensitive receptors, if any.
2. Water Environment: Impact on surface water quality and ground
water quality will assessed due to surface runoff from construction
sites and cold water discharge during operation phase. Proposed
mitigation and control measures will be provided.
3. Soil Environment-Impact to the soil quality at the surrounding areas of
the LNG Terminal due to deposition of dust.
4. Local ecology- Impact to local ecology due to noise, lighting at the site.
Impact on aquatic ecology due to cold water discharge
5. Occupational Health: The imminent health hazards associated with
operation of the LNG Terminal. This will be dealt in the risk section.
6. Socio-cultural impact: The proposed project is new projects; socio-
cultural impacts are envisaged.
The environmental and health aspects will be studied in detail in EIA study
and relevant mitigation measures will be suggested.
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
9
Impact Evaluation
An environmental matrix will be developed to formally present an overview
of the predicted impacts. The matrix structure will take into account the
environmental issues as well as the concerns of the community.
The first step in the elaboration of the matrix will consist of defining the main
activities or aspects of the project that possibly can generate negative or
positive impacts through extensive consultations with representatives of the
project proponent. The second step will aim at establishing a list of
environmental elements (biophysical and human) found in the project area.
Potential interrelations between the impact sources and these elements will be
established to evaluate the impacts.
Environment Safeguards
The EIA study would prepare guidelines for mitigating any adverse impacts
identified due to the proposed project. The site specific mitigation plan will
specifically address impacts that would be generated as a result of the
proposed project.
1.2.5 Project Benefits
The benefits arising out of proposed development of the LNG Terminal will
be studied and provided in this section
1.2.6 Additional Studies - Risk Assessment and Disaster Management Plan
Risk analysis will be carried out for the facilities proposed in the development
plan in EIA studies. Potential hazards will be identified and consequence
analysis will be conducted as part of EIA study. The Disaster Management
Plan will be integrated with District Disaster Management Plan of East
Medinipur District.
1.2.7 Environmental Management Plan (EMP)
The Environmental Management Plan (EMP) will recommend specific,
structured and targeted management plans to mitigate the significant impacts
and bring them to a level that would be acceptable to both the regulatory
authorities and the community. The EMP would be laid down in a manner
that these plans can be integrated with the proponent’s existing environmental
management measures. The EMP would also include recommendations those
necessary for pollution prevention, control as well as conservation and
compensatory measures. In addition, a systematic environmental monitoring
plan for assessing the adequacy of the mitigation measures and for
understanding changes in environmental quality due to the proposed project
would also be part of the EMP.
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
10
1.2.8 Environmental Monitoring Strategy
To measure the effectiveness of the implementation of the EMP a monitoring
strategy (Plan) for activities during construction phase and also during the
post construction phase will be prepared. The Plan will include the
monitoring activities and corresponding schedules.
1.2.9 EIA Reporting
Reporting on all activities conducted during the project will be prepared,
collated and submitted in the form of an EIA Report. The report will include
supporting documents as necessary, a list of findings, impacts and proposed
mitigation measures. Following would be the structure of the report as per the
guideline set by the EIA 2006 Notification:
Executive Summary
Introduction
Description of Project
Description of Environment
Impact Assessment
Environmental Monitoring Program
Alternative Analysis
Additional Studies - Risk Assessment and Disaster Management Plan
Project Benefits
Environmental Management Plan & Framework
Summary and Conclusion
Disclosure of Consultants
The draft EIA report would be further finalized by incorporating comments
and views obtained from different stakeholders during the Public Hearing
and through letters/ representations before submitting it to the appraisal
committee. Apart from annexures to the report, there would also be notes and
proceedings of the public hearing, list of references and other relevant
documents, photographs etc.
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
11
Figure 1.1 Study Area of the proposed project
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
12
Figure 1.2 Proposed monitoring locations of Meteorology and Air Quality
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
13
Figure 1.3 Proposed monitoring locations of groundwater, surface water and soil
BENGAL CONCESSIONS PRIVATE LIMITED ENVIRONMENTAL RESOURCES MANAGEMENT
14
Figure 1.4 Proposed monitoring locations of Noise and Traffic
Point Latitude Longitude
A 22°11'30.00"N 88° 6'16.32"E
B 22°11'13.52"N 88° 6'31.31"E
C 22°11'12.62"N 88° 6'39.98"E
D 22°11'16.28"N 88° 6'40.15"E
E 22°11'18.03"N 88° 6'42.16"E
F 22°11'19.41"N 88° 6'45.67"E
G 22°11'21.87"N 88° 6'45.71"E
H 22°11'24.35"N 88° 6'36.22"E
I 22°11'26.52"N 88° 6'28.48"E
Project Location on Satellite Image