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Non-combustible Insulated Building Systems

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Page 1: Non-combustible Insulated Building Systemscleanroomresources.com/assets/files/Rok On Brochure CRR.pdf · Fungus Testing ASTM D3273 Pass No evidence of fungal growth ASTM rating of

Non-combustible Insulated Building Systems

Page 2: Non-combustible Insulated Building Systemscleanroomresources.com/assets/files/Rok On Brochure CRR.pdf · Fungus Testing ASTM D3273 Pass No evidence of fungal growth ASTM rating of

ROK-ON™ Structural Insulated Sheathing is a proven, cost-effective way to meet new mandates without reinventing the wheel.

We have a better idea to serve your needs to meet the new energy and fire codes for the exterior building envelope.

Confused about how to meet the new energy and fire codes?

Problem Solved!

www.ROK-ON.com

1033BAvenueSuite125,Coronado,Ca.92118USAOfficesinCoronado,CA.USA,Milwaukee,WIUSA,EdmontonAlbertaCanada,EnsenadaBCMexico,

USA–RichardChase-1(262)893-8082Canada-GordonRitchie(780)430-6300Mexico–DavidChase(775-750-2152

1.  Attach ROK-ON™ to the frame just like sheathing. Requires no special tools, trades, or fasteners to cut and install.

2.  Caulk and seal the joints.

3.  Apply final architectural exterior. A multitude of architectural finishes can be applied directly to ROK-ON™ to meet design specifications, without additional steps or costs. (Stucco, siding, brick, stone veneer, etc.)

Our approach is as simple as 1-2-3

Page 3: Non-combustible Insulated Building Systemscleanroomresources.com/assets/files/Rok On Brochure CRR.pdf · Fungus Testing ASTM D3273 Pass No evidence of fungal growth ASTM rating of

For more information, contact ROK-ON™ 1033 B Avenue Suite 125, Coronado, Ca. 92118 USA

Offices in Coronado, CA.USA, Milwaukee, WI USA, Edmonton Alberta Canada, Ensenada BC Mexico, USA – Richard Chase -1 (262) 893-8082 Canada - Gordon Ritchie (780) 430-6300 Mexico – David Chase (775-750-2152

Be#er–Faster–LowerCost

ROK-ON™ Structural Insulated Sheathing

•  Superior performance •  Easy installation •  Competitively priced

ROK-ON™ fiberglass reinforced ceramic cement sheathing is laminated to EPS foam to create a thin structural panel that is attached directly to framing as the exterior insulated sheathing. The result is a high-performance, lower cost solution for exterior walls that exceeds the North American building codes for energy and fire performance.

Fully tested to meet all applicable 2015 IBC building codes.

NFPA 285 - exceeded criteria by 30% 0 flame/0 smoke. /ASTM E 84 – 0 flame/0 smoke / ASTM E136 – non combustible

IBC Code Compliance Chapter 7 – Fire resistant rated construction Chapter 16 – Structural transverse wind loads resistance Chapter 26 Types I-IV (non combustible)

Energy Standards Performance Exceeds 2015 IECC and ASHRAE 90.1 for energy performance. Eliminates thermal bridging. A typical panel is 2.75” thick, and provides an R11

Dew point remains outside the wall cavity. 9 layers of moisture protection in the system. Superior water resistance.

Tremendous architectural flexibility. ROK-ON™ can accept direct application of finishes (stone or brick veneer, metal panels, stucco, etc.) FullQuality Control – Issued the Warnock Hershey stamp from Intertek

$10 million per occurrence product liability policy in place.

Cuts and attaches like OSB/DensGlass® without special tools or fasteners.

Versus Stucco/EIFS System

3 steps •  Easily Inspected •  R-11 •  Non combustible •  Will Not Rot •  Mold Resistant •  Impact Resistant •  Bug Proof

8 steps •  8 Chances to Fail •  R-5 •  Easily Damaged •  High Maintenance

ROK-ON™

Page 4: Non-combustible Insulated Building Systemscleanroomresources.com/assets/files/Rok On Brochure CRR.pdf · Fungus Testing ASTM D3273 Pass No evidence of fungal growth ASTM rating of

Be#er–Faster–LowerCost

Traditional EIFS systems require up to 5 steps before any final finish can be applied. ROK-ON™ does this in one step. It is installed directly to framing in the same time as the first layer of sheathing in other systems. This significantly reduces costs, increases productivity, and reduces construction time across the entire supply chain.

VS

•  New mandated codes around energy performance have forced architects and builders to look at new ways meet the requirements. Continuous external insulation is now required to meet the codes.

•  Fire and health codes continue to become more stringent and buildings are going up and not out. Mold replaced asbestos as the most litigated construction issue.

•  Labor is increasingly harder to find and more expensive. All of this comes at a time when pricing pressure is at it’s greatest.

ROK-ON™ Structural Insulated Sheathing

The Solution – ROK-ON™

ROK-ON™ can be installed directly on a building or in a modular environment. Either way, less steps means it can be installed much faster than traditional methods. This reduces the critical path timeline for the GC and leads to earlier occupancy for the building owner. All of this with a high performing system that will reduce long-term energy costs with less maintenance.

ROK-ON™ prefabricated installation after 9 days on a Holiday Inn®

Conventional EIFS Installation ROK-ON™ Installation

For more information, contact ROK-ON™ 1033 B Avenue Suite 125, Coronado, Ca. 92118 USA

Offices in Coronado, CA.USA, Milwaukee, WI USA, Edmonton Alberta Canada, Ensenada BC Mexico, USA – Richard Chase -1 (262) 893-8082 Canada - Gordon Ritchie (780) 430-6300 Mexico – David Chase (775-750-2152

Page 5: Non-combustible Insulated Building Systemscleanroomresources.com/assets/files/Rok On Brochure CRR.pdf · Fungus Testing ASTM D3273 Pass No evidence of fungal growth ASTM rating of

Prefabricated wall panel craned into place.

Average time to install panel – 15 -20 minutes per panel.

Typical Commercial ROK-ON™ Installation

Scaffolding costs reduced or eliminated

•  Prefabricated wall assemblies including windows

•  No heating or hording •  Fast to lock-up •  Less Labor •  Better on-site productivity. •  Faster occupancy

Sheathing Applied

Windows Installed

Vapor Barrier Applied

EPS Foam Installed and Rasped

Base Coat Applied Mesh Installed, with Finish Coat

Top Coat Applied

Typical EIFS Installation

ROK-ON™ Finished Wall Section ready for install

ROK-ON™ Installation on Wood Frame

ROK-ON™ Structural Insulated Sheathing

Installs just like sheathing. Easily cut and screwed into place. Provides Thermal Barrier Can be finished directly – no additional layers.

Page 6: Non-combustible Insulated Building Systemscleanroomresources.com/assets/files/Rok On Brochure CRR.pdf · Fungus Testing ASTM D3273 Pass No evidence of fungal growth ASTM rating of

Premanufactured Wall Assemblies

Assembly Joint Details

MagBoard Rim Board

Cementitious BaseCoat.

8" Fiberglass Mesh.

MagBoardRim Board

Elastomeric Top Coat

PVC Corner Bead

Polyurethane Caulk

Low ExpansionPolyurethane Spray Foam

PVC Corner Bead

PVC Corner Bead

3/4" Backer Rod

Cementitious BaseCoat.

Page 7: Non-combustible Insulated Building Systemscleanroomresources.com/assets/files/Rok On Brochure CRR.pdf · Fungus Testing ASTM D3273 Pass No evidence of fungal growth ASTM rating of

UpdatedFeb2018

ROK-ON™ProductTesting ColorCode

ROK-ON™trademarkownedbyMagBoardLLC ROK-ON™FRCCTestingdonebyIntertek,NTA,QAIandTCNAforMagBoardLLC ROK-ON™SISTestingdocumentsavailableuponrequest ROK-ON™SIP

TESTANDPERFORMANCEREQUIREMENTS TESTSTANDARD REQUIREMENTS TESTRESULTS

NonCombustible ASTME136-09a Noflamingundertestparameters RatedasNonCombustible

SurfaceBurningCharacteristics ASTME84 5smoke10flamecontribution 0smoke0flamecontributionANSI2.5NFPA255UBC8-1UL723

SurfaceBurningCharacteristicsoverFoamPlastics CAN/ULC-S124/M85 15minutes ClassArating30min

Dryparallel1576psi,

ICC-ESAC386 dryperpendicular2251psi,

ASTMC1185-08 wetparallel1291psi,

wetperpendicular2041psi

HumidifiedDeflection ICC-ESAC386 <0.3125"(ceiling) .053in.

ICC-ESAC378ASTM473-07

ShearBondStrength ICC-ESAC386 >50PSI 53.698AverageDry-setStrength

ANSI118.1 53.634AverageLatex-PortlandStrengthANSI118.4

ICC-ESAC386:

ASTMC1185-08

WaterVapourTransmission ASTME96/E96M-05 2.46perms

ICC-ESAC386

ASTMD2394

ICC-ESAC386

ASTMD1037-99:

ICC-ESAC386

ASTMD1037-99:

ICC-ESAC378

Passdry1/4"115lb,wet1/4"41lb,dry3/8"196lb,wet3/8"113lb,

ASTMD1037-99: dry1/2"261lb,wet1/2"157lb,dry3/4"337lb,wet3/4"209lb

ICC-ESAC386

ASTMD1037-99:

Structural TransverseLoad, Positivepressure260psfrecorded

ROK-ON™FRCCwith2x6WoodFrame (Assemblyexceededtestframecapabilities)

NegativePressure201psfWetRackingShear 5270lbs658.8plf1/8indeflection 1483lbs185.4plfTransverseLoad, Positivepressure237psf

Structural NegativePressure102psfROK-ON™FRCCwith2x4SteelFrame WetRackingShear 7494lbs936.67plf

Deflection SeereportperformancetablesStructural ASTME72-02 Transverse 161psf4ftx8ftx6.5inch ASTME564 Axialload 55,741lbsROK-ON™StructuralInsulatedPanel(SIP) Racking 10,869lbs1/8indeflection3,773lbs

Shear 453lbs1/8in.deflection472lbsStructural ASTME72-02 Transverse 188.7psf4ftx8ftx8.5inch ASTME564 Axialload 66,246lbs

ROK-ON™StructuralInsulatedPanel(SIP) Racking 10,063lbs1/8indeflection3,020lbs

Shear 419lbs1/8in.deflection371lbs

Structural ASTME72-02 Transverse 182psf4ftx9ftx6.5inch ASTME564 Axialload 43,247lbsROK-ON™StructuralInsulatedPanel(SIP)Structural ASTME72-02 Transverse 224psf4ftx9ftx8.25inch ASTME564 Axialload 51,888lbsROK-ON™StructuralInsulatedPanel(SIP)

WindStructural SeismicROK-ON™2.75"SISwithSteelFrame NominalFlexuralStrngth ContactROK-ON™representativeforreportdetail.(Severaldifferentconfigurations-seereport) AxialLoading

ROK-ON™ASSEMBLYandPANELSTRUCTURALTESTING-

ASTME72-05

ASTME72-05

ASTME72-05

ScrewPullOutTest >90lb. 220.9lb-passSDSscrew

LateralNailResistance >90lb.

FallingBallImpact nodamageat12"drop Pass

CompressionIndentation >1250psi<.05inch Pass1736PSI

NailHeadPullThrough >90lb. 292lb-pass

PHYSICALPROPERTIESTESTING-ROK-ON™FRCCBoard(12mm1/2inch)

FlexuralStrength min580psibothwetanddry

WaterAbsorption 29.80%

Richard Chase
Page 8: Non-combustible Insulated Building Systemscleanroomresources.com/assets/files/Rok On Brochure CRR.pdf · Fungus Testing ASTM D3273 Pass No evidence of fungal growth ASTM rating of

UpdatedFeb2018

ROK-ON™ProductTesting ColorCode

ROK-ON™trademarkownedbyMagBoardLLC ROK-ON™FRCCTestingdonebyIntertek,NTA,QAIandTCNAforMagBoardLLC ROK-ON™SISTestingdocumentsavailableuponrequest ROK-ON™SIP

TESTANDPERFORMANCEREQUIREMENTS TESTSTANDARD REQUIREMENTS TESTRESULTS

PHYSICALPROPERTIESTESTING-ROK-ON™FRCCBoard(12mm1/2inch)

FireRatedAssemblyROK-ON™FRCC12mm-2x6WoodFrame

FireRatedAssembly

ROK-ON™FRCC12mm-2x4SteelFrame

FireRatedAssembly

ROK-ON™FRCC6mm-2x6SteelFrame

6.5in.StructuralInsulatedPanel E84-10 PerAssembly 0Flamespread0Smokegeneration(1/2hourtest)

UL723UBC8-1NFPA255

6.5inchStructuralInsulatedPanel E119-10aUL263NFPA251 Perassembly2hourfireenduranceratingw/1layerstandardDrywall.47minuteswithnoadditionallayers

CAN/ULCS101-07UBC7-1

6.5inchStructuralInsulatedPanelE119-10aUL263NFPA251 Perassembly 2hourfireenduranceratingw/1layerstandardDrywall.47

minuteswithnoadditionallayers

2.75"ROK-ON™StructuralInsulatedSheathing(SIS) NFPA285 PerassemblyWalldidnotcombust-0flamespread.Heattransferwas30%belowtherequirement

2.75"ROK-ON™StructuralInsulatedSheathing(SIS) ASTM-E119CAN/ULSS101 PerAssembly2hourfireendurancerating-ContactROK-ON™representativeforreportdetail.

Length(in.)=/-.25 PassDimensionalTolerances ASTMC1185 Width(in.)=/-.25 Pass

Thickness(in.)=/-.25 PassSquareStraightness(in.)=/-.25 PassEdgeStraightness(in.)=/-.25 Pass

FlexuralStrength ASTMC1185 >1450PSI 2800PSI

FastnerPullThrough ASTMD1037 >.90 Pass

CompressiveStrength ASTMC1325 >1250PSIASTMD3295

SurfaceBurningCharacteristics ASTME84 5smoke10flamecontribution 0smoke0flamecontribution

NonCombustible ASTME136-09a Noflamingundertestparameters RatedasNonCombustibleMoldandMildew ASTMG21 NonNutrient PassNonNutrient

ASTMD3272

FungusTesting ASTMD3273 Pass NoevidenceoffungalgrowthASTMratingof10

LinearVariationWithChangeInMoistureContent ASTMD1037 Lessthanorequalto.07% 0.07%

MoistureMovement%LinearChange. ASTMC1185 Lessthanorequalto.07% 0.07%ModulusofElaciticity ASTMD1037 398,900 456,100

ANSI208.1-99

ModulusofRupture ASTMD1037 2,393 3,071ANSI208.1-99

ModulusofRuptureRetention ASTMD1037 retainminof50%MOR PassANSI208.1-99

Weight ASTM1037 WeightperSq.Ft. 1.4lbs.

ThicknessSwell ASTM1037 24hourthicknessswell 3.5%-4%

7dayShearBondStrengthPortlandCement ANSIA118.1 50PSIat7daycuring 98PSI

7DayShearBondStrengthOrganicMortar ANSI136.1 50PSIat7daycuring 189PSI

LatexPortlandCementMortar ANSIA118.4 50PSIat7daycuring 201PSI

OrganicMortar ANSI136.1 50PSIat7daycuring PassICC-ESAC386ASTMC473-07ICC-ESAC378

WETAREAUNDERLAYMENTANDBACKERBOARDTESTS(6mm1/4inch)

Pass

HumidifiedDeflection<.3125in.(ceiling) .053in.

E119-08a Perassembly 2HourFireEnduranceRating

E119-08aUL263CAN/ULCS101 Perassembly 1HourFireEnduranceRating

ROK-ON™ASSEMBLYandPANELFIRETESTING

E119-08a Perassembly 2HourFireEnduranceRating