non mandrel benders

Headquarter:

Year Founded:over 70 machine models, from the smaller portable units

to sophisticated CNC machines, for cold metal deformation.

retailers in Italy distributors worldwide

Production :

Work Force:Sales Force:

Quality Certifications:

Piedimonte San Germano (Frosinone) - Italy

90 Km from Rome / 80 Km from Naples

1973

Official sole ERCOLINA manufacturer.

150 employees

600 and over 200 .

Three branches in Germany, USA and Korea.

UNI EN ISO 9001:2000 and 14001:2004

®

� �PRESIDENT’ S LETTER OF INTRODUCTION� �PRESIDENT’ S LETTER OF INTRODUCTION

Dear Customer,

A and a symbolizes the 2008 Catalogue which

represents the first step towards a global development of all ERCOLINA machinery, combined with asolid and dynamic company restructure.

After 35 years experience in research and manufacturing, has reached theperfect synergy between innovation, service and competitiveness allowing the company to boast aleading position in manufacturing and worldwide distribution of bending machines.

Besides being a challenging sales message, the new slogan promoted

with this catalogue, highlights as the main roleplayer in

Before consulting this new Catalogue, I wish to thank you all for the loyalty shown and look forward to a

long profitable working activity together. I am confident that will completely meet yourrequirements and contribute to our mutual success.

new corporate image complete new product line

“ERCOLINA Setting the Curve”,

®

CML International S.p.A.

Our company mission is to create a Weare proud to present ourselves as a consolidated company “Made in Italy” from designing to production,from sales to after-sales service. We are deeply committed to offer a reliable and high quality product togive shape, or “curve”, to your bending needs as we have accomplished with exclusive Customers suchas Agusta, Boeing, Caterpillar, Ferrari, Fincantieri, Harley-Davidson, Nissan, Toyota and many others.

ERCOLINA inthis competitive sector.

ERCOLINA

serious, trusted, and everlasting Partnership with all our Customers.

fixing the standards of tube bending

®

®

®

The President(Alessandro Caporusso)

Megabender

Topbender

Superbender

Medibender

Minibender

�

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�

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�

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MG76

MG030

TB60

TB050

TB050EDT

SB48

SB060

MB42 / MB42 P

MD070

MD083

MN092

22

23

24

25

26

27

28

29

30

31

32

34Non Mandrel Accessories

�

�

�

�

�

�

�

�

�

�

�

MG76

MG030

TB60

TB050

TB050EDT

SB48

SB060

MB42 / MB42 P

MD070

MD083

MN092

22

23

24

25

26

27

28

29

30

31

32

34

1

INDEX

RING ROLLERS MANDREL BENDERS

METALWORKING

page

page

page

page

NON MANDREL BENDERS

Pyramidals CE

Pyramidals CE CNC2

Pyramidals ECO

�

�

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CE100

CE70

CE50

CE40

CE50-ECO/02

ECO50

ECO40

6

7

8

9

11

12

13

14Ring Roller Accessories

�

�

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CE100

CE70

CE50

CE40

CE50-ECO/02

ECO50

ECO40

6

7

8

9

11

12

13

14

Megabender

Ercopress

Erconotch

Ercoform

Ercoheat

�

�

�

�

�

MG030 with mandrel

EP45 / EP25

EN180 / EN100

EF35

EH2 / EH1

42

43

48

49

51

53

54

55

58

Mandrel Accessories

Ercopress Accessories

Erconotch Accessories

Ercoform Accessories

�

�

�

�

�

MG030 with mandrel

EP45 / EP25

EN180 / EN100

EF35

EH2 / EH1

42

43

48

49

51

53

54

55

58

TOOLING page

�

�

�

�

Ring Rollers

Non Mandrel Benders

Mandrel Benders

Metalworking

60

67

92

94

�

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Ring Rollers

Non Mandrel Benders

Mandrel Benders

Metalworking

60

67

92

94

APPENDIX pag.

�

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Conversion Table

ASTM Table

How To Calculate Tube Length

Application Data Form

97

98

99

100

�

�

�

�

Conversion Table

ASTM Table

How To Calculate Tube Length

Application Data Form

97

98

99

100

�CE100�CE100

CE70�CE70�

CE50�CE50�

CE40�CE40�

�CE50-ECO/02�CE50-ECO/02

�ECO50�ECO50

ECO40�ECO40�

2 CE / E / A

RING ROLLERSRING ROLLERS

3 CE / E / A

Patents

On Ring Rollers line:

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On artt. CE100 - CE70:

On artt. CE50 - CE40:

48522 BE 2006 (Italy)

RM 2003 A 00000089 (Italy - pending)

EP 1 452 248 (Europe)

P 365662 (Poland)

226 6438 (Russia)

TR 2004 00367B (Turkey)

7.032.423 (USA)

2.459.143 (Canada)

242436 (Mexico)

ZL 200410007234.5 (China)

668095 (Korea)

3863531 (Japan)

2004200783 (Australia)

50758 BE 2005 (Italy)

EP 1 455 964 (Europe)

TR 2004 00087 T2 (Turkey)

7.065.998 (USA)

2.454.301 (Canada)

241470 (Mexico)

1 296 311 (Italy)

EP 0 879 655 (Europe)

EP 1 466 678 (Europe - divisional)

5.970.770 (USA)

6.173.598 (USA - divisional)

2.238.159 (Canada)

209183 (Mexico)

ZL 98102946.9 (China)

270759 (Korea)

3177216 (Japan)

128652 (Taiwan)

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48522 BE 2006 (Italy)


EP 1 452 248 (Europe)

P 365662 (Poland)

226 6438 (Russia)

TR 2004 00367B (Turkey)

7.032.423 (USA)

2.459.143 (Canada)

242436 (Mexico)

ZL 200410007234.5 (China)

668095 (Korea)

3863531 (Japan)


50758 BE 2005 (Italy)

EP 1 455 964 (Europe)

TR 2004 00087 T2 (Turkey)

7.065.998 (USA)

2.454.301 (Canada)

241470 (Mexico)

1 296 311 (Italy)

EP 0 879 655 (Europe)

EP 1 466 678 (Europe - divisional)

5.970.770 (USA)


2.238.159 (Canada)

209183 (Mexico)

ZL 98102946.9 (China)

270759 (Korea)

3177216 (Japan)

128652 (Taiwan)

RING ROLLERSRING ROLLERS

Ring Rollers Accessories

Pyramidals CE

Pyramidals CE CNC2

Pyramidals ECO

page

page

page

�

�

�

�

CE100

CE700

CE50

CE40

6

7

8

9

�

�

�

�

CE100

CE700

CE50

CE40

6

7

8

9

�CE50-ECO/02 11�CE50-ECO/02 11

�

�

ECO50

ECO40

12

13

�

�

ECO50

ECO40

12

13

14

RING ROLLER LINERING ROLLER LINE

4 CE / E / A

Ercolina are the top most powerful and reliable choice for everyone who is looking for a

very powerful machine, . With fast tooling set-up and easy

programming, the machine line guarantees excellent quality and high repeatability bends.

Ercolina is proud of offering a wide range of angle rolling machines for all different market requests,

from small-size manual machines to big-size sophisticated CNC machines.

®

®

Ring Rollerscapable of bending all types of profiles

Central roll positioning is micro-adjusted on manual machines and

electronically adjusted by a positioning device (encoder) on all

hydraulic machines, for

and “no marks” final bend quality.

accurate repeatability of bending results

Ercolina control panels are designed for

Operating functions are easy to set, all control menu

are multi-languages. For operating Ercolina Ring Rollers only a brief

product training is required. Accuracy and simple operator skills make

these machines the optimal choice compared to other very expensive

and sophisticated machinery.

®

®

user friendly bend

programming.

Welded steel construction cast iron mainframes

chrome-nickel alloy steel shafts

and add strength

and rigidity to the machines, also equipped with forged, treated and

rectified .

Threaded shafts with micrometric regulating ring for accurate and easy

tooling positioning, with no additional spacers normally required.

Ercolina rolls are specially heat-treated to obtain the highest material

hardness and To ensure

tighter material grip and higher rolling accuracy, rolls diameters are

larger than those that may be presently found on the market.

Ercolina quality controls guarantee exact shaft alignment with

machine mainframe to provide a also with

high rotation speeds, which leads to high production volumes.

®

®

anti-scratching finishing on profiles.

strong pulling capacity,

The machine line offers both manual and hydraulic side guides (like the

RLI-Hydraulic Side Pressure Rolls) to help

such as angles

leg-in & leg-out.

minimize deflection on

high wall thickness section and complex profiles,

5 CE / E / A

RING ROLLER LINERING ROLLER LINE

All Ercolina Ring Rollers offer further highly competitive advantages such as:

;

®

®

®

Quick tool change over

All machines are made of

�

�

�

�

�

�

Low maintenance.

Long-lasting products designed to perform under the hardest and challenging

conditions.

Operator safety measures.

Bending special profile sections

Customized products

Clutches and brakes have very extensive life cycles;

finest quality materials. Electronic boards and all electric

parts use advanced safety systems for reliable overload protection;

All machines are supplied with emergency stop

buttons. Ercolina products comply with CE Standards;

is also easy for profiles such as: angle leg-in & leg-out,

flat bars on-edge & on-flat, round and square bars, H & I beams, and many others;

guaranteed by a 30-year-old technical department constantly

dedicated to special tooling applications. Ercolina special tooling allows to bend all

kind of profiles in all different application sectors: windows and doors, ironworking, furniture,

and many others.

PROFILE ROLLING

Ercolina

has become simple and profitable

with one of the leading product

in the bending machinery market for over 30 years,®

Ercolina grants a long experience with Ring Roller line in manufacturing and selling

to every country in the world.

®

over 20,000

bending tools

6 CE / E / A

Pyramidal Ring Roller

Ø 100 mm Shaft

MODELS

CE100H3-RLI

Art. Phase

�

RLICenter RollPositioning

3

Drive Rolls

TECHNICAL DATA

Description CE100H3-RLI

CE100H3 Model with manual side pressure rolls.

SPECIAL MODELS

Art. Description

MAXIMUM CAPACITY

For other profiles, see MAXIMUM CAPACITY table on page 10

art. CE100H3-RLI

CE100

Three Hydraulic

Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)

and rolled with more passes

2 2

100 mm

310 mm

200 mm

220 mm (upon request)

300 mm

6 rpm

3 Smooth

Long Shaft Length

Roll Shaft Diameter

Standard Roll Diameter

Standard Shaft Length

Max Center Roll Stroke

Roll Shaft Speed

Indipendent Drive Rolls

2 kW

1.5 kW x 2

2 kW

Upper Drive Motor

Lower Drive Motors

Hydraulic Motor Power

SteelMachine Mainframe

Welded Steel

36 t

Digital Programmable

Horizontal / Vertical

Hydraulic

Hydraulic

Piston Force

Machine Operating Position

Center Roll Positioning

Side Pressure Rolls

Display

Machine Body Construction

* Other voltages available upon request

8

Yes

< 70 dB

1800 x 1650 x 2000 mm

2600 Kg

Number of Programs

Electric Foot Pedal Control

Noise Level (machine operating)

Dimensions (w x h x l)

Weight

380 / 220 / 440 - 480 VVoltage*

For technical data and maximum capacities refer to art. CE100H3-RLI tables

RLI: Hydraulic Side Pressure Rolls

Min Radius,

mm

Dimensions,

mmSection

Gas Tube5” x 6

150 x 5

120 x 120 x 4

120 x 60 x 5

70

60 x 60

120 x 20

1000

1000

1300

1500

300

300

500

100 x 100 x 12

U 40 x 35

UPN 260 x 90

500

250

600

40 x 40 x 580 x 80 x 16

100 x 100 x 12

300500800

7 CE / E / A


Ø 70 mm Shaft

CE70H3-RLI

MODELS

Art.

�

RLI

3

TECHNICAL DATA

Description CE70H3-RLI

MAXIMUM CAPACITY


art. CE70H3-RLI

CE70

PhaseCenter RollPositioning

Drive Rolls

Three Hydraulic



2 2

70 mm

245 mm

160 mm

220 mm

5.6 - 6.7 rpm

3 Smooth

Roll Shaft Diameter


Standard Shaft Length

Max Center Roll Stroke

Roll Shaft Speed


1.1 kWUpper Drive Motor

1.1 kW x 2

2 kW

Lower Drive Motors


Cast IronMachine Mainframe

22 t


Hydraulic

Hydraulic


Welded Steel

Piston Force



Side Pressure Rolls

Display

Machine Body Construction


8

Yes

< 70 dB

1000 x 1500 x 1250 mm

1400 Kg

Number of Programs




Weight

220 / 380 / 440 - 480 VVoltage*

CE70H3 Model with manual side pressure rolls.

SPECIAL MODELS

Art. Description

For technical data and maximum capacities refer to art. CE70H3-RLI tables

RLI: Hydraulic Side Pressure Rolls

Min Radius,

mm

Dimensions,

mmSection

Gas Tube3” x 6

100 x 4

80 x 80 x 3.2

100 x 50 x 3.2

60

50 x 50

100 x 12

600

600

1200

1000

300

300

800

30 x 30 x 4

80 x 80 x 12

250

1000

100 x 80 x 9

U 30 x 15

UPN 160 x 65

600

150

800

8 CE / E / A


Ø 50 mm Shaft

* Speeed of V2 models (two speed machines): 9/18 rpm with brake (for 60 Hz), 6/12 rpm (for 50 Hz)

SPECIAL MODELS

Description

CE50H3

CE50H2

CE50MR3

V2*

Art.

For technical data and maximum capacities, consult standard models tables

CE50

CE50H3

CE50H2

CE50MR3

3

2

3

MODELS

Art.

artt. CE50H2 - CE50H3

art. CE50MR3

Three

Phase

Hydraulic

Three Hydraulic

Three Manual

Center RollPositioning

Drive Rolls

TECHNICAL DATA

Description CE50H2

50 mm

178 mm

CE50MR3

50 mm

178 mm

CE50H3

50 mm

178 mm

Roll Shaft Diameter


142 mm 134 mm142 mmMax Center Roll Stroke

9 rpm

2 Knurled

9 rpm

3 Smooth

9 rpm

3 Smooth

220 / 240 - 380 / 440 V 220 / 240 - 380 / 440 V220 / 240 - 380 / 440 V

1.85 kW

1.50 kW

1.85 kW

No

1.85 kW

1.50 kW

Roll Shaft Speed


Motor


Cast Iron Cast IronCast IronMachine Mainframe

Voltage*

MAXIMUM CAPACITY




2 2

SectionMin Radius,

mm

Dimensions,

mm

Gas Tube2”1/2 x 3.6 400

80 x 2 800

60060 x 60 x 3

100 x 40 x 4 1300

40 250

40 x 40 350

60 x 10 300

80 x 80 x 6

100 x 45 x 6

400

350

25 x 25 x 350 x 50 x 660 x 60 x 6

150300350

10 t


Hydraulic


No


Manual (with torque multiplier)

Digital

10 t


Hydraulic


Piston Force



Display

Welded Steel Welded SteelWelded SteelMachine Body Construction

* other voltages available upon request

Yes

650 x 1270 x 1100 mm

400 Kg

Yes

650 x 1430 x 1100 mm

410 Kg

Yes

650 x 1270 x 1100 mm

430 Kg



Weight

Number of Programs 8 18

2 speeds models - Other features same as

standard models.

9 CE / E / A


Ø 40 mm Shaft

MODELS

CE40H3

Art.

3

CE40MR3

CE40MR2

3

2

CE40H3

CE40MR3

CE40MR2

V2*

* Speeed of V2 models (two speed machines): 10/20 rpm with brake (for 60 Hz), 9/18 rpm (for 50 Hz)

SPECIAL MODELS

Art. Description

For technical data and maximum capacities, consult standard models tables

artt. CE40MR2 - CE40MR3

art. CE40H3

CE40

Three

Phase

Hydraulic

Three Manual

Three Manual


Drive Rolls

TECHNICAL DATA

Description CE40H3

40 mm

165 mm

CE40MR2

40 mm

165 mm

CE40MR3

40 mm

165 mm

Roll Shaft Diameter


10 rpm

3 Smooth

10 rpm

2 Knurled

10 rpm

3 Smooth

Roll Shaft Speed


MAXIMUM CAPACITY




2 2

SectionMin Radius,

mm

Dimensions,

mm

Gas Tube2” x 3.2 450

70 x 1.5 700

50050 x 50 x 3

60 x 30 x 3 600

35 250

35 x 35 250

50 x 10 300

60 x 60 x 6

80 x 45 x 6

400

350

25 x 25 x 340 x 40 x 450 x 50 x 6

150250300

Max Center Roll Stroke 124 mm 125 mm124 mm

220 / 240 - 380 / 440 V

1.85 kW

1.50 kW

1.85 kW

220 / 240 - 380 / 440 V220 / 240 - 380 / 440 V

1.85 kW

NoNo

Motor


Voltage*

Cast Iron Cast IronCast IronMachine Mainframe

7 t


Hydraulic

Digital programmable

No



Digital

No



Digital

Piston Force



Display

Welded Steel Welded SteelWelded SteelMachine Body Construction


Yes

560 x 1430 x 980 mm

340 Kg

Yes

560 x 1430 x 980 mm

280 Kg

Yes

560 x 1430 x 980 mm

300 Kg


Dimensions ( )w x h x l

Weight

Number of Programs 8 11

2 speeds models - Other features same as

standard models.

PYRAMIDALS CEPYRAMIDALS CE

Gas Tubenormal series

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

19

20

21

MAXIMUM CAPACITY

18

IPN - IPE

HEA - HEB

10 CE / E / A

Capacityes based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes2 2

CE40

1/2” x 2.3

1” x 3.2

2” x 3.2

100

250

450

RT

RT

RT + TI

22 x 3

35 x 3

70 x 1.5

100

200

700

RT

RT

RT + TI

20 x 20 x 2

40 x 40 x 3

50 x 50 x 3

150

400

500

RS

RS

+

+

+

+ /

SR

SR

SR

TI TI

TI

RS

RS

+

+

+

+ /

SR

SR

SR

TI TI

TI

RS

RS

+

+

+

+ /

SR

SR

SR

TI TI

TI

30 x 10 x 2

40 x 20 x 3

60 x 30 x 3

150

450

600

30 x 10 x 2

50 x 25 x 3

80 x 30 x 3

150

500

700

30 x 10 x 2

50 x 25 x 3

200

600

SR

SR + TI

30 x 15 x 2

60 x 30 x 3

200

600

SR

SR + TI

20

35

100

250

RT

RT + TI

15 x 15

25 x 25

35 x 35

100

200

250

RS

RS

RS

+

+

TI

TI

15 x 15

35 x 35

150

300

SR

SR + TI

20 x 10

50 x 10

100

250

RS

RS

40 x 5

60 x 15

100 x 15

100

150

250

RS

RS +

+

TI

TISR

25 x 25 x 4

40 x 40 x 3

50 x 50 x 6

150

300

400

RS

RS

RS

+

+

+

+

SR

SR

SR TI

25 x 25 x 3

40 x 40 x 4

50 x 50 x 6

150

250

300

RS

RS

RS

+ +

+ +

+ + +

SR

SR

SR

RA

RA

RA TI

30 x 30 x 3

40 x 40 x 5

60 x 60 x 6

100

200

400

RS

RS

RS

+

+

TI

TI

30 x 30 x 3

40 x 40 x 5

60 x 60 x 6

100

200

400

RS

RS

RS

+

+ +

+ +

SR

SR

SR TI

TI

30 x 15 x 4

80 x 45 x 6

100

350

RS +

+

SR

SR TI

RS +

+

SR

SR TI

40 x 20 x 5

80 x 45 x 6

100

350

-

-

-

-

-

-

- - -

- - -

CE50

3/4” x 3.2

2” x 3.9

2”1/2 x 3.6

100

300

400

RT

RT

RT + TI

25 x 3.2

60 x 5

80 x 2

100

500

800

RT

RT

RT + TI

RS

RS

+

+

+

+ /

SR

SR

SR

TI TI

TI

RS

RS

+

+

+

+ /

SR

SR

SR

TI TI

TI

RS

RS

+

++ /

SR

SRTI TI

20 x 20 x 2

50 x 50 x 3

60 x 60 x 3

100

500

600

30 x 10 x 2

60 x 40 x 3

100 x 40 x 4

150

500

1300

30 x 15 x 2

60 x 40 x 3

150

600

30 x 15 x 2

60 x 30 x 3

200

600

SR

SR + TI

30 x 15 x 2

60 x 30 x 3

200

600

SR

SR + TI

20

40

100

250

RT

RT + TI

15 x 15

30 x 30

40 x 40

100

200

350

RS

RS

RS

+

+

TI

TI

15 x 15

40 x 40

150

350

SR

SR + TI

20 x 10

60 x 10

150

200

RS

RS

50 x 10

80 x 15

110 x 15

150

200

300

RS

RS +

+

TI

TISR

RS

RS

RS

+

+

+

+

SR

SR

SR TI

25 x 25 x 4

50 x 50 x 6

60 x 60 x 6

150

300

350

RS

RS

RS

+ +

+ +

+ + +

SR

SR

SR

RA

RA

RA TI

25 x 25 x 3

50 x 50 x 6

60 x 60 x 6

150

300

350

30 x 30 x 3

50 x 50 x 6

80 x 80 x 6

100

200

400

RS

RS

RS

+

+

TI

TI

RS

RS

RS

+

+ +

+ +

SR

SR

SR TI

TI

30 x 30 x 3

50 x 50 x 6

80 x 80 x 6

100

200

400

30 x 15 x 4

100 x 45 x 6

100

350

RS +

+

SR

SR TI

RS +

+

SR

SR TI

40 x 20 x 5

100 x 45 x 6

150

350

-

-

-

-

-

-

- - -

- - -

CE70

1/2” x 3

3” x 6

200

600

RT

RT + TI

20 x 3

100 x 4

200

600

RT

RT + TI

25 x 25 x 1.5

80 x 80 x 3.2

200

1200

SR

+RS TI

30 x 15 x 1.5

100 x 50 x 3.2

200

1000

RS

RS

-

- -

SR

SR TI

30 x 15 x 1.5

120 x 60 x 5

200

1200

SR

SR - TI

50 x 25 x 2

100 x 50 x 3.2

200

1200

SR

SR

50 x 25 x 2

120 x 60 x 3

200

1200

SR

SR

30

60

150

300

RT

RT + TI

30 x 30

50 x 50

150

300

RS

RS + TI

30 x 30

50 x 50

200

400

SR

SR + TI

30 x 5

100 x 12

200

800

RS

RS + TI

30 x 8

140 x 30

200

350

RS

+SR TI

30 x 30 x 4

80 x 80 x 12

250

800

RS

RS + TI

30 x 30 x 4

80 x 80 x 12

250

1000

RS

RS

+

+

RA

RA

25 x 25 x 3

120 x 80 x 10

200

600

RS

RS + TI

25 x 25 x 3

100 x 80 x 9

200

800

RS

RS

+

+ +

SR

SR TI

U 30 x 15

UPN 100 x 50

UPN 160 X 65

150

400

800

SR

SR

SR

+

+

TI

TI

U 30 x 15

UPN 100 x 50

UPN 160 x 65

150

400

800

SR

SR

SR

+

+

TI

TI

-

-

-

-

-

-

IPN - IPE 80

IPN - IPE 140

600

1200

SR

SR + TI

HEA 100 1200 SR + TI

CE100

4” x 10

5” x 6

600

1000

RT +

RT +

TI

TI

30 x 2

150 x 5

250

1000

RT

RT + TI

30 x 30 x 2

120 x 120 x 4

250

1300

SR

SR + TI

SR

SR + TI

SR

SR + TI

SR

SR + TI

SR

SR + TI

30 x 15 x 2

120 x 60 x 5

300

1500

30 x 15 x 2

140 x 60 x 5

300

1500

50 x 25 x 2.5

120 x 60 x 3

300

1000

50 x 25 x 2.5

120 x 60 x 5

300

1500

40

70

200

300

RT

RT + TI

40 x 40

60 x 60

300

300

RS

RS

40 x 40

60 x 60

200

400

SR

SR + TI

30 x 5

120 x 20

250

500

RS

RS + TI

50 x 10

200 x 40

250

500

RS

+SR TI

40 x 40 x 5

80 x 80 x 16

100 x 100 x 12

300

500

600

RS

RS

RS + TI

40 x 40 x 5

80 x 80 x 16

100 x 100 x 12

300

500

800

RS

RS

RS

+

+

+

RA

RA

RA

30 x 30 x 5

120 x 100 x 12

200

500

RS

RS + TI

RS

RS

+

+ +

SR

SR TI

30 x 30 x 5

120 x 100 x 12

250

500

U 40 x 35

UPN 180 x 70

UPN 260 X 90

250

400

600

SR

SR

SR

+

+

TI

TI

U 40 x 35

UPN 180 x 70

UPN 260 x 90

250

400

600

SR

SR

SR

+

+

TI

TI

+ +4R SR TIIPN 140 1200

IPN - IPE 80

IPN - IPE 180

IPN - IPE 240

500

500

600

SR

SR

SR

+

+

TI

TI

HEB 100

HEA 140

1000

1800

SR

SR

+

+

TI

TI

UPN 140 2500 5R + SR

UPN

ProfileRef.Min Radius

(mm)

Dimensions

(mm)

Dimensions

(mm)

Dimensions

(mm)

Dimensions

(mm)

Tooling

(type)

Tooling

(type)

Tooling

(type)

Tooling

(type)

Min Radius

(mm)

Min Radius

(mm)

Min Radius

(mm)

Notes:

Above listed radii refer to standard rolls.

For smaller radii, special rolls are required.

When ordering, specify type and UNI of material.

MAXIMUM CAPACITIES AND MINIMUM RADII ARE INDICATIVE AND NOT BINDING

TI = Tie Bar

RA = Anti-twist Device (angle iron “leg in”)

4R 5R= Fourth Roll Accessory - = Fifth Roll Accessory

RS = Standard Roll Set (supplied with machine)

RT = Roll Set for Tubes and Bars

SR = Special Roll Set

LEGEND: ROLLS & ACCESSORIES

CNC2 Pyramidal Ring Roller

Ø 50 mm Shaft

11 CE / E / A

CE50-ECO/02

MAXIMUM CAPACITY

TECHNICAL DATA

Description CE50-ECO/02

50 mm

178 mm



2 2

CE50-ECO/02 3 CNC2

MODELS

Art.

art. CE50-ECO/02

Control

Three

Phase

Hydraulic


Drive Rolls

Roll Shaft Diameter


6 - 14 rpmRoll Shaft Speed

220 / 240 - 380 / 440 V

1.50 kW

1.50 kW

Cast Iron

10 t


Hydraulic


Welded Steel

3 SmoothIndipendent Drive Rolls

140 mmMax Center Roll Stroke

Voltage*

Motor


Machine Mainframe

Piston Force



Display

Machine Mainframe

With Smart Card

(max 10 programs each)Number of Programs


Yes

650 x 1270 x 1100 mm

500 Kg

Electric Foot Pedal Conrol


Weight

Gas Tube2”1/2 x 3.6 400

80 x 2 800

60060 x 60 x 3

100 x 40 x 4 1300

40 250

40 x 40 350

60 x 10 300

Min Radius,

mm

Dimensions,

mmSection

80 x 80 x 6

100 x 45 x 6

400

350

25 x 25 x 350 x 50 x 660 x 60 x 6

150300350

CNC Ring Roller for automatic bending

cycles of complex and multiradii

applications.

Best machine for maximum accuracy

and repeatability.

12 CE / E / A

ECO Pyramidal Ring Roller

Ø 50 mm Shaft

ECO50

ECO50V2TDescription

TECHNICAL DATA

ECO50V2T 3

MODELS

Art.



2 2

MAXIMUM CAPACITY

Three

Phase

Hydraulic


Drive Rolls

50 mm

178 mm

10 rpm

3 Smooth

Roll Shaft Diameter


Roll Shaft Speed


1.85 kW

1.5 kW

Motor


Cast Iron

1

11.4 t

Machine Mainframe

Speeds

Piston Force



Hydraulic


Yes

Yes

Yes

560 x 1430 x 980 mm

380 Kg



Display


Spiral Bending Accessory Appliable

Anti-twist Device for Angle Iron “Leg In” Appliable


Weight

Three phase 230 / 400 VVoltage*

Section

Gas Tube

Dimensions, mm

2”1/2 x 3.6

76 x 3.6

60 x 60 x 3

100 x 40 x 4

40

40 x 40

60 x 60 x 6

60 x 60 x 4

art. ECO50V2T

13 CE / E / A

ECO Pyramidal Ring Roller

Ø 40 mm Shaft

ECO40

MODELS

ECO40M2M

Art.

2

Description ECO40M2M

TECHNICAL DATA



2 2

MAXIMUM CAPACITY

Single

Phase

Manual


Drive Rolls

Roll Shaft Diameter


Roll Shaft Speed


40 mm

165 mm

5 / 10 rpm

2 Knurled

Voltage Single Phase 220 / 240 V

Machine Mainframe

Motor

Speeds



Display


Spiral Bending Accessory Appliable

Anti-twist Device for Angle Iron “Leg In” Appliable


Weight

Welded Steel

0.75 kW

2 (inverter)


Manual

No

Yes

No

Yes

700 x 1460 x 600 mm

180 Kg

Section

Gas Tube

Dimensions, mm

1”1/2 Gas

sch. 40

60 x 2

50 x 50 x 3

60 x 30 x 3

35

35 x 35

50 x 50 x 6

50 x 50 x 4

art. ECO40M2M

Art. KARC

Art. X/C025

Art. ARC-160

Art. ARC-350

Art. WDC-001

14

RING ROLLERS ACCESSORIESRING ROLLERS ACCESSORIES

Supplied with machines for tooling setup.

ECO40ECO50CE40CE50CE70CE100CE50-

ECO/02

Art. ET32-104Art. CP8150

SERVICE TOOLS

LEGEND

= standard = optional = not appliablena


ECO/02

Measuring instruments for angles and radii read out.

MEASURING KITS

Art. Description

KARC

Radius and angle measuring kit, including

digital gauge (art. WDC-001), 160 mm

archmeter (art. ARC-160), 350 mm archmeter

(art. ARC-350) and digital goniometer (art.

X/C025)

Digital goniometerX/C025

ARC-160A

Radius measuring kit, including 160 mm

archmeter (art. ARC-160) and digital gauge

(art. WDC-001)

ARC-350A

Radius measuring kit, including 350 mm

archmeter (art. ARC-350) and digital gauge

(art. WDC-001)

nana

Art. C5A2Art. C70A2

It increases shaft rigidity to ensure radii repeatibility and

accuracy, highly recommended for high wall thicknesses

and heavy duty profiles.


ECO/02TIE BAR ACCESSORY

Art. CP8150

Art. ET32-104

Art. CPA01

Art. CP261

Art. CP262

Artt. CPA01, CP260,

CP261, CP262, EP25-154

Art. EP25-154

Art. CP260

Art. C100BA2

Art. C5A2Art. C100BA2

CE / E / A

15

Art. CEA4-

ECO40

Art. C4-

ECO50Art. C5A4

Art. C5A4

na naIt helps to eliminate deformation when rolling angle iron

leg-in applications, allowing the operator to correct

material deflection and achieve perfectly smooth bends.

The device mounts on side pressure rolls supplied as

standard with the machine.


ECO/02ANTI-TWIST DEVICE FOR ANGLE “LEG-IN”


LEGEND


Art. BS501

na nanana naUsed for regulating center roll down movement with

micrometric positioning. Only on hydraulic models.


ECO/02CENTER ROLL UPWARD STOP

Art. BS501

Art. 4R10

FOURTH ROLL KIT FOR H/I BEAMS

nana na na nanaUsed for bending “H” and “I” beams.

ECO50 ECO40CE40CE50CE70CE100CE50-

ECO/02

Art. 4R10

CE / E / A

16

�Radius measuring

kit

�High precision mechanical

counter for repeatability of

lifting roller positioning

Accessory for large pitch spiral applications, such as

handrails up to 50 mm (2”) diameter tubes.

The device is designed for easy mounting on the machine

and reversibility, for both righthand and lefthand spirals.

nana

Artt. CS5A11, ELI-KIT, ELI-SOFT

Art. CS7A11,

ELI-KIT,

ELI-SOFT


ECO/02SPIRAL BENDING DEVICE

LEGEND


Art. Description

CS5A11

CS7A11

Spiral bending device (to be used with artt. ELI-

KIT and ELI-SOFT)

ELI-KIT

Including: tube rotation reader (art. ELI-001),

short archmeter (art. ELI-002) and long

archmeter (art. ELI-003)

ELI-SOFTPC software for spiral bending (to be used with

artt. CS5A11, CS7A11 and ELI-KIT)


CE / E / A

Art. ELI-003

Art. ELI-002Art. ELI-001

Art. ELI-KIT

Art. CS5A11

Art. ELI-SOFT

17

�Anti-twist support guide

(standard length: 3 m/10 ft; lengths on request: 2 m/6.5 ft

and 6 m/12 ft)

�Programmable turn counter for

repeatable complex applications

Art. CT4/2300Art. CT5/2300

na nanana naUsed for ornamental ironworking jobs on gates, railings,

etc. Supplied with 2 mt / 6.5 ft table (working length), 400

mm pass through hole and electric turn counter with ± 1°

accuracy.

Includes: base unit + machine unit connectors.

ECO50 ECO40CE40CE50CE70CE100CE50-

ECO/02BAR TWISTING DEVICE

Section Dimensions, mm

30 x 30**

40 x 8

* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) -

Y.P. 25 Kg/mm (psi 36.000).

** Using tiebar supplied with machine.

2

2

MAXIMUM CAPACITY*


LEGEND


Artt. CR5A8 - CR4A8

�Turn counter programming device�Patented scrolling chain with

removable links for different scroll

patterns and curls with only one

pass

Art. CR4A8Art. CR5A8

* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) -

Y.P. 25 Kg/mm (psi 36.000).

2

2

MAXIMUM CAPACITY*

Section Dimensions, mm

40 x 8

15 x 15

15

SCROLL CURLING DEVICE

na nana na naUsed for ornamental scrollwork for custom components of

ornamental gates, railing, etc. Equipped with electronic

turn counter (± 1° tollerance).


ECO/02

CE / E / A

artt. CT4/2300 - CT5/2003

�MN092�MN092

TB60�TB60�

TB050�TB050�

TB050EDT�TB050EDT�

SB060�SB060�

�MG76�MG76

MG030�MG030�

�MB42P�MB42P

�MB42�MB42

MD070�MD070�

MD083�MD083�

�SB48�SB48

18 SA / E / A

NON MANDREL BENDERSNON MANDREL BENDERS

19 SA / E / A

Patents

On Non Mandrel Benders line:

On artt. MG76 - MG030 - TB60 - TB050

SB060 - SB48 - MB42:

�

�

�

�

�

�

�

�

�

5.354.802 (USA)

1.276.249 (Italy)

EP 0 783 927 (Europe)

5.775.157 (USA)

2 192 901 (Canada)

197498 (Mexico)

ZL 96114003.8 (China)

263.394 (Korea)

3247311 (Japan)

�

�

�

�

�

�

�

�

�

5.354.802 (USA)

1.276.249 (Italy)

EP 0 783 927 (Europe)

5.775.157 (USA)

2 192 901 (Canada)

197498 (Mexico)

ZL 96114003.8 (China)

263.394 (Korea)

3247311 (Japan)


Topbender

Minibender

Megabender

Medibender

Superbender

page

page

page

page

page

�

�

MG76

MG030

22

23

�

�

MG76

MG030

22

23

�MN092 32�MN092 32

�

�

�

MB42 / MB42P

MD070

MD0083

29

30

31

�

�

�

MB42 / MB42P

MD070

MD0083

29

30

31

�

�

SB48

SB060

27

28

�

�

SB48

SB060

27

28

�

�

�

TB60

TB050

TB050EDT

24

25

26

�

�

�

TB60

TB050

TB050EDT

24

25

26

Non Mandrel Accessories 34

NON MANDREL LINENON MANDREL LINE

20

Non Mandrel Machines represent the top of the range in Ercolina Innovation, owner of a patented non

mandrel bending system that has allowed Ercolina to be for 30 years the leading product in the bending

market.

Ercolina Non Mandrel machines are the best solution for everyone who is looking for

with but and with

®

®

®

heavy structure

machinery high quality bend standards, easy to handle limited budget.

With Ercolina non mandrel machines the operator can program and

control the required bend angle, as well as the springback angle, a

material elasticity parameter to eliminate material springback effects.

®

Ercolina formers are the most important machine bending equipment,

which has undergone many design improvements that confirm the

Besides being produced as a single

metal block with no other welded piece attached, Ercolina formers

present a particular groove shape, enhanced in 30 years of constant

designing to achieve superior quality bends also with small wall

thickness tubes and very soft materials. Furthermore, an encoder for

measuring former rotation angle is installed to assure bend accuracy

up to 1° bend angle.

®

®

Ercolina patented technology.®

Ercolina control panels are designed for

Operating functions are easy to set, all control menu

are multi-languages. A brief product training is required for operating

Ercolina non mandrel machines. Accuracy and simple operator skills

make these machines the optimal choice compared to other very

expensive and sophisticated machinery.

®

®

user friendly bend

programming.

SA / E / A

21

NON MANDREL LINENON MANDREL LINE

Ercolina non mandrel range grants other very competitive strengths such as:

;

Ercolina

®

®

®

Quick tool change over�

�

�

�

�

�

�

Very low maintenance.

Long-lasting products designed to perform under the hardest and challenging

conditions.

Operator safety measures.

Bending thin and heavy-duty profiles

Customized products

Completely electric machines with no hydraulic components;

Machines designed to be easily moved with solid base wheels and lifting handles;

All machines are made of finest quality materials. Electronic boards and all electric

parts use advanced safety systems for reliable overload protection;

All machines are supplied with emergency stop

buttons. Ercolina products comply with CE Standards;

in few seconds and with remarkable results;

guaranteed by a 30-year-old technical department constantly

dedicated to special tooling applications. special tooling allows to bend all kind of

profiles in all different application sectors: ironworking, furniture, aircraft engineering,

automotive, shipyard, motorcycling, plumbing, hydraulic, piping industry, etc.

NON MANDREL BENDING

Ercolina

has become simple and profitable

with one of the leading product

in the bending machinery market for over 30 years,®

Ercolina grants a long experience with Non Mandrel line in manufacturing and selling

to every country in the world.

®

over 40,000

bending tools

SA / E / A

Ø

Ø

Ø

Ø

Ø

Ø

5/8” (15.88 mm), R46

7/8” (22.22 mm), R56

1” (25.40 mm), R67

1”1/4 (31.75 mm), R82

1”1/2 (38.10 mm), R100

2” (50.80 mm), R150

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R67

3/4” (26.90 mm), R82

1” (33.70 mm), R112

1”1/4 (42.25 mm), R130

1”1/2 (48.25 mm), R150

2” (60.30 mm), R190

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R46

3/4” (26.90 mm), R56

1” (33.70 mm), R67

1”1/4 (42.25 mm), R90

1”1/2 (48.25 mm), R100

2” (60.30 mm), R150

22

Tube Bender without mandrel

MEGABENDER MG76MEGABENDER MG76

MODELS

Art. Ref.

ThreeMegabender MG76

Description Phase

Electronic with Microprocessor

1 / 2 rpm

10 ÷ 380 mm

210°

Bending Radii**

Max Rotation Angle

Max Bending Speed

Control

TECHNICAL DATA

Description MG76T

30 x 9 Bends Each

Yes

3.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

680 x 910 x 370 mm

193 kg

Yes

Three Phase 220 / 400 V

Number of Programs

Overload System Control

Voltage*

Motor


Upper Machine Body

Lower Machine Mainframe

Foot-switch Control


Weight

* Other voltages available upon request.

** Special models for bending radii up to 500 mm (extended model) and up to 850 mm

(”flipper” model) available upon request.

Max xwall thickness (mm)

ØMaterial

2”1/2 Gas x 4

76 x 3

76 x 6

76 x 6

73 x 4

76 x 4

76 x 3

70 x 5

70 x 4

76 x 1.6

Gas tubes

Standard Steel tubes

Hard Copper & Aluminium

Soft Copper

Conduit tubes

Soft Brass

Stainless Steel AISI 308 (food industry)

Furniture tubes

Hydraulic Steel ST35

Stainless Steel AISI 304 - 316

MAXIMUM CAPACITY*

Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2

Section

50 x 4

45

10 x 90

30 x 60 x 3

60 x 60 x 3

40 x 40

60 x 60 x 6

50 x 20 x 6

Mepla, Geberit and similar tubes

Mild Steel (EN: S275JO)







Capacity range from 5 mm to 76 mm with min radius 2 x (depending on material

quality, tube diameter and wall thickness).

Ø Ø Ø*

MG 76T

* Formers in cast iron, counterbending dies in brass.



KIT MACHINE + TOOLING (Former & Counterbending Die)*

Art.

Art.

Machine

Machine

Tube

Tube

MG 76T K2D

MG 76T K3D

MG76T

MG76T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x Ø

3 x Ø

Art. Machine Tube

MG 76T KOD MG76T OD inches

Formers art. MG76T

SA / E / A

artt. MG030V2T / MG030T / MG030M

Ø

Ø

Ø

Ø

Ø

Ø

5/8” (15.88 mm), R46

7/8” (22.22 mm), R56

1” (28.40 mm), R67

1”1/4 (31.75 mm), R82

1”1/2 (38.10 mm), R100

2” (50.80 mm), R150

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R67

3/4” (26.90 mm), R82

1” (33.70 mm), R112

1”1/4 (42.25 mm), R130

1”1/2 (48.25 mm), R150

2” (60.30 mm), R190

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R46

3/4” (26.90 mm), R56

1” (33.70 mm), R67

1”1/4 (42.25 mm), R90

1”1/2 (48.25 mm), R100

2” (60.30 mm), R150

23


MEGABENDER MG030MEGABENDER MG030

TECHNICAL DATA

Description

Bending Radii**

Max Rotation Angle

Max Bending Speed

Control

Variable


10 ÷ 380 mm

210°

MG030T / MG030M


2 / 4 rpm

10 ÷ 380 mm

210°

MG030V2T

Number of Programs


Voltage*

30 x 9 Bends Each

Yes

Three Phase

Single Phase 220 V

220 / 400 V

30 x 9 Bends Each

Yes


Motor


Upper Machine Body


Foot-switch Control


Weight

1.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

680 x 910 x 370 mm

193 kg

Yes

3.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

680 x 910 x 370 mm

186 kg

Yes




MODELS

Art. Ref.



SingleMegabender MG030

Description Phase

SPECIAL MODELS

Art. Description

MAXIMUM CAPACITY*


2”1/2 Gas x 4

76 x 3

76 x 6

76 x 6

73 x 4

76 x 4

76 x 3

70 x 5

70 x 4

76 x 1.6


ØMaterialSection

MG 030V2T*

MG 030T

MG 030M

MG 030VT

MG 030VM




* Two speed model.


Art.

Art.

Machine

Machine

Tube

Tube

MG 030M K2D

MG 030M K3D

MG 030M

MG 030M

Gas inches

Gas inches

MG 030T

MG 030T

Gas inches

Gas inches

MG 030V2T

MG 030V2T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x Ø

3 x Ø

2 x Ø

3 x Ø

2 x Ø

3 x Ø

MG 030T K2D

MG030T K3D

MG 030V2T K2D

MG 030V2T K3D

Art. Machine Tube

MG 030T KOD MG 030T

OD inchesMG 030V2T

OD inches

Formers

MG 030V2T KOD

Faster models (0.5 ÷ 5 rpm) - Other features

same as standard models.

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



Capacity range from 5 mm to 76 mm with min radius 2 x (depending on material

quality, tube diameter and wall thickness). Bending capacity of faster models artt. MG030VM /

MG030VT may be lower.

Ø Ø Ø*

50 x 4

45

10 x 90

30 x 60 x 3

60 x 60 x 3

40 x 40

60 x 60 x 6

50 x 20 x 6









art. TB60T

Ø

Ø

Ø

Ø

Ø

Ø

5/8” (15.88 mm), R46

7/8” (22.22 mm), R56

1” (28.40 mm), R67

1”1/4 (31.75 mm), R82

1”1/2 (38.10 mm), R100

2” (50.80 mm), R150

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R67

3/4” (26.90 mm), R82

1” (33.70 mm), R112

1”1/4 (42.25 mm), R130

1”1/2 (48.25 mm), R150

2” (60.30 mm), R190

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R46

3/4” (26.90 mm), R56

1” (33.70 mm), R67

1”1/4 (42.25 mm), R90

1”1/2 (48.25 mm), R100

2” (60.30 mm), R150

24


TOPBENDER TB60TOPBENDER TB60

MODELS

Art. Ref.

ThreeTopbender TB60

Description Phase

Description

Bending Radii**

Max Rotation Angle

Max Bending Speed

Control

10 ÷ 380 mm

210°

2/4 rpm


TB60T

TECHNICAL DATA




Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

30 x 9 Bends Each

Yes

1.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

186 kg

Yes


500 x 1000 x 760 mm


ØMaterial

2” Gas x 4

60 x 4

64 x 6

64 x 6

63 x 4

60 x 6

60 x 3

60 x 4

64 x 5

64 x 3

MAXIMUM CAPACITY


Section

TB 60T


Art.

Art.

Machine

Machine

Tube

Tube

TB60T K2D

TB60T K3D

TB 60T

TB 60T

TB 60T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x Ø

3 x Ø

Art. Machine Tube

TB60T KOD OD inches

Formers




SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

35

14 x 60

25 x 50 x 3

50 x 50 x 3

30 x 30

50 x 50 x 6

40 x 20 x 6









25


TOPBENDER TB050TOPBENDER TB050

Description

Bending Radii**

Max Rotation Angle

Max Bending Speed

Control

10 ÷ 300 mm

210°

1.25 & 2.5 rpm


MODELS

Art. Ref.

ThreeTopbender TB050

Description Phase

TB050T

TECHNICAL DATA




Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

30 x 9 Bends Each

Yes

1.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

130 kg

Yes


363 x 900 x 595 mm

2” Gas x 4

60 x 3

64 x 4

64 x 4

60 x 4

60 x 4

60 x 4

60 x 4

64 x 4

64 x 3


ØMaterial

MAXIMUM CAPACITY


Section

TB 050T


Art.

Art.

Machine

Machine

Tube

Tube

TB 050T K2D

TB 050T K3D

TB 050T

TB 050T

TB 050T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x Ø

3 x Ø

Art. Machine Tube

TB 050T KOD OD inches

Formers




art. TB050TØ

Ø

Ø

Ø

Ø

Ø

5/8” (15.88 mm), R46

7/8” (22.22 mm), R56

1” (25.40 mm), R67

1”1/4 (31.75 mm), R82

1”1/2 (38.10 mm), R100

2” (50.80 mm), R150

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R67

3/4” (26.90 mm), R82

1” (33.70 mm), R112

1”1/4 (42.25 mm), R130

1”1/2 (48.25 mm), R150

2” (60.30 mm), R190

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R46

3/4” (26.90 mm), R56

1” (33.70 mm), R67

1”1/4 (42.25 mm), R90

1”1/2 (48.25 mm), R100

2” (60.30 mm), R150

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

35

10 x 60

25 x 50 x 3

50 x 50 x 3

30 x 30

50 x 50 x 6

40 x 20 x 6









26


TOPBENDER TB050EDTTOPBENDER TB050EDT

Description


Bending Radii

Max Rotation Angle

Max Bending Speed

Control

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

2” Gas x 4

60 x 3

64 x 4

64 x 4

60 x 4

60 x 4

60 x 4

60 x 4

64 x 4

64 x 3


ØMaterial

10 ÷ 300 mm

210°

1.3 rpm

Basic Electronic

Card

1

Yes

1.5 kW

-

Aluminium Alloy

Welded Steel

130 kg

Yes


363 x 900 x 595 mm

MAXIMUM CAPACITY


Section

TB050EDT

TECHNICAL DATA

MODELS

Art. Ref.

ThreeTopbender TB050EDT

Description Phase

90

Ø “Gas, Radius, mm

MACHINE EQUIPMENT (Former & Counterbending Die)*

TB 050EDT

1”1/4 (31.75 mm)

* Former in cast iron, counterbending die in brass.

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

35

10 x 60

25 x 50 x 3

50 x 50 x 3

30 x 30

50 x 50 x 6

40 x 20 x 6









art. TB050EDT

27


SUPERBENDER SB48SUPERBENDER SB48

MODELS

Art. Ref.

Three

SingleSuperbender SB48

Superbender SB48

Description Phase

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

10 ÷ 300 mm

210°

2 rpm

Electronic with Microprocessor Electronic with Microprocessor

10 ÷ 300 mm

210°

3 rpm

TECHNICAL DATA

SB48M SB48T


Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

30 x 9 Bends Each

Yes

1.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

110 kg

Yes

Single Phase 110 / 220 V

410 x 1000 x 570 mm


30 x 9 Bends Each

Yes

1.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

110 kg

Yes

410 x 1000 x 570 mm

1”1/2 Gas x 3.68

48 x 3.5

50 x 3

54 x 1.5

50 x 4

60 x 3

64 x 2

64 x 2

60 x 2

48 x 2.5


ØMaterial

MAXIMUM CAPACITY


Section

SB 48M

SB 48T



SB 48T K2D


Art.

Art.

Machine

Machine

Tube

Tube

SB 48M K2D

SB 48M K3D

SB 48M

SB 48M

Gas inches

Gas inches

SB 48T

SB 48T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x Ø

3 x Ø

2 x Ø

3 x ØSB 48T K3D


Art. Machine Tube

SB 48M KOD SB 48M OD inches

SB 48T OD inches

Formers

SB 48T KOD

Ø

Ø

Ø

Ø

Ø

5/8” (15.88 mm), R46

7/8” (22.22 mm), R56

1” (25.40 mm), R67

1”1/4 (31.75 mm), R82

1”1/2 (38.10 mm), R100

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R67

3/4” (26.90 mm), R82

1” (33.70 mm), R112

1”1/4 (42.25 mm), R130

1”1/2 (48.25 mm), R150

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R46

3/4” (26.90 mm), R56

1” (33.70 mm), R67

1”1/4 (42.25 mm), R90

1”1/2 (48.25 mm), R100

art. SB48M - SB48T

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

32

8 x 48

20 x 40 x 3

40 x 40 x 3

30 x 30

40 x 40 x 5

32 x 16 x 5









28


SUPERBENDER SB060SUPERBENDER SB060

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight


10 ÷ 300 mm

210°

2.5 rpm

Stable Speed and

Bending Angle Controls

1

Yes

2.2 kW

-

Aluminium Alloy

Welded Steel

110 kg

Yes


260 x 900 x 600 mm

MODELS

Art. Ref.

SingleSuperbender SB060

Description Phase

SB060M

TECHNICAL DATA


1”1/2 Gas x 3.68

48 x 3.5

50 x 3

54 x 1.5

50 x 4

60 x 3

64 x 2

64 x 2

60 x 2

48 x 2.5


ØMaterial

MAXIMUM CAPACITY

Section

SB 060M


Art.

Art.

Machine

Machine

Tube

Tube

SB 060M K2D

SB 060M K3D

SB 060M

SB 060M

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x Ø

3 x Ø

Art. Machine Tube

SB 060M KOD SB 060M OD inches

Formers




art. SB060MØ

Ø

Ø

Ø

Ø

5/8” (15.88 mm), R46

7/8” (22.22 mm), R56

1” (25.40 mm), R67

1”1/4 (31.75 mm), R82

1”1/2 (38.10 mm), R100

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R67

3/4” (26.90 mm), R82

1” (33.70 mm), R112

1”1/4 (42.25 mm), R130

1”1/2 (48.25 mm), R150

2” (60.30 mm), R190

Ø

Ø

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R46

3/4” (26.90 mm), R56

1” (33.70 mm), R67

1”1/4 (42.25 mm), R90

1”1/2 (48.25 mm), R100

2” (60.30 mm), R150

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

32

8 x 48

20 x 40 x 3

40 x 40 x 3

30 x 30

40 x 40 x 5

32 x 16 x 5









29

MEDIBENDER MB42MEDIBENDER MB42


MODELS

Art. Ref.

Three

SingleMedibender MB42

Medibender MB42

Medibender MB42 portable Single

Description Phase

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

TECHNICAL DATA

MB42M / MB42PM MB42T

10 ÷ 260 mm

210°

2 rpm

Electronic with Microprocessor Electronic with Microprocessor

10 ÷ 260 mm

210°

4 rpm

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight


30 x 9 Bends Each 30 x 9 Bends Each

Yes Yes

1.1 kW

< 70 dB

Aluminium Alloy Aluminium Alloy

Welded Steel Welded Steel

410 x 1000 x 570 mm

360 x 500 x 460 mm

Yes Yes


1.1 kW

< 70 dB

410 x 1000 x 570 mm

Three Phase 220 - 400 V

80 kg / 50 kg 80 kg

1”1/4 Gas x 3.5

42 x 3

42 x 3

48 x 1.5

42 x 4

50 x 3

60 x 2

54 x 2

60 x 2

42 x 2.5


ØMaterial

MAXIMUM CAPACITY


Section

MB 42M

MB 42T

MB 42PM


Art.

Art.

Machine

Machine

Tube

Tube

MB 42M K2D

MB 42M K3D

MB 42M

MB 42M

Gas inches

Gas inches

MB 42T

MB 42T

Gas inches

Gas inches

MB 42PM

MB 42PM

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x Ø

3 x Ø

2 x Ø

3 x Ø

2 x Ø

3 x Ø

MB 42T K2D

MB 42T K3D

MB 42PM K2D

MB 42PM K3D



Art. Machine Tube

MB 42M KOD MB 42M OD inches

MB 42T OD inches

MB 42PM OD inches

Formers

MB 42T KOD

MB 42PM KOD


art. MB42PM

art. MB42M - MB42T

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R56

3/4” (26.90 mm), R67

1” (33.70 mm), R90

1”1/4 (42.25 mm), R112

Ø

Ø

Ø

Ø

1/2” (21.30 mm), R46

3/4” (26.90 mm), R56

1” (33.70 mm), R67

1”1/4 (42.25 mm), R90

Ø

Ø

Ø

Ø

5/8” (15.88 mm), R46

7/8” (22.22 mm), R56

1” (25.40 mm), R67

1”1/4 (31.75 mm), R82

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

30

7 x 42

18 x 35 x 2

35 x 35 x 3

25 x 25

35 x 35 x 5

28 x 14 x 5









SA / E / A

Faster model - Same features as art. MD070M

Footswitch control (art. P050H) not included

Used for bending radii < 36 mm.

MD 071M

30


MEDIBENDER MD070MEDIBENDER MD070

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight


36 ÷ 190 mm

210°

2.8 rpm

Bending Angle Digital

Setting 0° ÷ 180°

1

Yes

900 W

-

Aluminium Alloy

Aluminium

23 kg

Yes


245 x 300 x 320 mm

MODELS

Art. Ref.

SingleMedibender MD070

Description Phase

MD070M

TECHNICAL DATA1” Gas x 3.4

38 x 1.5

30 x 2

38 x 1.5

35 x 3

42 x 1.5

50 x 2

50 x 2

42 x 1.5

35 x 1.5


ØMaterial

Art. Description

SPECIAL MODELS

MAXIMUM CAPACITY


Section

MD 070M


Art. Machine Tube

MD 070M K2D MD 070M Gas inches

Formers


Art. Machine Tube

MD 070M KOD MD 070M OD inches

Formers


art. MD070M

Ø

Ø

Ø

5/8” (15.88 mm), R46

7/8” (22.22 mm), R56

1” (25.40 mm), R67

Ø

Ø

Ø

1/2” (21.30 mm), R46

3/4” (26.90 mm), R56

1” (33.70 mm), R82

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

20

10 x 25

15 x 25 x 3

25 x 25 x 3

20 x 20

30 x 30 x 5

30 x 15 x 5









31


Manual

MEDIBENDER MD083MEDIBENDER MD083

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

10 ÷ 190 mm

210°

-

-

-

-

-

-

Aluminium Alloy

Aluminium

17 kg

No

-

245 x 200 x 320 mm

MODELS

Art. Ref.

-Medibender MD083

Description Phase


Art. Machine Tube

Millimeter

Formers

Ø Ø

Ø Ø

Ø Ø

12, R36 - 14, R40

16, R46 - 18, R56

22, R67 - 28, R96

MD083

TECHNICAL DATA1” Gas x 3.4

35 x 2.5

35 x 2

32 x 1.5

35 x 3

32 x 3

42 x 1.5

50 x 2

50 x 2

35 x 1.5


ØMaterial

MAXIMUM CAPACITY


Section

50 x 4

20

10 x 25

15 x 25 x 3

25 x 25 x 3

20 x 20

30 x 30 x 5

30 x 15 x 5

MD 083

MD 083 KMM MD 083

* Formers in aluminium, counterbending dies in brass.

art. MD083

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass

Stainless AISI 308 (food industry)

Furniture tubes











32


MINIBENDER MN092MINIBENDER MN092

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

10 ÷ 190 mm

210°

2 rpm


MODELS

Art. Ref.

SingleMinibender MN092

Description Phase

MN092M

TECHNICAL DATA

Number of Programs 3


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight


Yes

800 W

-

Aluminium Alloy

Aluminium

15 kg

No


200 x 105 x 360 mm

3/4” Gas x 2.9

27 x 2.3

28 x 1.5

28 x 2.5

28 x 1.5

28 x 2

28 x 1.5

35 x 1.3

42 x 2

28 x 1.5


ØMaterial

MAXIMUM CAPACITY


Section

MN 092M


Art. Machine Tube Formers

Art. Machine Tube

MN 092M KMM

MN 092M KME

MN 092M

MN 092M

Millimeter

Millimeter

Formers



MN 092M KMG

MN 092M KOD

MN 092M

MN 092M

Mepla, Geberit

and similar

OD inches

* Formers in aluminium, counterbending dies in polymer and brass.



* Formers in aluminium, counterbending dies in brass.

art. MN092M

Ø Ø

Ø Ø

15, R46 - 18, R56

22, R67 - 28, R112

Ø Ø

Ø Ø

Ø Ø

12, R36 - 14, R40

16, R46 - 18, R56

22, R67 - 28, R96

Ø Ø

Ø Ø

Ø Ø

15, R46 - 20, R67

26, R82 - 32, R112

40, R160 - 50, R170

Ø

Ø

Ø

Ø

1/2” (12.70 mm), R40

3/4” (19.05 mm), R67

1” (25.40 mm), R82

1”1/8 (28.58 mm), R112

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

16

-

-

-

-

-

-









Section Material

MEDI BENDER

Max x thickness (mm)Ø

1” Gas x 3.4

38 x 1.5

3/4” Gas x 2.9

27 x 2.3

MINI BENDER

30 x 2 28 x 1.5

38 x 1.5

35 x 3

28 x 2.5

28 x 1.5

42 x 1.5

50 x 2

50 x 2

42 x 1.5

35 x 1.5

28 x 2

28 x 1.5

35 x 1.3

42 x 2

28 x 1.5

SUPER BENDER

1”1/2 Gas x 3.68 1”1/2 Gas x 3.68

48 x 3.5 48 x 3.5

50 x 3 50 x 3

54 x 1.5 54 x 1.5

50 x 4 50 x 4

60 x 3 60 x 3

64 x 2

64 x 2

64 x 2

64 x 2

60 x 2 60 x 2

48 x 2.5 48 x 2.5

33

MAXIMUM CAPACITY


Section Material Max Ø x thickness (mm)

2” Gas x 4

60 x 4

64 x 6

64 x 6

63 x 4

60 x 6

60 x 3

2” Gas x 4

60 x 3

64 x 4

64 x 4

60 x 4

60 x 4

60 x 4

2”1/2 Gas x 4

76 x 3

76 x 6

76 x 6

73 x 4

76 x 4

60 x 4

64 x 5

60 x 4

64 x 4

76 x 3

70 x 5

64 x 3 64 x 370 x 4

76 x 1.6

50 x 4 50 x 4

32 32

8 x 48 8 x 48

20 x 40 x 3 20 x 40 x 3

50 x 4

35

14 x 60

25 x 50 x 3

50 x 4

35

10 x 60

25 x 50 x 3

50 x 4

45

10 x 90

30 x 60 x 3

1” Gas x 3.4

35 x 2.5

35 x 2

32 x 1.5

35 x 3

32 x 3

42 x 1.5

50 x 2

50 x 2

35 x 1.5

50 x 4

20

10 x 25

15 x 25 x 3

50 x 4

20

10 x 25

15 x 25 x 3

1”1/4 Gas x 3.5

42 x 3

42 x 3

48 x 1.5

42 x 4

50 x 3

60 x 2

54 x 2

60 x 2

42 x 2.5

50 x 4

30

7 x 42

18 x 35 x 2

50 x 4

16

-

-

40 x 40 x 3 40 x 40 x 3

30 x 30 30 x 30

40 x 40 x 5 40 x 40 x 5

32 x 16 x 5 32 x 16 x 5

50 x 50 x 3

30 x 30

50 x 50 x 6

40 x 20 x 6

50 x 50 x 3

30 x 30

50 x 50 x 6

40 x 20 x 6

60 x 60 x 3

40 x 40

60 x 60 x 6

50 x 20 x 6

25 x 25 x 3

20 x 20

30 x 30 x 5

30 x 15 x 5

25 x 25 x 3

20 x 20

30 x 30 x 5

30 x 15 x 5

35 x 35 x 3

25 x 25

35 x 35 x 5

28 x 14 x 5

-

-

-

-

TOP BENDERMEGABENDER

MD070 MN092

SB48 SB060TB60TB050

TB050EDTMG76 - MG030

MD083MB42



SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes











Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes











34

Art. P050A

Art. P050B

Art. P050A

Art. 050G

Art. P575/1

Art. P050B

40 mm HEXAGONAL SHAFT

HANDWHEEL

SLIDER

50 mm HEXAGONAL SHAFT

Art. P050D/1

Art. P050D/1

Art. P575/1

Art. 050G

COUNTERBENDING DIE SUPPORT BRACKET

Art. P050H

Art. P050H

FOOT SWITCH CONTROL

MG030

MG76TB60

TB050/

EDTSB060 SB48

MG030

MG76TB60

TB050/

EDTSB060 SB48

MG030

MG76TB60

TB050/

EDTSB060 SB48

MG030

MG76TB60

TB050/

EDTSB060 SB48

MG030

MG76TB60

TB050/

EDTSB060 SB48

MG030

MG76TB60

TB050/

EDTSB060 SB48

For Megabender, Topbender

and Superbender

LEGEND


NON MANDREL ACCESSORIESNON MANDREL ACCESSORIES

SA / E / A

35

Art. 152-P

Art. 152-P

For small radius bends (< 36 mm).

COUNTERBENDING DIE EXTENSION MG030

MG76TB60

TB050/

EDTSB060 SB48

Art. 050C

For bending radii from 10 to 35 mm.

To be used with former 157A.

SPECIAL FORMER HOLDING SHAFT

Art. 050C

Art. P514A

6 mm HEXAGONAL KEY

Art. P514A

MG030

MG76TB60

TB050/

EDTSB060 SB48

MG030

MG76TB60

TB050/

EDTSB060 SB48

Art. 810P

(Special grease

spray can)

MG030

MG76TB60

TB050/

EDTSB060 SB48

Art. 810P - Art. P010

Art. P010

(Grease pump)

SPECIAL GREASE SPRAY CAN & PUMP

Art. 050S

Art. P050E

Art. 050S

Art. P050E

MG030

MG76TB60

TB050/

EDTSB060 SB48

MG030

MG76TB60

TB050/

EDTSB060 SB48

Special counterbending die support bracket for bending

radii from 225 to 290 mm.

Available only upon request.

Special die with special shaft from 10 to 35 mm radius.

SPECIAL DIE

SPECIAL SUPPORT BRACKET


and Superbender

LEGEND



SA / E / A

36

Art. P500P1

Art. 050M

MG030

MG76TB60

TB050/

EDTSB060 SB48

MG030

MG76TB60

TB050/

EDTSB060 SB48

MG030

MG76TB60

TB050/

EDTSB060 SB48

For multiple bends applications. Max 48 mm. Available

lengths: 3 m / 10 ft and 6 m / 20 ft.

Ø

For multiple bends applications.

Used with steel and aluminium formers with radius from

150 to 250 mm.

Extractor plate for profiles, solid and hollow.

SPECIAL EXTRACTOR PLATE

2 AXES POSITIONING TABLE

2 AXES LENGTH STOP DEVICE

Art. A40/P

Art. A40/P

Art. 050M

Art. P500P1


and Superbender

LEGEND



SA / E / A

37

Art. 810P - Art. P010

SPECIAL GREASE SPRAY CAN & PUMP

Art. 810P

(Special grease

spray can)

Art. P010

(Grease pump)

na na

Art. P050H

Art. P050H

MN092MD083MB42/P MD070


FOOT SWITCH CONTROL

Art. MP027

Art. MP027

HANDWHEEL

nanana


na nana

Art. MP003

Art. MP003

HEXAGONAL SHAFT MN092MD083MB42/P MD070

For Medibender and Minibender

LEGEND



SA / E / A

Art. MP019A

COUNTERBENDING DIE SUPPORT BRACKET

Art. MP018/1

SLIDER

Art. MP019A

nanana

Art. MP018/1

nanana



38

na

Art. P084F

Art. P084F

For counterbending die positioning on art. MD070,

MD071, MD083, MN092.

LEVER MN092MD083MB42/P MD070

na na

Art. P084G

Art. P084G

To place on aluminium formers for tube wall thickness

higher than 1.5 mm.

SUPPORT BRACKET MN092MD083MB42/P MD070



LEGEND



Art. 050M

Art. 050M

For multiple bends applications.

Used with steel and aluminium formers with radius

from150 to 250 mm.

2 AXES LENGTH STOP DEVICE


nanana

Art. 042C

For bending radii from 10 to 35 mm (to be used with former

157A). To be used with counterbending die extension, art.

152P.

SPECIAL TOOLING HOLDING SHAFT

Art. 042C


nanana

Art. 042S

Art. 042S

Special former with shaft for radii from 10 to 35 mm.

SPECIAL FORMER


na nana

Art. A40/P-

MB42Art. A40/P-MB42

For multiple bends applications. Max 48 mm. Available

lengths: 3 m / 10 ft and 6 m / 20 ft, including adaptor for

mounting on MB42.

Ø

2 AXES POSITIONING TABLE

SA / E / A

39

na

Art. 084D1

Art. 084D1

TRIPOD MN092MD083MB42/P MD070


LEGEND



nana

Art. 084E1

Art. 084E1

COUNTERBENDING DIE SUPPORT BRACKET MN092MD083MB42/P MD070

na

Art. R500P Art. R600

METAL STORAGE CASE

Artt. R500P - R600


To be used for placing and positioning the counterbending

die.

na

Art. 802

Art. 802

For tubes from 4 to 25 mm (from 1/4” to 1”).Ø Ø

REAMER

na

Art. 803

Art. 803

For tubes from 5 to 45 mm (from 1/4” to 1”3/4).Ø Ø

REAMER



na

Art. 804

Including: 1 display box, 12 reamers art. 802 for tubes

from 4 to 25 mm (from 1/4” to 1”).Ø Ø Ø Ø

REAMER KIT MN092MD083MB42/P MD070

SA / E / A

40

na

na

Art. 805

Art. 806

Including: 1 display box, 12 reamers art. 803 for tubes

from 5 to 45 mm (for tubes from 1/4” to 1”3/4).Ø Ø Ø Ø

Including: 1 display box, 8 reamers art. 802 for tubes from

4 to 25 mm (for tubes from 1/4” to 1”), 4 reamers

art. 803 for tubes from 5 to 45 mm (for tubes from

1/4” to 1”3/4).

Ø Ø Ø Ø

Ø Ø Ø

Ø

REAMER KIT

REAMER KIT




LEGEND



na na

Art. 087

Art. 087

For reducing, flanging and chamfering tubes.

TUBE WORKING ACCESSORY MN092MD083MB42/P MD070

na na na

Art. P084L

Art. P084L

HANDLE MN092MD083MB42/P MD070

na nana

Art. 083A

Art. 083A

For electric drill connection.

TRANSMISSION UNIT MN092MD083MB42/P MD070

na na na

Art. 083B

Art. 083B

For holding the electric drill on art. MD083.

DRILL HOLDER MN092MD083MB42/P MD070

SA / E / A

41

Art. P603A

Art. P603A

REMOVABLE HEXAGONAL SHAFT

nanana



LEGEND



na nana

Art. P149

Art. P149

BRASS SLIDER MN092MD083MB42/P MD070

Art. P811

SLIDER

Art. P811

Art. 092E1

Art. 092E1

COUNTERBENDING DIE SUPPORT BRACKET MN092MD083MB42/P MD070


SA / E / A

�MG030V2T / MG030T / MG030M with mandrel�MG030V2T / MG030T / MG030M with mandrel

MANDREL BENDERS

42 AN / E / A

43

Patents

On artt. MG030V2T-A3/H76 - MG030T-A3/H76-C

MG :030M-A3/H76

�

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1 278 066 (Italy)

1 283 894 (Italy)



EP 0 742 080 (Europe)

EP 0 786 293 (Europe)

5.687.601 (USA)

5.771.735 (USA)

2.175.977 (Canada)

2.195.180 (Canada)

197969 (Mexico)

9602228.0 (Brazil)

ZL 96105160.4 (China)

ZL 97100421.8 (China)

229854 (Korea)

563 221 (Korea)

2667971 (Japan)

3225261 (Japan)

121094 (Taiwan)

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1 278 066 (Italy)

1 283 894 (Italy)



EP 0 742 080 (Europe)

EP 0 786 293 (Europe)

5.687.601 (USA)

5.771.735 (USA)

2.175.977 (Canada)

2.195.180 (Canada)

197969 (Mexico)

9602228.0 (Brazil)

ZL 96105160.4 (China)

ZL 97100421.8 (China)

229854 (Korea)

563 221 (Korea)

2667971 (Japan)

3225261 (Japan)

121094 (Taiwan)

MANDREL BENDERS

AN / E / A

Mandrel Accessories

Megabender with mandrel page

�MG030V2T / MG030T

MG030M with mandrel 44

�MG030V2T / MG030T

MG030M with mandrel 44

45

Three

* Two speed model.

** On request extension table 3 m (10 ft) long with 6 m (20 ft) total working length.

Note: Machines supplied without oil.

3 m**-

Single 3 m**-

Three 3 m**�

44

Mandrel Bender

MEGABENDER MG030 WITH MANDRELMEGABENDER MG030 WITH MANDREL

PATENTED

TECHNICAL FEATURES

�

�

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Soft touch control panel integrated in the machine body

Multifunctional menu for programming bend angles, mandrel pre-extraction and internal tube lubrication

One axis control for former rotation

Length and rotation positioning of the mandrel chuck are carried out manually by using standard adjustable mechanical stops or by high

precision digital display

Reinforced mandrel arm with extended shaft for higher rigidity

High quality bends even with thin wall thicknesses and tight radii

The drive unit can be used as a non mandrel or a mandrel bender with the only use of the mandrel attachment

Very robust cast iron tooling for higher rigidity and bending accuracy

Variable speed using inverter system

Easy installation and low maintainance

MODELS

Art. Phase Inverter Working Lenght

MG030M-A3/H76

MG030V2T-A3/H76*

MG030T-A3/H76-C

artt. MG030V2T-A3/H76

MG030T-A3/H76-C

MG030M-A3/H76

AN / E / A

45

MAXIMUM CAPACITY

MEGABENDER MG030 WITH MANDRELMEGABENDER MG030 WITH MANDREL

TECHNICAL DATA

ACCESSORIES FOR MEGABENDER MG030 WITH MANDREL

2 x Outside Diameter

200 mm

180°

Description

Min Bending Radius

Max Bending Radius

Max Bending Angle

Counterclockwise

2 / 4 rpm (three phase)

Variable (single phase)

Bend Direction

Speed

Microprocessor with

Multi-functional Menu SystemControl

Yes

3 m: 600 Kg; 6 m: 700 Kg

3 m: 250 Kg; 6 m: 350 Kg

30 x 9 Bends EachNumber of Programs

Mandrel Pre-extraction

Weight (Drive Unit + Mandrel Device)

Weight (Mandrel Device only)

Max Ø x thickness(mm)Section Material

Boiler tubes



Furniture tubes


Soft Brass


Conduit tubes

Aluminium T6 6060

Semi Raw Copper / CUNI

Capacity range from 10 mm to 64 mm with min radius 2 x (depending on material quality,

tube diameter and wall thickness). For higher wall thickness, special feasibility study is requested.

Ø Ø Ø

50 x 25 x 4 (along X)

50 x 25 x 4 (along Y)Mild Steel (EN: S275JO)

X

Y


MG030V2T / MG030T / MG030Mwith mandrel


AN / E / A

For all accessories supplied with MG030 with mandrel, see MG030 non mandrel accessories on pages 34 - 36.

48.26 x 3.68 (1”1/2 Gas x 3.68)

50 x 3

50 x 3

50 x 3

50 x 2

50 x 3

64 x 4

50 x 3

64 x 4

64 x 4

45 x 45 x 3

METALWORKING

�EH2 - EH1�EH2 - EH1

�EN180 - EN100�EN180 - EN100

�EF35�EF35

�EP45 - EP25�EP45 - EP25

46 MW / E / A

Patents

On artt. EN180 - EN100:

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1 323 763 (Italy)

1 334 062 (Italy)

1 323 762 (Italy)

EP 1 293 293 (Europe)

1 405 696 (Europe)

EP 1 405 696 (Europe)

02 14263 (France)

10 253 364 (Germany)

2 383 284 (UK)

P-362596 (Poland)

294 494 (Czech Republic)

2 264 905 (Russia)

2237980 (Spain)

TR 2003 01689 B (Turkey)

6.848.982 (USA)

6.855.038 (USA)

6.875.094 (USA)


2.402.766 (Canada)

2.412.104 (Canada)

2.443.177 (Canada)

234446 (Mexico)

236651 (Mexico)

ZL 02131656.2 (China)

ZL 02151328.7 (China)

ZL 200310100608.3 (China)

458728 (Korea)

490012 (Korea)

611360 (Korea)

3770867 (Japan)

3820204 (Japan)

3837406 (Japan)

1 232 789 (Taiwan)


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1 323 763 (Italy)

1 334 062 (Italy)

1 323 762 (Italy)

EP 1 293 293 (Europe)

1 405 696 (Europe)

EP 1 405 696 (Europe)

02 14263 (France)

10 253 364 (Germany)

2 383 284 (UK)

P-362596 (Poland)

294 494 (Czech Republic)

2 264 905 (Russia)

2237980 (Spain)

TR 2003 01689 B (Turkey)

6.848.982 (USA)

6.855.038 (USA)

6.875.094 (USA)


2.402.766 (Canada)

2.412.104 (Canada)

2.443.177 (Canada)

234446 (Mexico)

236651 (Mexico)

ZL 02131656.2 (China)

ZL 02151328.7 (China)

ZL 200310100608.3 (China)

458728 (Korea)

490012 (Korea)

611360 (Korea)

3770867 (Japan)

3820204 (Japan)

3837406 (Japan)

1 232 789 (Taiwan)


On art. EF35:

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1 302 351 (Italy)

1 323 762 (Italy)

1 333 838 (Italy)

RM 2003 A 000299

(Italy - pending)

RM 2004 A 000365

(Italy - pending)

05425507.0 (Europe)

EP 0 990 472 (Europe)

EP 1 422 003 (Europe)

2002 02066(3) (Spain)

TR 2003 01982 B (Turkey)

6.189.359 (USA)

7.140.220 (USA)

11/177.588 (USA)

2.284.427 (Canada)

2.449.886 (Canada)

220 803 (Mexico)

PA/A/2003/010556 (Mexico)

PA/A/2005/007595 (Mexico)

200510086081.2 (China)

2005-64909 (Korea)

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1 302 351 (Italy)

1 323 762 (Italy)

1 333 838 (Italy)

RM 2003 A 000299

(Italy - pending)

RM 2004 A 000365

(Italy - pending)

05425507.0 (Europe)

EP 0 990 472 (Europe)

EP 1 422 003 (Europe)

2002 02066(3) (Spain)

TR 2003 01982 B (Turkey)

6.189.359 (USA)

7.140.220 (USA)

11/177.588 (USA)

2.284.427 (Canada)

2.449.886 (Canada)

220 803 (Mexico)

PA/A/2003/010556 (Mexico)

PA/A/2005/007595 (Mexico)

200510086081.2 (China)

2005-64909 (Korea)

METALWORKING

47

Ercopress Accessories

Ercopress

�EP45 / EP25 48�EP45 / EP25 48

49

Erconotch Accessories

Erconotch

�EN180 / EN100 51�EN180 / EN100 51

53

Ercoform Accessories

Ercoform

�EF35 54�EF35 54

55

page

page

page

Ercoheat

�EH2 / EH1 58�EH2 / EH1 58

page

MW / E / A

EP25H1-V2 Three �25 T -

EP25H2-V2 Three � �25 T

EP45H1-V2 Three �45 T -

EP45H2-V2 Three � �45 T

48

TECHNICAL FEATURES

�

�

�

�

Very robust working surface for maximum reliability and accuracy of heavy duty operations

Adjustable hydraulic cylinder force and speed for higher working flexibility

Bidirectional cylinder positioning control (electronic and programmable) for repeatable applications

Fast tool change over

MODELS

Art. PhaseExpander/Reducer/Flanging

Max Hydraulic

Piston ForcePress

Capacity

Expander/Reducer/Flanging*

* For > 76 mm, a special headframe is required (supplied upon request)Ø

Flat Bar Folding (Fe 370 N/mm )2

EP25H1-V2

-

200 x 15 mm at 90°

(V = 140 mm)

EP45H2-V2

2”1/2 Gas ( 76.1 x 3 mm)

3” OD

Ø

( 76.2 x 3 mm)Ø

200 x 20 mm at 90°

(V = 140 mm)

EP25H2-V2

2”1/2 Gas ( 76.1 x 3 mm)

3” OD

Ø

( 76.2 x 3 mm)Ø

130 x 15 mm (V = 100 mm)

200 x 15 mm (V = 130 mm)

EP45H1-V2

-

160 x 20 mm (V = 120 mm)

200 x 20 mm (V = 140 mm)

MAX CAPACITY

Press, Expander,

Reducer and Flanging

ERCOPRESS EP45 - EP25ERCOPRESS EP45 - EP25

artt. EP25 - EP45


MW / E / A

45 t45 t 25 t 25 t

Artt. EP45PL - EP25-0005-00

Art. EP25-0005-00Art. EP45PL

49

TECHNICAL DATA

Description

Max Working Stroke

Max Hydraulic Piston Force

Three Phase Motor

Two Speed

EP45H1-V2

250 mm

EP45H2-V2

250 mm

4 kW4 kW

YesYes

EP25H2-V2

170 mm

EP25H1-V2

170 mm

2.7 / 3.5 kW2.7 / 3.5 kW

Yes Yes

Hydraulic Piston Control

Voltage* 220 / 400 V220 / 400 V

ElectronicElectronic

220 / 400 V220 / 400 V

Electronic Electronic

Multiple Programs for

Cylinder Positioning Control

Working Speed

Weight



Yes Yes

14 / 28 mm/sec

1000 Kg

750 x 1220 x 1100 mm

14 / 28 mm/sec

1000 Kg

750 x 1220 x 1100 mm

Yes Yes

14 / 28 mm/sec

880 Kg

750 x 1220 x 1040 mm

14 / 28 mm/sec

880 Kg

750 x 1220 x 1040 mm


LEGEND


Art. EP25-0007-00

Art. EP25-0007-00

Art. EPBM

EP45H2-V2

EP25H2-V2

EP25H1-V2

EP45H1-V2

EP45H2-V2

EP25H2-V2

EP25H1-V2

EP45H1-V2

Art. EPBM

EP45H2-V2

EP25H2-V2

EP25H1-V2

EP45H1-V2

PRISM HOLDER FOR BAR FOLDING

SIDE MATERIAL POSITIONING KIT

STRAIGHTNING SUPPORTS

ERCOPRESS ACCESSORIES

MW / E / A

50


Artt. ET32-104 - EP25-156

CP262 - CP261

SERVICE TOOLS

Art. EP25-0006-00

To be used for applications close to max capacities (flat

bar 150 x 10).

TIE BAR FOR TUBE EXPANSION

TIE BAR FOR FOLDING

PUNCH HOLDER FOR TUBE EXPANSION

Artt. EP25TI - EP45TI

Artt. EP25TP - EP45TP

LEGEND


MW / E / A

Artt. ET32-104 - EP25-156

CP262 - CP261

EP45H2-V2

EP25H2-V2

EP25H1-V2

EP45H1-V2

nana

Art. EP25-0006-00 Art. EP25-0006-00

EP45H2-V2

EP25H2-V2

EP25H1-V2

EP45H1-V2

nana

Art. EP45TI Art. EP25TI

EP45H2-V2

EP25H2-V2

EP25H1-V2

EP45H1-V2

Art. EP45TP Art. EP25TP

EP45H2-V2

EP25H2-V2

EP25H1-V2

EP45H1-V2

ThreeEN100 100 mm-

ThreeEN180 180 mm-

ThreeEN100-2V* � 100 mm

ThreeEN180-2V* 180 mm�

51

Notcher & Grinder

ERCONOTCH EN180 - EN100ERCONOTCH EN180 - EN100

Phase 2 Speed

Phase

TECHNICAL FEATURES

�

�

�

�

�

The ideal machine for grinding and notching tubes of every type of material. A safe and valid alternative to using saws, plasma and

milling cutters

The machine covers 95% of all notching applications

Left and right notching up to 60°. Adjustable vice height for offset notches and complex applications

The EN180 machine features a high power air suction and filter (1000 m /hour with twin suction chanels) for complete metal chips, dust

and fumes removal

With the vice removed, the machine can be used as a conventional grinding machine using the special grinding roll

3

MODELS

Art.

SPECIAL MODELS

Art.

* For max capacities and technical features, see artt. EN180 - EN100 tables

AbrasiveBelt

Width

AbrasiveBelt

Width2 Speed

Capacity

Notching

Grinding

EN100

Ø 140 mm (5”1/2) with frontal grinding

kit on request art. EN100-KS2

Ø 76 mm (3” OD) at 0°

60 mm (2”3/8 OD) up to 45°

( ) up to 60°

Ø

Ø 32 mm 1”1/4 OD

EN180

Ø 140 mm (5”1/2) with frontal grinding

kit on request art. EN180-KS2

Ø 114 mm (4”1/2 OD) at 0°

76 mm (3” OD) up to 45°

( ) up to 60°

Ø

Ø 60 mm 2”3/8 OD

MAX CAPACITY

Dust collector drawer Wide grinding surface Powerful suction system

art. EN180

MW / E / A

PATENTED

PATENTED

PATENTED ERCOLINA INNOVATIONS®

Fase 1 Fase 2

A

B

art. EN180Fig. 1

52

TECHNICAL DATA

Description

Dimensions of

Standard Grinding Belt

Three Phase Motor

Motor Speed

Voltage*

EN180

2000 x 180 mm

4 kW

220 / 400 V

2800 rpm

EN100

2000 x 100 mm

4 kW

220 / 400 V

2800 rpm


Dimensions (b x h x l)

Weight

600 x 1500 x 1500 mm

300 Kg

500 x 1500 x 1500 mm

200 Kg


Rotating working head to get 2

functions in 1 machine: notching

and grinding

EXCLUSIVE

QUICK ROLLER CHANGE OVER SYSTEM

The ERCONOTCH EN100 and EN180 have a uniqueand revolutionary conical mounting system of the frontroller for faster tool change over and perfect auto-centring.

Unlike other machines available on the market, theERCONOTCH conical side supports are held by 4sealed bearings (2 on each side).

The exclusive advantages of this system are:- highly reduced vibrations- increased bearings life- higher machine reliability

COMBINED SIDEAND FEED MOVEMENTS

Innovative and patented system of side (A on Fig. 1)and feed (B on Fig. 1) combined moviments. It feedsthe tube into the grinding belt and simultaneouslymoves the tube along the belt: for maximum belt life,minimum burring and better heat dissipation during jobperformance.

MW / E / A

53


LEGEND


Alternatively, nr. 2 ceramic abrasive belts (P40) for

stainless steel tubes.

Ø 1”1/4 Gas.

Nr. 3 zirconium abrasive belts (P40) for mild steel tubes.

ROLL FOR NOTCHING

ABRASIVE BELTS

ABRASIVE BELTS

Rubber roller 120 mm. Belt 2000 mm.Ø

Rubber roller 140 mm. Belt 2100 mm.Ø

FRONT GRINDING KIT

FRONT GRINDING KIT

ERCONOTCH ACCESSORIES

Art.

EN180-R424

Art.

EN100-144Artt. EN100-144 - EN180-R424

Artt. EN180-375

EN100-148

Artt. EN180-197

EN100-150

EN180

EN180

EN180

EN100

EN100

EN100

EN100-2V

EN100-2V

EN100-2V

EN180-2V

EN180-2V

EN180-2V

Art. EN100-150Art. EN180-197

Art. EN180-375 Art. EN100-148

Art.

EN180-KS1

Art.

EN100-KS1Artt. EN100-KS1 - EN180-KS1

Artt. EN100-KS2 - EN180-KS2

EN180 EN100EN100-

2VEN180-

2V

Art.

EN180-KS2

Art.

EN100-KS2

EN180 EN100EN100-

2VEN180-

2V

MW / E / A

54

Bar Twister,

Press, Tube Bender,

Bar Curler

ERCOFORM EF35ERCOFORM EF35

MODELS

EF35- 2MT

Art.

Three

Phase

2000 mm

Table

Length

EF35- 3MT Three 3000 mm


EF35- 6MT Three 6000 mm

TECHNICAL FEATURES

�

�

�

�

�

�

�

Modular machine: bar curler, twister, folder, press and tube bender

Programmable rotation angle for accurate and repeatable jobs

Programmable hydraulic press unit: powered by 5 ton hydraulic piston with a 220 mm stroke

The curling unit works horizontally for casier operations and shorter production time

High curling capacity of square, round and flat bars

Easy to make very tight spirals for applications such as door or gate rings

Optional hydraulic secondary outlet, automatically controlled by a footswitch

BAR TWISTERProfile

35 x 35 mm**

(1.38” x 1.38”)

30 x 30 mm**

(1.18” x 1.18”)

40 x 10 mm**

(1.57” x 0.39”)

-

MAX CAPACITY*

Profile BAR CURLER

20 x 20 mm

(0.79” x 0.79”)

Ø 20 mm

(0.79”)

40 x 10 mm

(1.57” x 0.39”)

-

20 x 20 mm

Ø 20 mm

40 x 8 mm (1.57” x 0.31”)

(only with special tooling kit)

-

PRESS

20 x 20 mm

Ø 20 mm

-

Ø 33.7 x 3.2 mm

(1” Gas x 0.12”)

TUBE AND PIPEBENDER

art. EF35- 2MT

* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000).

** Using vice tiebar supplied with machine.

2 2

MW / E / A

55

TECHNICAL DATA

Description EF35- 3MT EF35- 6MTEF35- 2MT

Hydraulic Motor Power 1.5 kW 1.5 kW1.5 kW

Three Phase Motor 1.1 / 1.5 kW 1.1 / 1.5 kW1.1 / 1.5 kW

Voltage* 220 / 400 V 220 / 400 V220 / 400 V

Speed


4.3/8.6 rpm 4.3/8.6 rpm4.3/8.6 rpm

Weight (without accessories) 510 Kg 540 Kg500 Kg

Dimensions (w x h x l) 810 x 900 x 4030 mm 810 x 900 x 7030 mm810 x 900 x 3030 mm

Standard Working Length (bar twister

accessory)

2500 mm

(8 ft)

5500 mm

(18 ft)

1500 mm

(5 ft)


LEGEND


Artt. EP25-156 - EP25-155

CP262 - EP25-154Artt. EP25-156 - EP25-155

CP262 - EP25-154

Art. EF35-GR-CAT-MED

Complete with nr. 1 roll for round, flat and square bars.

Max capacity: round solid bar 18 mm, square bar 18 x 18

mm.

Ø

EF35- 2MT EF35- 3MT EF35- 6MT




Art. EF35-300A



Complete with nr. 1 medium size chain.

SERVICE TOOLS

SPIRAL DEVICE

BAR CURLER UNIT

Art. EF35-300A

Complete with chuck and insert holders.

BAR FOLDER UNIT

TUBE BENDER UNIT

ERCOFORM ACCESSORIES

Art. EF35-GR-ANELLI

Art. EF35-GR-ANELLI

Art. EF35-GR-C-PRES

Art. EF35-GR-C-PRES

MW / E / A

* with 180 bar working pressure and counter-pressure rolls in inner position

MAX CAPACITY *

Steel

R = 35 Kg/mm2 12 x 12 mm

Steel

R = 35 Kg/mm2 14 mm

Art. EF35-KC00

Art. EF35-KC00


For metal rings applications, completed with nr. 2 counter-

pressure rolls and nr. 1 former (50 mm radius).

RING ACCESSORY

56


LEGEND


MAX CAPACITY

Steel

R = 37 Kg/mm2

MAX CAPACITY

Steel

R = 42 Kg/mm2 60 x 15 mm

Art. EF35PGN100-500

Art. EF35PGN100-500


For bird cage shapes from solid square bars welded at the

ends.

Including: one set for bird cages made of 4 bars of 6, 8 or

10 mm. Accessory to be used with foot switch art. P050H.

BIRD CAGE ACCESSORY

Art. EF35-LAM00

Art. EF35-LAM00


For ornamental metalworking. Pre-heated material (with

Metal Forging Oven ERCOHEAT) at 850° C is required.

Including one set of nr. 2 smooth rolls (for other finishings,

special rolls available upon request).

Accessory to be used with foot switch art. P050H.

HOT BAR ROLLING MILL ACCESSORY

4 square bars 10 x 10 mm

8 square bars 8 x 8 mm

Bar length:

min 180 mm; max 250 mm

MW / E / A

57


LEGEND


Art. EF35-KMI

Art. P050H

Art. EF35-CR

Art. EF35-KMI

Art. P050H

Art. EF35-CR

EF35- 2MT

EF35- 2MT

EF35- 2MT

EF35- 3MT

EF35- 3MT

EF35- 3MT

EF35- 6MT

EF35- 6MT

EF35- 6MT

For heavy duty applications on the Bar Twisting Unit.

Accessory to be used with foot switch art. P050H.

Required for Bird CageAccessory art. EF35PGN100-500,

Hot Bar Rolling Mill Accessory art. EF35-LAM00 and

Hydraulic Bar Twister Vice Accessory art. EF35-KMI on

the Bar Twisting Unit.

Used for all machine functions.

HYDRAULIC BAR TWISTER VICE ACCESSORY

FOOT SWITCH

CONTROL PANEL

MW / E / A

Metal Forging Oven

TECHNICAL DATA

Description

Feed

EH2

Propane Gas

EH1

Propane Gas

Max Temperature

Consumption (1 hr at full speed)


1200°C

2.8 kg

600 x 400 x 700 mm

1200°C

1.4 kg

600 x 400 x 500 mm

TECHNICAL FEATURES

�

�

�

�

�

�

Propane gas feed

Simple ignition

Highly isolated combustion chamber in ceramic fiber and brick floor

Dismountable rear for bar total length heating

Two / four indipendent gas burners

Adjustable protective screen

58

ERCOHEAT EH2 - EH1ERCOHEAT EH2 - EH1

MODELS

EH1

Art.

2

Nr. of Burners

EH2 4

art. EH2

art. EH1

MW / E / A

TOOLING

59

RING ROLLERS page

�

�

�

�

Standard Rolls

Special Rolls

Standard Rolls

Special Rolls

CE100 & CE70

CE100 & CE70

CE50, CE40, CE50-ECO/02, ECO50 & ECO40


60

61

63

64

�

�

�

�

Standard Rolls

Special Rolls

Standard Rolls

Special Rolls

CE100 & CE70

CE100 & CE70



60

61

63

64

MANDREL BENDERS page

�

�

Mandrel Tooling

Mandrel Formers

92

93

�

�

Mandrel Tooling

Mandrel Formers

92

93

METALWORKING page

�

�

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Ercopress Tooling

Erconotch Tooling

Ercoform Tooling

94

95

96

�

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�

Ercopress Tooling

Erconotch Tooling

Ercoform Tooling

94

95

96

pageNON MANDREL BENDERS

�

�

�

Non Mandrel Formers

Counterbending Dies

Tooling for Medibender Vice

67

84

89

�

�

�

Non Mandrel Formers

Counterbending Dies

Tooling for Medibender Vice

67

84

89

60 CE / E / A

STANDARD ROLLSSTANDARD ROLLS

For CE100 and CE70

TUBE & PIPE ROLL SETS IN TEMPERED STEEL

C100-3/8”G 3/8”

C100-1/2”G

C100-1”G

1/2”

1”

C100-3/4”G 3/4”

C100-1”1/4G 1”1/4

C100-1”1/2G 1”1/2

C100-2”G 2”

C100-2”1/2P 2”1/2 PIPE

C70-3/8”G

C70-1/2”G

C70-1”G

C70-3/4”G

C70-1”1/4G

C70-1”1/2G

C70-2”G

C70-2”1/2P

Tube , Gas inchesØ

17.2

21.3

26.9

33.7

42.2

48.3

60.3

73

C100-2”1/2G 2”1/2C70-2”1/2G 76.1

C100-3”G 3”

C100-3”1/2G 3”1/2

C100-4”G - 4”

C100-5”G - 5”

C100-6”G - 6” x 4 mm

C70-3”G

C70-3”1/2G

88.9

101.6

114.3

139.7

165.1

Tube , mmØArt. CE70Art. CE100

C100-3/4”OD 3/4” 19.05

C100-1”OD

C100-1”1/2OD

1”

1”1/2

25.4

38.1

C100-1”1/4”OD 1”1/4 31.75

C100-2”OD 2” 50.8

C100-2”1/2OD 2”1/2 63.5

C100-3”OD 3” 76.2

C100-3”1/2OD 3”1/2 88.9

C100-4”OD 4” 101.6

C100-4”1/2OD - 4”1/2 114.3

C100-5”G - 5” 127

C100-5”1/2G - 5”1/2 139.7

C70-3/4”OD

C70-1”OD

C70-1”1/2OD

C70-1”1/4”OD

C70-2”OD

C70-2”1/2OD

C70-3”OD

C70-3”1/2OD

C70-4”OD

Tube , OD inchesØ Tube , mmØArt. CE70Art. CE100

C100-19 19

C100-32

C100-42

32

42

38

C100-48 48

C100-60 60

C100-76 76

C70-19

C70-32

C70-42

C70-38C100-38

C70-48

C70-60

C70-76

Tube , mmØArt. CE70Art. CE100

For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars2 2


C100ST C7ST

STANDARD MODULAR ROLL SET

Art. CE70 DescriptionArt. CE100

Modular roll set in steel for profiles.

Supplied standard with machines.

61

SPECIAL ROLLSSPECIAL ROLLS

For CE100 and CE70

C100AL C70AL

TUBE & PIPE ROLL SETS IN NYLON


Roll set in nylon for tubes in

aluminium, stainless steel and

other light alloys (ornamental

materials)

C100ALP* C70ALP*

Roll set in nylon for profiles, solid

square and rectangular bars in



materials)

TUBE ROLL SETS IN STEEL

Art. Ce70Art. Ce100 Tube , mm*Ø

C100-A from 21 to 30

C100-B

C100-D

from 31 to 40

from 51 to 60

C100-C from 41 to 50

C100-E from 61 to 70

C100-F from 71 to 80

C100-G from 81 to 100

C100-H - from 101 to 125

C100-I - from 126 to 150

C70A

C70B

C70D

C70C

C70E

C70F

C70G

* Specify tube . For tubes in inches, refer to equivalent sizes in mm.Ø

* For high wall thickness tubes, please contact the Manufacturer for feasability study

(with possible replacement of rolls with rolls).nylon brass

CE / E / A

For tubes with not included in standard roll sets.Ø

For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars.2 2

Reference 1B Reference 15T

62


For CE100 and CE70

C100RC

C70RC

C100SP

120 x 120 x 4

80 x 80 x 3.2

C70SP

MODULAR ROLL KIT

Max dim., mm

Max dim., mm

Art. CE70

Description

Description

Description

Art. CE100

Art. CE70

Art. CE100

Set of three modular steel rolls for

square and rectangular profiles.

Each set includes: special rolls (nr.

6) + 10 mm spacers (nr. 6) + 15 mm

spacers (nr. 6)



Each set includes: special rolls (nr.

6) + 10 mm spacers (nr. 12) + 5 mm

spacers (nr. 3)

Set of three steel modular rolls for

profiles and special applications

C100LTZ/1 C7LTZ/1

MODULAR ROLL SETS FOR LTZ PROFILES


Roll set for window hollow profiles

UNI 7810 (LTZ straight leg)

Refs.: 1A; 1B; 1C; 11A; 11B; 11C; SF1/B;

SF2/B; SF3/B; 16A; 16B; 16Z

C100LTZS/1 C7LTZS/1

Roll set for window hollow profiles

UNI 7810 (LTZ shaped leg)

Refs.: 15A; 15T; 15Z

SPACERS FOR SPECIAL BATCH COMPOSITIONS

C100SP-2 -


15 mm spacer for special batch

compositions

C100SP-1 CP7RD1010 mm spacer for special batch

compositions

- CP7RD55 mm spacer for special batch

compositions

CE10RPS CE7RPS



Palladium LTZ profiles (UNI5030

and UNI5050). Leg-in and Leg-out

sealwithout


Palladium LTZ profiles (UNI5030

and UNI5050). Leg-in and

Leg-out seal

WithCE10RPS-G CE7RPS-G

Complete kit of modular steel rolls

for Palladium LTZ profiles (UNI5030

and UNI5050).

Leg-in and Leg-out seal

With and withoutCE10RPSC CE7RPSC

Rolls mandrel in steel for artt.

CE10RPS-G and CE7RPS-G.

Dimensions 6x3 mm, length 2000 mm

(please specify quantity upon ordering)

C5SP-P10 C5SP-P10

For any inquiry about SPECIAL SECTION PROFILES, please contact the Manufacturer.Adrawing to scale or any kind of technical information will be of help to carry out a feasability study.

MODULAR ROLL SETS FOR PALLADIUM WINDOW PROFILES

CE / E / A

63

STANDARD ROLLSSTANDARD ROLLS

C501-10 C401-10

C501-12 C401-12

C501-20 C401-20

C501-16 C401-16

C501-22 C401-22

C501-25 C401-25

C501-26 C401-26

C501-28 C401-28

C501-30 C401-30

C501-35 C401-35

C501-40 C401-40

C501-45 C401-45

C501-50 C401-50

C501-1/2”OD

C501-5/8”OD

C501-7/8”OD

C501-3/4”OD

C401-1/2”OD

C401-5/8”OD

C401-7/8”OD

C401-3/4”OD

C501-1”OD C401-1”OD

C501-1”1/4OD C401-1”1/4OD

C501-1”1/2OD C401-1”1/2OD

C501-1”3/4OD C401-1”3/4OD

C501-2”OD C401-2”OD

C501-2”1/4OD C401-2”1/4OD

C501-2”1/2OD C401-2”1/2OD

C501-3”OD -

1/2” 12.7

5/8”

7/8”

15.9

22.2

3/4” 19.0

1” 25.4

1”1/4 31.7

1”1/2 38.1

1”3/4 44.4

2” 50.8

2”1/4 57.1

2”1/2 63.5

3” 76.0

C501-1/4”G

C -3/8”G501

C -3/4”G501

C -1/2”G501

C -1”G501

C -1”1/4G501

C -1”1/2G501

C -2”G501

C -2”1/2P501

C -2”1/2G501

C401-1/4”G

C -401 3/8”G

C -401 3/4”G

C -401 1/2”G

C -401 1”G

C -401 1”1/4G

C -401 1”1/2G

C -401 2”G

C -401 2”1/2P

C -401 2”1/2G

TUBE & PIPE ROLL SETS IN CAST IRON

Tube , mmØ

10

12

20

16

22

25

26

28

30

35

40

45

50

Tube , Gas inchesØ Tube , mmØ

1/4”

3/8”

3/4”

1/2”

1”

1”1/4

1”1/2

2”

2”1/2 PIPE

2”1/2

13.2

17.2

21.3

26.9

33.7

42.2

48.3

60.3

73.0

76.1


Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

Tube , OD inchesØ Tube , mmØArt. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40


STANDARD MODULAR ROLL SET

DescriptionArt. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

C5ST C4STModular roll set in steel for profiles.

Supplied standard with machines.

CE / E / A

For CE50, CE40, CE50-ECO/02,

ECO50 and ECO40

64 CE / E / A



ECO50 and ECO40

from 5 to 20

from 21 to 30

from 41 to 50

from 31 to 40

from 51 to 60

from 61 to 76

from 5 to 20

from 21 to 30

from 41 to 50

from 31 to 40

from 51 to 60

from 61 to 76

C501A C401A

C501B C401B

C501D C401D

C501C C401C

C501E C401E

C501F C401F1

TUBE ROLL SETS IN CAST IRON

TUBE ROLL SETS IN NYLON

PIPE ROLL SETS IN CAST IRON (double groove)

Tube , mm*Ø

DescriptionTube, mm*

* Specify tube . For tubes in inches, refer to equivalent sizes in mm.

Only upon request.

Ø1

For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars.2 2


C5SPD-1 C4SPD-1

C5SPD-2 C4SPD-2

C5SPD C4SPD

3/4” & 1” 26.9 & 33.7

1/2” & 1/4” 21.3 & 42.2

On request: the sum total of the 2

grooves must not exceed 74 mm.

Description

Roll sets in nylon

for tubes in alu-

minium, stainless

steel and other

light alloys (orna-

mental materials)

C5AL-A C4AL-A

C5AL-B C4AL-B

C5AL-D C4AL-D

C5AL-C C4AL-C

C5AL-E C4AL-E

C5AL-F -

* Specify tube . For tubes in inches, refer to equivalent sizes in mm.Ø

C50ALP C40ALP

Roll sets in nylon for profiles, solid

square and rectangular bars in



materials)

For high wall thickness tubes, please contact the Manufacturer for feasability study

(with possible replacement of nylon rolls with brass rolls).

Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

For tubes with not included in the standard roll sets.

For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars.

Ø2 2

Reference 1B Reference 15T

65


For any inquiry about SPECIAL SECTION PROFILES, please contact the Manufacturer. A drawing to scale or any kind of technical information will be of helpto carry out a feasability study.

CE / E / A

CE5RPS

CE5RPS-G

CE5RPSC

CE5SP-P10

MODULAR ROLL SETS FOR PALLADIUM WINDOW PROFILES

Description

Set of three modular steel rolls for Palladium LTZ

profiles (UNI5030 and UNI5050). Leg-in and Leg-out

sealwithout

Set of three modular steel rolls for Palladium LTZ

profiles (UNI5030 and UNI5050). Leg-in and Leg-

out seal

With

Complete kit of modular steel rolls for Palladium LTZ

profiles (UNI5030 and UNI5050).

Leg-in and Leg-out seal

With and without

Rolls mandrel in steel for art. CE5RPS-G.

Dimensions 6x3 mm, length 2000 mm (please specify quantity

upon ordering)

Art. CE50,

CE50-ECO/02, ECO50

MODULAR ROLL KIT

Max dim., mm Description

C5RC 60 x 60 x 3

Max dim., mm Description



Each set includes: rolls (nr. 6) + 10

mm spacers (nr. 9)

C4RC 50 x 50 x 3



Each set includes: rolls (nr. 6) + 10

mm spacers (nr. 6)

Modular kits are ideal for bending all types of hollow and solid profileseither square or rectangular. They enable to achieve bends of higherquality compared to the standard universal rolls due to the particular shapeof the flanges, by simply removing or adding 10 mm spacers according tothe profile dimensions.

Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

C5LTZ/1

C5LTZS/1

MODULAR ROLL SETS FOR LTZ PROFILES

Description

Roll set for window hollow profiles UNI 7810 (LTZ

straight leg) - Only for mod. H3 - Refs.: 1A; 1B; 1C; 11A;

11B; 11C; SF1/B; SF2/B; SF3/B; 16A; 16B; 16Z

Roll set for window hollow profiles UNI 7810 (LTZ

cantilevered leg) - Refs.: 15A; 15T; 15Z

Art. CE50,

CE50-ECO/02, ECO50

(Set 6 pcs.) - Spacers for standard

rolls for wall thickness from 5 mm.

Without blocking nut

C5SD C4SD


compositions


compositions

RS5D2 RS4D2

RS5D3 RS4D3


compositionsRS5D5 RS4D5


compositionsC5RD C4RD

C5SP C4SP

Description

Set of three steel modular rolls for

profiles and special applications

SPACERS FOR SPECIAL BATCH COMPOSITIONS

Description

Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40


ECO50 and ECO40

66



ECO50 and ECO40

C5RR* C4RR*

TEMPERED STEEL ROLL SET FOR SMALL SPIRALS


MAXIMUM CAPACITY

Profile Dimensions, mm Min Bending CapacityØ

20 x 6

20 x 6

16 x 16

15

20 x 20

80

120

100

100

120

Art. CE50,

CE50-ECO/02, ECO50

Art. CE40,

ECO40

CE / E / A

67 SA / E / A

NON MANDREL FORMERSNON MANDREL FORMERS

151

153

153/1

FORMERS FOR MG76, MG030, TB60, TB050, SB48, SB060

Artt. series Section Tools*

Tube Standard

Description

Material:

Ideal for bending:

Tube dimensions:

Cast iron formers

Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars

Radii and diameters available standard. See pages 71 and 72

For minimum wall thicknesses see tables 1, 2, 3 on pages 80, 81 and 82

2 2

(with wall thicknesses less than 3.6 mm - 0.15”).

156L Tube Semi-special

Material:

Ideal for bending:

Tube dimensions:

Cast iron light series formers

- Stainless Steel, soft materials such as aluminium (except copper);

- Ornamental applications

- Hydraulic application

Radii available standard. Diameters upon request. See page 73

(where marks and scratches need to be minimal);

(wall thicknesses are greater then 3.6 mm - 0.15”, and less then 5 mm - 0.2”).

157 Tube Special

Material:

Ideal for bending:

Tube dimensions:

Cast iron and/or steel formers


Radii and diameters upon request. See page 74

For minimum wall thicknesses see tables 4, 5, 6 on page 81

(material to be decided upon the Manufacturer)

2 2

157L Tube Special

Material:

Ideal for bending:

Tube dimensions:








158

* TOOLS LEGEND: Standard = Semi-special = Special =Standard radius and diameter; Standard radius and special diameter; Special radius and diameter

Profile Special

Material:

Ideal for bending:

Tube dimensions:


Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), stainless steel and similars



2 2

151L

153L

153/1L

Tube Standard

Material:

Ideal for bending:

Tube dimensions:


- Stainless steel, soft materials such as aluminium (except copper);


- Hydraulic application


For minimum wall thicknesses see tables 1, 2, 3 on pages 80, 81



156 Tube Semi-special

Material:

Ideal for bending:

Tube dimensions:

Cast iron formers



2 2


Ercolina non mandrel machines are supplied with the most advanced tooling technology, developed by thirty years international market experience

and reaserch.

®

A complete set of tools is made up of two main components, the that shapes the curve turning round together with the machine rotating

shaft, and the (or in particular cases the roll) that is moved towards the profile to block it during the bending phase.

To choose the most appropriate set of tooling the main parameters are: type of material, profile dimensions (the outside diameters, for round tubes)

and the required radius (distance - in mm or inches - between the center of the curve and the tube center line). The selection tables on pages 67, 68,

69 will guide you through former choice, other tables for counterbending die selection are on pages 84 and 85.

former

counterbending die

68 SA / E / A


151

153

153/1

FORMERS FOR MB42, MB42P, MD070, MD083, MN092

Artt. series Section Tools*

Tube

(R36, R46,

R56, R67,

R82, R112)

Standard

Description

Material:

Ideal for bending:

Tube dimensions:

Cast iron formers




2 2


Material:

Ideal for bending:

Tube dimensions:

Cast iron formers




2 2


151___E

153___E

153/1___E

Tube

(R90, R100,

R130, R150)

Standard

Standard

151L

153L

153/1L

Tube

(R36, R46,

R56, R67,

R82, R112)

Material:

Ideal for bending:

Tube dimensions:




- Hydraulic applications





Tube

(R90, R100,

R130, R150)

190

193

193/1

Tube

Material:

Ideal for bending:

Tube dimensions:

Aluminium formers

Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ),

Radii and diameters available standard. See page 76


(with wall thicknesses maximum 1.5 mm - 0.06”).

2 2

stainless steel, aluminium,

hard copper and similars

151L___E

153L___E

153/1L___E

Standard

Standard

Material:

Ideal for bending:

Tube dimensions:









FORMER

ARTICLE

CENTER

LINE

RADIUS

FORMER

SERIES OUTSIDE

DIAMETER

TUBE

151 R36 D8


69

FORMERS FOR MB42, MB42P, MD070, MD083, MN092

Artt. series Section Tools* Description

156L

Tube

(R36, R46,

R56, R67,

R82, R112)

Semi-special

156___E

Tube

(R90, R100,

R130, R150)Semi-special

Material:

Ideal for bending:

Tube dimensions:

Cast iron formers



2 2


Material:

Ideal for bending:

Tube dimensions:








156L___E

Tube

(R90, R100,

R130, R150)

Semi-special

Material:

Ideal for bending:

Tube dimensions:








Semi-special197/1 Tube

Material:

Ideal for bending:

Tube dimensions:

Aluminium formers

Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ),


For minimum wall thicknesses see tables 11, 12 on page 83

2 2

stainless steel, aluminium, hard copper and similars

(with wall thicknesses maximum 1.5 mm - 0.06”).

Tube198 Special

Material:

Ideal for bending:

Tube dimensions:




For minimum wall thicknesses see table 10 on page 83


2 2

198L Tube Special

Material:

Ideal for bending:

Tube dimensions:






2 2

199 Profile Special

Material:

Ideal for bending:

Profile dimensions::



Radii and dimensions upon request. See page 78


2 2

Standard former in cast iron Standard former in aluminiumLight series former in cast iron

SA / E / A



70 SA / E / A


Max radius

For tubes in mild steel and similars

For tubes in stainless steel,hard copper and similars

For tubes in stainless steel,hard copper and similars

Max bending radii with counterbending die (mm)

Max bending capacity in mmØ


Max bending radii with special roll (mm)

Max bending capacity in OD inchesØ


MB42

MB42

MB42

MD070

MD070

MD070

MD083

MD083

MD083

MN092

MN092

MN092

260

42

42

190

35

35

190

35

35

190

28

28

300

1”5/8

1”5/8

225

1”3/8

1”3/8

225

1”3/8

1”3/8

-

1”1/8

1”1/8

Max bending capacity in Gas inchesØ


Max tube wall thickness, in mm, for standard

aluminium formers (series and )190, 193 193/1


aluminium formers (series and )190, 193 193/1

1”1/2

1”1/2

1”

1”

1”

1”

3/4”

3/4”

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5


cast iron formers (series and )151, 153 153/1



3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

Depending on tube characteristics, the indicated radii guarantee a high quality curve.

For smaller radii please contact the Manufacturer.

For tubes with wall thickness greater than 3.5 mm, use the rolls artt. or instead of the counterbending die.084M, 084B 092C

For tubes with wall thickness greater than 3.5 mm, use the rolls artt. or instead of the counterbending die.084M, 084B 092C

STANDARD FORMERS: MAXIMUM BENDING CAPACITY

Max radius

For tubes in mild steel and similars

Max bending radii with counterbending die (mm)



Max bending radii with special roll (mm)



315

76

76

315

76

76

240

60

60

240

60

60

380

3”

3”

380

3”

3”

300

2”3/8

2”3/8

300

2”3/8

2”3/8







2”1/2

2”1/2

2”1/2

2”1/2

2”

1”1/2

2”

1”1/2

3.6

3

3.6

3

3.6

3

3.6

3

240

48

48

48

48

240

300

1”7/8 1”7/8

1”7/8

300

1”7/8

1”1/2 1”1/2

1”1/4 1”1/4

3.6 3.6

3 3

Depending on tube characteristics, the indicated radii guarantee a high quality curve.

For smaller radii please contact the Manufacturer.

For tubes with 5 mm toØ from 55 mm and wall thickness greater than 3.6 mm and up to 5 mm, use the “light alloy” series formers “L”.

For tubes with wall thickness greater than 4 mm, use the rolls artt. or instead of counterbending die and formers series050J 050I, 157.

For tubes with from 5 mm to 55 mm and wall thickness greater than 3.6 mm and up to 5 mm, use the “light alloy” series formers “L”.

For tubes with wall thickness greater than 4 mm, use the rolls artt. or instead of counterbending die and formers series

Ø

050J 050I, 157.

MG76

MG76

MG76

MG030

MG030

MG030

TB60

TB60

TB60

TB050

TB050

TB050

SB48

SB48

SB48

SB060

SB060

SB060

71 SA / E / A


151R36D...

153R36D...

153/1R36D...

151R46D...

153R46D...

153/1R46D...

Art.

Art.

Art.

151R56D...

153R56D...

153/1R56D...

151R67D...

153R67D...

153/1R67D...

151R82D...

153R82D...

15 R82D...3/1

151R90D...

153R90D...

153/1R90D...

151R100D...

153R100D...

153/1R100D...

151R112D...

153R112D...

153/1R112D...

151R120D...

153R120D...

15 R120D...3/1

151R130D...

153R130D...

153/1R130D...

151R150D...

153R150D...

153/1R150D...

151R170D...

153R170D...

153/1R170D...

151R190D...

153R190D...

153/1R190D...

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

50

50

50

50

50

50

40

40

40

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

Hexagon, mm

Hexagon, mm

Hexagon, mm

36

36

36

46

46

46

56

56

56

67

67

67

82

82

82

90

90

90

100

100

100

112

112

112

120

120

120

130

130

130

150

150

150

170

170

170

190

190

190

Radius, mm

Radius, mm

Radius, mm

5, 6, 8, 10, 12, 13, 14, 15, 16, 18, 19

1/4”, 3/8”, 1/2”, 5/8”

1/4”, 3/8”

14, 15, 16, 18, 19, 20, 22

5/8”, 3/4”, 7/8”

3/8”, 1/2”

18, 19, 20, 22, 24, 25, 26, 28

3/4”, 7/8”, 1”, 1”1/8

3/8”, 1/2”, 3/4”

18, 19, 20, 22, 24, 25, 26, 28, 30, 32

3/4”, 7/8”, 1”, 1”1/8, 1”1/4

1/2”, 3/4”, 1”

24, 25, 26, 28, 30, 32, 35

1”, 1”1/8, 1”1/4, 1”3/8

3/4”, 1”

25, 26, 28, 30, 32, 35, 38, 40, 42

1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8

3/4”, 1”, 1”1/4

25, 26, 28, 30, 32, 35, 38, 40, 42, 45, 48

1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8

3/4”, 1”, 1”1/4, 1”1/2

28, 30, 32, 35, 38, 40, 42

1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8

1”, 1”1/4

32, 35, 38, 40, 42, 45, 48, 50, 54, 55

1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”

1”, 1”1/4, 1”1/2, 2”

32, 35, 38, 40, 42, 45, 48, 50, 54, 55, 60

1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8

1”1/4, 1”1/2, 2”

32, 35, 38, 40, 42, 45, 48, 50, 54, 55, 60

1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8

1”1/4, 1”1/2, 2”

38, 40, 42, 45, 48, 50, 54, 55, 60

1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8

1”1/4, 1”1/2, 2”

38, 40, 42, 45, 48, 50, 54, 55, 60

1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8

1”1/4, 1”1/2, 2”

Available , mmØ

Available , OD inchesØ

Available , Gas inchesØ

Art. series 151

Art. series 153

Art. series 153/1

STANDARD FORMERS (mm)

STANDARD FORMERS (OD inches)

STANDARD FORMERS (Gas inches)

For Light Series Formers, below articles change as follows:

151 R36D..., 151 R46D..., etcL L


153 R36D..., 153 R46D..., etc.L L


153/1 R36D..., 153/1 R46D..., etc.L L

NOTE: Hexagon 40

50

mounts on all machines

Hexagon mounts only on MG76, MG030, TB60, TB050,

TB050EDT, SB48, SB060

72 SA / E / A


153/1R90E...

153/1R100E...

40

40

90

100

3/4”, 1”, 1”1/4

3/4”, 1”, 1”1/4, 1”1/2

153/1R130E...

153/1R150E...

40

40

130

150

1”1/4, 1”1/2, 2”

1”1/4, 1”1/2, 2”

151R90E...

151R100E...

151R130E...

151R150E...

153R90E...

153R100E...

40

40

90

100

1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8

1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8

153R130E...

153R150E...

40

40

130

150

1”1/4, 1”3/8, 1”1/2, 1”5/8

1”1/4, 1”3/8, 1”1/2, 1”5/8

Art.

Art.

Art.

Hexagon, mm

Hexagon, mm

Hexagon, mm

Radius, mm

Radius, mm

Radius, mm

40

40

90

100

25, 26, 28, 30, 32, 35, 38, 40, 42

25, 26, 28, 30, 32, 35, 38, 40, 42

40

40

130

150

32, 35, 38, 40, 42

32, 35, 38, 40, 42

Available , mmØ



Art. series 151___E

Art. series 153___E

Art. series 153/1___E





151 R90E..., 151 R100E..., etc.L L


153 R90E..., 153 R100E..., etc.L L


153/1 R90E..., 153/1 R100E..., etc.L L

NOTE: Hexagon 40

50




73 SA / E / A


5

42

481/4”

1”5/8

1/4”

1”1/2

2”1”7/8

156R90

156R100

40

40

90

100

60

60

2”

2”

2”3/8

2”3/8

156R130

156R150

40

40

130

150

Ø mm*,

min minmax max

Ø, OD inches*

5

19

42

22

48

32

55

28

42

35

60

60

60

60

1/4”

5/8”

1”5/8

7/8”

1”1/4

1”1/8

1”3/8

min max

Ø, Gas inches*

1/4”

3/8”

1”1/2

1/2”

2”

1”

2”

3/4”

1”

1”

2”

2”

2”

2”

1”7/8

2”

1”5/8

2”3/8

2”3/8

2”3/8

2”3/8

* Specify tube . Minimum wall thickness 1 mm.Ø

156R36

156R46

156R56

156R67

156R82

156R90

156R100

156R112

156R120

156R130

156R150

156R170

* Specify tube . Minimum wall thickness 1 mm.Ø

156R190

40

40

40

40

40

50

50

40

50

50

50

50

50

36

46

56

67

82

90

100

112

120

130

150

170

190

Art. Hexagon, mm Radius, mm

Art. series 156

SEMI-STANDARD FORMERS FOR TUBES


156 R36, 156 R46, etc.L L

Ø mm*,

min max max maxmin

Ø, OD inches*

min

Ø, Gas inches*Art. Hexagon, mm Radius, mm

Art. series 156___E



156 R90E, 156 R100E, etc.L L

NOTE: Hexagon 40

50




74 SA / E / A

SPECIAL FORMERS FOR TUBES

Hexagon, mm

40

40

50

40 and 50

40 50and

40 50and

40 50and

40 and 50

40 50and

50

50

50

50

50

50

50

50

50

50

50

Art.

157A1

157F

157B

157G

157D

157I

157C

157H

157E

157L

157N

157M

157O

157P2

157Q2

157S13

157R2

157S23

157S43

157S33

Radii, cm*

from R10 to R35

from toR105 R120

from toR36 R56

from toR121 R130

from toR83 R90

from toR151 R170

from toR57 R82

from toR131 R150

from toR91 R104

from toR171 R190

from toR226 R260

from toR191 R25

from toR261 R300

from toR191 R225

from toR226 R260

from toR301 R350

from toR261 R300

from toR351 R400

from toR451 R500

from toR401 R450

* The bending radii within the ranges shown in the table are available upon request (ex. from R10 to R35 = R10, R11, R12, ...).

**The tube diameter must be within the ranges indicated in the table.

To be used with special shaft art. For mod. a special tooling holding shaft art. is required.

Formers may only be used with Megabender and

Formers may only be used with special extended machine model which allows bending radius up to 500 mm.

The maximum diameter depends upon the radius requested.

1

050C. MB42 042C

MG76 MG030.2

3

4

Ø mm**,

min minmax max

Ø, OD inches**

5

5

15

50

27

60

42

60

35

60

48

60

60

60

60

1/4”

1/4”

5/8”

2”

1”1/8

1”5/8

1”3/8

1”7/8

76

76

76

76

76

76

76

42

42

5

42

5

5

51/4”

3”

3”

3”

3”

3”

3”

3”

min max

Ø, Gas inches**

1/4”

1/4”

3/8”

1”1/2

1/2” - 3/4”4

1”1/2

1” - 1”1/44

2”

3/4” -4

1”

2”

1”1/4

2”

2”

2”

2”

1/4”

1”1/4

2”1/2

2”1/2

2”1/2

2”1/2

2”1/2

2”1/2

2”1/2

1”5/8

1”5/8

1”5/8

1”5/8

1”5/8

1”5/8

1”5/8

1”5/8

Art. series 157For Light Series Formers, below articles change as follows:

157 A, 157 B, etc.L L


NOTE: Hexagon 40

50




75 SA / E / A


Art.


Former must be used with special shaft art. For mod. a special tooling holding shaft art. is required.

In some cases, however, it may be necessary, after the Manufaturer evaluation, the use of special former art. or

Formers may only be used with Megabender e

Formers may only be used special extended machine model which allows bending radius up to 500 mm.

1

2

3

050C. MB42 042C

050S 042S.

MG76 MG030.

158/11

158/2

158/4

158/3

158/5

158/6

158/7

158/8

158/9

158/10

158/11

158/12

158/132

Hexagon, mm

40

40

40 and 50

40 and 50

40 and 50

40 and 50

40 and 50

40 and 50

50

50

50

50

50

Radii, cm*

from R10 to R35

from R36 to R56

from R83 to R90

from R57 to R82

from R91 to R104

from R105 to R120

from R121 to R130

from R131 to R150

from R151 to R170

from R171 to R190

from R191 to R225

from R226 to R260

from R261 to R300

158/143

158/153

158/163

158/173

50

50

50

50

from R301 to R350

from R351 to R400

from R401 to R450

from R451 to R500

Art. series 158

SPECIAL FORMERS FOR PROFILES

NOTE: Hexagon 40

50




PROFILE REFERENCE FOR BENDING DIRECTION

SQUARE HOLLOW

PROFILE

ROUND BAR SQUARE BAR

RECTANGULAR

HOLLOW PROFILE T-PROFILE

FLAT BAR

U-PROFILEA

Z I

B

C

D

E

X

M

F

G

Please contact the Manufacturer for information on possible bending radii

When ordering it is necessary to indicate the bending direction (Ref. A, B, C, ...). Please refer to the following table:

76

190R36D...

193R36D...

193/1R36D...

Art.

Art.

Art.

40

40

40

Hexagon, mm

Hexagon, mm

Hexagon, mm

36

36

36

Radius, mm

Radius, mm

Radius, mm

5, 6, 8, 10, 12, 13, 14, 15

1/4”, 3/8”, 1/2”

1/4”

190R40D... 40 40 13, 14, 15, 16, 18

190R46D...

190R56D...

190R67D...

190R82D...

190R96D...

40

40

40

40

40

46

56

67

82

96

15, 16, 18

15, 16, 18, 19, 20

19, 20, 22

24, 25, 26

28

190R112D... 40 112 28, 30, 32, 35

190R130D... 40 130 30, 32, 35, 38, 40, 42

193R40D... 40 40 1/2”, 5/8”

193R46D... 40 46 5/8”

193R67D...

193R82D...

193R96D...

40

40

40

67

82

96

3/4”, 7/8”

1”

1”, 1”1/8

193R112D... 40 112 1”1/8, 1”1/4

193R130D... 40 130 1”1/8, 1”1/4

193/1R40D... 40 40 1/4”, 3/8”

193/1R67D...

19 R82D...3/1

40

40

67

82

1/2”

3/4”

193/1R112D... 40 112 1”

Available , mmØ



Art. series 190

Art. series 193

Art. series 193/1




SA / E / A


NOTE: Hexagon 40

50




Ø mm**,

min minmax max

Ø, OD inches**

5

15

27

1/4”

5/8”

1”1/8

min max

Ø, Gas inches**

1/4”

1/4”

3/4”

1”1/41”5/842

1”1”3/835

Hexagon, mm

40

40

40

40

40

40

40

40

40

40

40

40

Art.

198A1

198B

198C

198D

198F

198E

198G

198I

198H

198K

198L2

198M2

Radii, cm*

from R10 to R35

from toR36 R56

from toR57 R82

from toR83 R90

from toR105 R120

from toR91 R104

from toR121 R130

from toR151 R170

from toR131 R150

from toR171 R190

from toR191 R225

from toR226 R260


** The tube diameter must be within the ranges indicated in the table.

Former may only be used with artt. and For mod. a former art. with special tooling holding shaft art. is required.

Formers may only be used with artt. and

1

MD071 MN092. MB42 157/A 042C

MB42 MB42P.2

Art. series 198

77

* Specify tube , abiding by the maximum wall thickness indicated in the maximum bending capacity tables.

(see tables on page 88).

** Tube diameters must be in the above ranges (from 38 mm - 1”1/2 to 54 mm - 2”1/8 only for copper).

Formers to be used only with Medibender

Ø

Ø Ø

Minimum wall thickness 1 mm

MB42.1

Art.* Hexagon Radius, mm

197/1R36 40

197/1R40

197/1R56

40

40

197/1R46 40

197/1R67 40

197/1R82 40

197/1R96 40

197/1R112 40

197/1R130 40

197/1R150 40

197/1R175 40

197/1R190 40

36

40

56

46

67

82

96

112

130

150

175

190

197/1R2301

40

197/1R2601

40

230

260

Art. series 197/1

Ø mm**,

min minmax max

Ø, OD inches**

5

15

26

18

28

20

42

18

35

22

42

42

54 2”1/8 nana

54 2”1/8 nana

42

1/4”

1/2”

1”

5/8”

7/8”

5/8”

7/8”

min max

Ø, Gas inches**

1/4”

1/4”

3/4”

3/8”

3/4”

1/2”

1”

3/8”

1”

1/2”

3/4”

1/2”

1/2”

1”1/8

1”5/8

1”3/8

1”1/8

1”1/8

1”1/8


SPECIAL FORMERS FOR TUBES


198 A, 198 B, etc.L L

SA / E / A


NOTE: Hexagon 40

50




78

Art.

* The bending radii within the ranges shown above are available upon request (ex. from R10 to R35 = R10, R11, R12, ...).

The former may only be used with mod. and For mod. it is necessary to use the former art.

with special shaft art. In some cases it may be necessary, after the Manufacturer evaluation, the use of special former art.

Formers may only be used with mod. and

1

MD071 MN092. MB42 158/1

042C. 042S.

MB42 MB42P.2

Hexagon, mm

199/11

40

199/2

199/4

40

40

199/3 40

199/5 40

199/6 40

199/7 40

199/8 40

199/9 40

199/10 40

199/112

40

199/122

40

Radii, cm*

from R10 to R35

from R36 to R56

from R83 to R90

from R57 to R82

from R91 to R104

from R105 to R120

from R121 to R130

from R131 to R150

from R151 to R170

from R171 to R190

from R191 to R225

from R226 to R260

Art. series 199

SPECIAL FORMERS FOR PROFILES

SA / E / A


NOTE: Hexagon 40

50





SQUARE HOLLOW

PROFILE


RECTANGULAR


FLAT BAR

U-PROFILEA

Z I

B

C

D

E

X

M

F

G



Tube Outside Diameter

Bend Radius (center line)

Minimum Tube Wall Thickness for which the Manufacturer

guarantees best bending results

Maximum Capacities of indicated machines.

DIAMETER (D)

RADIUS (R)

MINIMUM WALL THICKNESS

MAXIMUM DIAMETERS

79

FORMERS TABLES: MINIMUM WALL THICKNESSFORMERS TABLES: MINIMUM WALL THICKNESS

5 16126

1 1 1 1 1 1 1.5 1.5 1.5

1 1 1 1 1 1 1.5 1.5 1.5 2 2.5

18138 191410 15

36

46

56

40

40

40

Radius

(R)Hexagon

1 21 1 2

1 1.51 1 2

1

1

2

1.5

DIAMETERS (D)

MIN

IMU

MW

AL

LT

HIC

KN

ES

S(in

mm

)

By crossing the Diameter (D) and the Radius (R) parameters, the cross-over cell indicates the minimum wall

thickness possible:

For an easier consultation of on the following pages, please see below:Former Tables: Minimum Wall Thickness

- in : min wall thickness for tubes and similars;

- in : min wall thickness for tubes and similars.

mild steel

stainless steel, hard copper, aluminium

red (T.S. 42 Kg/mm - Y.P. 25 kg/mm )2 2

blu

80 SA / E / A


81 SA / E / A


82 SA / E / A


83 SA / E / A


84

COUNTERBENDING DIESCOUNTERBENDING DIES

152

154

155

152A

154A

155A

152L

154L

155L

152P

154P

155P

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092

STANDARD COUNTERBENDING DIES FOR TUBES

Artt. series Machine Description

Series: Standard in brass

Ideal for bending: Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars

Tube dimension: Diameters available standard. See page 81

2 2


Ideal for bending: - Stainless steel, soft materials such as aluminium (except copper);




Series: Standard in nylon

Ideal for bending: - Stainless steel, soft materials such as aluminium (except copper);




Series: Standard in cast iron



2 2

(heavy duty metalworking)

152R

154R

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092


Ideal for bending: Hard copper


SA / E / A

Counterbending die in brass Counterbending die in brass Counterbending die in cast iron Counterbending die in nylon

COUNTERBENDING DIE

SERIES

OUTSIDE

DIAMETER

TUBE

152 D28

85


SA / E / A

152U

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P

Series: Special in nylon, reinforced with steel

Ideal for bending: - Stainless steel, soft materials such as aluminium (except copper);- Ornamental applications

Tube dimension: Diameters available upon request (with max 40 mm). See page 82


Ø

152O

152A...

152LO

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092

SPECIAL COUNTERBENDING DIES FOR TUBES


Series: Special in brass


Tube dimension: Diameters available upon request. See page 82

2 2




2 2

152/1

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092


: Hard copper

:

Ideal for bending

Tube dimension Diameters available upon request. See page 82

Series: Special in cast iron or steel



2 2

(heavy duty metalworking)

152N

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MB42P, MD070,

MD083, MN092

Series: Special in nylon

Ideal for bending: - Stainless steel, soft materials such as aluminium (except copper);- Ornamental applications

Tube dimension: Diameters available upon request (with max 40 mm). See page 82


Ø

159

159/O

159/P

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MD070,

MD083, MN092

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MD070,

MD083, MN092

MG76, MG030, TB60,

TB050, SB48, SB060,

MB42, MD070,

MD083, MN092

SPECIAL COUNTERBENDING DIES FOR PROFILES


Series: Special in steel

Ideal for bending: Mild steel profiles (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similar


2 2

Series: Special in nylon

Ideal for bending: - Stainless steel, soft materials such as aluminium (except for copper);




Series: Special in cast iron

Ideal for bending: Mild steel profiles (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similar


2 2

Counterbending die

in brass

Counterbending die in brass

Counterbending die

in brass Counterbending die

in cast iron

Counterbending die in cast iron

Counterbending die

in nylon

Counterbending die in nylon

Counterbending die

in nylon/steel

86 SA / E / A


35

42

48

60

152A-

1”

1”1/4

1”1/2

2”

155A-1”7/8

2”3/8

1”5/8

154A-

152R-

Art.

154R-

Art.Ø, mm

28

35

42

45

54

1”1/8

Ø, OD inches

1”3/8

1”5/8

1”3/4

2”1/8

152P-

Art.

154P-

Art.

155P-

Art. Ø, Gas inches

1/4”

1/2”

Ø, OD inches

1/2”

5/8”

3/4”

7/8”

Ø, mm

Art. Art. Art. Ø, Gas inchesØ, OD inchesØ, mm

12

13

14

15

16

18

19

20

22

Artt. series 152R, 154R, 155R

Artt. series 152A, 154A, 155A

Artt. series 152P, 154P, 155P

152-

Art. Ø, mm

5

6

8

10

12

13

14

15

16

18

19

20

22

24

25

26

28

Art. Ø, mm

152-

30

32

35

38

40

42

45

48

50

54

55

60

63

70

73

76

154-

Art. Ø, OD inches

1/4”

3/8”

1/2”

5/8”

3/4”

7/8”

1”

1”1/8

1”1/4

1”3/8

1”1/2

1”5/8

1”3/4

1”7/8

2”

2”1/8

2”1/4

2”3/8

3”

155-

Art. Ø, Gas inches

1/4”

3/8”

1/2”

3/4”

1”

1”1/4

1”1/2

2”

2”1/2

Artt. series 152, 154 and 155

STANDARD COUNTERBENDING DIES FOR TUBES

For Light Series Counterbending Dies, below articles change as follows:

152 -, 154 -, 155 -L L L

87 SA / E / A


Art. Min - max , mm*Ø

152O/1-

152O/2-

152O/3-

152O/4-

152O/5-

152O/6-

152O/7-

brassfrom 12 to 17

brassfrom 18 to 25

brassfrom 26 to 31

brassfrom 32 to 39

brassfrom 40 to 53

brassfrom 54 to 66

brassfrom 67 to 76

Material

* For tubes in inches, refer to the equivalent sizes in mm



152/1A-

152/1B-

152/1C-

152/1D-

152/1E-

152/1F-

152/1G-

brassfrom 12 to 17

brassfrom 18 to 25

brassfrom 26 to 31

brassfrom 32 to 39

brassfrom 40 to 53

brassfrom 54 to 66

brassfrom 67 to 76

Material


152A1-

152A2-

152A3-

152A4-

152A5-

152A6-

cast ironfrom 5 a 33




steelfrom 61 a 69

steelfrom 70 a 76

Material


Art. series 152O

SPECIAL COUNTERBENDING DIES FOR TUBES

Art. series 152/1

Art. series 152A

Art. series 152N


152N1-

152N2-

152N3-

nylonfrom 5 to 10

nylonfrom 23 to 30

nylonfrom 31 to 40

Material



152U1-

152U2-

152U3-

steel / nylonda 41 a 50



Material


Art. series 152U

For Light Series Counterbending Dies, below articles change as follows:

152O /1-, 152O /2, etc.L L

88


SPECIAL ROLL FOR SOLID BARS

Profile Ref.

A

B

C

D

E

F

G

X

M

159/O1 159/P1

159/O2 159/P2

159/O3 159/P3

159/O4 159/P4

159/O5 159/P5

159/O6 159/P6

159/O7 159/P7

159/O8 159/P8

159/O9 159/P9

159/1

159/2

159/3

159/4

159/5

159/6

159/7

159/8

159/9

in STEEL, Art. in BRASS, Art. in NYLON, Art.

MG76, MG030

MB42, MB42P

MD070, MD083

MN092

TB60, TB050

Machine

050J

084M084M

P084B

P092C

050I

Roll, Art.

Z

I

Z

I

Z

I

Z

I

Z

I

Profile Ref.

Art. series 159

COUNTERBENDING DIES FOR PROFILES

Art. 050J Art. 050I Art. 084M

Art. P084B Art. P092C


SQUARE HOLLOW

PROFILE


RECTANGULAR


FLAT BAR

U-PROFILEA

Z I

B

C

D

E

X

M

F

G



SA / E / A

TOOLING FOR MEDIBENDER VICETOOLING FOR MEDIBENDER VICE

90

PUNCHES FOR REDUCING, in OD inches

Material:

copper, brass, hard aluminium, mild steel

Art.

430

435

431

433

432

434

437

436

439

440

438

1”5/8 - 1”3/8

1”1/8 - 7/8”

1”5/8 - 1”3/8

1”3/8 - 1”1/8

1”3/8 - 1”1/8

1”1/8 - 7/8”

1

1.5

1.5

1.5

1

1

7/8” - 5/8” 1

7/8” - 5/8” 1.5

3/4” - 5/8”

Ø on request

3/4” - 5/8”

1.5

1

1

Tube , inchesØMax wall thickness,

mm

PUNCHES FOR REDUCING, in mm

Material:


Example: Punch for & max wall thickness , reduces a tube with42 - 35 mm 1 mmØ

Ø Ø42 mm & wall thickness 1 mm, so as to be able to insert a tube with 35 mm.

Art.

330

335

331

336

333

338

332

337

334

339

342

339/1

343

340

339/2

344

341

Tube , mmØMax wall thickness,

mm

42 - 35

36 - 28

42 - 35

35 - 28

40 - 36

28 - 22

40 - 36

35 - 28

36 - 28

1

1.5

1.5

1

1.5

1

1

1.5

1

28 - 22

22 - 15

22 - 18

22 - 15

22 - 16

22 - 18

Ø on request

22 - 16

1.5

1

1

1.5

1

1.5

1.5

PUNCHES FOR REDUCING

PUNCHES FOR FLAT FLANGING

PUNCHES FOR FLAT FLANGING, in OD inches

Material:


Art.

450

455

451

453

452

454

Max wall thickness,mm

3/8”

Ø on request

1/2”

3/4”

5/8”

7/8”

1.5

1.5

1.5

1.5

1.5

1.5

Tube , inchesØ

PUNCHES FOR FLAT FLANGING, in mm

Material:



Tube , mmØ

10

18

12

22

15

14

Ø on request

16

1.5

1.5

1.5

1.5

1.5

1.5

1.5

Art.

350

355

351

356

353

352

357

354

For art. 087

Vice Accessory on Medibender

Artt. MD070 - Md083

SA / E / A

TOOLING FOR MEDIBENDER VICETOOLING FOR MEDIBENDER VICE

91

PUNCHES FOR DOUBLE FLANGING

PUNCHES FOR GAS FLANGING

PUNCHES FOR CONICAL FLANGING

PUNCHES FOR DOUBLE FLANGING, in OD inches

Material:


PUNCHES FOR DOUBLE FLANGING, in mm

Material:


PUNCHES FOR GAS FLANGING, in OD inches

Material:


PUNCHES FOR GAS FLANGING, in mm

Material:


PUNZONI PER COLLETTO CONICO, in OD inches

Material:


Art.

460

465

461

463

462

464

Art.

470

475

471

473

472

474

Art.

480

481

482

Tube , inchesØ

3/8”

Ø on request

1/2”

3/4”

5/8”

7/8”

1

1

1

1

1

1

Tube , inchesØ



3/8”

Ø on request

1/2”

3/4”

5/8”

7/8”

1.5

1.5

1.5

1.5

1.5

1.5

Angle

37°

45°

Ø on request

1”1/8 (28 mm)

3/8” - 1”1/8

Tube max ,inches

Ø

PUNCHES FOR CONICAL FLANGING, in mm

Material:


Art.

Art.

360

365

361

366

363

362

367

364

370

375

371

376

373

372

377

374

Art.

380

381

382

Tube , mmØ

Tube , mmØ



10

18

12

22

15

14

Ø on request

16

1.5

1.5

1.5

1.5

1.5

1.5

1.5

10

18

12

22

15

14

Ø on request

16

1

1

1

1

1

1

1

Angle Tube max , mmØ

37°

45°

Ø on request

10 - 28

10 - 28

For art. 087

Vice Accessory on Medibender

Artt. MD070 - MD083

SA / E / A

92 AN / E / A

TOOLING FOR MANDREL BENDERSTOOLING FOR MANDREL BENDERS

TOOLING UPON REQUEST

FOR TUBES IN STANDARD STEEL AND SIMILARS

FOR TUBES IN STAINLESS STEEL AND SIMILARS

FOR ALL TYPES OF MATERIAL

STEEL PLUG MANDREL

STEEL SPHERE

TEMPERED STEEL PRESSURE DIE

TECNOPOLYMER PRESSURE DIE

STEEL FLEXIBLE BALL MANDREL(without spheres)

STEEL FLEXIBLE BALL MANDREL SET(with 3 spheres included)

AMPCO BRASS FLEXIBLE BALL MANDREL( )without spheres

AMPCO BRASS FLEXIBLE BALL MANDREL SET( )with 3 spheres included

AMPCO BRASS PLUG MANDREL

AMPCO BRASS SPHERE

CAST IRON CLAMP DIE

BRASS WIPER DIE

TUBE DIAMETER

mm

Art

.A

rt.

Art

.

OD

GAS

SCH

1/2”

from 6 13to

1/2”

1/2”

from 14 to 21

1”

from 22 to 25

1”

from 26 to 33

1”

from 34 to 35

1”1/2

from 36 to 38

1”1/2

1”1/2

from 39 to 48

2”

from 49 to 51

2”

2”

from 52 to 60

2”1/2

from 61 to 64

2”1/2

from 65 to 73

2”1/2

from 74 to 76

A21R/1/2

A21F/1/2

A21KF/1/2

A21BS/1/2

A20/2

A21R/3/2

A21F/3/2

A21FK/3/2

A21BS/3/2

A20P/2

A22/2

A24/2

A21R/1/3

A21F/1/3

A21FK/1/3

A21BS/1/3

A20/3

A21R/3/3

A21F/3/3

A21FK/3/3

A21BS/3/3

A20P/3

A22/3

A24/3

A21R/1/4

A21F/1/4

A21FK/1/4

A21BS/1/4

A20/4

A21R/3/4

A21F/3/4

A21FK/3/4

A21BS/3/4

A20P/4

A22/4

A24/4

A21R/1/5

A21F/1/5

A21FK/1/5

A21BS/1/5

A20/5

A21R/3/5

A21F/3/5

A21FK/3/5

A21BS/3/5

A20P/5

A22/5

A24/5

A21R/2/1

A21F/2/1

A21FK/2/1

A21BS/2/1

A20/1/1

A21R/4/1

A21F/4/1

A21FK/4/1

A21BS/4/1

A20-1P/1

A22/1/1

A24/1/1

A21R/2/2

A21F/2/2

A21FK/2/2

A21BS/2/2

A20/1/2

A21R/4/2

A21F/4/2

A21FK/4/2

A21BS/4/2

A20-1P/2

A22/1/2

A24/1/2

A21R/2/3

A21F/2/3

A21FK/2/3

A21BS/2/3

A20/1/3

A21R/4/3

A21F/4/3

A21FK/4/3

A21BS/4/3

A20-1P/3

A22/1/3

A24/1/3

A21R/2/4

A21F/2/4

A21FK/2/4

A21BS/2/4

A20/1/4

A21R/4/4

A21F/4/4

A21FK/4/4

A21BS/4/4

A20-1P/4

A22/1/4

A24/1/4

A21R/1/1

not avail.

not avail.

not avail.

A20/1

A21R/3/1

not avail.

not avail.

not avail.

A20P/1

A22/1

A24/1

A21R/2/5

A21F/2/5

A21FK/2/5

A21BS/2/5

A20/1/5

A21R/4/5

A21F/4/5

A21FK/4/5

A21BS/4/5

A20-1P/5

A22/1/5

A24/1/5

A21R/2/6

A21F/2/6

A21FK/2/6

A21BS/2/6

A20/1/6

A21R/4/6

A21F/4/6

A21FK/4/6

A21BS/4/6

A20-1P/6

A22/1/6

A24/1/6

A21R/2/7

A21F/2/7

A21FK/2/7

A21BS/2/7

A20/1/7

A21R/4/7

A21F/4/7

A21FK/4/7

A21BS/4/7

A20-1P/7

A22/1/7

A24/1/7

A21R - Steel plug mandrel

A21F - Ampco brass flexible ball mandrel

A21F - Steel flexible ball mandrel A21BS - Steel sphere A20 - Tempered steel pressure die A21R - Ampco brass plug mandrel

A21BS - Ampco brass sphere A20P - Tecnopolymer pressure die A22 - Cast iron clamp die A24 - Brass wiper die

For MG030V2T-A3/H76, MG030T-A3/H76-C

and MG030M-A3/H76

AR133/26-33

from to122 133

from to26 33

AR133/34-35 from to34 35

AR133/36-38 from to36 38

AR133/39-48 from to39 48

AR133/49-51 from to49 51

AR133/52-60 from to52 60

AR133/61-64 from to61 64

AR133/65-73 from to65 73

AR133/74-76 from to74 76

AR151/34-35

from to134 151

from to34 35

AR151/36-38 from to36 38

AR151/39-48 from to39 48

AR151/49-51 from to49 51

AR151/52-60 from to52 60

AR151/61-64 from to61 64

AR151/65-73 from to65 73

AR151/74-76 from to74 76

AR178/39-48

from to152 178

from to39 48

AR178/49-51 from to49 51

AR178/52-60 from to52 60

AR178/61-64 from to61 64

AR178/65-73 from to65 73

AR178/74-76 from to74 76

AR200/39-48

from to179 200

from to39 48

from to49 51

from to52 60

from to61 64

from to65 73

from to74 76

AR200/49-51

AR200/52-60

AR200/61-64

AR200/65-73

AR200/74-76

93

FORMERS FOR MANDREL BENDERSFORMERS FOR MANDREL BENDERS

FORMERS IN CAST IRON

Art. Radii, cm*

AR19/10-13 from 10 to 19 from to10 13

AR32/10-13 from to10 13

from to10 13

from to10 13

AR32/14-21from to20 32

from to14 21

from to14 21

from to14 21

from to14 21

from to14 21

AR43/10-13

AR43/14-21

AR43/22-25

from to33 43

from to22 25

from to22 25

from to22 25

from to22 25

from to22 25

AR53/10-13

from to44 53

AR53/14-21

AR53/22-25

AR53/26-33 from to26 33

from to26 33

from to26 33

from to26 33

AR53/34-35 from to34 35

from to34 35

from to34 35

from to34 35

AR67/14-21

from to54 67

AR67/22-25

AR67/26-33

AR67/34-35

AR67/36-38 from to36 38

from to36 38

from to36 38

AR84/14-21

from to68 84

AR84/22-25

AR84/26-33

AR84/34-35

AR84/36-38

AR84/39-48 from to39 48

from to39 48

AR84/49-51 from to49 51

from to49 51

from to52 60

from to61 64

AR100/22-25

from to85 100

AR100/26-33

AR100/34-35

AR100/36-38

AR100/39-48

AR100/49-51

AR100/52-60

AR100/61-64

AR110/22-25

from to101 110

*

** The tube diameter must be within the ranges indicated in the table.

For tubes in inches, refer to the equivalent sizes in mm.

The bending radii within the ranges shown above are available upon request

(ex. from R10 to R19 = R10, R11, R12, ...).

Art. Radii, cm*

AR19 from to10 19

AR32 from to20 32

from to44 53

from to85 100

AR43 from to33 43

from to54 67

from to101 110

from to152 178

AR53

AR67

AR84 from to68 84

from to111 121

from to179 200

AR100

AR110

AR121

AR133 from to122 133

AR151 from to134 151

AR178

AR200

*

For other tube diameters and radii (not indicated in the previous table), contact the

Manufacturer for feasability study.

The bending radii within the ranges shown in the table are available upon request

(ex. from R10 to R19 = R10, R11, R12, ...).

For tubes in inches, refer to the equivalent sizes in mm.

from to22 25

AR110/26-33 from to26 33

AR110/34-35 from to34 35

AR110/36-38 from to36 38

AR110/39-48 from to39 48

AR110/49-51 from to49 51

AR110/52-60 from to52 60

AR110/61-64 from to61 64

Ø, mm** Art. Radii, cm*

AR121/26-33

from to111 121

from to26 33

AR121/34-35 from to34 35

AR121/36-38 from to36 38

AR121/39-48 from to39 48

AR121/49-51 from to49 51

AR121/52-60 from to52 60

AR121/61-64 from to61 64

AR121/65-73 from to65 73

AR121/74-76 from to74 76

AR110/65-73 from to65 73

Ø, mm**

FORMERS ON REQUEST (in cast iron)

For MG030V2T-A3/H76, MG030T-A3/H76-C

and MG030M-A3/H76

AN / E / A

EP250-G1/G2

EP250-C1/C2

EP250-R1/R2

EP250-F1/F2

EP250-E1/E2

EP2MS4V

EPL60R10 EP4CR5

EP2MS85-80 EP2MS80-140 EP25-0008-00

EP45PC

94

For EP45 and EP25

TOOLING FOR ERCOPRESSTOOLING FOR ERCOPRESS

TOOLING FOR BAR FOLDING

TOOLING FOR TUBE EXPANSION / REDUCTION

Art.

EP250-G1

EP250-G2

EP250-E1*

EP250-E2*

EP250-R1*

EP250-R2*

EP250-F1

EP250-F2

EP250-C1

EP250-C2

Description

Tube holding jaws (set of 2)

Specify exact

Ø 10 ÷ 48 mm.

Ø

Tube holding jaws 49 ÷ 76 mm.

Specify exact

Ø(set of 2)

Ø

Tube expansion punch

Specify exact and wall thickness

Ø

Ø

10 ÷ 48 mm.

Tube expansion punch 49 ÷ 76 mm.


Ø

Ø

Tube reduction punch Ø

Ø

10 ÷ 48 mm.


Tube reduction punch 49 ÷ 76 mm.


Ø

Ø

Flat flanging punch Ø

Ø

10 ÷ 48 mm.


Flat flanging punch 49 ÷ 76 mm.


Ø

Ø

45° conical flanging punch 10 ÷ 48 mm.


Ø

Ø

45° conical flanging punch 49 ÷ 76 mm.


Ø

Ø

* Max work length of tube = 2 x .

For higher lengths contact the Manufacturer for feasability study

Ø

Art.

EP2MS4V

Description

4 V prism (16 - 22 - 35 - 50 width) height 200 mm.

Max capacity flat bar 200 x 6 mm at 90°

EP2MS80-140

EP2MS85-80

EP25-0008-00

140 mm V prism, height 200 mm.

Max capacity flat bar 200 x 15 mm (for EP25) and

200 x 20 (for EP45) at 90°

80 mm V prism, height 200 mm.

Max capacity flat bar 200 x 10 mm at 90°

Bending insert holder height 200 mm, including

R3 mm insert for bending flat bar max capacity

200 x 6 mm (for EP25)

EP45C

Bending insert holder height 200 mm, including

R3 mm insert for bending flat bar max capacity

200 x 10 mm (for EP45)

EPL60R5

EPL60R10

Insert R5 mm height 200 mm.

Max capacity flat bar 200 x 10 mm (for EP25)

Insert R10 mm height 200 mm.


EP4CR5Insert R5 mm height 200 mm.

(for EP45)Max capacity flat bar 200 x 12 mm





MW / E / A

95

For EN180 and EN100

TOOLING FOR ERCONOTCHTOOLING FOR ERCONOTCH

ROLLS FOR TUBE NOTCHING

Art. EN100

Art. EN100

Art. EN180

Art. EN180

Art. EN180*

Tube , mmØ


EN180-R20A

EN180-R213A

EN180081

EN100R20

EN100R12G

EN180-R22A

EN180-R269A

EN180086

EN100R22

EN100R34G

EN180-R28A

EN180-R424A

EN180091

EN100R28

EN100R114G

EN180-R25A

EN180-R337A

EN180089

EN100R25

EN100R1G

20

1/2” 21.3

22

3/4” 26.9

28

1”1/4 42.25

25

1” 33.7

EN180-R30A

EN180-R483A

EN180094

EN100R30

EN100R112G

30

1”1/2 48.25

EN180-R35A

EN180-R603A

EN180114

EN100R35

EN100R2G

Art. EN100*

EN100-070

EN100-071

EN100-073

EN100-072

-

-

35

2”

Ø 25 - 33Ø Ø 25 - 33Ø

Ø Ø34 - 45 Ø Ø34 - 45

Ø Ø66 - 90 Ø Ø66 - 76

-

-

Ø Ø46 - 65 Ø Ø46 - 65

Ø Ø91 - 110

Ø Ø111 - 114

60.3

EN180-R40A

EN180-R730A

EN100R40

-

40

2”1/2P 73.0

EN180-R45A

EN180-R889A

EN100R45

-

45

3” 88.9

ZIRCONIUM BELT*

CERAMIC BELT*

ZIRCONIUM BELT*

Art. EN100

Art. EN100

Art. EN100

EN100-150/1

EN100-148

EN100-163

* For tubes in standard steel. For orders min quantity: 25 pieces.

* For other tube (not included in previous tables).

Pfor tubes in inches, refer to equivalent sizes in mm.

Ø

* For tubes in stainless steel and similars. For orders min quantity: 25 pieces.

* For grinding with roll 140.Ø For orders min quantity: 25 pieces.

EN100-150

EN100-150/4

EN100-42

Art. EN180

Art. EN180

Art. EN180

EN180-418

EN180-375

EN180-195

EN180-197

-

-

100 X 2000 mm P24

100 X 2000 mm P40

180 X 2100 mm P40

180 X 2000 mm P36

180 X 2000 mm P40

180 X 2100 mm P40

100 X 2000 mm P40 180 X 2000 mm P40

-

-100 X 2000 mm P80

100 X 2000 mm P60

Art. EN100Art. EN180 Tube , OD inchesØ Tube , mmØ

EN180-R254A EN100R1OD

EN180-R3175A EN100R114OD

EN180-R4445A EN100R134OD

EN180-R381A EN100R112OD

1” 25.4

1”1/4 31.75

1”3/4 44.45

1”1/2 38.10

EN180-R508A EN100R2OD 2” 50.80

EN180-R5715A EN100R214OD 2”1/4 57.15

EN180-R635A EN100R212OD 2”1/2 21.9

EN180-R6985A - 2”3/4 21.10

EN180-R762A - 3” 76.20EN180-R60A EN100R60 60

EN180-R63A EN100R63 63

EN180-R76A - 76

Tube , mmØ Tube , mmØ

MW / E / A

Art. EF35-GR-CAT-MED Art. EF35-GR-CAT-PArt. EF35-GR-CAT-GR

96 MW / E / A

For EF35

TOOLING FOR ERCOFORMTOOLING FOR ERCOFORM

TOOLING FOR CURLING UNIT

FORMER ROLLS FOR RING ACCESSORY

PRISMS FOR BAR FOLDING UNIT

Art.

EF35-GR-CAT-GR

Chain

Large

EF35-GR-CAT-MED Medium

EF35-GR-CAT-P Small

Art.

Art.

EF35-KC10D100

EF35-MS01

Ø of ringobtainable in mm

Groove in mm

100

78

EF35-KC10D110

EF35-MS02

110

100

EF35-KC10D121

EF35-MS03

121

120

Max Capacity

16 x 16

20 x 20

16 x 16

EF35-KC10D150 150

EF35-KC10D80 80

EF35-KC10D90 90

MAXIMUM CAPACITIES

Min Max Min Max Min Max LNo.

of spirals

SMALL

Art. EF35-GR-CAT-P

MEDIUM


LARGE

Art. EF35-GR-CAT-GR

4 x 10 mm 6 x 20 mm 4 x 4 mm 6 x 6 mm 4 mm 6 mm 110 mm 2

8 x 10 mm 10 x 40 mm 8 x 8 mm 10 x 10 mm 8 mm 10 mm300 mm

(370)

with linksupon request

3

6 x 10 mm 10 x 30 mm 6 x 6 mm 20 x 20 mm 6 mm 20 mm250 mm

(300 with linksupon request)

2

INCHES OD MILLIMETERS�INCHES OD MILLIMETERS�

29/64

15/32

31/64

1/2

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

13/32

27/64

7/16

33/64

17/32

35/64

31/32

63/64

37/64

9/16

19/32

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

13/16

53/64

27/32

55/64

7/8

57/64

29/32

59/64

15/16

61/64

1/64

1/32

3/64

0

5” +

127.397

127.794

128.191

138.509

138.906

139.303

139.700

128.588

127.000

128.984

129.381

129.778

130.175

130.572

130.969

131.366

131.763

132.159

132.556

132.953

133.350

133.747

134.144

134.541

134.938

135.334

135.731

136.128

136.525

136.922

137.319

137.716

138.113

140.097

140.494

140.891

151.606

152.003

141.684

141.288

142.081

142.478

142.875

143.272

143.669

144.066

144.463

144.859

145.256

145.653

146.050

146.447

146.844

147.241

147.638

148.034

148.431

148.828

149.225

149.622

150.019

150.416

150.813

151.209

= mm

29/64

15/32

31/64

1/2

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

13/32

27/64

7/16

33/64

17/32

35/64

31/32

63/64

37/64

9/16

19/32

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

13/16

53/64

27/32

55/64

7/8

57/64

29/32

59/64

15/16

61/64

1/64

1/32

3/64

0

6” +

163.909

164.306

164.703

165.100

153.988

154.384

155.178

155.575

155.972

156.369

156.766

157.163

157.559

157.956

158.353

158.750

159.147

159.544

160.338

160.734

161.528

161.925

162.322

162.719

163.513

165.497

165.894

177.006

177.403

167.084

166.688

167.878

168.275

168.672

169.069

169.466

169.863

170.259

170.656

171.053

171.450

171.847

172.244

173.038

173.434

152.797

153.194

153.591

152.400

154.781

159.941

161.131

163.116

166.291

167.481

172.641

173.831

174.228

174.625

175.022

175.419

175.816

176.213

176.609

= mm

36

37

38

39

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

40

41

42

44

43

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

8

9

10

7

Pollici

69

70

203.200

228.600

254.000

914.400

939.800

965.200

990.600

279.400

177.800

304.800

330.200

355.600

381.000

406.400

431.800

457.200

482.600

508.000

533.400

558.800

584.200

609.600

635.000

660.400

685.800

711.200

736.600

762.000

787.400

812.800

838.200

863.600

889.000

1016.000

1041.400

1066.800

1117.600

1092.200

1143.000

1168.400

1193.800

1219.200

1244.600

1270.000

1295.400

1320.800

1346.200

1371.600

1397.000

1422.400

1447.800

1473.200

1498.600

1524.000

1549.400

1574.800

1600.200

1625.600

1651.000

1676.400

1701.800

1727.200

1752.600

1778.000

= mm

29/64

15/32

31/64

1/2

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

13/32

27/64

7/16

33/64

17/32

35/64

31/32

63/64

37/64

9/16

19/32

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

13/16

53/64

27/32

55/64

7/8

57/64

29/32

59/64

15/16

61/64

1/64

1/32

3/64

0

4” +

101.997

102.394

102.791

113.109

113.506

113.903

114.300

103.188

101.600

103.584

103.981

104.378

104.775

105.172

105.569

105.966

106.363

106.759

107.156

107.553

107.950

108.347

108.744

109.141

109.538

109.934

110.331

110.728

111.125

111.522

111.919

112.316

112.713

114.697

115.094

115.491

126.206

126.603

116.284

115.888

116.681

117.078

117.475

117.872

118.269

118.666

119.063

119.459

119.856

120.253

120.650

121.047

121.444

121.841

122.238

122.634

123.031

123.428

123.825

124.222

124.619

125.016

125.413

125.809

= mm

29/64

15/32

31/64

1/2

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

13/32

27/64

7/16

33/64

17/32

35/64

31/32

63/64

37/64

9/16

19/32

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

13/16

53/64

27/32

55/64

7/8

57/64

29/32

59/64

15/16

61/64

1/64

1/32

3/64

0

3” +

76.597

76.994

77.391

87.709

88.106

88.503

88.900

77.788

76.200

78.184

78.581

78.978

79.375

79.772

80.169

80.566

80.963

81.359

81.756

82.153

82.550

82.947

83.344

83.741

84.138

84.534

84.931

85.328

85.725

86.122

86.519

86.916

87.313

89.297

89.694

90.091

100.806

101.203

90.884

90.488

91.281

91.678

92.075

92.472

92.869

93.266

93.663

94.059

94.456

94.853

95.250

95.647

96.044

96.441

96.838

97.234

97.631

98.028

98.425

98.822

99.219

99.616

100.013

100.409

= mm

29/64

15/32

31/64

1/2

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

13/32

27/64

7/16

33/64

17/32

35/64

31/32

63/64

37/64

9/16

19/32

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

13/16

53/64

27/32

55/64

7/8

57/64

29/32

59/64

15/16

61/64

1/64

1/32

3/64

0

2” +

51.197

51.594

51.991

62.309

62.706

63.103

63.500

52.388

50.800

52.784

53.181

53.578

53.975

54.372

54.769

55.166

55.563

55.959

56.356

56.753

57.150

57.547

57.944

58.341

58.738

59.134

59.531

59.928

60.325

60.722

61.119

61.516

61.913

63.897

64.294

64.691

75.406

75.803

65.484

65.088

65.881

66.278

66.675

67.072

67.469

67.866

68.263

68.659

69.059

69.453

69.850

70.247

70.644

71.041

71.438

71.834

72.231

72.628

73.025

73.422

73.819

74.216

74.613

75.009

= mm

29/64

15/32

31/64

1/2

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

13/32

27/64

7/16

33/64

17/32

35/64

31/32

63/64

37/64

9/16

19/32

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

13/16

53/64

27/32

55/64

7/8

57/64

29/32

59/64

15/16

61/64

1/64

1/32

3/64

0

1” +

25.797

26.194

25.591

36.909

37.306

37.703

38.100

26.988

25.400

27.384

27.781

28.178

28.575

28.972

29.369

29.766

30.163

30.559

30.956

31.353

31.750

32.147

32.544

32.941

33.338

33.734

34.131

34.528

34.925

35.322

35.719

36.116

36.513

38.497

38.894

39.291

50.006

50.403

40.084

39.688

40.481

40.878

41.275

41.672

42.069

42.466

42.863

43.259

43.656

44.053

44.450

44.847

45.244

45.641

46.038

46.434

46.831

47.228

47.625

48.022

48.419

48.816

49.213

49.609

= mm

1/64

1/32

3/64

29/64

15/32

31/64

1/2

1/16

1/20

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

13/32

27/64

7/16

33/64

17/32

35/64

31/32

63/64

37/64

9/16

19/32

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

13/16

53/64

27/32

55/64

7/8

57/64

29/32

59/64

15/16

61/64

0.397

0.794

1.191

11.509

11.906

12.303

12.700

1.588

1.270

1.984

2.381

2.778

3.175

3.572

3.969

4.366

4.763

5.159

5.556

5.953

6.350

6.747

7.144

7.541

7.938

8.334

8.731

9.128

9.525

9.922

10.319

10.716

11.113

13.097

13.494

13.891

24.606

25.003

14.684

14.288

15.081

15.478

15.875

16.272

16.669

17.066

17.463

17.859

18.256

18.653

19.050

19.447

19.844

20.241

20.638

21.034

21.431

21.828

22.225

22.622

23.019

23.416

23.813

24.209

0” + = mm

97

CONVERSION TABLECONVERSION TABLE

98

ASTM TABLEASTM TABLE

EXTERNAL TUBE DIAMETER AND THICKNESS TABLE

ACCORDING TO ANSI B 36,10 AND API

EXTERNAL TUBE DIAMETER AND THICKNESS TABLE

ACCORDING TO ANSI B 36,10 AND API

“ mm mm mm mm mm mm mm mm mm mm mm mm mm

1/8” 10.29 1.73 2.41 - - - - - - --1.73 2.41

1/4” 13.72 2.23 3.02 - - - - - - --2.23 3.02

3/8” 17.14 2.31 3.20 - - - - - - --2.31 3.20

1/2” 21.34 2.77 3.73 7.47 - - - - - --2.77 3.73

3/4” 26.67 2.87 3.91 7.82 - - - - - --2.87 3.91

1” 33.40 3.38 4.55 9.09 - - - - - --3.38 4.55

1”1/4 42.16 3.56 4.85 9.70 - - - - - --3.56 4.85

1”1/2 48.26 3.68 5.08 10.16 - - - - - --3.68 5.08

2” 60.32 3.91 5.54 11.07 - - - - - --3.91 5.54

2”1/2 73.02 5.16 7.01 14.02 - - - - - --5.16 7.01

3” 88.90 5.49 7.62 15.24 - - - - - --5.49 7.62

3”1/2 101.60 5.74 8.08 - - - - - - --5.74 8.07

4” 114.30 6.02 8.56 17.12 - - - - - -6.02 8.56 11.12

5” 141.30 6.55 9.52 19.05 - - - - - -6.55 9.52 12.70

6” 168.27 7.11 11.97 21.94 - - - - - -7.11 11.97 14.27

8” 219.07 8.18 12.70 22.22 - 6.35 7.04 8.18 10.34 12.70 15.06 18.24 20.62

10” 273.05 9.27 12.70 - - 6.35 7.80 9.27 12.70 15.06 18.24 21.41 25.40

12” 323.85 9.52 12.70 - - 6.35 8.28 10.31 14.27 17.45 21.41 25.40 28.57

14” 355.60 9.52 12.70 - 6.35 7.92 9.52 11.12 15.06 19.05 23.80 27.76 31.75

16” 406.40 9.52 12.70 - 6.35 7.92 9.52 12.70 16.66 21.41 26.19 30.94 36.52

18” 457.20 9.52 12.70 - 6.35 7.92 11.12 14.27 19.05 23.80 29.36 34.92 39.67

20” 508.00 9.52 12.70 - 6.35 9.52 12.70 15.06 20.62 26.19 32.54 38.10 44.45

24” 609.60 9.52 12.70 - 6.35 9.52 14.27 17.45 24.59 30.94 38.89 46.02 52.37

30” 762.00 - - - 7.92 12.70 15.87 - - - - - -

Std XS XXS sch. 10 sch. 20 sch. 30 sch. 40 sch. 60 sch. 80 sch. 100 sch. 120 sch. 140Ø

99

1. Information required to order are:

a) tube diameter or profile dimensions

b) wall thickness

c) type of material (AISI/DIN/JIS)

d) bend radius

2. Material samples may be required for tooling testing.

3. For special applications, quoted drawings may be requested.

4. The Manufacturer will not be held responsible for any manufacturing error

if order has been processed without drawings.

tooling

Fig. 1 Fig. 2

BEFORE ORDERING

* is the distance between former centerand former outside edge (i.e. tube center line).Bend Radius

Bend Example:

R

A°

= Bend Radius*

= Bend Angle (degrees)

L.C. x A°= Bend Length =2 x R 6.28 x 82

360 360x 90°

X

X

L X - R

L X - R

L.T. L.C + L + L

= see Fig. 2

= see Fig. 2

= Right Straight Length =

= Left Straight Length =

= Total Tube Length =

1

1 1

1

R

A°

= 82 mm

= 90°

L.C. = = 128.8 mm

X

X

= 200 mm

= 200 mm1

L

L

L.T.

= 200 - 82 = 118 mm

= 200 - 82 = 118 mm

= 128.8 + 118 + 118 = 364.8 mm

1

HOW TO CALCULATE TUBE LENGTHHOW TO CALCULATE TUBE LENGTH

100

APPLICATION DATA FORMAPPLICATION DATA FORM

CML International S.p.A.Loc. Annunziata snc

03030 Piedimonte S. Germano (FR)Tel. (+39) 0776 40281 - Fax (+39) 0776 404801

E-mail: [email protected]

HOW TO REACH US :

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non mandrel benders