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RELIABLE MOBILE CRUSHING NORDTRACK COMPLETE RANGE NORDTRACK TM

NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

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Page 1: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

RELIABLE MOBILE CRUSHINGNORDTRACKCOMPLETE RANGE

NORDTRACK

TM

Page 2: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

CRUSHING AFRICA’S ROCK Dependability Plug-and-Play Mobility Rapid Delivery

The Metso Nordtrack™ range of mobile crushing and screening plants makes it easy to get your operations up and running on time and on budget.

METSO NORDTRACKTM

RELIABLE MOBILE CRUSHING

Page 3: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

NordtrackTM Product Range

Easy to Select and Order

Availability and Support

Dependable Solutions for Contracting Work

Delivery Time

Crushers

Screens

Tracked Stackers

Fast Service and Support

Page: 3

Page: 3

Page: 3

Page: 3

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Page: 19

INDEX

CRUSHING AFRICA’S ROCK

Jaw Crushers• NordtrackTM J90• NordtrackTM J127

Scalping Screens• NordtrackTM S2.11

Product Screens• NordtrackTM S3.9 and S4.9• NordtrackTM S4.12

Heavy-duty Conveyors• NordtrackTM CT24• NordtrackTM CT100 and CT100R

Pages: 5-6Pages: 7-8

Pages: 9-10

Pages: 11-12Pages: 13-14

Pages: 15-16Pages: 17-18

METSO NORDTRACKTM

RELIABLE MOBILE CRUSHING

Page 4: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

EXTENDED WARRANTY

Easy to Select and OrderWe’ve made the Nordtrack™ range from Metso easier for you to understand and get started with right away. After 30 years of crushing, screening and materials handling, we know which product features are best suited to our environment and operator conditions. Which is why the Nordtrack™ range from Metso comes in standard configurations to allow for more accurate performance, maintenance and critical spares stock holding. This makes our clients lives simpler and more cost effective and ensures that you get just the right features required to achieve your operations objectives.

The Nordtrack™ product family includes jaw crushers, screens and tracked stackers, which offer the right combination of size, productivity and price to match the scale of your operations. Their flexible designs also mean that they can handle different needs, including a variety of feed materials and end-product requirements.

Availability and SupportNordtrack™ is available from Pilot Crushtec International. We also supply all the parts, service and technical support you need, to ensure your business keeps running smoothly.

Nordtrack™ mobile solutions are engineered to the highest HSE standards for safe operation, with CE certification. Safety features include remote controllers, safety buttons, easy to access maintenance points, safety guards and handrails.

Jaw Crushers

Screens

Tracked Stackers

Jaw Crushers

Scalping Screens

Product Screens

Heavy-duty Conveyors

Delivery TimeThe delivery time for Nordtrack™ equipment is usually faster on average, and it can be set up and ready to use quickly. In addition, their compact size means that it’s easy to transport them between projects, too. And, with robust tracks and remote control, Nordtrack™ products are easy to move around the work site, so you can position them exactly where you need them.

Dependable Solutions for Contracting WorkNordtrack™ units are purpose-designed for asphalt recycling, concrete demolition, aggregate production, and they are also suitable for screening of commodities and organic materials such as topsoil and wood. Based on field-proven technology to ensure robustness and reliable performance, Nordtrack™ gives you the availability and productivity that you need.

The Metso NordtrackTM Range includes:

METSO NORDTRACKTM

RELIABLE MOBILE CRUSHING

3

Page 5: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Mobile solutions for contractors and small quarries

TWISTERTRAC VS350EEXTENDED WARRANTY

Every NordtrackTM product is backed up by Metso’s standard 1 year/ 2000 hours warranty.

Robust design

Reliable back-up services

Metso quality and service

Field-proventechnology

Made to make contracting more

productiveEasy ordering and

rapid delivery

METSO NORDTRACKTM

4

RELIABLE MOBILE CRUSHING

Page 6: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Powerful Crushing in a Compact SizeMadetobemobileforefficientcrushingwhereyouneedit

The Nordtrack™J90 mobile jaw crusher gives you excellent crushing performance in a compact and mobile package. With a durable, heavy-duty design it gives you the reliability you need for your crushing operations in an easily transported form.

ASPHALTRECYCLING

CONSTRUCTIONWASTE CRUSHING

CONCRETEDEMOLITION

HARD ROCK

Efficient dust suppression water spraying system with pump

Agile and easy to move on-site with remote controlled hydraulically driven crawler tracks

Better safety and ergonomics with working lights

Vibrating feeder with durable structure

Large engine maintenance space

Efficient wide jaw crusher • Automation • Crusher deflector plate • Hydraulic setting adjustments

High performance crushing in a compact size

Easy to use and easy to service

Easy to transport and to move on-site

Fuel-efficient direct drive engine

METSO NORDTRACKTM

5

NordtrackTM J90 Mobile Jaw Crusher

Page 7: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Technical DetailsNordtrackTM J90

Crusher Feeder Conveyor Engine Transport Dimensions

Basic Configuration• Remote

controller for the tracks

• Water spraying system with pump

• Crusher deflector plate

• Working lights

Feed Opening890 mm x 500 mm

Hopper Capacity2.8 m3

Main Conveyor900 mm

Engine OptionsTier 3: Volvo D5 162 kW (218 hp)

Weight23.9 t

Width2.5 m

Height3.0 m

Length9.3 m

Working lights as standard for better work ergonomics and safety

Crusher automation always as standard for ease of use

Water spraying system for efficient dust suppression, pump included

Remote controller for crawler tracks as standard

METSO NORDTRACKTM

6

JAW CRUSHERS

Page 8: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Extreme Throughput CapacityReady for high productivity, heavy-duty crushing

The Nordtrack™ J127 mobile jaw crusher is made to deliver high productivity quickly. The remarkably wide jaw crusher and the efficient two-stage feeder enables the highest throughput and makes it a real powerhouse in the less than 600mm feedsize and high fines content applications category.

ASPHALTRECYCLING

CONSTRUCTIONWASTE CRUSHING

CONCRETEDEMOLITION

High capacity feeder with durable structure • Highly resistant wear plates • Pan feeder and scalper

Efficient separation of metal particles with twin pole magnet separator*

Efficient dust suppression • Water spraying system with pump • Aluminium covers

Stable material flow with automated material level sensor Fuel efficient

CAT® engine

Simple and fast to open and to fold the feeder with hydraulic cylinders and hydraulic wedging system

Hydraulically operated telescope side conveyor • Reduces material moves due to higher stockpiling • Can be installed on either side • Simple to fold for transportation

High throughput crushing • In-house designed wide jaw crusher • Automation • Crusher deflector plate • Hydraulic setting adjustments

Better safety and ergonomics with working lights (not pictured)

Agile and easy to move on-site with remote controlled, hydraulically driven crawler tracks

HARD ROCK

SAND ANDGRAVEL

* Optional, not included in standard delivery

METSO NORDTRACKTM

7

NordtrackTM J127 Mobile Jaw Crusher

Designed for high productivity and high

throughput

Durable, heavy-duty

construction

Powerful dust suppression

Quick to set up

Page 9: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Technical DetailsNordtrackTM J127

Crusher Feeder Conveyor Engine Transport Dimensions

Basic Configuration• Remote

controller for the tracks

• Water spraying system with pump

• Aluminium dust covers on main conveyor

• Working lights

• Crusher deflector plate

• Side conveyor

Options• Magnet

separator

Feed Opening1270 mm x 735 mm

Pan Feeder and Scalper

Hopper Capacity6.8 m3

Scalper Total Area2120 mm x 1204 mm

Bottom Deck Mesh1200 mm x 1200 mm

Ultrasonic material level sensor to prevent overload of the crusher rock box

Main Conveyor1200 mm wide

Side ConveyorHydraulically folding fines conveyor: length 2.6 m, width 650 mm

Engine OptionsTier 3: LRC: CAT C9 261 kW (350 hp)

Weight56.5 t

Width3.0 m

Height3.6 m

Length15.5 m

Working lights as standard for better work ergonomics and safety

Crusher automation always as standard for ease of use

Water spraying system for efficient dust suppression, pump included

Remote controller for crawler tracks as standard

METSO NORDTRACKTM

8

JAW CRUSHERS

Page 10: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

High Volume all-round Screening and ScalpingMade to deliver versatile, high capacity screening and scalping

The Nordtrack™ S2.11 mobile scalping screen handles massive volumes of feed material with precision. It gives you the flexibility to screen a wide variety of feed material in different recycling, demolition, commodities and aggregates applications.

CONCRETE WASTESCREENING

ORGANIC MATERIALSSCREENING

High capacity feeder with durable structure • Apron feeder* • Belt feeder • Highly resistant wear plates • Remote controller for feeder speed and on / off*

High volumes and precision • Wide fines conveyor

Powerful CAT® engine

Agile and easy to move on-site with remote controlled, hydraulically driven crawler tracks

Flexible working positions • Mid-fraction conveyor • Optional two-way split*

Better safety and ergonomics with working lights (not pictured)

High capacity versatile screening • Massive screen box • Extensive screening media choice

SAND ANDGRAVEL

AGGREGATESCREENING

* Optional, not included in standard delivery

METSO NORDTRACKTM

9

NordtrackTM S2.11 Mobile Scalping Screen

Flexible high capacity screening

and scalping

Wide range of media options for

differentapplications

Easy to transport and to move on-site

Durable and reliable design

Page 11: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Technical DetailsNordtrackTM S2.11

Screen Feeder Conveyor Engine Transport Dimensions

Basic Configuration• Remote

controller for the tracks

• Working lights

Options• Apron feeder

• Two-way split

Screen box Top Deck6.1 m x 1.8 m

Bottom Deck5.5 m x 1.8 m

Top DeckOptions for screening media• Punch plate• Plate grizzly/

bofor bar• Heavy duty

fingers• Woven screen

mesh

Stroke10 mm

Belt Feederas standard, apron feeder as option

Hopper Capacity11.5 m3

Fines Conveyor1050 mm

Mid-fraction Conveyor900 mm

Oversize Conveyor1600 mm

Engine OptionsTier 3: LRC: CAT C7.1 165 kW (225 hp)

Weight37.2 t

Width3.0 m

Height3.5 m

Length17 m

Large screen box with 10 mm stroke for efficient material separation

Wide fines conveyor and possibility for two-way split (optional)

Wide variety of screening media for versatile jobs

Six emergency stops, start siren, engine shutdown system and nip point guards for safety

METSO NORDTRACKTM

10

Scalping Screens

Page 12: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

High Volume Screening with Two or Three DecksMade to boost your screening capacity quickly

The Nordtrack™ S3.9 and S4.9 are high capacity mobile screens that are easy to transport and move between work sites. They’re designed to let you increase your screening capacity quickly, wherever it’s needed.

SAND ANDGRAVEL

ORGANIC MATERIALSSCREENING

AGGREGATESCREENING

Easy and simple to fold and easy to service • Hydraulic lifting and lowering of lifting and fines conveyors to make screen mesh changes easy

Better safety and ergonomics • Three-way platform • Working lights (not pictured)

Better safety and ergonomics • Remote controller for feeder functionalities

Sizeable screen box

Effective,high volume screening

Robust and reliable design

Mobile and easy to move on-site

Easy to transport and move on-site

Efficient feeding • Tipping grid

NordtrackTM S3.9 pictured

Fuel Efficient • CAT® engine • Possibility to plug in accessories (hydraulic PTO)

Agile and easy to move on-site with remote controlled, hydraulically driven crawler tracks

METSO NORDTRACKTM

11

NordtrackTM S3.9 & S4.9 Mobile Screens

Page 13: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Technical DetailsNordtrackTM S3.9 & S4.9

Screen Feeder Conveyor Engine Transport Dimensions

Basic Configuration• Tipping grid

• Three-way platform

• Hydraulic lifting conveyor

• Hydraulic fines conveyor lowering

• Remote controller for the tracks

• Working lights

• Hydraulic PTO

NordtrackTM S3.9 mobile screening unit

Top Deck6100 mm x 1524 mm

Bottom Deck5490 mm x 1524 mm

Stroke8 mm

Hopper Capacity10.0 m3

Lifting Conveyor1050 mm

Mid-fraction Conveyor800 mm

Fines Conveyor1200 mm

Oversize Conveyor800 mm

Engine OptionsTier 3: LRC: CAT C4.4 97 kW (129 hp)

Weight36.4 t

Width3 m

Height3.4 m

Length18.5 m

NordtrackTM S4.9 mobile screening unit

Top Deck6100 mm x 1524 mm

Middle Deck6100 mm x 1524 mm

Bottom Deck5490 mm x 1524 mm

Stroke8 mm

Hopper Capacity10.0 m3

Lifting Conveyor1050 mm

Mid-fraction Conveyors800 mm

Fines Conveyor1200 mm

Oversize Conveyor650 mm

Engine OptionsTier 3: LRC: CAT C4.4 97 kW (129 hp)

Weight38.8 t

Width3.3 m

Height3.5 m

Length18.5 m

Three-way platform for easy maintenance access

Hydraulic raising of lifting conveyor as standard, to allow more space for maintenance

Heavy-duty chevron belts for lifting, oversize and side conveyors for maximum durability

Six emergency stops, start siren, engine shut down system and nip point guards for safety

METSO NORDTRACKTM

12

Product Screens

Page 14: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Heavy-Duty Screening with Three DecksTough and powerful for dependable screening performance

The Nordtrack™ S4.12 mobile screening unit is a big, heavy-duty screener which has three decks for effective high volume screening.

ORGANIC MATERIALSSCREENING

Large screen box Efficient feeding • Tipping grid

Simple to set-up and service • Hydraulic lifting of lifting conveyor and lowering of fine conveyor

Agile and easy to move on-site with remote controlled hydraulically driven crawler tracks

Powerful CAT® engine • PTO is standard for the S4.12 • Possibility to plug in accessories (hydraulic PTO)

Better safety and ergonomics • Remote controller for feeder functionalities

Better safety and ergonomics • Three-way platform • Working lights (not pictured)

AGGREGATESCREENING

SAND ANDGRAVEL

METSO NORDTRACKTM

NordtrackTM S4.12 Mobile Screen

13

Dependable, heavy-duty

design

Easy to use and maintain

High volume screening

Easy to transport and to

move on-site

Page 15: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Technical DetailsNordtrackTM S4.12

Screen Feeder Conveyor Engine Transport Dimensions

Basic Configuration• Tipping grid

• Three-way platform

• Hydraulic lifting conveyor raising

• Hydraulic fines conveyor lowering

• Remote controller for the tracks

• Working lights

• Hydraulic PTO

Top Deck6710 mm x 1830 mm

Middle Deck6710 mm x 1830 mm

Bottom Deck6100 mm x 1830 mm

Stroke10 mm

Hopper Capacity10.0 m3

Lifting Conveyor1200 mm

Oversize Conveyor800 mm

Mid-fraction Conveyors900 mm

Fines Conveyor1400 mm

Engine OptionsTier 3: LRC: CAT C7.1 165 kW (225 hp)

Weight42.4 t

Width3.7 m

Height3.6 m

Length19.6 m

Three-way platform for easy maintenance access

Hydraulic raising of lifting conveyor as standard, to allow more space for maintenance

Heavy-duty chevron belts for lifting, oversize and side conveyors for maximum durability

Six emergency stops, start siren, engine shutdown system and nip point guards for safety

METSO NORDTRACKTM

14

Product Screens

Page 16: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Compact Tracked Stacking ConveyorsTrackedstackingconveyorsthatdeliverefficiencyandcostsavings

Nordtrack™ CT24 mobile stacking conveyor is a cost-effective alternative to wheel loaders. By eliminating the need for extra handling with wheel loaders, these conveyors reduce your running costs and improve your end product quality.

Easy to service

Fits in a container for transport

Efficient diesel engine

Easy to move on-site

Large feed hopper

A wide range of options to meet your needs

More cost- effectivethan wheel loaders

Made for convenient transport

Mobile and easy to move on-site

Quick and easy to set-up

METSO NORDTRACKTM

15

NordtrackTM CT24 Compact Conveyors

Page 17: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Technical DetailsNordtrackTM CT24

Conveyor Capacity Drive Options Transport Dimensions

Options

• Chevron belt

• Full skirting

• Full anti-rollback

• Rear section jacking legs

• Hydraulic tail folding

Belt Length23.5 m

Belt Width1000 mm

Hopper Capacity3.0 m3

Stockpile Height9.7 m

Stockpile Capacity1685 m3

Diesel EngineTier 3: Isuzu 4LE136.9 kW (50 hp)

Width2.4 m

Height2.6 m

Length11.7 m

Less fuel consumption than wheel loaders for reduced running costs

Reduces traffic on-site for better health and safety

Easy to transport and set-up for quick start-up of operations

High volume hopper

METSO NORDTRACKTM

16

Compact Conveyors

Page 18: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Heavy-duty Tracked Mobile Stacking Conveyors with Radial MovementMade to give you dependable heavy-duty performance

Nordtrack™ CT100 and CT100R tracked stacking conveyors deliver heavy-duty reliability, combined with convenient mobility. They include remote controlled crawler tracks as standard for easy on-site positioning. And they give you the capacity you need to replace wheel loaders.

A wide range of options to meet your needs

Heavy-duty construction

A range of drive options

Agile and easy to move on-site with remote controlled, hydraulically driven crawler tracks

Easy to service

More cost- effectivethan wheel loaders

Reliable, heavy-duty

performance

Mobile and easy to move

on-site

Quick and easy to set-up

NordtrackTM CT100 pictured

METSO NORDTRACKTM

17

NordtrackTM CT100 & CT100R Heavy-duty Conveyors

Page 19: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Technical DetailsNordtrackTM CT100 & CT100R

Conveyor Capacity Drive Options Transport Dimenstions

Options

• Chevron belt

• Feed hopper extensions 2.3 m3

• Hopper wear plates

• Power upgrade for increased capacity tonnage (made to order)

NordtrackTM CT100 Mobile Stacking Conveyor

Belt Length30.5 m

Belt Width900 mm

Hopper Capacity1.5 m3

Stockpile Height12.4 m

Stockpile Capacity3490m3

Diesel EngineTier 3: CAT C4.468.6 kW (92 hp)

Weight12.7 t

Width2.6 m

Height3.5 m

Length21.3 m

NordtrackTM CT100R Mobile Stacking Conveyor

Belt Length30.5 m

Belt Width900 mm

Hopper Capacity1.5 m3

Stockpile Height12.4 m

Stockpile Capacity3490 m3

Diesel EngineTier 3: CAT C4.468.6 kW (92 hp)

Weight13.5 t

Width3.0 m

Height3.5 m

Length21.3 m

Large feed hopper for higher volumes

Reduces traffic on-site for better health and safety and lower cost per ton

Easy to transport and set-up for quick start-up of operations

Remote controlled crawler tracks for full site mobility

METSO NORDTRACKTM

18

Heavy-duty Conveyors

Page 20: NORDTRACK - Pilot Crushtec · NordtrackTM J90 Crusher Feeder Conveyor Engine Transport Dimensions Basic Configuration • Remote controller for the tracks • Water spraying system

Fast Service and SupportThe Nordtrack™ range comprises preconfigured, ready-to-deliver products and a limited choice of well-defined options. This pre-designed approach makes them easy to order and quick to deliver. Nordtrack™ products are available through Pilot Crushtec International and we can deliver them exactly when you need, with the support and parts you need, so you can be productive and profitable quickly.

All Nordtrack™ products are supported by Pilot Crushtec International with our expert service, technical support and genuine Metso spare parts. All Nordtrack™ products are covered by Metso’s standard 1 year/2000 hours *warranty.

All reasonable steps have been taken to ensure the accuracy of the publication, however, due to Pilot Crushtec International’s policy of continual product development, we reserve the right to make changes in specificationsshownhereinorimprovementsatanytimewithoutnoticeorobligation.Allcapacitiesandfeedsizesareprovidedasanapplicationaidonly.Nowarrantiesareexpressedorimplied.

www.pilotcrushtec.com | [email protected] | 011 842 5600

*Terms and conditions apply

METSO NORDTRACKTM

RELIABLE MOBILE CRUSHING