JARVISjarviscanada.com/catalog/HBD-1.pdf · noticetoemployer and safety director Model HBD--1 page 2 of 20 JARVIS PRODUCTS CORPORATION 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

JARVIS

TABLE OFCONTENTS Page. . . . . . . . . . . . . . . . . . . . . . . . .

EQUIPMENTSELECTION Ordering No.. . . . . . . . . . . . .

PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA

TEL. 860--347--7271 FAX. 860--347--6978

Model HBD--1Hog Bung Dropper

Hog Bung Dropperwith water 4022028. . . . . . . . . . . . . . . . .

Vacuum System460/230V/60HZ 4039002. . . . . . . . . . . .400/230V/50HZ 4039003. . . . . . . . . . . .

Sanitizer120V/50HZ or 60HZ 4038002. . . . . . . .230V/50HZ 4038003. . . . . . . . . . . . . . . .230V/60HZ 4038014. . . . . . . . . . . . . . . .

Blade Sharpener120V/50HZ or 60HZ 4011012. . . . . . . .230V/50HZ or 60HZ 4011013. . . . . . . .

Air Hose Assembly 3059018. . . . . . . . . . . .Balancer 4042033. . . . . . . . . . . . . . . . . . . . .Air Filter/Regulator/ Lubricator 3022003. .

• Notice to Employer and SafetyDirector 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

• Notice to Operators, Maintenanceand Cleanup Personnel 3. . . . . . . . . . . . . . . . . . .

• Parts Diagram and List 4. . . . . . . . . . . . . . . . . . . .

• System Overview and Installation Diagram 11. .

• Specifications 12. . . . . . . . . . . . . . . . . . . . . . . . . . .

• Installation Instructions 12. . . . . . . . . . . . . . . . . . .

• Operation Instructions 13. . . . . . . . . . . . . . . . . . . .

• Maintenance Instructions 14. . . . . . . . . . . . . . . . .

• Troubleshooting 18. . . . . . . . . . . . . . . . . . . . . . . . .

6222013:

®

notice to employerand safety director

page 2 of 20Model HBD--1

JARVISPRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926


TEL. 860--347--7271 FAX. 860--347--69786222013:

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1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove anymalfunctioning equipment.

2. Ensure that all employeeswhouse these tools are trained in the proper use of these tools and are awareof the dangers that may arise if they do not follow procedures outlined in this brochure.

3. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUPPERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to operator(s); giveone copy to the maintenance foreman; and give one copy the sub-contract cleanup / internal cleanupforeman. Additional copies will be provided upon request.

4. The tools are designed and intended to be powerful. This fact should be obvious to your employees,but you must emphasize it to them.

5. Never make modifications or alterations to the tools. Replace any missing or illegible labels.

6. Ensure that proper procedures are established for all equipment in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147) to prevent accidental startup or release of stored energy.

7. Hand /Wrist / Arm injury and other Cumulative TraumaDisordersmay result from repetitivework,motion or vibration. You must make your employees aware of hazards, symptoms of injury and ap-propriate prevention. See OSHA’s “Ergonomics ProgramManagement Guidelines for MeatpackingPlants.”

8. Always disconnect the tools from their power, air and water supply when they are not in use.

9. Follow our installation and maintenance instructions for proper installation and care of the tool.

10. Avoid injury. Do not permit the tools to be misused.

11. Ifyou resellordistribute a Jarvis product, youmust provide the purchaserwith the appropriate safetysheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided uponrequest.

NOTICE TO EMPLOYER AND SAFETY DIRECTORAVOID INJURY

Keep hands clear

notice to operators, maintenanceand cleanup personnelpage 3 of 20 Model HBD--1



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1. Never put fingers, hands or other parts of the body on the cutting edge of the blade or in the cutting path.2. Never make any alterations to the tools. Repair or replace any missing or illegible labels.3. Test the tool prior to use or daily. Depress the trigger and the tool should start. Release the trigger

and the tool should stop. Insert the bung dropper into the sanitizer and the sanitizer should start. Re-move the bung dropper from the sanitizer and the sanitizer should stop. If the toolmalfunctions, removeit from service and report or repair it immediately.

4. Never depress the trigger unless you want to use the tool.5. Always wear cut protective gloves when handling the tool or the blade.

6. Disconnect the air supply in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147)before changing the blade.

7. Disconnect the air supply in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147)before performing any repairs or maintenance.

8. Disconnect the air supply -- or have the air supply disconnected -- in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.

9. Disconnect the air and water hoses and the vacuum supply when the tool is not in use.

10. Disconnect the electric power supply and turn off the 180° F/82°Cwater supply -- or have the electricpower supply disconnected and the water supply turned off -- in accordance with OSHA’s lockout/tag-out procedures (29 CFR 1910.147) before performing any cleanup.

11. Disconnect the electric power supply and turn off the 180° F/82°Cwater supply when the tool is notin use.

12. Disconnect the electric power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR1910.147) before performing any repairs or maintenance.

13. Alwayswear eye protection in accordancewithOSHA’s eye and face protection requirements (29CFR1910.133) when sharpening blades.

General

Blade Grinder and Vacuum System

Sanitizer

NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNELREMOVE ANY MALFUNCTIONING TOOL FROM SERVICE

REPORT ANY PROBLEMS TO YOUR SUPERVISOR

Bung Dropper

Keep hands clear

parts diagram and listpage 4 of 20Model HBD--1



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1 3023018 Blade, 13/4 inch Dia. Cut 13023019 Blade, 17/8 inch Dia. Cut3023020 Blade, 2 inch Dia. Cut3023023 Blade, 21/4 inch Dia. Cut

2 1002505 Seal Retainer 13 1035653 Oil Seal 24 1016643 Front Housing with items 5, 6 15 1038022 Grease Fitting 16 1010515 Dowel Pin 17 1035652 O--ring 18 1020367 Cutter Shaft 19 1021363 Ball Bearing 110 1010516 Dowel Pin 311 1026124 Planetary Idler Gr. w/item 12 312 1021268 Needle Bearing 313 1055604 Hex Head Screw 114 1019240 Auxiliary Handle 115 1017084 Warning Label 116 3016513 Handle Hsg. w/items 15 & 31 117 1035702 Gasket 118 1035400 O--ring 219 1071049 Air Supply Tube 120 1002503 Handpiece Cover 121 1055908 Socket Head Cap Screw 422 1011185 Quick Connect Plug 123 1059034 Hose Assembly, 16 ft 124 1061404 Muffler 125 1011186 Quick Connect Socket 126 1073043 Socket Head Cap Screw 227 1004231 Lock Washer 228 1004428 Washer 129 1035245 O--ring 230 3022099 Throttle Valve with item 29 131 1010001 Roll Pin 232 1029418 Spacer 133 1013193 Retaining Ring 134 1021376 Ball Bearing 235 1020368 Planetary Carrier Shaft 136 1026249 Planetary Ring Gear 137 1051251 Vacuum Fitting 138 1022313 Valve Bonnet 139 1054197 Vacuum Shaft Plug 140 1014192 Compression Spring 141 1020366 Vacuum Shaft 142 1010006 Roll Pin 3

ITEM PART NO. PART NAME QTY

ITEM PART NO. PART NAME QTY43 1018165 Vacuum Trigger with item 44 144 1061855 Cylindrical Insert 145 1018166 Water Trigger 146 1010518 Water Plunger Pin 147 1035280 O--ring 148 1014191 Compression Spring 149 1009177 Plunger Sleeve 150 1071048 Ball 151 1055909 Cheese Head Screw 152 1051249 Connector 153 1014066 Compression Spring 154 3022098 Poppet Valve Assy w/item 55 155 1035694 Seal 156 1035411 O--ring 157 1054198 Water Valve Plug 158 1010458 Pilot Pin 1

3010007 Vacuum Pin Assy (Items 39--43 and 50)

Figure AHog Bung Dropper

parts diagram and listpage 5 of 20 Model HBD--1



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59 1036324 Rotor Bushing 160 1036340 Bearing Alignment Bushing 161 1029331 Rotor Spacer 162 1032440 Front End Plate 163 1064050 Rotor with Pinion Gear 164 1040013 Vane 565 1009132 Sleeve 166 1032733 Rear End Plate with item 80 167 1035362 O--ring 168 1014095 Disk Spring 269 1021307 Ball Bearing 170 1035514 O--ring 171 1071213 Motor End Plate Plug 172 1032640 Cover Retaining Plate 173 1013236 Retaining Ring 174 1014104 Spring 175 1035518 O--ring 176 1002504 Motor Cover with item 79 177 1055020 Socket Head Cap Screw 278 1004444 Sealing Washer 279 1029315 Bushing 180 1010111 Roll Pin 1

1061297* Plastic Tubing (Clear) 6 ft1061455* Plastic Tubing (Blue) 6 ft8039196* Blade Removal Wrench 13059018 Air Hose Assembly, 16 ft 1

(includes items 23 and 25)3080062 Air Motor Assembly (incls

items 34, 59--71, and 80)3080064 Nosepiece Assembly (incls

items 2--12, 29, 32--57)


Figure BHog Bung Dropper

* Not Shown




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1 1022080 Gate Valve 12 1050285 Nipple 13 1061349 Vacuum Tank 14 1022079 Relief Valve 15 1050344 Reducer Bushing 16 1050280 Elbow 27 1050278 Adaptor 48 1061419 Copper Tubing 29 1050277 Pipe Union 110 3022040 Check Valve with item 11 111 1061371 Ball 112 1061420 Copper Tubing 113 1050284 Reducer Bushing 114 1050281 Pipe Tee 215 1061277 Vacuum Pump 116 1011196 Coupling, motor end 117 1011351 Coupling, pump end 118 1011197 Coupling Spider 119 1008105 Motor: 230/400V 50Hz

1008084 Motor: 230/460V 60Hz 120 1050350 Reducer Bushing 121 1050288 Barb Fitting 122 1061274 Bowl (Metal) 223 1016333 Hsg. Cover, Exhaust Only 124 1050279 Elbow, 90 Degree 1

25 1061261 Tube 126 1061303 Oil Reservoir with item 27 127 1061421 Wick 128 1061257 Gage 129 1016324 Hsg. Cover, Exh. or Intake 130 1061304 Filter Cartridge 131 1035270 Seal 132 1061384 Vacuum Lubricator 133 1055333 Hex Head Screw 434 1007003 Hex Nut 835 1061276 Pump Repair Kit 136 1061390 Drive End Fan 137 1061391 Dead End Fan 1

1017072 Vacuum Label 13011011 Coupling Assembly 1

(includes items 16--18)3008130 Motor and Pump Assy 50Hz 13008101 Motor and Pump Assy 60Hz

(includes items 15--19, 22,23, 26--32, 36 and 37)

1034025 Exhaust Assembly (includesitems 22, 23, 30 and 31)

1034024 Intake Assembly (includesitems 22 and 29--31

ITEM PART NO. PART NAME QTYITEM PART NO. PART NAME QTY

Figure CVacuum System




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1 1050306 Hex Cap 42 1050304 Spray Tube 43 1050266 Pipe Nipple 44 1050270 Pipe Elbow 45 1054083 Screw 16 1055331 Hex Head Screw 87 1032173 Valve Actuating Plate 18 1035241 O--ring 19 1039039 Valve Plunger 110 1007404 Hex Lock Nut 411 1016273 Plunger Housing 112 1014093 Compression Spring 113 1029218 Spacer 414 1032181 Switch Mounting Plate 115 1063177 Proximity Switch w/Locknut 116 1013163 Blade Guide Ring 117 1002245 Sanitizer Cover w/Hinge 118 1035240 Gasket Seal 119 1032172 Blade Guide Plate 120 1055296 Screw 721 1016270 Sanitizer Housing (includes 1

items 26--28)22 1007192 Hex Nut 423 1068002 Latch 224 1055301 Pan Head Slotted Screw 425 1017001 Name and Info Label 126 1017079 Warning Label 127 1055039 Drive Screw 828 1017085 Electrical Danger Label 129 1007003 Hex Nut 330 1007318 Hex Nut 4



Switch andNozzle Assembly

Main HousingAssembly

31 1004452 Split Lock Washer 432 page 8 Junction Box Assembly 133 1055970 Pan Head Screw 434 1036142 Inlet Pipe Bushing 135 1050265 Pipe Nipple 136 1022085 Valve, 120/110V / 60/50Hz 1

1063221 Coil, 120/110V / 60/50Hz 11022087 Valve, 230V / 60/50Hz 11063222 Coil, 230V / 60/50Hz 11022202 Valve, 208V / 60Hz 11063647 Coil, 208V / 60Hz 11022196 Valve, 24V / 60Hz 11063538 Coil, 24V / 60Hz 1

37 1063171 Grommet 238 1007130 Locknut 139 1035678 Sealing Ring 140 1011052 Strain Relief Connector 1

3022034 Switch and Nozzle Assy.(includes items 1 -- 15)

3002022 Cover Assembly(includes items 16 -- 20)

Figure DSanitizer

*

* not used in current tools




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ITEM PART NO. PART NAME QTY41 1001014 Electric Cord, 24 and 115v 10 ft

1001045 Electric Cord, 230v 10 ft42 1001014 Electric Cord, 24 and 115v 2 ft

1001045 Electric Cord, 230v 2 ft43 1060068 Threaded Insert 244 1011364 Cord Strain Relief 145 1007385 Locking Nut 146 1011365 Cord strain Relief 247 1007369 Locking Nut 248 1016736 Electrical Enclosure 149 1032753 Mounting Plate 150 1042471 Terminal Rail 151 1063496 Green/Yel Terminal Block 252 1063494 Grey Term. Block, 24 &115v 3

1063495 Blue Terminal Block, 230v 253 1063825 Terminal Marker 2

ITEM PART NO. PART NAME QTY54 1063390 Fuse Terminal Block 155 1063763 Time Delay Fuse 156 1063896 Bridge Bar Terminal 157 1055803 Pan Head Screw 258 1004234 Internal Lock Washer 259 1063363 Terminal Marker 1060 1063889 Suppressor, 115v 1

1072142 Suppressor, 230v 11072143 Suppressor, 24v 1

61 1017085 Danger Label *Electrical* 162 1017426 Connection Diagram, 115v 1

1017427 Connection Diagram, 230v 11017428 Connection Diagram, 24v 13063390 Junction Box Assy, 115v3063391 Junction Box Assy, 230v3063392 Junction Box Assy, 24v

Figure E

SanitizerJunction Box Assembly




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Figure FBlade Grinder

1 1004001 Washer 162 1055296 Hex Head Screw 163 1005077 Switch Knob 24 1017156 On--Off Switch Plate 25 1032221 Switch Mounting Plate 16 1005087 Contact Block 115V 2

Contact Block 220V 41005108 Switch Assembly 115V 2

(includes items 3, 4 and 6)1005111 Switch Assembly 220V 2

(includes items 3, 4 and 6)7 1054090 Blade Locking Bolt 18 1011209 Strain Relief Connector 19 1013244 Retaining Ring 210 1050458* Elbow, 45 Degree 111 1016313 Blade Spindle Housing 112 1013185 Retaining Ring 113 1032217 Support Plate 114 3063025 Transformer 115 1055299 Slotted Pan Head Screw 416 1032660* Valve Mounting Plate 117 1051254* Swivel Elbow 318 1011364* Strain Relief Connector 119 1007385* Locking Nut 120 1051187* Tube Connector 121 1061253* Plastic Tubing 8 ft22 1004206* Washer 423 1022321* Air Valve 124 1055479* Hex Head Screw 425 1004005* Split Lock Washer 426 1055487* Pan Head Screw 427 1032220 Sight Plate 128 1017001 Name and Info Label 129 1055600 Stand Bolt 630 1032218 Base Plate 131 1024093 Blade Guard 1

32 1010536 Dowel Pin 233 1055597 Wing Screw 134 1073025 Socket Head Cap Screw 435 1021142 Ball Bearing 236 1029252 Bearing Spacer 137 1007377 Locknut 138 1061360 Pulley (80T) 139 1061356 Timing Belt 340 1007211 Internal Nut 841 1061358 Pulley (28T) 242 1061359 Pulley (72T) 143 1020181 Reduction Gear Shaft 144 1032219 Plate 145 1021299 Ball Bearing 246 1009092 Bearing Sleeve 147 1007042 Locknut 148 1061357 Pulley (18T) 149 1029253 Motor Spacer 850 1008099 Blade Motor (115V) 1

1008100 Blade Motor (220V) 151 1020180 Blade Spindle 152 1035678 Seal 153 1011052 Strain Relief Connector 154 1007130 Nut 155 1001052 Electric Cord (115V) 1

1001053 Electric Cord (220V) 156 1063235 Fuse Holder 157 1063234 Fuse 158 1061369 Hole Plug Cap 159 8030036 Stop Pin 160 1002276 Rear Cover 161 1017085 Electrical Danger Label 162 1017159 Wear Safety Glasses Label 1

3008348 Air Motor Replacement Kit (items10, 16--26, 105--110 and 116--123)

ITEM PART NO. PART NAME QTYITEM PART NO. PART NAME QTY

220 VOLT MODELONLY

* for Air Motor Drive only

*

**

**

*

**

*

*

*

*




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Figure GBlade Grinder

63 1055598 Hex Head Screw 264 1004448 Washer 265 1002278 Pulley Cover 166 1013186 Retaining Ring 167 1061362 Pulley (28T) 168 1007023 Locknut 269 1021297 Ball Bearing 270 1007405 Bearing Locknut 171 1021298 Ball Bearing 272 1055478 Hex Head Screw 373 1020179 Grinding Spindle 174 1032222 Motor Mounting Plate 175 1018110 Handle Lever 176 1055134 Socket Head Lock Screw 277 1016314 Motor Housing with item 96 178 1009093 Bearing Sleeve 179 1043022 Cam 180 3008120 Grinding Motor 181 1013187 Retaining Ring 182 1061363 Bearing Locking Adapter 183 1057039 Grinding Wheel 184 1004188 Wheel Retaining Washer 185 1055070 Socket Head Lock Screw 186 1002277 Grinding Cover 187 1017390 Name Plate 188 1055274 Drive Screw 289 1055599 Socket Head Cap Screw 390 1006036 Adjustment Knob 191 1004191 Wear Disk 192 1031023 Index Hub 193 1004190 Spring Washer 294 1030063 Woodruff Key 195 1020182 Threaded Shaft 196 1021491 Bushing 297 1035290 Seal 198 1020178 Support Shaft 199 1007406 Locknut 3100 1055294 Hex Head Screw 1

101 1042182 Stop Bracket 1102 3013004 Collar Assembly 1103 1004116 Washer 1104 1055383 Hex Head Screw 1

3061120 Spare Parts Kit 220V 11061370 Tee Handle Wrench Assy 11003006 Diamond Lap (Optional)

105 1007393* Locking Nut 1106 1021478* Ball Bearing 1107 1032245* Air Motor Front Plate 1108 1014095* Disk Spring 2109 1035173* O--ring 1110 1061404* Muffler 1111 1055459* Socket Head Cap Screw 4112 1016667* Top Housing 1113 1016666* Main Housing 1114 1011222* Air Gland 1115 1014104* Compression Spring 1116 3061124* Manifold with item 109 1117 1021307* Ball Bearing 1118 1010111* Roll Pin 1119 1032246* Motor Rear Plate with item 118 1120 1009095* Air Motor Sleeve 1121 1040011* Air Motor Vane 5122 1064065* Rotor 1123 1029267* Rotor Spacer 1

3008347 Air Motor Assy (items 105--109and 116--123)



115V grinding motor

220/115Vtransformer

switch

For 220V Power Supply Only

fuse

For 115V Power Supply Only

115V grinding motor

fuse

switch

220V blade motor

115V blade motor

OptionalAir Motor Kit3008348

* for Air Motor Drive only

system overview andinstallation diagrampage 11 of 20 Model HBD--1



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motor

pump

vacuumrelief valve

drainvalve

separator andholding tank

air filter/regulator/lubricator3022003

(27.3 ft3/min at90 psi)(0.77 m3 /min at6.2 bar) com-pressed air1/2 inch pipe min.

sanitizer

hogbungdroppercutter

1/2 inch8 ft max.vacuumhose1061297

drain

trolley

rail

balancer

balancer rail

1/4 turn ball valvereduced to 1/2 inchpipe thread

RAIL and SANITIZER INSTALLATION

LOOKING DOWN ON PLATFORM

trolley railbalancerrail

operator

muffler/separator

oiler

filter

vacuum line 1 inchpipe minimum

61 -- 62inches

28inches

platform

platform

coupling

solenoidvalve

82° C180° Fwaterinlet⇒

All mechanical hook--upmaterial to be suppliedby the customer.

air hose3059018

Proper installation is the key to achieving maximum productivity from your system and, conse-quently the maximum return on your investment. Jarvis servicemen are available to advise youon the correct installation of your system and to show you its correct operation.

sanitizer

11 inch

FIGURE HSystem Overview andInstallation Diagram

specifications andinstallation instructions




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SPECIFICATIONS

Model HBD--1

Drive Pneumatic

Motor Power 0.85 hp 630 W

Operating Pressure 90 psi 6.2 bar

Air Consumption 27.3 ft3/min 0.77 m3/min

Capacity 1200 / hour

Overall Length 14 in 356 mm

Weight 5.0 lbs 2.3 kg

Vibration

Noise (one meter from tool)

Sanitizer

Drive Electric

Power Required 7.5 W

Voltage 120 V, 1 phase, 60 Hz

Overall Dimensions (l x w x h) 14 x 10 x 18 in

355 x 254 x 457 mm

Weight 21 lbs 9.5 kg

Vacuum System

Drive Electric

Motor Power 2 hp 1491 W

Voltage 460/230 V, 3 phase, 60 Hzother voltages and 50 Hz available


711 x 660 x 1702 mm


Blade Sharpener

Drive Electric

Motor Power 0.2 hp 149 W

Voltage 120 V, 1 phase, 60 Hz


330 x 457 x 279 mm


INSTALLATION INSTRUCTIONSALLWIRINGMUSTBEDONEINACCORDANCEWITHNATIONAL, STATEANDLOCALELECTRICALCODES.

Refer to the systems overview and installation diagram,FigureH, on page 11 as a general guide for installing thevacuum system, sanitizer and hog bung dropper.

Note: When choosing a location, take into considerationease of access, view of operating controls and gages,and exposure to spray from cleanup/wash downs.

1 VACUUM SYSTEM:

The vacuum tank is designed and intended to beused exclusively for vacuum service. Do not pres-surize the tank.

1.1 Bolt the vacuum tank into the floor securely.

1.1.1 Place the vacuum tank as close as is practical towhere the bung dropper will be used. Take intoaccount the location of drains, ease of access,etc.

1.2 Wire the motor.

1.2.1 Follow the directions located on the side of themotor (high or low voltage, as your situation re-quires).

1.2.2 Make sure that the pump rotates in the directionindicated by the arrow.

Note: Incorrect rotation will ruin the vacuum pump.

1.3 Fill the oiler.

1.3.1 Add 1 pint of SAE 10 high detergent oil(200 S.U.S. at 100° F / 46 ISO at 40° C).

2 SANITIZER:

2.1 Mount the sanitizer directly in front of the operatoras shown in the system overview and installationdiagram, Figure H on page 11.

2.2 Attach a drain hose to the outlet on the bottom ofthe sanitizer.

2.2.1 The inside diameter of the drain hose should beas large as is practical for optimal drainage.

2.3 Attach aminimum180° F (82°C), 40 psi (2.8 bar),10 gal/min (37.9 L/min) water supply to the sole-noid operated sanitizer valve.

2.3.1 The water supply requires a 1/2 inch -- 14 NPTconnection to the solenoid valve.

installation andoperation instructionspage 13 of 20 Model HBD--1



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2.4 Wire the sanitizer as illustrated in Figure 1 below:

SOLENOIDBLUEWIRE

PROXIMITYSWITCH

BLACKWIRE

HOTWIRE

GROUND 120V -- 60 HZ230V -- 50 HZ

Figure 1Sanitizer Wiring Diagram

3 BUNG DROPPER:

3.1 Suspend the bung dropper from the balancer, asshown in the system overview and installation dia-gram, Figure H on page 11.

3.2 Make all the necessary air, water and vacuum con-nections.

3.2.1 The required compressed air supply is 27.3ft3/min at 90 psi (0.77 m3/min at 6.2 bar).

3.2.2 An air filter/regulator/lubricator, Jarvis partnumber 3022003, must be installed in the airsupply line. Keep the lubricator filled at alltimes.

3.2.3 Attach a water hose to the cold water inlet con-nector (item 52, Figure A, page 4).

4 BLADE SHARPENER:

4.1 Place the blade sharpener in a convenient mainte-nance area.

4.2 Plug the 120V/60Hz (USA)models into a standard120 volt wall outlet. For models used outside theUSA, plug the 230V/50Hz into a standard 230 voltwall outlet. All wall outlets must be grounded.

OPERATION INSTRUCTIONS

Refer to Figures A andB on pages 4 and 5 for referenceditems unless otherwise noted.

1 Each day, before you begin operation, go through thefollowing checklist:

1.1 Ensure that the vacuum system is operating prop-erly and that there is vacuum at the bung dropper.

The vacuum gage should register 17 -- 20 inches ofmercury.

1.2 Ensure that the vacuumoiler is filledwith the prop-er lubricant (SAE 10 high detergent oil).

1.3 Ensure that the 180° F (82° C) water supply to thesanitizer is adequate and that the sanitizer switchand solenoid function properly. Before activatingthe sanitizer, fully insert the bung dropper intothe sanitizer housing tominimize splashing of thehot water.

1.4 Ensure that the compressed air supply is at theproper pressure and that the lubricator oil is up tothe full mark. Use Jarvis AirMist Lubricator Oil;if using a conventional air mist lubricator: set thefeed rate at 8--10 drops perminute; if using amicrofog air mist lubricator*: set the feed rate at 100drops per minute. *Almost all air mist lubricatorsare micro fog air mist lubricators.

1.5 Ensure that the bung dropper moves freely on thebalancer.

1.6 Ensure that the cold water supply to the inlet con-nector (item 52) is turned on.

2 MAKING THE CUT:

2.1 Insert the pilot pin (item 58) until the blade con-tacts the carcass.

2.2 Squeeze the vacuum trigger (item 43) slowly toform a vacuum.

2.3 Depress the vacuum trigger (item 43) fully to startthe air motor and make the cut. Always use twohands when making the cut.

2.4 When the desired depth of cut is achieved, releasethe vacuum trigger. This will stop the blade rota-tion and relieve the vacuum created in the blade.Continue holding the tool with both hands untilthe blade comes to a complete stop.

2.5 Withdraw the blade with a steady, even pull.

3 SANITIZATION:

3.1 After each cut, place the blade (item 1) of the bungdropper into the blade guide ring (item 16, FigureD, page 7) in the top of the sanitizer.

3.2 Push the bung dropper down until the pilot pin(item 58) places a light pressure against the valveactuating plate (item 7, Figure D, page 7).

operation andmaintenance instructions




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3.3 Depress thewater trigger (item45). Thiswill cleanthe inside of the blade.

3.4 With the water trigger (item 45) depressed,squeeze the vacuum trigger (item 43) once ortwice. The cleaning water will be sucked throughthe vacuum hose.

3.5 Remove the bung dropper from the sanitizer andvisually inspect the blade to ensure that completesanitization has been achieved. Repeat sanitiza-tion steps and procedures if necessary.

4 EMPTYING THE HOLDING TANK:

Empty the vacuumholding tank at least twice daily, orbefore it becomes 3/4 full.

4.1 Turn the power to the vacuum pump motor to“OFF”.

4.2 Open the gate valve (item 1, Figure C, page 6) onthe bottom of the tank (item 3, Figure C, page 6)and allow the tank to empty.

4.3 Close the valve.

4.4 Restart the vacuum pump motor.

5 EMPTYING THE HOLDING TANK AT THE END OFTHE DAY:

5.1 Follow steps and procedures outlined in section 4.

5.2 Insert the bungdropper into your standard cleaningsolution until the blade is submerged.

5.3 Squeeze the vacuum trigger (item 43) and allow 8to 10 gallons (30 to 38 liters) of solution to bedrawn into the holding tank.

5.4 Turn the power to the vacuum pump motor to“OFF”.

5.5 Open the gate valve (item 1, Figure C, page 6) onthe bottom of the tank and drain the tank.

5.6 Close the valve on the bottom of the tank.

MAINTENANCE INSTRUCTIONS

IMPORTANT: ALWAYS DISCONNECT THE ELEC-TRICAL POWER SUPPLY/AIR SUPPLY/WATER SUP-PLY IN ACCORDANCEWITHOSHA’S LOCKOUT/TAG-OUT PROCEDURES (29 CFR 1910.147) WHENINSTALLINGORREMOVINGABLADE. ALWAYSDIS-CONNECT THE ELECTRICAL POWER SUPPLY/AIR

SUPPLY/WATER SUPPLY IN ACCORDANCE WITHOSHA’S LOCKOUT/TAGOUT PROCEDURES (29 CFR1910.147) BEFORE PERFORMING ANY REPAIRS ORMAINTENANCE.

BUNG DROPPER MAINTENANCE

Refer to Figures A andB on pages 4 and 5 for referenceditems unless otherwise noted.

As a troubleshooting guide, refer to the TroubleshootingChart on page 18.

1 DAILY:

1.1 Four (4) times per day, add Jarvis 1315 WhiteGrease to the fitting (item 5) on the front housing(item 4).

1.2 At end of shift every day, flush the air motor:

1.2.1 Remove the quick connect socket (item 25)from quick connect plug (item 22).

1.2.2 Put about ten (10) drops of Jarvis Air Mist Lu-bricatorOil in the inlet and run themotor for oneminute.

2 WEEKLY:

2.1 Disassemble, clean and re--lubricate the planetarygear carrier assembly (items 10--12, 35 and 36) inthe air motor. Refer to sections 12 and 13 as a pro-cedural guide.

3 QUARTERLY:

3.1 Disassemble, clean and inspect the air motor as-sembly forwear and replace parts if necessary. Re-fer to sections 10 and 11 as a procedural guide.

4 AS NECESSARY:

4.1 Inspect blade for wear and sharpen or replace asnecessary. Refer to sections 5--7 as a proceduralguide.

5 BLADE REMOVAL:

Always wear cut protective gloves when handlingblades.

5.1 Place open end wrench, part number 8039196, oncutter shaft (item 8) flats. Insert 3/16 inch (4.5mm) diameter pin into the cross hole at the tip ofthe pilot pin (item 58) and turn counterclockwise.Be very careful not to contact the cutting edge ofthe blade during blade removal.

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5.2 Finish unscrewing the pilot pin (item 58) and re-move the blade (item 1).

5.3 Inspect blade for wear and sharpen or replace ifnecessary. Refer to section 7.

6 BLADE INSTALLATION:

Always wear protective gloves while handlingblades. Be very careful not to contact the cuttingedge of the blade during blade installation.

6.1 Reverse steps and procedures outlined in section 5.

7 BUNG BLADE SHARPENING:

Refer to Figures F and G on pages 9 and 10 for refer-enced items in this section.

Always wear protective gloves while handlingblades. Always wear protective eye covering whileusing the blade grinder.

7.1 Remove the blade locking bolt (item 7) from theblade spindle (item 51) with tee--handle wrench,part number 1061370.

7.2 Loosen the blade guard wing screw (item 33) andback the blade guard (item 31) to the end of theslots.

7.3 Place the blade onto the blade spindle (item 51).Grip thebladeon its outside diameter. Donot gripthe blade at anytime on its cutting edge.

7.4 Reposition the blade guard (item 31) so that itsback face is approximately 2 inches (51 mm) fromthe cutting face of the blade.

7.5 Tighten the wing screw (item 33).

7.6 Place the blade locking bolt (item 7) onto the teehandle wrench, part number 1061370.

7.7 Insert the blade locking bolt (item 7) through thecenter hole in the blade guard (item31) and into theblade spindle (item 51).

7.7.1 Turn the blade locking bolt clockwise to tighten.

7.8 To keep the blade from rotating while tightening:

7.8.1 Align the holes in the blade spindle housing(item 11) and the blade spindle (item 51).

7.8.2 Insert the stop pin (item 59) through the holes.

7.8.3 Tighten the blade locking bolt firmly.

7.8.4 Remove the stop pin.

7.9 Turn the cam (item 79) counterclockwise.

7.10 Lower the motor housing (item 77) using handlelever (item 75) onto blade.

Note: If the blade has a chipped edge, follow steps 7.11through 7.11.4 only. If the blade is merely dull, skip tostep 7.12 and continue on to the end of section 7.

7.11 Position the grinding wheel (item 83) by turningthe adjustment knob (item90) counterclockwise orclockwise until the flat edge of the grinding wheelclears the edge of the blade.

7.11.1 Turn the cam (item 79) fully clockwise.

7.11.2 Follow steps 7.13, 7.14, 7.14.1 and 7.15.

7.11.3 Grind edge of the blade until the chipped sectionhas been ground off. Turn the adjustment knobcounterclockwise slowly until the grindingwheel does not contact the blade.

7.11.4 Follow steps 7.18, 7.23 and 7.9.

7.12 Position the grinding wheel by turning the adjust-ment knob counterclockwise or clockwise untilthere is a clearance between the slanted edge of thegrinding wheel and the edge of the blade.

7.13 Start the blade motor by turning its switch to “on”.

7.13.1 Check to see that the cam (item79) is fully coun-terclockwise (to the left of the bladewhen facingthe blade grinder) and that there is clearance be-tween the blade and the grinding wheel.

7.14 Start the grinding motor by turning its switch to“on”.

7.14.1 Allow ten (10) seconds for the grindingwheel toachieve full speed.

7.15 With both the blade and the grinding wheel rotat-ing, turn the adjustment knob (item 90) clockwiseslowly until the grinding wheel (item 83) contactsthe blade edge.

7.16 Very slowly turn the adjustment knob clockwise,allowing sufficient time for the grinding wheel togrind. Too fast a feed will burn the blade edge andwill probably damage the grinding wheel.

Note: It is only necessary to grind the very edge of theblade and not the whole angle.

7.16.1 Stop turning the adjustment knob when you cansee a distinction between the newly ground di-ameter and the worn cutting edge.

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7.17 Once the blade is sharpened, turn the adjustmentknob counterclockwise slowly until the grindingwheel does not contact the blade.

7.18 Turn the grinding motor “off”.

7.19 Lift up on the handle lever (item 75) and place themotor housing (item 77) against the stop bracket(item 101).

7.20 Place the diamond lapping steel, part number1003006, through the center hole of the bladeguard (item 31) and apply a light pressure to the in-side edge of the blade.

7.20.1 Keep the diamond lap parallel to the inside ofblade.

7.21 Remove the diamond lap from the inside diameterof the blade and place it on the outside diameter ofthe blade. Apply a light pressure to the outsideedge of the blade at a 45 degree angle.

7.22 Remove the diamond lap.

7.23 Turn the blade motor “off”.

7.24 Remove the blade by reversing the procedures andsteps 7.1 -- 7.8.4.

8 BUNG DROPPER DISASSEMBLY:

Refer to Figures A and B on pages 4 and 5 for referenceditems in this section.

8.1 Remove the blade (item 1) and the pilot pin (item58). Refer to section 5.

8.2 Remove two screws (item 77), sealing washers(item 78), motor cover (item 76), o--ring (item 75)and spring (item 74).

8.3 Remove two screws (item 26) and lock washers(item 27).

8.4 Rotate front housing (item4) approximately 30 de-grees clockwise (when viewed from the rear of thetool).

8.5 Separate front housing (item 4) from handle hous-ing (item 16).

8.6 Unscrew seal retainer (item 2) from front housing(item 4).

8.7 Remove oil seal (item 3) from seal retainer (item2).

8.8 Carefully push cutter shaft and planetary carriershaft assembly (items 8--12 and 33--36) out of fronthousing (item 4). To disassemble further refer tosections 12 and 13 as a procedural guide.

8.9 Remove o--ring (item 7) and spacer (item 32).

8.10 Press oil seal (item 3) out of front housing (item 4).

8.11 Remove retaining ring (item73) fromhandle hous-ing (item 16).

8.12 Tap on the end of handle housing (item 16) with anylon mallet to dislodge the air motor assembly(items 34, 59--72 and 80).

8.13 Carefully push air motor assembly (items 34,59--72 and 80) out of handle housing (item 16). Todisassemble further refer to sections 10 and 11 asa procedural guide.

8.14 Remove four screws (item 21) from handpiececover (item 20).

8.15 Remove handpiece cover (item 20).

8.16 Remove air supply tube (item 19) and o--rings(item 18).

8.17 Unscrew throttle valve (item 30) from handlehousing (item 16).

8.18 Inspect all parts for wear and replace if necessary.

9 BUNG DROPPER ASSEMBLY:

9.1 Reverse the steps and procedures outlined in sec-tion 8. See special notes below:

9.1.1 Be careful to align slot in planetary ring gear(item36)with pin (item6) in front housing (item4) when inserting cutter shaft and planetary car-rier shaft assembly (items 8--12 and 33--36).

10 AIR MOTOR DISASSEMBLY:

Refer to Figures A and B on pages 4 and 5 for referenceditems in this section.

10.1 Disassemble bung dropper. Refer to steps 8.1through 8.13.

10.2 Separate cover retaining plate (item72),motor endplate plug (item 71) and o--ring (item 70) from rearend plate (item 66).

10.3 Rotor bearing fixture and drive pin, part numbers8039150 and 8033006, are available. Refer to Fig-ure 2.

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LIP ON SLEEVE

DRIVE PIN 8033006

ROTOR BEARINGFIXTURE 8039150

AIR MOTORASSEMBLY

Figure 2

10.4 Place rotor bearing fixture on arbor press.

10.5 Place the air motor assembly on the rotor bearingfixture. Note that the ears (lip on the sleeve, item65) should support the air motor assembly in thefixture.

10.6 Position the small diameter end of the drive pin onthe center of rotor shaft (item63) and press to sepa-rate rotor from rear end plate (item 66).

10.7 Slide bearing (item 69) from rear end plate (item66).

10.8 Remove disc springs (item 68).

10.9 Remove o--ring (item67) from rear end plate (item66).

10.10Slide air motor sleeve (item 65) off rotor (item 63).

10.11Remove the vanes (item 64) from rotor (item 63).

10.12Secure the front end plate (item 62) and rotor (item63) with gear end of rotor facing upward.

10.13Using flats on rotor bushing (item 59), unthreadbushing from rotor (item 63).

10.14Separate front end plate (item 62) and rotor spacer(item 61) from bearing alignment bushing (item60) and bearing (item 34).

10.15Remove rotor spacer (item61) from front end plate(item 62).

10.16Press bearing alignment bushing (item 60) out ofbearing (item 34).

10.17Clean and inspect all parts for wear. Replace ifnecessary.

11 AIR MOTOR ASSEMBLY:

11.1 Reverse the steps and procedures outlined in sec-tion 10. See special notes below:

11.1.1 Apply a liberal coating of Jarvis 1315 WhiteGrease to bearings (items 34 and 69).

11.1.2 The groove in the end of the rotor sleeve (item65) and pin (item 80) on rear end plate (item 66)must be aligned for the end plate to fit properly.

11.1.3 Install disc springs (item 68) onto rotor withcupped end facing bearing (item 69).

11.1.4 Press bearing (item69) onto rotor (item63) untiltop of bearing is flush with top of rotor shaft.

12 PLANETARY GEAR CARRIER DISASSEMBLY:

12.1 Disassemble bung dropper. Refer to steps 8.1through 8.8.

12.2 Remove retaining ring (item 33).

12.3 Press planetary ring gear (item36) and rear bearing(item 34) from cutter shaft and planetary carriershaft assembly.

12.4 Remove planetary idler gears (item 11) and pins(item 10) from planetary carrier shaft (item 35).

12.5 Place planetary carrier shaft (item 35) and cuttershaft (item 8) in a vise and gently grip wrench flatson planetary carrier shaft. Refer to Figure 3.

Figure 3

Planetary Carrier Shaft

Wrench Flats

Wrench Flats

12.6 Unscrew cutter shaft (item 8) and bearing (item 9)from planetary carrier shaft (item 35).

12.7 Removebearing (item9) fromcutter shaft (item8).Use a proper bearing puller.

13 PLANETARY GEAR CARRIER ASSEMBLY:

13.1 Reverse the steps and procedures outlined in sec-tion 12.

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13.2 Apply a liberal coating of Jarvis 1315 WhiteGrease to bearings (item 12), planetary idler gears(item 11) and planetary ring gear (item 36).

VACUUM SYSTEM MAINTENANCE:

1 DAILY:

1.1 Twice per day, check that the oiler has lubricant ----add some if necessary.

1.2 Clean the vacuum tank daily. Refer to OperationInstructions, section 5.

2 BI--MONTHLY:

2.1 Clean the filter cartridges (item 30, Figure C, page6) in the intake and exhaust filter assemblies.

3 YEARLY:

3.1 Replace the filter cartridges (item 30, Figure C,page 6) in the intake and exhaust filter assemblies.

SANITIZER MAINTENANCE:

1 The sanitizer requires nomaintenance aside from dai-ly cleaning.

BLADE SHARPENER MAINTENANCE

1 Keep the sliding surfaces clear of grinding residue atall times to prevent scoring.

BALANCER MAINTENANCE

1 Wipe off the wire at the end of each shift.

2 Check for a worn or frayed cable. Replace if neces-sary.

AIR / FILTER /REGULATOR /LUBRICATORMAIN-TENANCE:

1 Drain water bowl daily or as required.

2 Add oil daily or as required. Make sure the oil feedrate is adjusted properly. Refer to Operation Instruc-tions, section 1.4.

Troubleshooting Chart

Symptom Check

Bung dropper will not run or runs slowly ¯ Air supply not at 27.3 ft3/min at 90 psi(0.77 m3/min at 6.2 bar)

¯ Muffler plugged¯ Disassemble and inspect air motor

Bung dropper cuts slowly ¯ Blade sharpness

Poor vacuum in tank ¯ O--ring in front housing worn¯ Check valve on vacuum tank clogged¯ Vacuum pump dirty (See note below)¯ Drain valve open

Sanitizer does not function ¯ Water supply pressure (min. 40 psi / 2.8bar)

¯ Solenoid valve defect¯ Proximity switch defect

Note: Refer to Figure C, page 6. Clean the air filters. Remove the pump cover (on item 15) opposite the vacuumpump drive motor (item 19) and clean the vanes and pump interior with a non petroleum solvent. If the air filtersand/or the bearings are worn, order Jarvis repair kit 1061276.

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PRODUCTS CORPORATION

PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926UNITED STATES OF AMERICATEL. 860--347--7271 • FAX. 860--347--6978

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