November, 2014 SUPER STAN SERIES OF HIGH PERFORMANCE M&R WELDING ELECTRODES “ World Class Products ’’

November, 2014

SUPER STANSERIES OF HIGH PERFORMANCE

M&R WELDING ELECTRODES

“World Class Products’’

“SUPER STAN” SERIES Product Features & Benefits

ALUMINIUM : JOINING PRODUCTS

SUPER STANALLOY AL 11

• For all weldable Aluminium & its alloys • Versatility, Low Inventory and Ease of selection

• All Positional welding alloy • Ease of M & R Applications. Component setting time reduction

• Rapid deposition • Faster Job completion

• Rapid solidification • Makes In situ welding possible• Over head applications with ease

• Hermitically Sealed packs • No moisture Pickup• Higher Shelf Life- No flux Pitting

• TS- 34000 psi • Higher Safety margin

Product Feature User Benefit

COPPER : JOINING PRODUCTS

SUPER STANALLOY CU 12

• Can be used for overlaying on steels, CI, Bronze

• Versatility, Low Inventory and Ease of selection

• Excellent colour match to Bronze • Aesthetics

• Excellent Arc Stability • Welder Comfort• High arc time

• Porosity free and dense welds • Minimal Rework• Defect Free Welding

• Good machinability & Corrosion Resistance

• No High Spots• Corrosion resistance as that of

Bronze



SUPER STANALLOY CU 14

• Can be used for overlaying on steels, CI, Bronze

• Versatility, Low Inventory and Ease of selection

• Excellent colour match to Bronze • Aesthetics

• Can be used in temperature range of -196 to 450 degree

• Wide temperature Range• High Temperature properties

• Excellent Arc Stability, Porosity free and dense welds

• Welder Comfort, Minimal Rework• Defect Free Welding

• Excellent Corrosion Resistance • Best for High temperature corrosion



STEELS : JOINING PRODUCTS

SUPER STANALLOY ST 21

• Can be used for all Low carbon and Low Alloy Steels

• Versatility, Lower inventory

• Contact Type Electrode • Low Heat Input• Low HAZ

• Self Lifting Slag • Lower Welders Fatique• No Slag inclusion

• All positional Welding Alloy • Positional Welding Possible• Minimal Waste of Time for

positioning the job

• Finely Ripped Bead • Good Bead appearance• Minimal Finishing operations required




• Can be used for all Low/ Med carbon and Low/ Med Alloy Steels



• Extra Low Diffusable Hydrogen level • No Hydrogen Induced cracks• No delayed Cracking


positioning the job

• Resistance to Surface Contaminant • Best suited for Cast steel applications

• Can perform at Subzero Temperature • Can be used for cryogenic Application


• X Ray Quality Weld & Self Lifting Slag Design • Zero Weld Defects.



• Can be used for all Low/ Med carbon and Low/ Med Alloy Steels



• Extra Low Diffusable Hydrogen level • No Hydrogen Induced cracks• No delayed Cracking


positioning the job

• Resistance to Surface Contaminant • Best suited for Cast steel applications

• Can perform at Subzero Temperature • Can be used for cryogenic Application


• X Ray Quality Weld & Self Lifting Slag Design • Zero Weld Defects.


SUPER STANALLOY DS 31

• Can be used for Dissimilar and unknown Compositions

• Wide base metal compatibility, Versatility, Lower inventory


• Perfect Chemistry with Max Strength and Ferrite Balance

• Ideal of joining Wide varieties• No cracks when used in high alloys


positioning the job

• Resistance to Surface Contaminant • Best suited for Contaminated surfaces.• Minimal Surface Preparation time.


• Deposits exhibit low coeff of friction • Suited for bearing surfaces.

• TS- 120000 psi • Higher Safety margin alloy


• Can be used for Dissimilar and unknown Stainless Steels



• Deposits withstand till 1000 Deg C • Resistance to Corrosion at High Temp• Retention of Strength at High Temp.


positioning the job

• Smooth Arc Transfer • Welders Comfort• Lower post welding time required.


• No red Hotness while welding • Uniform Chemistry of the weld bead• No electrode wastage







• Ideal of joining Wide varieties• No cracks when used in high alloys


positioning the job

• Resistance to Surface Contaminant • Best suited for Contaminated surfaces.• Minimal Surface Preparation time.




SUPER STANALLOY DS 34• Can be used for Dissimilar and

unknown Compositions• Wide base metal compatibility, Versatility,

Lower inventory

• Frosty Arc Formulations • Minimum Arc gap-Low Heat Input• Low HAZ


• Ideal of joining Wide varieties• High Strength with good ducility• No cracks when used in high alloys


positioning the job

• Small and Optimal Grain size • Can take shock & dynamic Loads• Usage on restrained joints




• Tolerance to Impurities • Can work on Contaminated surfaces• Minimal Cleaning Required.• No weld defects even on contaminated surfaces

SUPER STANALLOY TC 41



• Can be used at Elevated Temperatures

• Weld deposits can be thermally cycled.• Retains Phy. Properties at High temp

• Good Ductility & tough Deposits • No HAZ Cracks• No PWHT required for most applns.


positioning the job

• Minimal Shrinkage Stresses on Cooling

• Can be used on thicker sections • Minimal Residual stresses after welding.


• Deposits doesn’t undergo PWHT • No fear of HAZ cracks


SUPER STANALLOY TC 42




• Weld deposits can be thermally cycled.• Retains Phy. Properties at High temp

• Good Ductility & tough Deposits • No HAZ Cracks• No PWHT required for most applns.

• All positional Welding Alloy with high metal recovery.

• Positional Welding Possible• Minimal Waste of Time for

positioning the job

• Minimal Shrinkage Stresses on Cooling

• Can be used on thicker sections • Minimal Residual stresses after welding.


• Deposits doesn’t undergo PWHT • No fear of HAZ cracks


SUPER STANALLOY EM 35

• Best suited for Manganese Steels to Carbon Steels

• Can be widely used in all earth moving applications and wide base metal usage.


• Retains Phyical Properties at High temperatures.

• Good Elongation (40%) and Tough Deposits

• Suitable for Base layers during Buildups.• High elongation hence no HAZ Cracks.

• All positional Welding Alloy with high metal recovery.

• Positional Welding Possible• Minimal Waste of Time for

positioning the job

• Multi layer build ups possible • Can be used on thicker sections • Build Ups possible



STAINLESS STEELS : JOINING

SUPER STANALLOY CN 51

• Can be used for 304, 304L, 308, 308L & 347


• Contact Type Electrode • Low Heat Input• Low HAZ & No IGC/ Cr Depletion


positioning the job

• Smooth Arc Transfer • Welders Comfort• Lower post welding time required.





• Can be used for SS 301/2/3/4/4L/5/6/8 & 347




positioning the job

• Deposits can take high Temperatures• Stabilised SS deposits

• Excellent Creep Resistance• Good Corrosion Resistance at High Temp.





• Can be used for SS 316, 316 L, 315, 318, 329




positioning the job

• Nil Ferrite Deposits • Best Suited for High level Corrosions• For Fertiliser and Chemical Industry.





• Can be used for all Unknown and Dissimilar SS.




positioning the job

• Deposits can withstand temperatures till 12000 C.

• Excellent Creep Resistance• Good Corrosion Resistance at High Temp.



• Best suited for joining Carbon steel to Stainless steels

• Versatile in Operation



• Can be used on all Straight Chrome steels




positioning the job

• Deposits can withstand Pitting Corrosion

• Best suited for hydel applications• Deposits are Touch and Hard to resist

pitting.




• Hardness : 34- 38 HRc • Hard enough combined with Corrosion resistance to resist cavitation.

CAST IRON : JOINING PRODUCTS

SUPER STANALLOY FN 61

• Can be used on all Cast Irons • Wide base metal compatibility, Versatility, Lower inventory

• Very High resistance to Contaminated CI

• Minimal Cleaning required• Resistance to Impurties

• Deposits have good Colour Match to Grey CI

• Aesthetics


positioning the job

• Spray Transfer and Fast Freezing • Ideal for Usage on Contaminated Castirons


• Non Conductive flux Coating • Welders Comfort• No side arcing while welding



• Can be used on all weldable grades of Cast irons


• Innovative Core wire design • Highest Penetrations in Cast Irons• Good resistance to surface Contaminations

• Touch weldable Alloy- Frosty Arc formulation.

• Lowest Heat Input• No HAZ cracks


positioning the job

• Deposits are Machinable • Post welding machining is easy


• Highest penetrations • Can be used for higher thickness.





• Pure Nickel Electrode • Can be Quench Welded• No HAZ cracks• Good Ductility

• Touch weldable Alloy- Frosty Arc Formulation.

• Lowest Heat Input• No HAZ cracks


positioning the job

• Deposits are Highly Machinable • Drilling & Tapping is Possible


• Optimum Penetrations • Ideal for Thinner section Joining.





• High Nickel Electrode ( E Ni Fe) • No HAZ cracks• Good Ductility

• Touch weldable Alloy • Lowest Heat Input• No HAZ cracks


positioning the job

• Deposits are Machinable • Post Finishing operations are easy


• Optimum Penetrations • Ideal for Thinner section Joining.


• Good Color March to Grey CI • Better Aesthetics.




• Perfect Blended Fe Ni Electrode • No HAZ cracks• Good Ductility

• Touch weldable Alloy & All Position Capability

• Lowest Heat Input- No HAZ Cracks• Minimal time required for set up

• Deposits resists contaminations • Can be used on a Contaminated Surfaces.• Minimal Time for surface prepratation

• Deposits can be Machined • Post Finishing operations are easy


• Good Penetration on CI • Ideal for Thicker Sections Joining.• Can with stand hydrostatic Pressures


SUPER STANALLOY FN 66• Can be used on all weldable grades of

Cast irons• Wide base metal compatibility, Versatility,

Lower inventory

• Deposits are best suited for SG iron • Can be used on Reactive Torque areas• Good Ductility which makes it easy for

Nodular CI usage

• Touch weldable Alloy • Lowest Heat Input• No HAZ cracks


positioning the job

• Deposits are Machinable • Post Finishing operations are easy


• Optimum Penetrations & best suited for Joining CI to Carbon Steel

• Ideal - Thinner & Thicker section Joining.• Best suited for CI to Carbon Steels Joining


• Resistance to Contaminations • Minimal surface Preparations




• Perfect Blended Fe Ni Electrode • No HAZ cracks• Good Ductility

• Touch weldable Alloy & All Position Capability

• Lowest Heat Input- No HAZ Cracks• Minimal time required for set up

• Deposits resists contaminations • Can be used on a Contaminated Surfaces.• Minimal Time for surface prepratation

• Deposits can be Machined • Post Finishing operations are easy


• Good Penetration on CI • Ideal for Thicker Sections Joining.• Can with stand hydrostatic Pressures


HARDFACING

SUPER STANHARD FC 71

• An iron Based Carbide Alloy • Offers good Resistance to Abrasion related applications

• Deposits have a Tough Matrix • Deposits can resist Moderate Impact• Deposits doesn’t Spall under pressure

• Rapid Deposition alloy • Faster Deposition of the alloy• Minimal time requirement

• Multi Layer Deposits possible • Build up is easily possible without the fear of cracking

• All position Electrode • Minimal time required for set up


• Can be used on Cast steels, Mn Steels & malleable Iron

• Versatality, Wide application usage

• Hardness : 58- 60 HRc • Resists Abrasion, pressure and moderate Impact

SUPER STANHARD FC 72

• An iron Based build up alloy for Ferrous Base Metals

• Build up combined with Abrasion Resistance

• Deposits areTough with a good anchoring Matrix

• Deposits can resist High Impact• Deposits doesn’t Spall under pressure


• Multi Layer Deposits & Deposits are Machinable

• Build up is easily possible without the fear of cracking

• Machinability

• All position Electrode, Easy Slag Removal

• Minimal time required for set up• Ease of Removing Slag


• Can be used on Cast steels, Mn Steels & malleable Iron

• Versatality, Wide application usage

• Hardness : 28-32HRc • Resists Mild Abrasion, Heavy pressure and High Impact

SUPER STANHARD MN 73

• Manganese Based Alloy • Suitable for Hadfield Steels & Manganese Steel Base metals

• Tough Deposits & work Hardening In nature

• Deposits can resist High Impact• Deposits doesn’t Spall under pressure• Deposits Harden Layer by layer.


• Multi Layer Deposits • Build up is easily possible without the fear of cracking.




• Nickel Fortified Alloy • Can be used for Buildup’s & Hard surfacing also

• Hardness : 20HRc ( As deposited) : 45-50 Hrc ( Work

hardened)

• Resists Mild Abrasion, Heavy pressure and High Impact

SUPER STANHARD FW 74

• Manganese Based Alloy • Suitable for Hadfield Steels & Manganese Steel Base metals

• Tough Deposits & Rapid work Hardening In nature

• Deposits can resist High Impact• Deposits doesn’t Spall under pressure• Deposits Harden Layer by layer.


• Multi Layer Deposits with Inter granular pinning

• Build up is easily possible without the fear of cracking.

• Doesn’t Crack on the impact




• Nickel Fortified Alloy • Can be used for Buildup’s & Hard surfacing also

• Hardness : 20HRc ( As deposited) : 50 Hrc ( Work hardened)

• Resists Mild Abrasion, Heavy pressure and High Impact

SUPER STANHARD NA 75

• Nickel Based Austenitic Alloy • Suitable for Joining, Build up & Hard Surfacing.• Deposits Exhibit high Tensile Strength

• High temperature properties • Retains Tensile strength at High Temp.• Has good Corrosion Resistance at High

temperature also.

• Tough & dense Deposits • Can be used on applications with high impact and temperature

• Deposits Doesn’t Gall

• Multi Layer Deposits • Build up is easily possible without the fear of cracking.

• Doesn’t Crack on the impact




• Deposits Have Low Coeff of Friction • Can be used on Bearing areas.

• Hardness : 20HRc ( As deposited) : 50 Hrc ( Work hardened)

• Resists Mild Abrasion, Heavy pressure, High Impact Combined with Temp

• Tensile Strength: 1,20,000 Psi • Good Safety Margin

SUPER STANHARD AC 76

• Chromium Carbide Rich alloy in an Eutectic matrix

• Resists severe Abrasion hence higher Life.

• Alloy with minimal base metal Dilutions

• Maximum hardness in the first Layer itself.• High Life in low buildup itself.

• Smooth Deposits with very fine stress relieving checks

• Deposits can take moderate Erosion combined with Heat

• Deposits doesn’t chunk in service




• Can be used on Mn, Cast & Malleable Irons

• Variety of Applications usage

• Hardness : 60-65 HRC • Severe Abrasion Resistance and Moderate Erosion at high temperatures.

SUPER STANHARD CR 77

• Rich Chromium Carbide with secondary Carbides in a Touch Eutectic Matrix

• Maximum Abrasion Resistance at Higher temperatures.

• Ripple Free deposits- Bald Deposit • Can resist erosion Resistance atmospheres also

• Whitish Bead Appearance • Deposits can resist corrosion to a moderate extent

• Temperature resistance up to 5500C • Hardness retention at high temperatures also.


• Touch Eutectic matrix • Deposits can take Impact.

• Hardness : 57-60HRC • Deposits can resist• Abrasion• Corrosion• Impact• Erosion• Heat

SUPER STANHARD CC 78

• Complex Carbide Deposit with Primary Chromium Carbides

• Can withstand Severe Grinding Abrasion

• Slag Less Deposits & Rapid Depositions

• High Metal Recovery• Low welders fatique

• Minimal Stress relieving Checks • Deposits doesn’t chunk in service



• Can be used on all Ferrous Base Metals

• Wide Base Metal Compatibility

• Hardness : 63- 65 HRc • Deposits can resist• Severe Abrasion• Heat• Mild Erosion & Impact

SUPER STANHARD HT 79

• Complex Carbide Deposit with rich secondary & tertiary Carbides

• Can withstand Severe Grinding Abrasion Combined with Erosion & Heat

• Slag Less Deposits & Rapid Depositions

• High Metal Recovery• Low welders fatique

• Minimal Stress relieving Checks • Deposits doesn’t chunk in service





• Hardness : 63- 67 HRc • Deposits can resist• Severe Abrasion• Severe Erosion & Impact• Combined with Heat

SUPER STANHARD HS 80

• High Speed Steel type of Deposit • Deposits will have edge retention at High temperatures.

• Deposits exhibit low coefficient of friction.

• Low material loss due to Low friction• Low geometry loss.

• Minimal or Stress relieving Checks • Hard and Sound Deposit, which is necessary for punches & Dies

• Deposits are heat Treatable • Ideally Suited for Dies, Punches and Trimmers.




• Hardness : 60- 65 HRc • Deposits can resist• Friction• Severe Abrasion • Edge Retention• Combined with Heat

SUPER STANHARD UL 81

• High performance Boron, Chromium Carbides in deposits with high volume Fraction.

• Deposits Exhibit Severe Abrasion combined with other wear Factors.

• Has the highest wear factor.

• Deposits can resist temperature till 8000C

• Hardness retention at High temperatures• Higher Life for components

• Minimal or Stress relieving Checks • Chunking doesn’t take place

• Touch and strong Matrix • Ideally suited alloy for hardfacing applications involving High Load & High Wear


• All positonal alloy with High metal Recovery

• Ease of Application• Rapid Deposition

• Hardness : 60- 65 HRc • Deposits can resist• Friction• Severe Abrasion & Erosion • Moderate Impact• Combined with Heat

HardfacingSUPER STANHARD CR 82

• Maximum Abrasion Resistance at Higher temperatures.

• Ripple Free deposits- Bald Deposit • Can resist erosion Resistance atmospheres also

• Whitish Bead Appearance • Deposits can resist corrosion to a moderate extent


• Touch Eutectic matrix • Deposits can take Impact.

• Hardness : 57-60HRC • Deposits can resist• Abrasion• Corrosion• Impact• Erosion• Heat

• Rich Chromium Carbide with secondary Carbides in a Touch Eutectic Matrix


SUPER STANHARD PASTE 83

• High Volume Fraction of Boron Carbide rich Deposits

• Severe Erosion Resistance• Severe Abrasion Resistance & high Temp.



• No Stress relieving Checks • Chunking doesn’t take place

• Hardness in 1.5mm Deposit • Minimal Alloy Consumption• Low Dilution to the base metal


• Good Covereage of 300 cm3/1.5 mm/kg

• Lower Alloy Consumption• Superior Performance

• Deposits can resist• Severe Erosion• Severe Abrasion• Combined with Heat

• Hardness : 68-70HRC

SUPER STANHARD CC 84

• Deposits rich in Complex Carbides in a Austenitic Matrix

• High Abrasion resistance• Combined with High Impact & Erosion



• High Build Up possible• No Stress Relieving Chekcs

• High Impact resistance• Combined with Erosion & Abrasion

Resistance

• Deposits Retain Edge • Suited for Die Reclamation applications also.


• Deposits Doesn’t spall in service • Deposits can take Maximum Impact• Doesn’t squeeze out.

• Hardness : 54-57 HRc • Deposits can resist• Moderate Impact• Severe Abrasion• Combined with Heat

COBALT ALLOYS

Cobalt AlloysSUPER STANHARD C0 06

- High resistance to Impact, Abrasion, Friction at high temperatures

- Co-Cr-Mo system gives maximum protection to base metal

- Outstanding weldability with crack resistance

- Best protection to thermal & mechanical shocking

- All positional electrode

- Self releasing slag

- Hardness : 45 HRc


- High resistance at high temperatures

- High Hot hardness


- For Hot pressing , shearing, hot forging dies



- Hardness : 50 HRc


- High resistance to Impact, Abrasion, Friction at high temperatures

- High resistance in oxidation environments till 1200 degrees

- High Hot hardness


- For High pressure steam valves, chemical valves, exhaust valves



- Hardness : 45- 50 HRc

HARDFACING- TUBULAR

SUPER STANHARD CC(T) 91

• High Performance Chromium Carbide rich Deposits along with Secondary Carbides.

• Good Grinding Abrasion Resistance.• Combined with erosion & Heat

• Highest Metal Recovery – Seamless Tubular Construction

• Lower Alloy Consumption• Good Cost Benefit applications

• No Carbide Charring – Due to Tubular Design

• High Current Density leading to ideal carbide orientation.

• No Flux Dropping , Single Layer Hardness & slag Less deposit

• Uniform Chemistry all along the bead.• Lower Penetrations leading to low Dilution• Minimal welder benefit.


• No Electrode Overheating • Minimal stub Loss• Maximum length usage.

• Hardness : 57-62 HRc • Deposits can resist• Severe Abrasion• Moderate Erosion• Combined with Heat

SUPER STANHARD HT(T) 92

• High Performance Chromium Carbide rich Deposits along with Secondary Carbides.

• Good Grinding Abrasion Resistance.• Combined with erosion & Heat









• Hardness : 58-64HRc • Deposits can resist• Severe Abrasion• Moderate Erosion• Combined with Heat

• Deposits can Resist Temperature up to 7500C

• Hardness Retention at High temperatures.

SUPER STANHARD HT(T) 93

• Complex Carbide Rich deposits • Good Grinding Abrasion/ Erosion Resistance.

• Combined with Heat









• Hardness : 60-65 HRc • Deposits can resist• Severe Abrasion• Severe Erosion• Combined with Heat

• Deposits can Resist Temperature up to 9500C

• Hardness Retention at High temperatures.

METAL PREPARATION

SUPER STAN GOUGE

• Low Burn off Rate • Low Electrode Consumption.• Higher Productivity

• Emits White Smoke • Ease oF Spotting the Cracks

• Delayed Arc • Easy positioning of the electrode.

• U Groove preparation • Optimum “U” Groove Preparation of the base metal


• Emits High Exothermic Gases • Maximum Gouging Performance.

• High Current Carrying capacity • No electrode overheating and wastage thereon

Metal PreparationSUPER STAN CUT

- High arc force leading to excellent cutting action

- No electrode overheating till the end

- Exothermic coating & highly concentrated arc

- Can be used for any metal.

SUPER STAN CUT

• Low Burn off Rate • Low Electrode Consumption.• Higher Productivity

• Delayed Arc • Easy positioning of the electrode.


• High Piercing Capability • Efficient cutting action.

Thank You

Documents

November, 2014 SUPER STAN SERIES OF HIGH PERFORMANCE M&R WELDING ELECTRODES “ World Class Products ’’