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SETUP AND OPERATING INSTRUCTIONS Mark II High Voltage Fire Pump Controllers IMPORTANT - DO NOT DISCARD Network Power NS2000-30 (07-15-08)

NS2000-30 (07-15-08)

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Page 1: NS2000-30 (07-15-08)

SETUP AND OPERATINGINSTRUCTIONS

Mark IIHigh Voltage Fire Pump Controllers

IMPORTANT - DO NOT DISCARD

Network Power

NS2000-30 (07-15-08)

Page 2: NS2000-30 (07-15-08)

Table of Contents

SECTION ONEIntroduction ...........................................................................................................................1

Mounting Controller ..............................................................................................................1 Floor Mount ..................................................................................................................1

Making Electrical Connections .............................................................................................2

General Pre-Start Up Operation ...........................................................................................2

General Start Up Operation ..................................................................................................3 Voltage Check ..............................................................................................................3 Phase Rotation .............................................................................................................3 Motor Rotation ..............................................................................................................4

Initial Start Up Operation ...................................................................................................4-5

Abbreviated Starting Sequence ............................................................................................5

SECTION TWOMark II Setup Notes ..............................................................................................................6

Mark II Menu Structure - Overview .......................................................................................7 Mark II Menu Structure - Meter Menu ..........................................................................8 Event Log Menu ....................................................................9 Data Log Menu ....................................................................10 Pressure Settings Menu ...................................................... 11 Timers Menu ........................................................................12 Alarm Limits Menu ...............................................................13 Clock Set Menu ...................................................................14 Diagnostics Menu ................................................................15 System Setup Menu ............................................................16

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Table of Contents

Detailed Instructions Meter Function .........................................................................................................17 Event Log.................................................................................................................18 Data Log ..................................................................................................................19 Pressure Settings Start Pressure ...............................................................................................20 Stop Pressure ...............................................................................................21 Pressure Recording ......................................................................................22 Manual Stop Only .........................................................................................23 Pressure Units ..............................................................................................24 Low Suction & Level .....................................................................................25 Pressure Calibration .....................................................................................26

Timers On Delay Time ..............................................................................................27 Minimum Run Time .......................................................................................28 Off Delay Time ..............................................................................................29 Weekly Test Time ..........................................................................................30

Alarm Limits Under Voltage ...............................................................................................31 Over Voltage .................................................................................................32 Voltage Imbalance ........................................................................................33 Frequency .....................................................................................................34 Motor Overload .............................................................................................35 Reverse Phases............................................................................................36

Clock Set .................................................................................................................37 Daylight Savings Time ..................................................................................38

Diagnostics Software Version ...........................................................................................39 Lamp Test .....................................................................................................40 120VAC Inputs (1-16) ...................................................................................41

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Diagnostics (cont..) 120VAC Inputs (17-24) .................................................................................42 120VAC Outputs ...........................................................................................43 Keypad Test ..................................................................................................44 Serial Loopback Test .....................................................................................45 Flash Memory Test ........................................................................................46 USB Loopback Test ......................................................................................47 USB Drive Test ..............................................................................................48

System Setup Model Confi guration ......................................................................................49 Option Confi guration .....................................................................................50 System Language .........................................................................................51 System Voltage .............................................................................................52 System Frequency ........................................................................................53 Motor FLA .....................................................................................................54 CT Ratio ........................................................................................................55 Serial Number ...............................................................................................56 Flash Disk Autosave .....................................................................................57 Single Phase Mode .......................................................................................58 Clear Event Log ............................................................................................59 Clear Data Log ..............................................................................................60 Change Passwords .......................................................................................61

Table of Contents

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WARNINGDO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE ON EQUIPMENT WHILE IT IS ENERGIZED! DEATH, PERSONAL INJURY, OR SUBSTANTIAL PROPERTY DAM-AGE MAY RESULT FROM CONTACT WITH ENERGIZED EQUIPMENT. ALWAYS VERIFY THAT NO VOLTAGE IS PRESENT BEFORE PROCEEDING, AND ALWAYS FOLLOW GEN-ERALLY ACCEPTED SAFETY PROCEDURES. CONTROLLER “ON-OFF” SWITCH MUST BE IN THE EXTREME “OFF” POSITION TO OPEN THE ENCLOSURE DOOR. FIRETROL CANNOT BE LIABLE FOR ANY MISAPPLICATION OR INCORRECT INSTALLATION OF ITS PRODUCTS.

INTRODUCTION Firetrol® combined automatic and manual fi re pump controllers are intended for starting electric motor driven fi re pumps. Firetrol fi re pump controllers are listed, approved or certifi ed by the following approving authorities: Underwriters’ Laboratories, Inc., Underwriters’ Laboratories of Canada, Canadian Standards Association, City of New York Department of Buildings and Factory Mutual. They are built to meet or exceed the requirements of the approving authorities listed above as well as NEMA and the latest editions of NFPA 20 and NFPA 70. These instructions are intended to assist in the understanding of the installation and opera-tion of these controllers. Read the instructions thoroughly prior to connecting the controller. If there are any unanswered questions, please contact the local Firetrol representative or factory service department.

MOUNTING CONTROLLERNOTE—Consult the appropriate job plans to determine the controller mounting location. Tools and materials (all mounting) required: 1. Assortment of common hand tools of the type used to service electromechanical equip- ment. 2. Drill for drilling fl oor anchor holes. 3. Hand level. 4. Tape measure. 5. Eight anchors, bolts and washers, per enclosure.

FLOOR MOUNTNOTE—Consult the appropriate job plans to determine the controller mounting location. Refer to the controller dimension print for necessary mounting dimensions. The controller is fl oor mounted by using the two pre-drilled holes in each leg. The holes are dimensionally on the same line for ease of mounting. 1. Using either the dimension print or by measuring the distance between the center lines of the holes on one leg, transcribe these dimensions onto fl oor. 2. Drill two holes in the fl oor for anchoring the leg. 3. Mark the location of the holes for the opposite leg and drill two more holes. 4. Secure the controller to the fl oor with bolts and washers and tighten. 5. Check to be sure the enclosure door opens freely and that the enclosure is level.

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MAKING ELECTRICAL CONNECTIONSImportant Precautions—Prior to making any fi eld connections: 1. Verity that the following information is compatible with other related equipment on the project: •Firetrol catalog number •Motor horsepower, voltage, phase and frequency •System pressure 2. The project electrical contractor must supply all necessary wiring for fi eld connections in

accordance with the National Electrical Code, local electrical code and any other authority having jurisdiction.

3. Open the enclosure doors and inspect the internal components and wiring for any signs of frayed or loose wires or other visible damage.

4. Refer to the appropriate fi eld connection drawing in the manual for all wiring information.Procedure—All fi eld connections, remote alarm functions and AC wiring are brought into the enclosure through the top, bottom, or side conduit entrances as indicated on the dimension drawing. Refer to the National Electrical Code, the local electrical code or any other authority having jurisdiction for proper conduit entrance location. 1. Use a hole punch, not a torch nor a drill, and punch a hole in the enclosure for the size

conduit being used. 2. Install necessary conduit. 3. Pull all wires necessary for fi eld connections, remote alarm functions, AC power and all

other optional features. Allow enough excess wire inside the enclosure to make up connec-tions to the appropriate line, load and control terminal block points. Be sure to consult the appropriate fi eld connection diagram included with the manual. For proper wire sizing, refer to the National Electrical Code, NFPA 70.

4. Make all fi eld connections to the remote alarm functions and any other optional features. Do not connect AC power.

5. Verify AC line voltage, phase and frequency with the controller data plate on the enclosure door prior to connecting AC power.

6. Connect the AC power. 7. Check to see that all connections are both correctly wired (in accordance with the fi eld

connection diagram) and tight. 8. Close the enclosure doors.

GENERAL PRE-START UP OPERATION 1. Check the controller for bolts, nuts and electrical connections which may have loosened

during shipment. 2. If a remote start push-button is used, connect the wires to terminals 6 and 7. 3. If a deluge valve is used, remove the jumper from terminals 1 and 8. Connect wires from

the normally closed contact on the deluge valve to terminals 1 and 8. 4. If a FTA200 remote alarm panel is used, connect like numbered terminals in the remote

alarm panel to terminals 17, 18, 19 and 20 in the fi re pump controller. Terminals H and N must be connected if a FTA200 alarm panel is used.

5. If a FTA200 remote alarm panel is used, connect a reliable, separate, supervisory 120 volt power supply to terminals L1 and L2 in the alarm panel.

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GENERAL START UP OPERATION General operating procedures are indicated on the data plate fastened to the front of the controller enclosure door. The following information is merely in greater detail:Close and secure Power and Transformer Compartment doors.Voltage Check— 1. Energize the incoming power feeder. 2. Close the Isolating Disconnect Switch by moving the handle to the “ON”

position. 3. Place the “Normal-OFF-Test” selector switch in the Normal position. 4. Press the METER push-button on the Mark II interface panel. The 3 phase

voltage will be displayed. Confi rm that the measured voltage matches the voltage stamped on the data plate.

3

Phase Rotation The Mark II is designed to indicate phase loss and/or phase reversal. Separate LED’s indicate POWER ON and PHASE REVERSAL. If external alarms are wired, these failures will also be indicated at the remote alarm location. The Mark II is factory programmed for the standard ABC phase relationship. If voltage is available on all three phases and the PHASE REVERSAL LED comes on, see Section 2 - Alarm Limits-Reverse Phases.

To simulate a phase reversal for testing purposes, push and hold the phase reversal push-button located on the right hand side of the Mark II with the door open (see photo on right). The phases will be reversed internal to the Mark II and a phase reversal alarm will be initiated. The alarm will clear when the button is released.

At this time, it is necessary to prepare the controller for normal operation. See section 2 for setup instructions for the Mark II. After the Mark II has been confi gured, return to this section.

Page 8: NS2000-30 (07-15-08)

MOTOR ROTATION Confi rm direction of motor rotation as follows: 1. Close and secure enclosure doors. 2. Press and hold the STOP push-button. Close the Isolating Disconnect Switch, by moving

handle to the “ON “ position then release the STOP push-button. 3. The pump motor should rotate immediately if system pressure is low. If system pressure

is not low, press the manual START push-button and immediately press the manual STOP push-button.

4. Observe direction of motor rotation. 5. If rotation is incorrect, confi rm that the isolating switch/circuit breaker is in the OFF position,

open enclosure door and reverse any two of the motor leads (T1, T2, T3) on the load side of contactor M. For example, T1 and T2, T1 and T3 or T2 and T3.

6. Retest for proper rotation following steps 1 through 4.

4

INITIAL START-UP OPERATION 1. Press and hold the STOP push-button. Place disconnect switch in ON position then

release the STOP push-button. The pump may start immediately if system pressure is low. The PUMP RUNNING and LOW PRESSURE LED’s will be lit.

2. If the Mark II is confi gured for automatic shutdown (MANUAL STOP disabled), the pump motor will continue to run for the period of time set in the MIN RUN (or OFF DELAY) screen and then stop automatically, providing the STOP pressure setting has been reached. Both the system pressure and MIN RUN (or OFF DELAY) time remaining will be shown on the display. Depressing the STOP push-button during the running period will stop the motor as long as the button is held in. However, the motor will restart when the button is released if system pressure is below the stop setting.

3. If the controller is confi gured for manual shutdown (MANUAL STOP enabled), the pump will continue to run until the STOP push-button is depressed.

4. To stop the motor otherwise, press and hold the STOP push-button or move the “Normal-Off-Test” selector switch to “Off” position and place the DISCONNECTING MEANS handle in the OFF position.

FOR MANUAL START 1. Follow the initial start-up instructions. The isolating switch should be closed, the POWER

AVAILABLE LED should be illuminated and system pressure normal, i.e. higher than the programmed START PRESSURE setting.

2. Press the START push-button. The pump motor should start and continue to run. It will not stop automatically. The running period timer and pressure switch have no control over this manual operation.

3. To stop, press the STOP push-button. 4. Starting from a remote START push-button (if used) functions in the same way as the local

START push-button. 5. If the pump motor restarts, system pressure is below the START PRESSURE setting.

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Emergency Run Mechanism This Device is used to mechanically close the motor contactor M in the event of coil burnout or other electrical problems which would prevent normal starting of the pump motor. If control circuit power is not available, the Emergency Run Mechanism mechanically closes contractor M starting the motor.

To START move the emergency run handle counter-clockwise (left) until it is latched “ON” the motor will start and continue to run. -Warning- This is an EMERGENCY device and should be used only in an emergency run situation. Casual or Careless use of this mechanism may result in damage to the controller electrical components. It is not intended for, nor should be used as a testing device.

To STOP the pump motor when the emergency run handle is in the “ON” position, move the handle to “OFF” and place the isolating switch handle in the “OFF” position.

ABBREVIATED STARTING SEQUENCEFTA2000 HIGH VOLTAGE CONTROLLER 1. Follow all of the initial start-up instructions. 2. The motor will start and run at full line voltage.

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SECTION 2

Mark II Set UpSet Up Notes:

These instructions often refer to pressing the “right arrow” - key; earlier versions of the Mark II interface panel had an “ACK” key instead. Pressing the “ACK” key will have the same results as the key when following these instructions.

User Passwords:

Adjusting the settings of the Mark II can severely effect the operation of the fi re pump controller. Any adjustments should be done by qualifi ed personnel. This manual will refer to an “opera-tor” level password and an “supervisor” level password. The “operator” level password allows changes that might normally be made by maintenance personnel. The “supervisor” password allows changes that may more seriously affect the operation of the fi re pump controller. A “supervisor” level password might be required by well-trained maintenance personnel, pump distributors or manufacturers representatives.

The “operator” level password is shown below. This password is also on a label affi xed to the back of the Mark II on the inside of the controller door. Although this password may be changed, it is not recommended. Cost to the owner may be incurred if the factory password is changed, then forgotten.

When prompted for the Operator Level password enter the following key sequence:

METER-MENU-METER-MENU-PRINT-ENTER

The Supervisor Level password will be supplied as necessary or will already be known by the person performing the changes to the controller.

6

Interlock JumperNOTICE: The controller is shipped with an interlock jumper in place to prevent motor starting during the setup procedure. The Mark II display will have the INTERLOCK ON LED turned on and the ALARM LED will blink. This will not interfere with the setup procedure. This interlock jumper must be removed for the controller to operate au-tomatically. Remove the jumper wire connected between fi eld terminals #1 and #10 when setup is complete.

Page 12: NS2000-30 (07-15-08)

MARK II MENU STRUCTUREMAIN DISPLAY

METER

HOME

MENU

VOLTAGES & CURRENTSFREQUENCY & PHASEMINIMUM MOTOR START VOLTAGESMAXIMUM MOTOR START CURRENTS

EVENTLOG 3000 EVENTS

MENU DATALOG

CALLS/STARTSTOTAL MOTOR RUN TIMELAST MOTOR RUN TIME

MAXIMUM RUN CURRENTSLAST PHASE FAILURELAST PHASE REVERSALLAST LOCKED ROTOR TRIPLAST LOCKED ROTOR TRIP CURRENTSMINIMUM VOLTAGESMAXIMUM VOLTAGESTOTAL UNIT RUN TIMEMIN/MAX FREQUENCYMIN/MAX PRESSURE

STOP PRESSURESTART PRESSUREPRESSURE EVENT RECORDINGMANUAL STOP ONLYPRESSURE UNITSLOW SUCTION/LEVELZERO CALIBRATIONSPAN CALIBRATION

MENU PRESSURESETTINGS

ON-DELAYMINIMUM RUNOFF DELAYACCELERATION/BYPASSWEEKLY TEST

MENU TIMERS

UNDER VOLTAGEOVER VOLTAGEVOLTAGE IMBALANCEFREQUENCYMOTOR OVERLOADREVERSE PHASES

MENU ALARMLIMITS

SET DATE/TIMEDAYLIGHT SAVINGS TIMEMENU CLOCK

SET

SOFTWARE VERSIONLAMP TEST120VAC INPUTS 1-16120VAC INPUTS 17-24120VAC OUTPUTSKEYPAD TESTSERIAL LOOPBACK TEST

MENU DIAGNOSTICS

MODEL CONFIGURATIONOPTION CONFIGURATION

SYSTEM VOLTAGESYSTEM FREQUENCYMOTOR FLACT RATIOSERIAL NUMBERFLASH DRIVE AUTOSAVESINGLE PHASECLEAR EVENT LOGCLEAR DATA LOGCHANGE PASSWORDS

MENU SYSTEMSETUP

-DETAIL-SEE FIGURE A

-DETAIL-SEE FIGURE B

-DETAIL-SEE FIGURE C

-DETAIL-SEE FIGURE D

-DETAIL-SEE FIGURE E

-DETAIL-SEE FIGURE F

-DETAIL-SEE FIGURE G

-DETAIL-SEE FIGURE H

-DETAIL-SEE FIGURE I

NOTE:THE MENU STRUCTURE SHOWN HERE AND THE CORRESPONDING DETAIL FIGURE DRAWINGS ARE SUPPLIED AS A VISUAL REFERENCE ONLY. FOR DETAILED PROGRAMMING INSTRUCTIONS PLEASE REFER TO THE PROGRAMMING SECTION OF THIS MANUAL.

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PAGE 8

PAGE 9

PAGE 10

PAGE 11

PAGE 12

PAGE 13

PAGE 14

PAGE 15

PAGE 16

LAST MOTOR START

FLASH MEMORY TESTUSB LOOPBACK TESTUSB DRIVE TEST

SYSTEM LANGUAGE

THIS MANUAL COVERS MANY MODELS OF CONTROLLERS,THEREFORE SOME MENU ITEMS SHOWN MAY NOT BEAVAILBLE FOR ALL CONTROLLER TYPES.

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METER

VOLTAGES&

CURRENTS

FREQUENCY&

PHASE

MIN. STARTVOLTAGES

MAX. STARTCURRENTS

HOME

MARK II MENU STRUCTURE

MAIN DISPLAY

FIGURE A

8

DETAIL INFORMATION - SEE PAGE 17

Page 14: NS2000-30 (07-15-08)

MARK II MENU STRUCTURE

MAIN DISPLAY

FIGURE B

MENU

EVENTLOG

(3000 EVENTS)

MOST RECENTEVENT

(TIME-DATE)

NEXT MOSTRECENTEVENT

(x Search Mult)

HOME

ENTER

ENTIREEVENT

LOG

ENTEREVENT

EVENT #SEARCH MULT.

NEXT MOSTRECENTEVENT

(x Search Mult)

CHANGESEARCH MULT.(x1 - x10 - x100)

ENTER

NEXT MOSTRECENTEVENT

(x Search Mult)

ENTIREEVENT

LOG

NEXT MOSTRECENTEVENT

(x Search Mult)

ANYSCREEN

MENU

SEE FIGURE C

9DETAIL INFORMATION - SEE PAGE 18

Page 15: NS2000-30 (07-15-08)

MARK II MENU STRUCTURE

MAIN DISPLAY

FIGURE C

MENU

DATA LOG

#CALLS/#STARTS

TOTALMOTOR

RUN TIME

HOME

LASTMOTOR

RUN TIME

ANYSCREEN

MENU

SEE FIGURE D

FROM FIGURE B

LASTMOTORSTART

MAXIMUMRUN

CURRENTS

LASTPHASE

FAILURE

LASTPHASE

REVERSAL

LAST LOCKEDROTOR

TRIP

LAST LOCKEDROTOR TRIPCURRENTS

MINIMUMVOLTAGES

MAXIMUMVOLTAGES

TOTALUNIT RUN

TIME

MIN/MAXFREQUENCY

MIN/MAXSYSTEM

PRESSURE

10DETAIL INFORMATION - SEE PAGE 19

Page 16: NS2000-30 (07-15-08)

MARK II MENU STRUCTURE

MAIN DISPLAY

FIGURE D

MENU

PRESSURESETTINGS

STOPPRESSURE

STARTPRESSURE

HOMEANYSCREENMENU

SEE FIGURE E

FROM FIGURE C

PRESSURERECORDING

MANUALSTOPONLY

PRESSUREUNITS

LOWSUCT &LEVEL

PRESSURECALIBRATION

DETAILINFORMATIONSEE PAGE 21

DETAILINFORMATIONSEE PAGE 20

DETAILINFORMATIONSEE PAGE 22

DETAILINFORMATIONSEE PAGE 23

DETAILINFORMATIONSEE PAGE 24

DETAILINFORMATIONSEE PAGE 25

DETAILINFORMATIONSEE PAGE 26

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Page 17: NS2000-30 (07-15-08)

MARK II MENU STRUCTURE

MAIN DISPLAY

FIGURE E

MENU

TIMERSETTINGS

ONDELAYTIME

MINIMUMRUNTIME

HOMEANY

SCREENMENU

SEE FIGURE F

FROM FIGURE D

OFFDELAYTIME

WEEKLYTESTTIME

DETAILINFORMATIONSEE PAGE 27

DETAILINFORMATIONSEE PAGE 28

DETAILINFORMATIONSEE PAGE 29

DETAILINFORMATIONSEE PAGE 30

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MARK II MENU STRUCTURE

MAIN DISPLAY

FIGURE F

MENU

ALARMLIMITS

UNDERVOLTAGE

OVERVOLTAGE

HOMEANY

SCREENMENU

SEE FIGURE G

FROM FIGURE E

VOLTAGEIMBALANCE

FREQUENCYLIMITS

MOTOROVERLOAD

REVERSEPHASES

DETAILINFORMATIONSEE PAGE 31

DETAILINFORMATIONSEE PAGE 32

DETAILINFORMATIONSEE PAGE 33

DETAILINFORMATIONSEE PAGE 34

DETAILINFORMATIONSEE PAGE 35

DETAILINFORMATIONSEE PAGE 36

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Page 19: NS2000-30 (07-15-08)

MARK II MENU STRUCTURE

MAIN DISPLAY

FIGURE G

MENU

CLOCKSET

DAYLIGHTSAVINGS

TIME

HOME

ANYSCREEN

MENU

SEE FIGURE H

FROM FIGURE F

DETAILINFORMATIONSEE PAGE 37

DETAILINFORMATIONSEE PAGE 38

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Page 20: NS2000-30 (07-15-08)

MARK II MENU STRUCTURE

MAIN DISPLAY

FIGURE H

MENU

DIAGNOSTICS

SOFTWAREVERSION

LAMPTEST

HOMEANY

SCREENMENU

SEE FIGURE I

FROM FIGURE G

120VINPUTS1 - 16

120VINPUTS17-24

120VOUTPUTS

KEYPADTEST

SERIALLOOPBACK

TEST

FLASHMEMORY

TEST

USBLOOPBACK

TEST

USB DRIVETEST

DETAILINFORMATIONSEE PAGE 39

DETAILINFORMATIONSEE PAGE 40

DETAILINFORMATIONSEE PAGE 41

DETAILINFORMATIONSEE PAGE 42

DETAILINFORMATIONSEE PAGE 43

DETAILINFORMATIONSEE PAGE 44

DETAILINFORMATIONSEE PAGE 45

DETAILINFORMATIONSEE PAGE 46

DETAILINFORMATIONSEE PAGE 47

DETAILINFORMATIONSEE PAGE 48

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MARK II MENU STRUCTURE

MAIN DISPLAY

FIGURE I

MENU

SYSTEMSETUP

MODELCONFIG

OPTCONFIG

HOMEANY

SCREENMENU

SEE FIGURE B

FROM FIGURE H

SYSTEMLANGUAGE

SYSTEMVOLTAGE

MOTORFLA

CTRATIO

SERIALNUMBER

FLASHDRIVE

AUTOSAVE

SINGLEPHASE

CLEAREVENT

LOG

CLEARDATALOG

CHANGEPASSWORD

SYSTEMFREQUENCY

DETAILINFORMATIONSEE PAGE 49

DETAILINFORMATIONSEE PAGE 50

DETAILINFORMATIONSEE PAGE 51

DETAILINFORMATIONSEE PAGE 52

DETAILINFORMATIONSEE PAGE 53

DETAILINFORMATIONSEE PAGE 54

DETAILINFORMATIONSEE PAGE 55

DETAILINFORMATIONSEE PAGE 56

DETAILINFORMATIONSEE PAGE 57

DETAILINFORMATIONSEE PAGE 58

DETAILINFORMATIONSEE PAGE 59

DETAILINFORMATIONSEE PAGE 60

DETAILINFORMATIONSEE PAGE 61

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METER

The controller provides simultaneous 3 phase metering in True RMS. When the METER button is pushed, the display will show existing volts and amps for all three phases. Use the key to scroll to the next set of values, which is the current frequency (hertz) and the phase rotation. Pressing the key again will display the Minimum MTR (motor) Start Volts for each phase. The values shown are for the last start or current start if motor is running. Pressing the key again will display the Maximum MTR (motor) Start Amps for each phase. The values shown are for the last start or current start if motor is running. You may use the key to scroll back through the various values. Press HOME to return to the main screen.

METER

VOLTAGES&

CURRENTS

FREQUENCY&

PHASE

MIN. STARTVOLTAGES

MIN. STARTCURRENTS

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EVENT LOG

The controller keeps an internal log of all events. This memory log stores the last 3000 events in chronological order. To view the event log, press MENU. The display will show “Event Log”. Press ENTER. The most recent event will be shown with a time/date stamp. To view the previous event, press the key. The and keys can be used to scroll forward and backward through the events. To search more rapidly through the events, such as looking for a specifi c date, press the ENTER key while viewing any event. The event will appear on the top line of the display. The event number and search multiplier {X1, X10, X100} will appear on the bottom line of the display. To change the search multiplier, press the key. The search multiplier determines how many events are skipped when the and keys are used. Press ENTER to return to the event screen with time/date stamp or you can scroll through the events from the current screen. Press HOME to return to the main screen when fi nished viewing events.

MENU

EVENTLOG

(3000 EVENTS)

MOST RECENTEVENT

(TIME-DATE)

NEXT MOSTRECENTEVENT

(x Search Mult)

ENTER

ENTIREEVENT

LOG

ENTER

EVENTEVENT #

SEARCH MULT.

NEXT MOSTRECENTEVENT

(x Search Mult)

CHANGESEARCH MULT.(x1 - x10 - x100)

ENTER

NEXT MOSTRECENTEVENT

(x Search Mult)

ENTIREEVENT

LOG

NEXT MOSTRECENTEVENT

(x Search Mult)

18

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DATA LOG

The controller keeps an internal log of historical data. This log consists of the following data: • No. of calls to start / No. of actual starts • Total Motor Run Time (Hrs:Min:Sec) • Last Motor Run Time (Min:Sec) • Last Motor Start (Time and Date) • Maximum Run Currents (3 Phase - Amps) • Last Phase Failure (Time and Date) • Last Phase Reversal (Time and Date) • Last LR (Locked Rotor) Trip (Time and Date) • Last LR (Locked Rotor) Trip Currents (3 Phase - Amps) • Minimum Voltages (3 Phase) • Maximum Voltages (3 Phase) • Total Unit Run Time (Power On Time - Hrs:Min) • Min/Max Frequency (Hertz) • Min/Max PressureTo view the data log, press MENU until “Data Log” appears on the screen. Use the and

keys to scroll through the data log information. Press HOME to return to the main screen when fi nished viewing the data log.

MENU

DATA LOG

#CALLS/#STARTS

TOTALMOTOR

RUN TIME

LASTMOTOR

RUN TIME

LASTMOTORSTART

MAXIMUMRUN

CURRENTS

LASTPHASE

FAILURE

LASTPHASE

REVERSAL

LAST LOCKEDROTOR

TRIP

LAST LOCKEDROTOR TRIPCURRENTS

MINIMUMVOLTAGES

MAXIMUMVOLTAGES

TOTALUNIT RUN

TIME

MIN/MAXFREQUENCY

MIN/MAXSYSTEM

PRESSURE

19

Page 25: NS2000-30 (07-15-08)

Press MENU button until “Pressure Settings” appears on the display. Press ENTER. Present start pressure setting will be displayed. To change the pressure setting, press ENTER. Enter the operator password. Use the and keys to set start pressure to desired setting. Press ENTER to store the new setting. Press HOME to return to the main screen. (Note: The mini-mum operating pressure differential (the difference between the START and STOP settings) is 5 psi. If start pressure cannot be raised it is because the pressure is at the 5 psi differential. Raise the STOP pressure to allow additional differential to raise the START pressure).

MENU

PRESSURESETTINGS

STARTPRESSURE

ENTERSET

STARTPRESSURE

(ENTER OPERATORPASSWORD)

ENTER

PRESSURE SETTINGS - START PRESSURE

20

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MENU

PRESSURESETTINGS

STOPPRESSURE

ENTERSET

STOPPRESSURE

(ENTER OPERATORPASSWORD)

ENTER

Press MENU button until “Pressure Settings” appears on the display. Present stop pressure setting will be displayed. Use the key to scroll to the stop pressure setting. The current set point will be displayed. To change the pressure setting, press ENTER. Enter the operator password. Use the and keys to set stop pressure to desired setting. Press ENTER to store the new setting. Press HOME to return to the main screen. (Note: The STOP pressure setting must be set at a pressure less than the fi re pump “churn” pressure (Including minimum suction pressure) otherwise, the pump will run continuously once started).

PRESSURE SETTINGS - STOP PRESSURE

21

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The pressure recording settings determine when the system pressure is recorded. This in-formation is saved to the built in event log and the fl ash disk. This information will also be printed if the controller was ordered with a printer. To set these parameters, press the MENU button until “Pressure Settings” appears on the display. Use the key to scroll to the “Pres-sure Recording” screen. The present settings will be displayed. Press ENTER to change the settings. Enter the operator password. The cursor will blink next to the “Delta p” ( P) setting. This setting refers to a variation in pressure. If the pressure deviates +/- more than the setting, the event is recorded. Use the and keys to set the “delta p” setting. The parameters for this setting are “OFF” or a pressure setting from 5 to 50 psi. Next to the “delta p” setting is the automatic recording setting. This setting can be set to “Off” or “Hourly”. To change this setting use the key to move the cursor and the or keys to change the setting. Press ENTER to store the new settings. Press HOME to return to the main screen.

MENU

PRESSURESETTINGS

PRESSURERECORDING

ENTER SETDELTA-P

ENTER

SETAUTOMATICRECORDING

ENTER

(ENTER OPERATORPASSWORD)

PRESSURE SETTINGS - PRESSURE RECORDING

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The controller can be set for manual stop only. This setting can be either “Enabled” or “Dis-abled”. Enabling this setting will cause the Mark II to ignore any minimum run or off delay timer settings. The minimum run or off delay timers will appear on the diplay and count down the set times, but the controller will not stop the pump at the end of this time. The only way to stop the pump with the manual stop only setting enabled is to press the STOP push-button. If system pressure is low, the pump will restart when the STOP push-button is released.

To set this parameter press MENU button until “pressure settings” appears on the display. Use the key to scroll to the “Manual Stop Only” setting. The set value will be displayed. Press ENTER to change the setting. Enter operator password. Use the or keys to toggle the setting. Press ENTER to store the setting. Press HOME to return to the main screen.

MENU

PRESSURESETTINGS

MANUALSTOPONLY

ENTERSET

MANUALSTOP

(ENTER OPERATORPASSWORD)

ENTER

PRESSURE SETTINGS - MANUAL STOP ONLY

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The Mark II can display pressure in either “psi” or “bar”. To change this setting, press MENU until “Pressure Settings” appears on the display. Use the key to scroll to the “Pressure Units” setting. The existing setting will be displayed. Press ENTER to change the setting. Enter operator password. Use the or keys to toggle the setting. Press ENTER to store the setting. Press HOME to return to main screen.

MENU

PRESSURESETTINGS

PRESSUREUNITS

ENTERSET

PRESSUREUNITS

(ENTER OPERATORPASSWORD)

ENTER

PRESSURE SETTINGS - PRESSURE UNITS

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PRESSURE SETTINGS - LOW SUCTION & LEVEL

MENU

PRESSURESETTINGS

LOWSUCT &LEVEL

ENTERSET

CONTROL& INPUT

(ENTER OPERATORPASSWORD)

ENTER

SETON DELAY& RESET

ENTER

These settings provide for alarm or shutdown if there is a problem with the water supply to the pump. Depending on settings, the controller will display “Low Suction Pressure” or “Reservoir Low” if one of these conditions occur.

Press MENU until “Pressure Settings” is displayed. Use the key to scroll to the “Low Suction & Level” setting. To change, press ENTER and enter the operator password. The settings for “control” and “input” will be displayed. To modify the settings, press ENTER. The cursor will fl ash next to the “control” setting. Use the and keys to set the desired control method (Off, Alarm or Shutdown). Use the key to move the cursor to the “Input” setting. Use the

and keys to set the desired input (Level or Suction). Press ENTER to store the new setting. Use the key to see the current settings for “On Delay” and “Reset”. Press EN-TER to change these settings. Use the and keys to set the desired delay time (5 - 60 seconds). Use the key to move the cursor to the “reset” setting. Use the and keys to set the desired reset method (Auto or Manual). Press ENTER to store the new setting. (Note: Manual Reset will only be available if the controller was ordered with the manual reset option). Press HOME to return to the main screen.

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(Note: Pressure is calibrated at the factory. Firetrol does not recommend calibration by build-ing service or maintenance personnel. Improper calibration could lead to a failure of the fi re pump controller to properly react to changes in system pressure.)

Press MENU until “Pressure Settings” appears on the display. Use the key to scroll to the “Calibration” setting. Press ENTER to continue. Enter supervisor password. Press ENTER to calibrate the Zero setting or press the key to go to the Span setting, press ENTER to calibrate the span setting.

Zero Calibration - Display will read “Set Transducer Input to Zero Pressure”. Remove system pressure from the sensing line. When pressure has been removed, press ENTER. Display will read “Set Zero Pressure” ZP=0. Use the and keys to set a minimum pressure if zero pressure cannot be obtained. Press ENTER to store the setting. Press ENTER to exit. Press HOME to return to the main screen.

Span Calibration - Display will read “Set Transducer Input to Span Pressure”. Set system pressure to a known pressure using a calibrated gauge or other accurate pressure measur-ing device. Press ENTER. Display will read “Set Span Pressure” SP=100. Use the and

keys to set the pressure to match the reading on calibrated gauge or other accurate de-vice. Press ENTER to store the setting. Press ENTER to exit. Press HOME to return to the main screen.

PRESSURE SETTINGS - PRESSURE CALIBRATION

MENU

PRESSURESETTINGS

PRESSURECALIBRATION

ENTER ZEROCALIBRATION

(ENTER SUPERVISORPASSWORD)

ENTER

SPANCALIBRATIONENTER

SETZERO

CALIBRATION

SETSPAN

CALIBRATION

ENTER

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TIMERS - ON DELAY TIME

Also known as sequential start time, this setting determines the amount of time the controller waits to start the motor when a starting cause is present.

Press MENU until “Timers” is displayed. The current setting will be displayed, to change the setting press ENTER. Enter operator password. The cursor will fl ash next to the timer set-ting. Use the and keys to set the desired on delay time (timer range is 0 - 60 seconds). Press ENTER to store the new setting. Press HOME to return to the main screen.

MENU

TIMERSETTINGS

ONDELAYTIME

ENTER

SET ONDELAYTIME

ENTER

(ENTER OPERATORPASSWORD)

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This setting determines the length of time the motor runs once started. The default setting is 10 minutes. This timer prevents short-cycling of the motor. The controller will stop the motor after this timer expires, providing all starting causes have been satisfi ed.

Press MENU until “Timers” is displayed. Use the key to scroll to the “Min Run Time” set-ting. The current value will be displayed. To change, press ENTER and enter the operator password. The cursor will fl ash next to the timer setting. Use the and keys to set the desired minimum run time (timer range is 0 - 60 minutes). Press ENTER to store the new setting. Press HOME to return to the main screen.

TIMERS - MINIMUM RUN TIME

MENU

TIMERSETTINGS

MINIMUMRUNTIME

ENTER

SET MIN.RUNTIME

ENTER

(ENTER OPERATORPASSWORD)

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TIMERS - OFF DELAY TIME

This setting determines the length of time the motor runs after the starting cause is satisfi ed. The default setting is zero. This timer is in lieu of, not in addition to, the minimum run timer. The minimum run time must be set to zero for the off delay time to be active.

Press MENU until “Timers” is displayed. Use the key to scroll to the “Off Delay Time” set-ting. The current value will be displayed. To change, press ENTER and enter the operator password. The cursor will fl ash next to the timer setting. Use the and keys to set the desired off delay time (timer range is 0 - 60 minutes). Press ENTER to store the new setting. Press HOME to return to the main screen.

MENU

TIMERSETTINGS

OFFDELAYTIME

ENTER

SET OFFDELAYTIME

ENTER

(ENTER OPERATORPASSWORD)

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TIMERS - WEEKLY TEST TIME

The controller is supplied with a weekly test timer which will automatically start, exercise the motor and stop. To set the weekly test timer, press MENU until “Timers” is displayed. Use the key to scroll to the “Weekly Test” setting. The existing setting will be displayed, press ENTER to change the settings. Enter the operator password. The cursor will fl ash on the hour that the test is to start. Use the and keys to set the desired hour. Use the key to advance the cursor to the day setting. Use the and keys to set the desired day that the test will occur. Use the key to advance the cursor to the test duration setting. Use the

and keys to set the desired length of time to run the motor (timer range is 1 - 30 min-utes). Use the key to advance the cursor to the frequency setting. This setting determines how often the test is performed. Use the and keys to set the desired frequency (set-ting can be 0 thru 4 weeks. 0 = Off (do not run test). 1 = Run test at set day and time every week. 2 = Run test at set day and time every other week. 3 = Run test at set day and time every third week. 4 = Run test at set day and time every 4th week (monthly)). Press ENTER to store the value. Press HOME to return to the main screen.

MENU

TIMERSETTINGS

WEEKLYTESTTIME

ENTER

ENTER

(ENTER OPERATORPASSWORD)

SETTESTHOUR

SETTESTDAY

SETTEST

DURATION

SETTEST

FREQUENCY

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To set the Under Voltage alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Under Voltage” screen. The set values will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:

Under Voltage-Voltage Frequency (Hz) Range2300 60 1955 - 2299 / Off3300 60 2805 - 3299 / Off4160 60 3536 - 4159 / Off5500 60 4675 - 5499 / Off6000 60 5100 - 5999 / Off6300 60 5355 - 6299 / Off6600 60 5610 - 6599 / Off6900 60 5865 - 6899 / Off

ALARM LIMITS - UNDER VOLTAGE

MENU

ALARMLIMITS

UNDERVOLTAGE ENTER

SET UNDER

VOLTAGEENTER

(ENTER OPERATORPASSWORD)

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To set the Over Voltage alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Over Voltage” screen. The set values will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:

Over Voltage-

ALARM LIMITS - OVER VOLTAGE

Voltage Frequency (Hz) Range2300 60 Off / 2301 - 25303300 60 Off / 3301 - 36304160 60 Off / 4161 - 45765500 60 Off / 5501 - 60506000 60 Off / 6001 - 66006300 60 Off / 6301 - 69306600 60 Off / 6601 - 72606900 60 Off / 6901 - 7590

MENU

ALARMLIMITS

OVERVOLTAGE ENTER

SET OVER

VOLTAGEENTER

(ENTER OPERATORPASSWORD)

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Voltage Imbalance-Setting is in percentage. The setting range is from OFF to 4%.

MENU

ALARMLIMITS

VOLTAGEIMBALANCE ENTER

SET VOLTAGE

IMBALANCEENTER

(ENTER OPERATORPASSWORD)

ALARM LIMITS - VOLTAGE IMBALANCE

To set the Voltage Imbalance alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Voltage Imbalance” screen. The present values will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and

keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:

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ALARM LIMITS - FREQUENCY

60 Hz 50 Hz Lo / Hi Lo /Hi 58 / 62 48 / 52 59 / 61 49 / 53 Off Off

To set the Frequency alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Frequency” screen. The present will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:

Frequency -

MENU

ALARMLIMITS

FREQUENCYIMBALANCE ENTER

SET FREQUENCYIMBALANCE

ENTER

(ENTER OPERATORPASSWORD)

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ALARM LIMITS - MOTOR OVERLOAD

MENU

ALARMLIMITS

MOTOROVERLOAD ENTER

SET MOTOR

OVERLOADENTER

(ENTER OPERATORPASSWORD)

To set the Motor Overload alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Motor Overload” screen. The set value will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:

Motor Overload -This value is set in amps - from 100% to 150% of the motor FLA.(example: Motor FLA = 124 Amps - setting range = Off/124 Amps to 186 Amps)

Note: To view the Motor FLA for which the Mark II is set, see “System Setup” Menu.

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ALARM LIMITS - REVERSE PHASES

The Mark II is designed to indicate phase loss and/or phase reversal. Separate LED’s indicate POWER ON and PHASE REVERSAL. If external alarms are wired, these failures will also be indicated at the remote alarm location. The Mark II is factory programmed for the standard ABC phase relationship. If voltage is available on all three phases and the PHASE REVERSAL LED comes on, proceed with the following: Press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Re-verse Phases” screen. The existing phase rotation setting will be displayed (ex..ABC). Press ENTER to change the setting. Enter the “operator” password. Use the or key to change the setting (ex..ACB). Press ENTER to store the setting. Press HOME to return to the main screen. The alarm should clear.

Note: This method cannot be used to clear a phase reversal on controllers with Model Number FTA1900.

MENU

ALARMLIMITS

REVERSEPHASES ENTER

SET PHASE

ROTATIONENTER

(ENTER OPERATORPASSWORD)

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MENU

CLOCKSET ENTER

SET HOUR(24 HR

FORMAT)

(ENTER OPERATORPASSWORD)

SETMINUTE

SETMONTH

SETDATE

SETYEAR

ENTER

Press MENU button until “Clock Set” appears on the display. Press the ENTER key to change the settings. Enter the operator password. The time and date will appear with a fl ashing cur-sor over the hour (hour is in 24 hour format). Use the and keys to set the current hour. Use the key to move the cursor to the minute setting. Use the and keys to set the current minute. Use the key to move the cursor to the month setting. Use the and

keys to set the current month. Use the key to move the cursor to the date setting. Use the and keys to set the current date. Use the key to move the cursor to the year setting. Use the and keys to set the current year. When settings are satisfactory, press ENTER to return to the main screen.

CLOCK SET

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The Mark II can automatically adjust the clock for daylight savings time. If this setting is set to “enable’ the time will automatically reset as required.

Press MENU button until “Clock Set” appears on the display. Use the key to scroll to the “Daylight Savings” screen. Press the ENTER key to change the settings. Enter the operator password. Use the and keys to enable or disable this setting. Press ENTER to store the new setting. Press HOME to return to the main menu.

CLOCK SET - DAYLIGHT SAVINGS TIME

38

MENU

CLOCKSET

DAYLIGHTSAVING

TIMEENTER

SETDAYLIGHT

SAVINGENTER

(ENTER OPERATORPASSWORD)

Page 44: NS2000-30 (07-15-08)

To view the loaded software version press MENU until the “Diagnostics” screen appears. Use the key to scroll to the “Software Version” screen. The loaded revision level will be shown. Press HOME to return to the main screen.

DIAGNOSTICS - SOFTWARE VERSION

MENU

DIAGNOSTICS

SOFTWAREVERSION

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To perform a lamp test, press MENU until the “Diagnostics” screen appears. Use the key to scroll to the “Perform Lamp Test” screen. Press ENTER to perform the test. All Mark II LED’s should illuminate. Press any key to end the test. Press HOME to return to the main screen.

DIAGNOSTICS - LAMP TEST

MENU

DIAGNOSTICS

PERFORMLAMPTEST

ENTERALL

LED'SON

ANY KEY

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DIAGNOSTICS - 120VAC INPUTS 1-16

MENU

DIAGNOSTICS

120VACINPUTS

1-16

To view 120VAC inputs (1-16) to the Mark II press MENU until the “Diagnostics” screen ap-pears. Use the key to scroll to the “120VAC Inputs 1-16” screen. This screen displays the status of the fi rst 16 120VAC inputs to the Mark II. A zero designates no input, a 1 indicates an input is present. Not all inputs are used on all controllers. The inputs read from left to right and are designated as follows: 1 - User 1 2 - User 2 3 - User 3 4 - User 4 5 - User 5 6 - User 6 7 - User 7 8 - User 8 9 - Not Used 10 - Automatic Start 11 - Weekly Test Push-button 12 - Control Voltage Present 13 - Not Used 14 - Not Used 15 - Not Used 16 - Not Used

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DIAGNOSTICS - 120VAC INPUTS 17-24

To view 120VAC inputs (1-16) to the Mark II press MENU until the “Diagnostics” screen ap-pears. Use the key to scroll to the “120VAC Inputs 1-16” screen. This screen displays the status of 120VAC inputs 17 thru 24 into the Mark II. A zero designates no input, a 1 indicates an input is present. Not all inputs are used on all controllers. The inputs read from left to right and are designated as follows: 17 - Not Used 18 - Not Used 19 - Deluge Valve Open 20 - Interlock 21 - Manual Stop 22 - Emergency Run 23 - Remote Start 24 - Local Start

MENU

DIAGNOSTICS

120VACINPUTS17-24

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DIAGNOSTICS - 120VAC OUTPUTS

MENU

DIAGNOSTICS

120VACOUTPUTS

To view 120VAC outputs from the Mark II press MENU until the “Diagnostics” screen appears. Use the key to scroll to the “120VAC Outputs” screen. This screen displays the status of 120VAC output from the Mark II. A zero designates no output, a 1 indicates an output is present. Not all outputs may be used on all controllers. The outputs read from left to right and are designated as follows: 1 - Motor Run1 (1CR) 2 - Not Used 3 - Audible Alarm 4 - Alarm Relay 5 - User 1 6 - User 2 7 - User 3 8 - User 4 9 - User 5 10 - User 6 11 - User 7 12 - User 8 13 - Weekly Test Timer Solenoid 14 - Phase Reversal 15 - Phase Reversal 16 - Phase Failure 17 - AC Common 18 - AC Common

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DIAGNOSTICS - KEYPAD TEST

MENU

DIAGNOSTICS

KEYPADTEST

FACTORYUSE

ONLY

The Keypad Driven Output is a diagnostic tool to be used only by factory service techni-cians.

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DIAGNOSTICS - SERIAL LOOPBACK TEST

The Serial Loopback Test is a diagnostic tool to be used only by factory service technicians.

MENU

DIAGNOSTICS

SERIALLOOPBACK

TEST

FACTORYUSE

ONLY

45

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DIAGNOSTICS - FLASH MEMORY TEST

The Flash Memory Test is a diagnostic tool to be used only by factory service technicians.

46

MENU

DIAGNOSTICS

FLASHMEMORY

TEST

FACTORYUSE

ONLY

Page 52: NS2000-30 (07-15-08)

DIAGNOSTICS - USB LOOPBACK TEST

The USB Loopback Test is a diagnostic tool to be used only by factory service technicians.

47

MENU

DIAGNOSTICS

USBLOOPBACK

TEST

FACTORYUSE

ONLY

Page 53: NS2000-30 (07-15-08)

DIAGNOSTICS - USB DRIVE TEST

The USB Drive Test is a diagnostic tool to be used only by factory service technicians.

48

MENU

DIAGNOSTICS

USBDRIVETEST

FACTORYUSE

ONLY

Page 54: NS2000-30 (07-15-08)

SYSTEM SETUP - MODEL CONFIGURATION

MENU

SYSTEMSETUP

MODELCONFIG

FACTORYUSE

ONLY

To view the controller model confi guration press MENU until the “System Setup” screen ap-pears. Press the key to scroll to the “Model Confi guration” screen. The existing value will be shown.

The model confi guration supplies information vital to the operation of the Mark II. The model confi guration can only be changed by factory service technicians.

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SYSTEM SETUP - OPTION CONFIGURATION

To view the controller option confi guration press MENU until the “System Setup” screen ap-pears. Press the key to scroll to the “Option Confi guration” screen. The present value will be shown.

The option confi guration supplies information vital to the operation of the Mark II. The model confi guration can only be changed by factory service technicians.

MENU

SYSTEMSETUP

OPTIONCONFIG

FACTORYUSE

ONLY

50

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SYSTEM SETUP - SYSTEM LANGUAGE

This setting determines the language which is displayed on the Mark II screens.

To change the controller system language, press MENU until the “System Setup” screen ap-pears. Press the key to scroll to the “System Language” screen. The set value will be shown. Press ENTER and input operator password, use the and arrows to select the desired language. Press ENTER to accept the change.

51

MENU

SYSTEMSETUP

SYSTEMLANGUAGE ENTER

SELECTSYSTEM

LANGUAGEENTER

(ENTER OPERATORPASSWORD)

Page 57: NS2000-30 (07-15-08)

SYSTEM SETUP - SYSTEM VOLTAGE

To view the controller system voltage confi guration press MENU until the “System Setup” screen appears. Press the key to scroll to the “System Voltage” screen. The set value will be shown. This value should match the voltage being supplied to the controller.

The system voltage setting supplies information vital to the operation of the Mark II. The system voltage can only be changed by factory service technicians.

MENU

SYSTEMSETUP

SYSTEMVOLTAGE

FACTORYUSE

ONLY

52

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SYSTEM SETUP - SYSTEM FREQUENCY

To view the controller system frequency (hertz) confi guration press MENU until the “System Setup” screen appears. Press the key to scroll to the “System Frequency” screen. The present value will be shown. This value should match the voltage frequency being supplied to the controller.

The system frequency setting supplies information vital to the operation of the Mark II. The system frequency can only be changed by factory service technicians.

MENU

SYSTEMSETUP

SYSTEMFREQUENCY

FACTORYUSE

ONLY

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SYSTEM SETUP - MOTOR FLA

To view the controller Motor FLA confi guration press MENU until the “System Setup” screen ap-pears. Press the key to scroll to the “Motor FLA” screen. The set value will be shown.

The motor FLA setting supplies information vital to the operation of the Mark II. The motor FLA can only be changed by factory service technicians.

MENU

SYSTEMSETUP

MOTORFLA

FACTORYUSE

ONLY

54

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SYSTEM SETUP - CT RATIO

To view the controller CT Ratio confi guration press MENU until the “System Setup” screen appears. Press the key to scroll to the “CT Ratio” screen. The set value will be shown.

The CT ratio setting supplies information vital to the operation of the Mark II. The CT ratio can only be changed by factory service technicians.

MENU

SYSTEMSETUP

CTRATIO

FACTORYUSE

ONLY

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SYSTEM SETUP - SERIAL NUMBER

To view the controller Serial Number press MENU until the “System Setup” screen appears. Press the key to scroll to the “Serial Number” screen. The present value will be shown.

The serial number supplies information vital to record keeping. The serial number can only be changed by factory service technicians.

MENU

SYSTEMSETUP

SERIALNUMBER

FACTORYUSE

ONLY

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57

SYSTEM SETUP - FLASH DRIVE AUTOSAVE

The controller is supplied standard with a host USB port. The autosave function of the Mark II is disabled by default. To enable the autosave function, press MENU until the “System Setup” screen appears. Press the key to scroll to the “Flash Drive Autosave” screen. The current status will be displayed. To change the setting press the ENTER key and input the operator password. Use the or keys to enable or disable the feature. Press ENTER to confi rm your selection.

When enabled, a log of all events are written to a USB Flash Disk (aka Flash Drive or Memory Stick). The log is automatically written to the disk on a daily basis at the end of each day (0:00). This record is broken down into monthly fi les on the disk. Each fi le consists of one month’s worth of data, broken down into individual days. For example the recorded data for the month of August, 2007 would have a fi le named “2007-08.txt”. The data is recorded in text (.txt) format and can be viewed with any text editor, but the recommended method is to import the data into a spreadsheet program such as Micro-soft® Excel®. This allows for easier sorting and searching of the data.

Data can be written to the fl ash disk at any time by pressing the SAVE TO DISK button on the Mark II interface. Enter the “operator” password. The display will show “Disk Save Active” while the fi le is being written to the disk, the time and date will reappear when the save is complete. The name of the fi le written to the disk will be “Savedisk.txt”. This fi le will contain the contents of the Event Log, the Data Log and the System Setup. When using the SAVE TO DISK function, any previous “Savedisk.txt” fi le on the fl ash disk will be overwritten with the new fi le.

A DISK ERROR message will be given if a fl ash disk is not inserted into the USB port and data is attempting to write to the disk. To clear this error, insert a disk into the port and press the SAVE TO DISK push-button on the Mark II. A DISK FULL ERROR will occur if insuffi cient space remains on the disk for a fi le attempting to write to the disk. To clear this error, insert a different fl ash disk and press the SAVE TO DISK push-button on the Mark II. A DISK NEAR FULL message will be given prior to DISK FULL ERROR and a different disk should be inserted at that time.

When the autosave feature is enabled, a fl ash disk should be left in the USB port at all times. Under normal conditions, a small capacity fl ash drive would hold many years worth of data (approx. 1MB / Year).

MENU

SYSTEMSETUP

FLASHDRIVE

AUTOSAVEENTER

SETAUTOSAVEFUNCTION

ENTER

(ENTER OPERATORPASSWORD)

Page 63: NS2000-30 (07-15-08)

SYSTEM SETUP - SINGLE PHASE MODE

To view the Single Phase Mode setting press MENU until the “System Setup” screen appears. Press the key to scroll to the “Single Phase Mode” screen. The set value will be shown.

The Single Phase Mode setting supplies information vital to the operation of the Mark II. The Single Phase Mode setting can only be changed by factory service technicians.

MENU

SYSTEMSETUP

SINGLEPHASEMODE

FACTORYUSE

ONLY

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SYSTEM SETUP - CLEAR EVENT LOG

The Event Log contains historical information regarding events surrounding the controller operation.

The Event Log can only be cleared by factory service technicians.

MENU

SYSTEMSETUP

CLEAREVENT

LOG

FACTORYUSE

ONLY

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SYSTEM SETUP - CLEAR DATA LOG

The Data Log contains historical information regarding events surrounding the controller operation.

The Data Log can only be cleared by factory service technicians.

MENU

SYSTEMSETUP

CLEARDATALOG

FACTORYUSE

ONLY

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SYSTEM SETUP - CHANGE PASSWORDS

The controller is shipped with pre-programmed passwords. Each password “level” can change it’s own level and any level below it. This manual only details level 1 “operator”, and level 2 “supervisor” functions. Any settings that cannot be changed with a level 1 or level 2 password will require a factory trained service technician.

To change the Password, press MENU until the “System Setup” screen appears. Press the key to scroll to the “Change Password” screen. Press ENTER to change the password.

Enter the “level password”. Use the and keys to select the password level to change. Enter the new password. Confi rm the new password. Press ENTER to store the new pass-word.

Note: If passwords are changed, then forgotten, costs may be incurred for a factory service technician to visit the job site to reset the password.

MENU

SYSTEMSETUP

CHANGEPASSWORD

(ENTER PASSWORD)

ENTER

ENTERNEW

PASSWORD

CONFIRMNEW

PASSWORD

ENTER

61