NUT RACEUT IC AL - Kinnek and Plugging 12 ... tablet and powder product. Its capping systems can be built to be inter-changeable between continuous threads capping,

NAIL POLISH

LAIRTSUDNI

DOOF BEVERAGES

EMUFREP

NUTRACEUTICAL

ERAC YTUAEB

Company Overview 04Monoblock Systems 06Pharmaceutical Line Systems 08Filling Equipment 10Capping and Plugging 12Labeling Systems 14Semi-Automatic Equipment 16Optional Equipment 18

CITSONGAID

COMPLIANCE WITH cGMP AND FDA STANDARDS

STATE-OF-THE-ART FILLING PACKAGING LINE

ASEPTIC & SYRINGESLACITUECAMRAHP

6011 [2

0’-0

1/4

”]

7394 [24’-3’]

HEAT SHRINKTUNNEL

BELTSTAR™INLINE

RETORQUER

OUTFEEDACCUMULATION

TURNTABLE

INDUCTIONSEALER

METAL DETECTOR

| INTEGRATION

OF U

NIQ

UE A

N

D INNOVATIVE TURN

KEY PA

CK

AG

ING

SO

LUTIONS

1220TABLET COUNTER

INFEEDACCUMULATION

TURNTABLE

COTTONSTAR™COTTON INSERT

ALPHA™ CLCAPPING & LABELING

MONOBLOCK

BANDSTAR™NECK BANDAPPLICATOR

6560 [21’-6 1/4”]

5017

[16’-

5

1/2

”]

SORTSTAR™

UNSCRAMBLERSTREET FIGHTER™

TABLET COUNTERROAD RUNNER®

CAPPERLABELSTAR®

LABELER

2083 [6

’-10”]

16985 [55’-8 3/4”]

3048 [10’]3048 [10’] 6093 [20’]

CUPSTAR™OVER-CUP PLACEMENT

UNIT

INTREPID™ FSAFILLING

STOPPERING & CRIMPINGMONOBLOCK

LABELSTAR® SYSTEM 2/2 TFRONT, BACK & WRAP PANEL

LABELER

LABEL CODING&

VISION SYSTEMS

OUTFEEDACCUMULATION

TURNTABLE

INFEEDACCUMULATION

TURNTABLE

SORTSTAR PHARMA™UNSCRAMBLER

GLOBAL NETWORK | WWW.CAPMATIC.COM

NAIL POLISH

LAIRTSUDNI

DOOF BEVERAGES

EMUFREP

NUTRACEUTICAL

ERAC YTUAEB

Company Overview 04Monoblock Systems 06Pharmaceutical Line Systems 08Filling Equipment 10Capping and Plugging 12Labeling Systems 14Semi-Automatic Equipment 16Optional Equipment 18

CITSONGAID

COMPLIANCE WITH cGMP AND FDA STANDARDS

STATE-OF-THE-ART FILLING PACKAGING LINE

ASEPTIC & SYRINGESLACITUECAMRAHP

6011 [2

0’-0

1/4

”]

7394 [24’-3’]

HEAT SHRINKTUNNEL

BELTSTAR™INLINE

RETORQUER

OUTFEEDACCUMULATION

TURNTABLE

INDUCTIONSEALER

METAL DETECTOR

| INTEGRATION

OF U

NIQ

UE A

N

D INNOVATIVE TURN

KEY PA

CK

AG

ING

SO

LUTIONS

1220TABLET COUNTER

INFEEDACCUMULATION

TURNTABLE

COTTONSTAR™COTTON INSERT

ALPHA™ CLCAPPING & LABELING

MONOBLOCK

BANDSTAR™NECK BANDAPPLICATOR

6560 [21’-6 1/4”]

5017

[16’-

5

1/2

”]

SORTSTAR™

UNSCRAMBLERSTREET FIGHTER™

TABLET COUNTERROAD RUNNER®

CAPPERLABELSTAR®

LABELER

2083 [6

’-10”]

16985 [55’-8 3/4”]

3048 [10’]3048 [10’] 6093 [20’]

CUPSTAR™OVER-CUP PLACEMENT

UNIT

INTREPID™ FSAFILLING

STOPPERING & CRIMPINGMONOBLOCK

LABELSTAR® SYSTEM 2/2 TFRONT, BACK & WRAP PANEL

LABELER

LABEL CODING&

VISION SYSTEMS

OUTFEEDACCUMULATION

TURNTABLE

INFEEDACCUMULATION

TURNTABLE

SORTSTAR PHARMA™UNSCRAMBLER


04

05

...Since 1964

WWW.CAPMATIC.COM | GLOBAL NETWORK

MISSION STATEMENT

Capmatic® will strive to maintain global excellence in the designs of its packaging equipment by leveraging the company’s technological strength in research and development and its dedication, integrity, and passion for quality.

VISION STATEMENT

To anticipate and act upon the evolving needs of our customers and partners, responding to them with excellence in our people, processes, and technologies.

CORPORATE PROFILE

Capmatic® has grown to becoming North America’s leading one-source manufacturer of liquid, tablet and powder packaging equipment. Since 1964, the company’s unique solutions and unmatched passion for excellence have provided its customers the means to adapt to the changing market.

Capmatic® is known in the industry for its unique European design and capability to minimize production costs through integrating multiple pack-aging applications on Monoblock systems. The organization engages in the manufacturing of full turnkey packaging lines of unscramblers, sort-ers, �llers, cappers, labelers, cartoners, bundlers, and case packers.

Capmatic® turns its customer’s packaging vision into practical reality. Flexibility to handle a wide variety of containers and products, short change-over time, and higher yields are design features built into every Capmatic® machine.

GLOBAL REACH

Capmatic® team members deliver packaging business intelligence and resources to customers in all parts of the globe. The company has installed bases located in North / South America, Russia, India, Europe, South Africa, and Asia. The organization consists of over 200 dedicated packaging specialists to serve and assist the needs of its customers. The company aims to provide its clients with the best quality built equipment.

The packaging division of the corporation is a globally integrated group of OEM packaging equipment manufacturers and suppliers serving the following industries:

• Pharmaceutical / Nutraceutical• Diagnostics / Bio-Medical• Health & Beauty Care• Food & Beverage• Industrial Chemical

VALUE PROPOSITION

As the global economy expands, Capmatic® will partner with its customers and support their unique needs by providing consistent global strategies while maintaining local autonomy. Our customer-centric approach and �exible technologies enable us to respond quickly and deliver smart, scalable solutions, aimed at improving productivity, ef�ciency and quality.

Dear Customer,

Thank you very much for considering our company and providing us the oppor-tunity to present our unique �exible solutions. Capmatic® has always offered its customer the most comprehensive line of quality designed packaging equip-ment.

We are committed to your success, and our cost-effective solutions will provide your company with the competitive edge to secure challenging opportunities and expand your markets. Our commitment to the long-term is seen in the continued investment in our people, our facilities, and research and development.

Our success is attributed to the growth of our customers and our people. The depth of service and talent makes us well positioned to meet the challenges of the global business environment. We are a company that acts globally, aligns regionally, but services locally.

Sincerely,

Alioscia BassaniPresidentCapmatic® Ltd.

04

05

...Since 1964

WWW.CAPMATIC.COM | GLOBAL NETWORK

MISSION STATEMENT

Capmatic® will strive to maintain global excellence in the designs of its packaging equipment by leveraging the company’s technological strength in research and development and its dedication, integrity, and passion for quality.

VISION STATEMENT

To anticipate and act upon the evolving needs of our customers and partners, responding to them with excellence in our people, processes, and technologies.

CORPORATE PROFILE

Capmatic® has grown to becoming North America’s leading one-source manufacturer of liquid, tablet and powder packaging equipment. Since 1964, the company’s unique solutions and unmatched passion for excellence have provided its customers the means to adapt to the changing market.

Capmatic® is known in the industry for its unique European design and capability to minimize production costs through integrating multiple pack-aging applications on Monoblock systems. The organization engages in the manufacturing of full turnkey packaging lines of unscramblers, sort-ers, �llers, cappers, labelers, cartoners, bundlers, and case packers.

Capmatic® turns its customer’s packaging vision into practical reality. Flexibility to handle a wide variety of containers and products, short change-over time, and higher yields are design features built into every Capmatic® machine.

GLOBAL REACH

Capmatic® team members deliver packaging business intelligence and resources to customers in all parts of the globe. The company has installed bases located in North / South America, Russia, India, Europe, South Africa, and Asia. The organization consists of over 200 dedicated packaging specialists to serve and assist the needs of its customers. The company aims to provide its clients with the best quality built equipment.

The packaging division of the corporation is a globally integrated group of OEM packaging equipment manufacturers and suppliers serving the following industries:

• Pharmaceutical / Nutraceutical• Diagnostics / Bio-Medical• Health & Beauty Care• Food & Beverage• Industrial Chemical

VALUE PROPOSITION

As the global economy expands, Capmatic® will partner with its customers and support their unique needs by providing consistent global strategies while maintaining local autonomy. Our customer-centric approach and �exible technologies enable us to respond quickly and deliver smart, scalable solutions, aimed at improving productivity, ef�ciency and quality.

Dear Customer,

Thank you very much for considering our company and providing us the oppor-tunity to present our unique �exible solutions. Capmatic® has always offered its customer the most comprehensive line of quality designed packaging equip-ment.

We are committed to your success, and our cost-effective solutions will provide your company with the competitive edge to secure challenging opportunities and expand your markets. Our commitment to the long-term is seen in the continued investment in our people, our facilities, and research and development.

Our success is attributed to the growth of our customers and our people. The depth of service and talent makes us well positioned to meet the challenges of the global business environment. We are a company that acts globally, aligns regionally, but services locally.

Sincerely,

Alioscia BassaniPresidentCapmatic® Ltd.

06

07

1cGMP = Current Good Manufacturing Practices.2R.O.P.P. = Roll On Pilfer Proof.

*Speed and performance criteria are subject to testing with actual samples.**BPM = Bottle(s) Per Minute.

STATE-OF-THE-ART FILLING PACKAGING LINE COMPLIANCE WITH cGMP AND FDA STANDARDS

MULTI-APPLICATION PLATFORMS


Vision Inspection Torque Veri�cation Tare-In Tare-Out

INTREPID™ FC | FPC | FS | FSA

A versatile double-indexing system capable of �lling from micro liters to 500 ml and is adaptable to a wide range of caps and containers. Con�gurable to either left-to-right or right-to-left operation. Compact design to accomodate limited production line space.

Applications: Filling | Plugging | Stoppering | Crimping | Capping Speed*: Up to 120 BPM**

CONQUEST® FC | FPC | FCL | FS | FSA

Continuous-motion rotary / inline systems meeting cGMP1 standard for pharmaceutical applications. Suitable for sterile and non-sterile handling of both stable and non-stable bottles.

Applications: Filling | Stoppering | Crimping | Capping | LabelingSpeed*: Up to 250 BPM**

EKLIPS™ FS | FC | FPC

Fast, ef�cient and accurate rotary �lling-capping platform. Equipped with mass �ow metering system and integrated two-way pressurized clean-in-place (CIP) system.

Applications: Filling | CappingSpeed*: Up to 400 BPM**

PATRIOT™ FC | FPC | FCL | FPCL | FS | FSA

These single-indexing platforms are versatile units which can be con�gured to operate many different applications. The machine is designed to handle free-standing containers or pucks.


BAMBINO™ FC | FPC | FCL | FPCL | FS | FSA | STAR

Tabletop units suitable for packaging sterile or non-sterile products. Capable to handling stable and non-stable containers ranging from micro-tubes to 125ml. Operated by one person.


OPTIONS

Capmatic® monoblock system is ideal for �lling, plugging or stoppering, capping and aluminum cap crimping. These full featured multi-station platforms can be equipped with a variety of �lling, capping and labeling systems to accomo-date a wide range of products, plugs, and caps.

All monoblock systems are designed to reduce operational costs and to provide our customers with the capability to adapt to the changes in market demands and regulatory standards.

Capmatic® monoblock utilizes the latest technologies to achieve and verify accuracy in all phases of �lling, capping and labeling. These unit can accomodate a large range of liquid (water-like, semi-viscous, and viscous), tablet and powder product. Its capping systems can be built to be inter-changeable between continuous threads capping, R.O.P.P.2 and crimping. The integrated labeling systems are capable of applying full or partial wrap.

Capmatic® monoblocks, like the traditional production line equipment, can be designed to incorporate inspection systems: check weighing, torque veri�cation, and vision systems (see below).

MONOBLOCK SYSTEMS

06

07

1cGMP = Current Good Manufacturing Practices.2R.O.P.P. = Roll On Pilfer Proof.


STATE-OF-THE-ART FILLING PACKAGING LINE COMPLIANCE WITH cGMP AND FDA STANDARDS

MULTI-APPLICATION PLATFORMS


Vision Inspection Torque Veri�cation Tare-In Tare-Out

INTREPID™ FC | FPC | FS | FSA

A versatile double-indexing system capable of �lling from micro liters to 500 ml and is adaptable to a wide range of caps and containers. Con�gurable to either left-to-right or right-to-left operation. Compact design to accomodate limited production line space.

Applications: Filling | Plugging | Stoppering | Crimping | Capping Speed*: Up to 120 BPM**

CONQUEST® FC | FPC | FCL | FS | FSA

Continuous-motion rotary / inline systems meeting cGMP1 standard for pharmaceutical applications. Suitable for sterile and non-sterile handling of both stable and non-stable bottles.


EKLIPS™ FS | FC | FPC

Fast, ef�cient and accurate rotary �lling-capping platform. Equipped with mass �ow metering system and integrated two-way pressurized clean-in-place (CIP) system.

Applications: Filling | CappingSpeed*: Up to 400 BPM**

PATRIOT™ FC | FPC | FCL | FPCL | FS | FSA

These single-indexing platforms are versatile units which can be con�gured to operate many different applications. The machine is designed to handle free-standing containers or pucks.


BAMBINO™ FC | FPC | FCL | FPCL | FS | FSA | STAR



OPTIONS

Capmatic® monoblock system is ideal for �lling, plugging or stoppering, capping and aluminum cap crimping. These full featured multi-station platforms can be equipped with a variety of �lling, capping and labeling systems to accomo-date a wide range of products, plugs, and caps.

All monoblock systems are designed to reduce operational costs and to provide our customers with the capability to adapt to the changes in market demands and regulatory standards.

Capmatic® monoblock utilizes the latest technologies to achieve and verify accuracy in all phases of �lling, capping and labeling. These unit can accomodate a large range of liquid (water-like, semi-viscous, and viscous), tablet and powder product. Its capping systems can be built to be inter-changeable between continuous threads capping, R.O.P.P.2 and crimping. The integrated labeling systems are capable of applying full or partial wrap.

Capmatic® monoblocks, like the traditional production line equipment, can be designed to incorporate inspection systems: check weighing, torque veri�cation, and vision systems (see below).

MONOBLOCK SYSTEMS

08

09

TABLET COUNTERS | TABLET LINES SF-100 | SF-200 | C-1220 | C-1220 DUAL

Capmatic® electronic tablet counters are fully integratable into many produc-tion operations. The counters are designed to improve Overall Equipment Ef�ciency (OEE) by incorporating features to reduce change-over time, ease operational access, and minimize foot-print.

Speed*: Up to 400 BPM**

INTREPID™ SYRINGE FILLING MONOBLOCK | FC

Dual indexing monoblock systems meeting cGMP standard for phar-maceutical applications. Suitable for sterile and non-sterile handling of both stable and non-stable containers.


CONQUEST® FS | FC

Continuous-motion rotary and inline systems meeting cGMP and FDA standards for pharmaceutical and nutraceutical applications. Suitable for sterile and non-sterile environment.

Applications: Filling | Stoppering | Capping Speed*: Up to 250 BPM**

PATRIOT™ POWDER FILLING MONOBLOCK | FSA

Single-indexing monoblock system designed to �ll powder and liquid products into vials and small containers. Capable of integrating HEPA laminar air �ow (LAF) systems.

Applications: Filling | Stoppering | CrimpingSpeed*: Up to 60 BPM**

BAMBINO™ FS | A | FSA | STAR



PHARMA LINE EQUIPMENT

STATE-OF-THE-ART FILLING PACKAGING LINE COMPLIANCE WITH cGMP AND FDA STANDARDS WWW.CAPMATIC.COM | GLOBAL NETWORK

Validation Package Data Analysis Isolation Barrier

1EU = European Union.2IQ / OQ = Installation Quali�cation / Operational Quali�cation.


OPTIONS

- IQ / OQ2 Validation Package- Data Collection and Analysis- PharmaValve and Peristaltic Pumps - Vision and Weight Inspection Systems

Capmatic® Pharma Line of equipment are designed to �ll, place stoppers (partial or full insert), and crimp a wide range of containers, including microtubes and vials. These equip-ment range from sequential indexing system to high-speed rotary monoblocks.

Capmatic’s equipment are built to be in compliance with cGMP, EU1 and FDA standards. These machines are designed with a slim pro�le to facilitate the integration of Laminar Air Flow (LAF) system, Restricted Access Barrier System (RABS), Biological Safety Cabinet (BSC), and isola-tion barrier.

Using state-of-the-art control systems, Capmatic® Pharma Line operational functions can be programmed as recipes to simplify set-ups, reduce change-over time, and increase Overall Equipment Ef�ciency (OEE).

The Pharma Line offers numerous options (see below).(Speed* up to 450 BPM**).

PHARMA LINE

08

09

TABLET COUNTERS | TABLET LINES SF-100 | SF-200 | C-1220 | C-1220 DUAL

Capmatic® electronic tablet counters are fully integratable into many produc-tion operations. The counters are designed to improve Overall Equipment Ef�ciency (OEE) by incorporating features to reduce change-over time, ease operational access, and minimize foot-print.

Speed*: Up to 400 BPM**

INTREPID™ SYRINGE FILLING MONOBLOCK | FC

Dual indexing monoblock systems meeting cGMP standard for phar-maceutical applications. Suitable for sterile and non-sterile handling of both stable and non-stable containers.


CONQUEST® FS | FC

Continuous-motion rotary and inline systems meeting cGMP and FDA standards for pharmaceutical and nutraceutical applications. Suitable for sterile and non-sterile environment.

Applications: Filling | Stoppering | Capping Speed*: Up to 250 BPM**

PATRIOT™ POWDER FILLING MONOBLOCK | FSA

Single-indexing monoblock system designed to �ll powder and liquid products into vials and small containers. Capable of integrating HEPA laminar air �ow (LAF) systems.

Applications: Filling | Stoppering | CrimpingSpeed*: Up to 60 BPM**

BAMBINO™ FS | A | FSA | STAR



PHARMA LINE EQUIPMENT


Validation Package Data Analysis Isolation Barrier

1EU = European Union.2IQ / OQ = Installation Quali�cation / Operational Quali�cation.


OPTIONS

- IQ / OQ2 Validation Package- Data Collection and Analysis- PharmaValve and Peristaltic Pumps - Vision and Weight Inspection Systems

Capmatic® Pharma Line of equipment are designed to �ll, place stoppers (partial or full insert), and crimp a wide range of containers, including microtubes and vials. These equip-ment range from sequential indexing system to high-speed rotary monoblocks.

Capmatic’s equipment are built to be in compliance with cGMP, EU1 and FDA standards. These machines are designed with a slim pro�le to facilitate the integration of Laminar Air Flow (LAF) system, Restricted Access Barrier System (RABS), Biological Safety Cabinet (BSC), and isola-tion barrier.

Using state-of-the-art control systems, Capmatic® Pharma Line operational functions can be programmed as recipes to simplify set-ups, reduce change-over time, and increase Overall Equipment Ef�ciency (OEE).

The Pharma Line offers numerous options (see below).(Speed* up to 450 BPM**).

PHARMA LINE

10

11

FILLING EQUIPMENT

FLOWSTAR™

An automatic inline precision volumetric liquid �ller for free-�ow and semi-viscous products. The FlowStar™ is ideal for �lling foamy and caustic prod-ucts. Integratable with �lling docking system which can accommodate volu-metric, peristaltic and mass �ow metering systems.

Applications: Industrial Chemical | Cough Syrup | Shampoo | Lotion Fill Volume: 5 ml to 20 L

VACUFILL™

Automatic vacuum �ller equipped with cosmetic level �lling technol-ogy, capable of �lling products ranging from water-like to oil, creams and paints.

Applications: Water-like | Vegetable oil | Nail Polish | PerfumeFill Volume: 1 ml to 1000 ml (0.03 oz. to 34 oz.)

VERSAFILL™ | FLOWMATIC™

Automatic pressure �lling (Versa�ll™) and gravity �lling (Flowmatic™) machine designed to �ll water-like, foaming, and semi-viscous prod-ucts. Equipped with a distribution and recovery manifold (Versa�ll™).

Applications: Water | Juice | Shampoo | Detergent | OilFill Volume: 20 ml to 5 L (0.68 oz. to 176 oz.)

OCTOFILL™

A volumetric piston �ller designed to handle free-�owing liquid and semi-viscous products. Setting the standards in operational effective-ness, speed, safety, productivity, price and quality.

Applications: Water-like | Shampoo | Oil | Lotion | MediaFill Volume: 1 ml to 1000 ml (0.03 oz. to 34 oz.)

ACCUROFILL™

Automatic volumetric piston �ller for semi-viscous and viscous prod-ucts. Designed to handle all types of plastic, metal, and glass contain-ers. Optional bottom-up �ll and CIP² �ush system.

Applications: Cream | Shampoo | Honey | Tomato Sauce | PasteFill Volume: 1 ml to 1000 ml (0.03 oz. to 34 oz.)

INLINE FILLING SYSTEMS

OPTIONS

STATE-OF-THE-ART FILLING PACKAGING LINE COMPLIANCE WITH cGMP AND FDA STANDARDSGLOBAL NETWORK | WWW.CAPMATIC.COM

Air Cleaning System Weight Veri�cation Dockable Filling Station

Capmatic® inline liquid �lling systems meet a wide range of packaging applications. These platforms are ideal for both long and short production operations. Capmatic® utilizes the latest technologies to ensure that all �lls are performed with control and the highest accuracy. The �llers are based on heavy-duty sanitary stainless steel frames with FDA1 approved product contact parts.

These machines are designed to utilize a number of dosing methods: gravity, volumetric, pressure, mass �ow, or vacuum �lling. The equipment can be con�gured to dispense the following products:

- Free �owing liquid (water, juices, alcohol)- Semi-viscous & foamy (shampoo, lotion, oil, tea)- Viscous (honey, syrup, lacquer, salad dressing, salsa)

Each inline system includes a ten-foot variable speed con-veyor and a choice of 4 to 12 �lling nozzle heads. Other options are available to be integrated (see below).

- Shut-off nozzles- Air rinse and vacuum system- Weight veri�cation system- Dockable �lling station- Explosion resistant design

1FDA = Food And Drug Administration.2CIP = Clean In Place.

10

11

FILLING EQUIPMENT

FLOWSTAR™

An automatic inline precision volumetric liquid �ller for free-�ow and semi-viscous products. The FlowStar™ is ideal for �lling foamy and caustic prod-ucts. Integratable with �lling docking system which can accommodate volu-metric, peristaltic and mass �ow metering systems.

Applications: Industrial Chemical | Cough Syrup | Shampoo | Lotion Fill Volume: 5 ml to 20 L

VACUFILL™

Automatic vacuum �ller equipped with cosmetic level �lling technol-ogy, capable of �lling products ranging from water-like to oil, creams and paints.

Applications: Water-like | Vegetable oil | Nail Polish | PerfumeFill Volume: 1 ml to 1000 ml (0.03 oz. to 34 oz.)

VERSAFILL™ | FLOWMATIC™

Automatic pressure �lling (Versa�ll™) and gravity �lling (Flowmatic™) machine designed to �ll water-like, foaming, and semi-viscous prod-ucts. Equipped with a distribution and recovery manifold (Versa�ll™).

Applications: Water | Juice | Shampoo | Detergent | OilFill Volume: 20 ml to 5 L (0.68 oz. to 176 oz.)

OCTOFILL™

A volumetric piston �ller designed to handle free-�owing liquid and semi-viscous products. Setting the standards in operational effective-ness, speed, safety, productivity, price and quality.

Applications: Water-like | Shampoo | Oil | Lotion | MediaFill Volume: 1 ml to 1000 ml (0.03 oz. to 34 oz.)

ACCUROFILL™

Automatic volumetric piston �ller for semi-viscous and viscous prod-ucts. Designed to handle all types of plastic, metal, and glass contain-ers. Optional bottom-up �ll and CIP² �ush system.

Applications: Cream | Shampoo | Honey | Tomato Sauce | PasteFill Volume: 1 ml to 1000 ml (0.03 oz. to 34 oz.)

INLINE FILLING SYSTEMS

OPTIONS


Air Cleaning System Weight Veri�cation Dockable Filling Station

Capmatic® inline liquid �lling systems meet a wide range of packaging applications. These platforms are ideal for both long and short production operations. Capmatic® utilizes the latest technologies to ensure that all �lls are performed with control and the highest accuracy. The �llers are based on heavy-duty sanitary stainless steel frames with FDA1 approved product contact parts.

These machines are designed to utilize a number of dosing methods: gravity, volumetric, pressure, mass �ow, or vacuum �lling. The equipment can be con�gured to dispense the following products:

- Free �owing liquid (water, juices, alcohol)- Semi-viscous & foamy (shampoo, lotion, oil, tea)- Viscous (honey, syrup, lacquer, salad dressing, salsa)

Each inline system includes a ten-foot variable speed con-veyor and a choice of 4 to 12 �lling nozzle heads. Other options are available to be integrated (see below).

- Shut-off nozzles- Air rinse and vacuum system- Weight veri�cation system- Dockable �lling station- Explosion resistant design

1FDA = Food And Drug Administration.2CIP = Clean In Place.

12

13

ROAD RUNNER® A | M | S | SP | DUAL | PHARMA

Rotary high-speed capper designed with the �exibility to handle a wide range of plugs and caps. Dual turret system may be integrated to minimize bottles, plugs and caps handling.

Applications: Nasal Spray | Droppers | CT | CR | Trigger Spray | Stem InsertionSpeed*: Up to 600 BPM**

ALPHA™ C-72 | C-144 | CL

Single and dual indexing capper designed to cap, crimp, and label. Optional torque veri�cation and reject station.

Applications: CL1 | CT | CRSpeed*: Up to 120 BPM**

REBEL™ P-50 | P-100 | PC

Single and dual indexing capper designed to plug (P) and screw cap. Optional torque veri�cation and reject station.

Applications: P | PC2 | R.O.P.P. | Crimp CapsSpeed*: Up to 120 BPM**

BELTSTAR™ TORQUE | RE-TORQUING

Inline belt-style capping system. Optional torque veri�cation and reject station.

Applications: CT | CR Speed*: Up to 350 BPM**

SUPER JOLLY™

SCREW CAPPING | CRIMPING

Single chuck capper designed to tighten continuous thread (CT) caps, child-resistant (CR) caps, and R.O.P.P. caps. Interchangeable between screw capping and crimping.

Applications: CT | CR | R.O.P.P.Speed*: Up to 60 BPM**

PLUGGING & CAPPINGPLUGGING SYSTEMS & UNIQUE CAPPING

- Single and Dual Capping Turret Systems- Magnetic Slip Clutches & Torque Veri�cation Systems- Intelligent Chuck Orienting Capping Heads

Capmatic® manufactures a wide range of capping equipment to handle plastic, metal, and glass containers. Unique to the packaging industry, Capmatic® plugging and capping equip-ment can be designed as inline, indexing or high-speed rotary systems. Each machine is custom designed to improve operational ef�ciency.

Capmatic® provides an assortment of capping systems:

- Inline Belt-Torquing Cappers- Single and Double Chuck Cappers- Snap-on Pluggers- Crimp / R.O.P.P. Cappers- Explosion Proof / Explosion-resistance

Each machine can be con�gured to operate with pneumatic (A), mechanical (M), and servo-driven (S) technologies and handle caps ranging from 10mm to 110mm in diameter, including ones with pump sprays, trigger sprays, and custom design.

(Speed* up to 600 BPM**).

Capping & Plugging Elevator Feeder Positioning Capping Head (Intelli-Chuck™)

OPTIONS

1CL = Cap - Crimp & Label.2PC = Plug and Screw Cap.

WWW.CAPMATIC.COM | GLOBAL NETWORKSTATE-OF-THE-ART FILLING PACKAGING LINE COMPLIANCE WITH cGMP AND FDA STANDARDS


12

13

ROAD RUNNER® A | M | S | SP | DUAL | PHARMA

Rotary high-speed capper designed with the �exibility to handle a wide range of plugs and caps. Dual turret system may be integrated to minimize bottles, plugs and caps handling.

Applications: Nasal Spray | Droppers | CT | CR | Trigger Spray | Stem InsertionSpeed*: Up to 600 BPM**

ALPHA™ C-72 | C-144 | CL

Single and dual indexing capper designed to cap, crimp, and label. Optional torque veri�cation and reject station.

Applications: CL1 | CT | CRSpeed*: Up to 120 BPM**

REBEL™ P-50 | P-100 | PC

Single and dual indexing capper designed to plug (P) and screw cap. Optional torque veri�cation and reject station.

Applications: P | PC2 | R.O.P.P. | Crimp CapsSpeed*: Up to 120 BPM**

BELTSTAR™ TORQUE | RE-TORQUING

Inline belt-style capping system. Optional torque veri�cation and reject station.

Applications: CT | CR Speed*: Up to 350 BPM**

SUPER JOLLY™

SCREW CAPPING | CRIMPING

Single chuck capper designed to tighten continuous thread (CT) caps, child-resistant (CR) caps, and R.O.P.P. caps. Interchangeable between screw capping and crimping.

Applications: CT | CR | R.O.P.P.Speed*: Up to 60 BPM**

PLUGGING & CAPPINGPLUGGING SYSTEMS & UNIQUE CAPPING

- Single and Dual Capping Turret Systems- Magnetic Slip Clutches & Torque Veri�cation Systems- Intelligent Chuck Orienting Capping Heads

Capmatic® manufactures a wide range of capping equipment to handle plastic, metal, and glass containers. Unique to the packaging industry, Capmatic® plugging and capping equip-ment can be designed as inline, indexing or high-speed rotary systems. Each machine is custom designed to improve operational ef�ciency.

Capmatic® provides an assortment of capping systems:

- Inline Belt-Torquing Cappers- Single and Double Chuck Cappers- Snap-on Pluggers- Crimp / R.O.P.P. Cappers- Explosion Proof / Explosion-resistance

Each machine can be con�gured to operate with pneumatic (A), mechanical (M), and servo-driven (S) technologies and handle caps ranging from 10mm to 110mm in diameter, including ones with pump sprays, trigger sprays, and custom design.

(Speed* up to 600 BPM**).

Capping & Plugging Elevator Feeder Positioning Capping Head (Intelli-Chuck™)

OPTIONS

1CL = Cap - Crimp & Label.2PC = Plug and Screw Cap.

WWW.CAPMATIC.COM | GLOBAL NETWORKSTATE-OF-THE-ART FILLING PACKAGING LINE COMPLIANCE WITH cGMP AND FDA STANDARDS


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15

LABELING SYSTEMS

MONOSTAR™ CONTINUOUS MOTION LABELER

Capmatic’s MonoStar™ Pharma is a high-speed continuous movement labeler designed to apply partial-wrap or full-wrap pressure sensitive labels onto unstable containers. The system is con�gurable with infeed or outfeed trays and custom rails to handle a variety of standard and odd shaped containers.

Applications: Vials | Ampoules | Micro-tubes | SyringesSpeed*: Up to 300 BPM**

LABELSTAR® SYSTEM 3

LabelStar® System 3 serie is a top and/or bottom labeler. It is designed to be integrated with LabelStar® System 2/1T and 2/2T. Optional special twin-shaft feedscrew is available to handle shaped or unstable containers.

Applications: Vials | Round | Oval | Square | RectangularSpeed*: Up to 50 meters (164 ft.) per minute (200 BPM**)

ROTOSTAR™

Capmatic’s RotoStar™ is a high-speed pressure sensitive labeler that can apply to top, neck, shoulder, front, or back for various types of bottles. It can be con�gured to apply up to �ve labels.

Applications: Vials | Round | Oval | Square | RectangularSpeed*: Up to 500 BPM**

LABELSTAR® SYSTEM 2/2 | 2/2T

LabelStar® System 2/2 serie is a versatile dual head labeler, designed to simultaneously apply a front and back label on a variety of bottles. It is also built to place partial or full-wrap.


LABELSTAR® SYSTEM 1 • 2/1 | 2/1T

LabelStar® System 1 and 2/1 series are designed to apply a partial-wrap or full-wrap, and panel-wrap labels on many different types of containers. These systems are easy to set-up and operate.


PRESSURE SENSITIVE LABELING SYSTEMS

OPTIONS


Bottle Orientation In & Out Feed Tray Non-stop Labeling

Capmatic’s labeling systems (LabelStar®) are versatile to adapt to changes in market demands. These systems can be con�g-ured to place labels on front, side, back, top, bottom, or panels of either glass, plastic or metal bottles, and cardboard cases.

Capmatic’s labelers are designed to meet current GMP1 requirements and to facilitate fast and easy setup. The self learning ‘Photostop’ sensing system is built into each labeling head to ensure precise stopping and positioning of the label.

The LabelStar® systems are available with a single or dual heads for front and back labeling application. To ensure accu-rate and repeatable label placement, Capmatic® LabelStar® uses stepper motor technology. This feature provides long term accuracy and eliminates the service requirements asso-ciated with the use of clutches and brakes.

Capmatic’s systems are ideal for the pharmaceutical industry. They are built around a low pro�le stainless steel base and are easy to maintain. A wide range of options are available to be added onto Capmatic’s labeling systems (see below).

- Hot Stamp | Thermal Transfer | Inkjet | Laser Coding- Vision Inspection: Presence | Placement | Coding- High-speed Dual Vertical Unwinder- Redundancy Heads for Non-stop Operation


1GMP = Good Manufacturing Practices.

14

15

LABELING SYSTEMS

MONOSTAR™ CONTINUOUS MOTION LABELER

Capmatic’s MonoStar™ Pharma is a high-speed continuous movement labeler designed to apply partial-wrap or full-wrap pressure sensitive labels onto unstable containers. The system is con�gurable with infeed or outfeed trays and custom rails to handle a variety of standard and odd shaped containers.

Applications: Vials | Ampoules | Micro-tubes | SyringesSpeed*: Up to 300 BPM**

LABELSTAR® SYSTEM 3

LabelStar® System 3 serie is a top and/or bottom labeler. It is designed to be integrated with LabelStar® System 2/1T and 2/2T. Optional special twin-shaft feedscrew is available to handle shaped or unstable containers.


ROTOSTAR™

Capmatic’s RotoStar™ is a high-speed pressure sensitive labeler that can apply to top, neck, shoulder, front, or back for various types of bottles. It can be con�gured to apply up to �ve labels.

Applications: Vials | Round | Oval | Square | RectangularSpeed*: Up to 500 BPM**

LABELSTAR® SYSTEM 2/2 | 2/2T

LabelStar® System 2/2 serie is a versatile dual head labeler, designed to simultaneously apply a front and back label on a variety of bottles. It is also built to place partial or full-wrap.


LABELSTAR® SYSTEM 1 • 2/1 | 2/1T

LabelStar® System 1 and 2/1 series are designed to apply a partial-wrap or full-wrap, and panel-wrap labels on many different types of containers. These systems are easy to set-up and operate.


PRESSURE SENSITIVE LABELING SYSTEMS

OPTIONS


Bottle Orientation In & Out Feed Tray Non-stop Labeling

Capmatic’s labeling systems (LabelStar®) are versatile to adapt to changes in market demands. These systems can be con�g-ured to place labels on front, side, back, top, bottom, or panels of either glass, plastic or metal bottles, and cardboard cases.

Capmatic’s labelers are designed to meet current GMP1 requirements and to facilitate fast and easy setup. The self learning ‘Photostop’ sensing system is built into each labeling head to ensure precise stopping and positioning of the label.

The LabelStar® systems are available with a single or dual heads for front and back labeling application. To ensure accu-rate and repeatable label placement, Capmatic® LabelStar® uses stepper motor technology. This feature provides long term accuracy and eliminates the service requirements asso-ciated with the use of clutches and brakes.

Capmatic’s systems are ideal for the pharmaceutical industry. They are built around a low pro�le stainless steel base and are easy to maintain. A wide range of options are available to be added onto Capmatic’s labeling systems (see below).

- Hot Stamp | Thermal Transfer | Inkjet | Laser Coding- Vision Inspection: Presence | Placement | Coding- High-speed Dual Vertical Unwinder- Redundancy Heads for Non-stop Operation


1GMP = Good Manufacturing Practices.

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17

SEMI-AUTO EQUIPMENT

CF-2V™

Semi-automatic liquid �ller with vacuum pump system, ideal for bottles with small opening capable of sustaining vacuum pressure. Offers cosmetic level �lling technology for water-like, semi-viscous or foamy products.

Applications: Perfume | Essential OilFill Volume: 2 ml to 200 ml (0.06 oz. to 7 oz.)

FLOWTHROUGH™

A controlled gravity �ller designed to handle liquid and foaming prod-ucts. Built around an easy to clean stainless steel frame, the system is equipped with distribution and recovery tank.

Applications: Water | Industrial Chemical | Juice | LotionFill Volume: 50 ml to 4000 ml (1.75 oz. to 140 oz.)

Mini JOLLY™ CAPPER

Semi-automatic single chuck capper designed for a wide variety of caps and bottles. The system requires minimum �oor space. Change-overs can be performed in minutes.

Applications: CT | CRC2Cap size: 13 mm to 40 mm (0.5” to 1.6”)Speed*: Up to 60 BPM**

PVR-01™ PISTON FILLER

Volumetric piston �ller designed to handle viscous liquids and solu-tions with small particles. The system is ideal for short-runs and fast change-overs. Available with interchangeable nozzles.

Applications: Sauces | Lotion | Cream | Shampoo | DressingFill Volume: 30 ml to 1000 ml (1 oz. to 34 oz.)

CF-2P™ PISTON FILLER

Versatile semi-automatic liquid �ller designed to dispense liquid and semi-viscous products with single or double piston pump system (CF-2P™). Optional upgrade to fully automated conveying system.

Applications: Water Like | Shampoo | Media | Oil Lotion Fill Volume: 1 ml to 1000 ml (0.03 oz. to 34 oz.)

Mini CRIMP™

Table top Mini CRIMP™ designed for easy set-up and operation and with the capability to switching between standard continuous thread (CT) caps, aluminum crimp caps, and R.O.P.P.1 caps.

Applications: Crimping | R.O.P.P.1Cap size: 13 mm to 40 mm (0.5” to 1.6”)Speed*: Up to 15 BPM**

OPTIONS


Turntable Automation Kit Supporting Table

Capmatic® family of semi-automatic machines is ideal for �lling, capping, crimping, and labeling a wide range of con-tainers and caps. Each machine is built and tested to the same rugged standards as our automated systems to ensure hassle-free operation and long term reliability.

These systems are designed with simple adjustments, con-trols, and �exibility to be upgraded to automated systems. Change-over can be performed in minutes with basic tools or tool-less.

Numerous options are available:

- Automation Kit- Explosion Proof System- Supporting Table / Carts

In most instances, these machines are stock items and can be delivered within 48 hours.


1R.O.P.P. = Roll On Pilfer Proof.2CRC = Child Resistant Cap.

16

17

SEMI-AUTO EQUIPMENT

CF-2V™

Semi-automatic liquid �ller with vacuum pump system, ideal for bottles with small opening capable of sustaining vacuum pressure. Offers cosmetic level �lling technology for water-like, semi-viscous or foamy products.

Applications: Perfume | Essential OilFill Volume: 2 ml to 200 ml (0.06 oz. to 7 oz.)

FLOWTHROUGH™

A controlled gravity �ller designed to handle liquid and foaming prod-ucts. Built around an easy to clean stainless steel frame, the system is equipped with distribution and recovery tank.

Applications: Water | Industrial Chemical | Juice | LotionFill Volume: 50 ml to 4000 ml (1.75 oz. to 140 oz.)

Mini JOLLY™ CAPPER

Semi-automatic single chuck capper designed for a wide variety of caps and bottles. The system requires minimum �oor space. Change-overs can be performed in minutes.

Applications: CT | CRC2Cap size: 13 mm to 40 mm (0.5” to 1.6”)Speed*: Up to 60 BPM**

PVR-01™ PISTON FILLER

Volumetric piston �ller designed to handle viscous liquids and solu-tions with small particles. The system is ideal for short-runs and fast change-overs. Available with interchangeable nozzles.

Applications: Sauces | Lotion | Cream | Shampoo | DressingFill Volume: 30 ml to 1000 ml (1 oz. to 34 oz.)

CF-2P™ PISTON FILLER

Versatile semi-automatic liquid �ller designed to dispense liquid and semi-viscous products with single or double piston pump system (CF-2P™). Optional upgrade to fully automated conveying system.

Applications: Water Like | Shampoo | Media | Oil Lotion Fill Volume: 1 ml to 1000 ml (0.03 oz. to 34 oz.)

Mini CRIMP™

Table top Mini CRIMP™ designed for easy set-up and operation and with the capability to switching between standard continuous thread (CT) caps, aluminum crimp caps, and R.O.P.P.1 caps.

Applications: Crimping | R.O.P.P.1Cap size: 13 mm to 40 mm (0.5” to 1.6”)Speed*: Up to 15 BPM**

OPTIONS


Turntable Automation Kit Supporting Table

Capmatic® family of semi-automatic machines is ideal for �lling, capping, crimping, and labeling a wide range of con-tainers and caps. Each machine is built and tested to the same rugged standards as our automated systems to ensure hassle-free operation and long term reliability.

These systems are designed with simple adjustments, con-trols, and �exibility to be upgraded to automated systems. Change-over can be performed in minutes with basic tools or tool-less.

Numerous options are available:

- Automation Kit- Explosion Proof System- Supporting Table / Carts

In most instances, these machines are stock items and can be delivered within 48 hours.


1R.O.P.P. = Roll On Pilfer Proof.2CRC = Child Resistant Cap.

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19

OPTIONAL EQUIPMENT

SORTSTAR™

BOTTLE UNSCRAMBLER

The Capmatic® SortStar™ bottle unscramblers are designed to handle a wide range of plastic bottles and to simplify change-overs. Using centrifugal disks and adjustable guides, most bottles can be run on this machine with-out change parts. All mechanical adjustments are equipped with numeric counters for easy, repeatable changes. As optional, most adjustments can be achieved via the operator touch screen interface.

Applications: Round | Square | Rectangular BottlesSpeed*: Up to 300 BPM**

CLEANSTAR™ INLINE | ROTARY BOTTLE AIR-RINSE SYSTEMS

Capmatic’s inline and rotary bottle air rinsers are designed to be easily integrated into existing or new bottle packaging lines. These systems are equipped with HEPA1 �ltration to rinse both plastic and glass bottles.

Applications: Vials | Round | Oval | Square | Rectangular BottlesSpeed*: Up to 300 BPM**

COTTONSTAR™ AUTOMATIC COTTON INSERTER

The CottonStar™ is designed for pharmaceutical and nutraceutical applications. It is manufactured to be a tool-less change-over system and is capable of producing multiple inverted U-shaped insertion.

Applications: Round | Square | Rectangular Bottles

BANDSTAR™

Capmatic® designs two neck banding systems to meet standard and high-speed production. These systems are capable of neck banding and full-sleeve banding.

Applications: Round | Square | Custom Shaped BottlesSpeed*: Up to 300 BPM**

BUFFERING TABLE

Capmatic® custom builds many bi-�ow accumulation tables. These systems are manufactured on heavy duty stainless steel frames and can be modi�ed with a variety of options and required accumulation time.

Applications: Vials | Round | Square Bottles


1HEPA = High Ef�ciency Particulate Air.

PACKAGING LINE SUPPORTING SYSTEMS

OPTIONS


Bottle / Cap Sorter (Handles Pucks)

Side-Belt De-puckers Pre-Feeder

Capmatic® equipment is well-known for it’s performance and reliability. Capmatic® designs and builds supporting equipment that provides numerous bene�ts. Our products are installed globally and have proven to lower long-term operational costs.

With the experience and engineering expertise gained in over 46 years of the most challenging packaging applications, Capmatic® combines innovative application engineering with a keen appreciation of packaging line productivity and ef�ciency in the design of every supporting equipment.

Capmatic® has designed and delivered a variety of supporting equipment for diverse liquid, tablet, and powder packaging applications. These systems (see below) are designed to improve the ef�ciency of packaging lines.

- Bottle and Cap Unscramblers- Infeed / Accumulation Turntables- Bi-�ow Buffering Tables- Bottle Air Rinse Systems- Desiccant Inserting Units- Cotton Insertion Systems- Inline / Rotary De-puckers

18

19

OPTIONAL EQUIPMENT

SORTSTAR™

BOTTLE UNSCRAMBLER

The Capmatic® SortStar™ bottle unscramblers are designed to handle a wide range of plastic bottles and to simplify change-overs. Using centrifugal disks and adjustable guides, most bottles can be run on this machine with-out change parts. All mechanical adjustments are equipped with numeric counters for easy, repeatable changes. As optional, most adjustments can be achieved via the operator touch screen interface.

Applications: Round | Square | Rectangular BottlesSpeed*: Up to 300 BPM**

CLEANSTAR™ INLINE | ROTARY BOTTLE AIR-RINSE SYSTEMS

Capmatic’s inline and rotary bottle air rinsers are designed to be easily integrated into existing or new bottle packaging lines. These systems are equipped with HEPA1 �ltration to rinse both plastic and glass bottles.

Applications: Vials | Round | Oval | Square | Rectangular BottlesSpeed*: Up to 300 BPM**

COTTONSTAR™ AUTOMATIC COTTON INSERTER

The CottonStar™ is designed for pharmaceutical and nutraceutical applications. It is manufactured to be a tool-less change-over system and is capable of producing multiple inverted U-shaped insertion.

Applications: Round | Square | Rectangular Bottles

BANDSTAR™

Capmatic® designs two neck banding systems to meet standard and high-speed production. These systems are capable of neck banding and full-sleeve banding.

Applications: Round | Square | Custom Shaped BottlesSpeed*: Up to 300 BPM**

BUFFERING TABLE

Capmatic® custom builds many bi-�ow accumulation tables. These systems are manufactured on heavy duty stainless steel frames and can be modi�ed with a variety of options and required accumulation time.

Applications: Vials | Round | Square Bottles


1HEPA = High Ef�ciency Particulate Air.

PACKAGING LINE SUPPORTING SYSTEMS

OPTIONS


Bottle / Cap Sorter (Handles Pucks)

Side-Belt De-puckers Pre-Feeder

Capmatic® equipment is well-known for it’s performance and reliability. Capmatic® designs and builds supporting equipment that provides numerous bene�ts. Our products are installed globally and have proven to lower long-term operational costs.

With the experience and engineering expertise gained in over 46 years of the most challenging packaging applications, Capmatic® combines innovative application engineering with a keen appreciation of packaging line productivity and ef�ciency in the design of every supporting equipment.

Capmatic® has designed and delivered a variety of supporting equipment for diverse liquid, tablet, and powder packaging applications. These systems (see below) are designed to improve the ef�ciency of packaging lines.

- Bottle and Cap Unscramblers- Infeed / Accumulation Turntables- Bi-�ow Buffering Tables- Bottle Air Rinse Systems- Desiccant Inserting Units- Cotton Insertion Systems- Inline / Rotary De-puckers

MONOBLOCKS• Bambino™

• Patriot™

• Intrepid™

• Conquest®

• Conquest® (Pharma)• Eklips™

UNSCRAMBLERS• SortStar™

• SortStar™ (Pharma)• CleanStar™

• RotoCleanStar™

• BandStar™

FILLERS• Accurofill™

• Flowmatic™

• FlowStar™

• Flowthrough™

• Octofill™

• Vacufill™

• Versafill™

TABLET LINES• Street Fighter™

• CottonStar™

CAPPERS• Alpha™

• Rebel™

• BeltStar™

• Super Jolly™

• Road Runner®

• Road Runner® (Pharma)

LABELERS• LabelStar®

• RotoStar™

• MonoStar™

• BambinoStar™

SEMI-AUTOMATICS• CF-2P™

• CF-2V™

• PVR-01™

• Mini Jolly™

• Mini Crimp™

CAPMATIC® LTDCorporate Headquarters | 12180 Albert-Hudon | Montreal | Quebec | Canada | H1G 3K7

Tel: 514·322·0062 | Fax: 514·332·[email protected]

www.capmatic.com

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Documents

NUT RACEUT IC AL - Kinnek and Plugging 12 ... tablet and powder product. Its capping systems can be built to be inter-changeable between continuous threads capping,