NX-CAM-book (Основы NX CAM)

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Книга описывает приложение NX CAM, предназначенное для создания управляю-щих программ для станков с ЧПУ. NX CAM реализует широкий набор функций, в томчисле обработку призматических деталей, производство штампов и пресс-форм, из-готовление сложных деталей типа турбинных лопаток, крыльчаток и др. В книге сде-лан акцент на применение NX CAM для задач фрезерования и уделено особое внима-ние функционалу, обеспечивающему производительность, минимизацию времениобработки и эффективное использование станков и инструментов.Все модели, рассмотренные в книге, вы сможете найти на корпоративном сайтекомпании Siemens PLM Software по следующей ссылке: www.siemens.com/plm/ru/cam.

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  • NX CAM

    . .

    , 2012

  • 621.9-114:004.9NX CA 34.63-551526

    . .

    26 NX CAM. .: , 2012. 216 .: .

    ISBN 978-5-94074-455-9

    NX CAM, - . NX CAM , , -, - , . - NX CAM - , , .

    , , Siemens PLM Software : www.siemens.com/plm/ru/cam.

    621.9-114:004.9NX CA 34.63-5515

    . Siemens Siemens Siemens AG. D-Cubed, Femap, Geolus, GO PLM, I-deas, Insight, JT, NX, Parasolid, Solid Edge, Teamcenter, Tecnomatix and Velocity Series Siemens Product Lifecycle Management Software Inc. . , , .

    , .

    , 2012 , , 2012ISBN 978-5-94074-455-9 , , 2012

  • 3 -

    , (), . -.

    , , - . - , . - , (, ). , - , . , , .

    - , . CAM (Computer-aided manufacturing) NX Siemens PLM Software CAD/CAM/CAE- - .

    NX -, : - , , . , , , .

    CAM- NX, - , . NX CAM - , . , - , .

    , NX, 1970- - Unigraphics, - , . NX , . - . CAD CAM .

    , (FBM) - 10 . NX - , .

    NX CAM - ? , NX CAM - , , , .

    NX CAM - , . ,

  • 4

    , - ( , . .). -, CAM-.

    : , , . - NX CAM .

    NX CAM - , . - NX CAM ? ? , , - .

    NX CAM: . , - , .

    CAM-. NX CAM: , - - , . NX CAM . , , .

    , - , . FBM, - , . 3, 57, 9, 19.

    (, , -, . .) , , . - , ,

  • 5 . 1012.

    ( , , . .) , , . -. 14, 1618.

    CAD/CAM/CAE-, NX , -, , . (-, WAVE) , - , . - 1; , . 13 CAD CAM. , -, CAD, , .

    . . - , , . CAM CAD . 13.

    NX CAM Siemens PLM Software, - Teamcenter. .

    . , -, Siemens PLM Software : www.siemens.com/plm/ru/cam.

    , - . NX Siemens PLM Software.

    !

  • 6

    1.

    NX CAM

    NX Windows. , NX : Siemens NX8.0 NX8.0.

    . game_remote_cam_final.prt.

    , NX, prt.

    NX : , NX . . .

    NX , . 1.1. , NX, CAD, , - .

    1. , , ( - ) .

    2. (, ).3. . -

    , . , .

    1.1

    1

    5 6

    3

    4

    27

  • 7

    4. , . ( ).

    5. .6. CAD, CAM CAD-.

    , .7. ( CAD, ,

    CAM).

    , , -.

    NX CAM . - . 1.2. .

    (). - . , .

    . , , - .

    1.2

  • 8

    , ( , .), , ( ).

    -, (, ), , , - . . CAD- CAM; . , .

    . - NX CAM; , , . , - , . 4 : , , , . - .

    . - . - . , . , .

    , .

    , , - . NX CAM - , , .

    . , ( - ). (), , -. , , .

    . , - (, , , . .), - , .

    NX . - .

    , . . -. . (, ) (), . .

    4 : , , . 5 . 1.1.

  • 9

    . 1.3, - : 1 , 2 -, 3 , 4 .

    -

    .

    . 1.4 - . , - . , - .

    , ROUGH_FOLLOW_PART WORKPIECE (, , MCS_MILL). - , ( ) MCS_MILL . WORKPIECE - , - . , , - .

    4 -? 4 - .

    .

    , . 1.5. ( , GENERIC_MACHINE ). CARRIER 20 (POCKET_X). 24 -. .

    , ROUGH_FOLLOW_PART BULLMILL_52D_6R_60L, POCKET_02 . POCKET_02. . ( ) .

    1 2 3 4

    1.3

    1.4

    1.5

  • 10

    (-

    4 1 . 1.3); . 1.6 1.7 .

    , ROUGH_FOLLOW_PART MOLD_ROUGH_HSM. , - . MOLD_ROUGH_HSM , MOLD_FINISH_HSM .

    , . , -, (, , - ). . 1, , PROGRAM .

    , - ( ).

    CAM- , .

    -

    , -. NX CAM, NX . , , , . , . , CAM (. 1.8).

    - :

    , - ;

    ; .

    1.6 1.7

  • 11

    CAM , , , .

    - .

    , -. . , . NX . , .

    game_remote.prt. , .

    ; (. 1.9), -

    . ,

    .

    . - ( ), . .

    . , - . .

    1 ( );2 , .

    _setup_1. , , . . , - ;

    3 .

    1.8

  • 12

    . - . -, .

    .

    NX . , ;

    . . 1.10 . .

    -, - .

    , , . NX. , , , , 3D-, , .

    . , - , . .

    , ( - ). . . 1.11 .

    MSC_MILL WORKPIECE . - , , , . , , .

    1

    2

    3

    1.9

  • 13

    , .

    .

    - -. , ( WAVE- ), - .

    -, , . . , - . - ( ). - , , 13.

    , ( -

    ). WAVE.

    (. 1.12), .

    .

    1.10

    1.11

  • 14

    , (. 1.13), , . - (. 1.14), - . -, , .

    . . . . - , , . - , , . .

    NX ( 7 . 1.1).

    . , 220 (. 1.15).

    .

    1.15

    1.13

    1.14

    1.12

  • 15

    /

    . , .

    (). - (). , , : (. 1.16). , . XM, YM ZM, , XC, YC ZC (. 1.17).

    MSC_MILL. - ; - /, - . .

    . MSC_MILL -

    ( ).

    (. 1.18). (

    ) . -

    ,

    ,

    (. 1.19).

    ,

    , . -

    ( 3- -

    Z). .

    1.16 1.17

    1.18

  • 16

    - MSC_MILL . , -. .

    (. 1.20), NX . 3- - .

    . , , - .

    .

    ( ) (. 1.21). -

    . 10 .

    .

    1.19

    1.20

    1.21

  • 17

    WORKPIECE.

    WORKPIECE .

    (. 1.22). (1).

    (. 1.23). -

    . . .

    ( 2 . 1.22).

    (. 1.24). .

    1.22

    1

    2

    1.23

  • 18

    . Z, 1 . -

    .

    , .

    1.24

    , , - .

    . (. 1.25) -

    , .

    . , -

    12 14 .

    , . . , , 20 .

    , . - . . . 1.1; . 1.26.

    1. .2. .3. .4. .5. .

    , .

    (. 1.27). . mill_planar . END_MILL

    ( ). POCKET_01, MILL_D20. .

  • 19

    , - ( 8). OK. , (. 1.28). 4 ; - , . , -, - , .

    20 . -

    .

    , 1, . , ( ). . , , .

    , POCKET_01 (. 1.29).

    - . , , : , .

    , . - .

    1.25

    1 2 3 4 5

    1.26

    1.27

  • 20

    ( -

    5 . 1.26). (. 1.30).

    , , , - .

    1.28 1.30

    1.29

    mill_contour CAVITY_

    MILL. (-

    , ). , -

    . .

  • 21

    1234. -, WORKPIECE, MILL_D20. MILL_ROUGH . OK (. 1.31).

    - -. , . -, . WORKPIECE, - , - () -. , , , . (, ) . , .

    . -

    (. 1.32).

    , ( ). , , , . .

    ,

    .

    , -, . , - . . () . , :

    ( ); ( ); ().

    CAVITY_MILL .

    1.31

  • 22

    , . . -. , , -, , . .

    . 15. , -

    . . 1.33, :

    1. .2. .3. ().4. .5. .

    CAVITY_MILL (

    3 . 1.33). (. 1.34).

    3D- (1), 4 (2)

    (3).

    . (4), - .

    .

    1 2 3 4 5

    1.33

    1.32

  • 23

    (), - . .

    CAVITY_MILL (-

    4 . 1.33). (. 1.35).

    , , .

    , ( Sinumerik mpf). , , - (. 1.36).

    , , , - (. 1.37).

    . , - -. . - (, ). ( ), , . , , .

    1

    2

    34

    1.34

  • 24

    . - , - . - .

    (, , - ) .

    (. 1.38).

    (1), (2), (3)

    . 1.33. ( ) (4) . 1.26.

    . : -, (5), , (6). .

    , , (. 1.39), - (7), , (8).

    (9) .

    1.37

    1.36

    1.35

  • 25

    1

    2

    4

    5

    6

    3

    1.38

    1.39

    7

    8

    9

  • CAVITY_MILL

    26

    2. CAVITY_MILL

    CAVITY_MILL ( - ) - . - , - . , , . . 2.5- . - .

    , - . - .

    mill_contour (. 2.1). , :1 CAVITY_MILL;2 PLUNGE_MILLING;3 CORNER_ROUGH ( CAVITY_MILL

    );4 REST_MILLING ( CAVITY_MILL -

    ).

    CAVITY_MILL

    , . . 2.5- -. , , .

    game_remote_setup_1.prt. CAVITY_MILL. -

    . .

    (. 2.2).

    (1) , . . - . WORKPIECE. , , -. . , , , - . .

    2.1

    21 3 4

  • 27

    , . .

    . (, ).

    . . 2.3.

    (2) . . , . (3) +ZM. ; Z ().

    2.3

    2

    3

    9

    5

    4

    6

    7

    8

    2.2

    1

    CAVITY_MILL

  • CAVITY_MILL

    28

    (4). , , (5), (6), - ( ) (7) (8) . - (9) , , , . . , .

    (5).

    , , - . NX , .

    . , -

    (. 2.4).

    . ; - . - ( ). , - , . , , . .

    3

    4

    2

    1

    2.4

  • 29

    , - .

    (1), (2),

    (3) , . 2.5 (4). -

    .

    . 2.6. , , -

    , .

    . , ( ). - 4 (. 2.3). . 2.7.

    2.6

    2.5

    1

    3

    4

    2

    CAVITY_MILL

  • CAVITY_MILL

    30

    -. (. 2.8). - . - , . . , - . - ( X Y, ). ( ) - , -. , .

    . . - . , , , (-). (, -), ( ). , , . - - .

    , . , . , (. 2.9). 2 . . , : , . , . NX .

    ( , - 6 . 2.3) .

    .

    ( . 2.4).

    , , , -

    .

    .

    : , . . 2.10. - -.

    2.7

  • 31

    2.8

    CAVITY_MILL

  • CAVITY_MILL

    32

    , , . , . - (1). . . . , (2).

    . .

    , (3).

    . 3 . -

    . .

    , , , 1 . .

    . :

    . (

    1 . 2.11), (2), -

    (3). .

    2.9

    2.10

    1

    2

    3

  • 33

    -. , ( - ), .

    3 (. 2.12).

    . , .

    2.12

    2.11

    1

    2

    3

    CAVITY_MILL

  • CAVITY_MILL

    34

    , CAVITY_MILL .

    .

    . . ,

    , (. 2.13). .

    MILL_FINISH (

    0 ) . -

    (. 2.14).

    .

    . . ,

    .

    , , - ( ), , , . .

    . 2.3 6. (. 2.15).

    , Windows. - . . - , . - .

    (. 2.16). . -, . NX 2 : -. . 2.16.

    2.13 2.14

  • 35

    , ; ( ), ( ). , . .

    , . CAVITY_MILL . , ; , .

    . - , - (. 1). ,

    2.15

    2.16

    CAVITY_MILL

  • CAVITY_MILL

    36

    , , . - . -, . . .

    (. 2.17) , . , . - .

    . , .

    (. 2.18).

    1 (), . . , . - ;

    2 -, . NX - , , ;

    3 . - . , , - . .

    4 . . (1), . . .

    .

    .

    2.17

  • 37

    , (. 2.19). X, ( - ) .

    .

    ( )

    , , . -. -. , .

    . 2.20 . ( )

    2.19

    2.18

    1

    2

    3

    4

    CAVITY_MILL

  • CAVITY_MILL

    38

    ( ). , , . .

    . 2.3 7.

    , -

    . .

    (. 2.21). , -

    , . - , . NX , - -. (1) ( , ), (2) - . . -, (3) , .

    , , (. 2.22).

    , - . - , , . , .

    , . . ,

    . - , .

    2.20

  • 39

    , - . .

    (. 2.23). (), , MSC_MILL. . . - . . - ( ); .

    . -

    , . 2.24.

    . , 0. .

    2.21

    1

    2

    3

    CAVITY_MILL

  • CAVITY_MILL

    40

    () ()

    2.22

    2.23

  • 41

    8 . 2.3.

    . , , . .

    (. 2.25). - .

    . - 8.

    2.24

    2.25

    CAVITY_MILL

  • 2.5-

    42

    3. 2.5-

    FACE_MILLING

    . . .

    facing_setup1.prt (. 3.1). ,

    .

    FACE_MILLING. -, ( ).

    . -.

    facing, fix1 fix2, -

    . (. 3.2).

    3.1

  • 43

    FACE_MILLING mill_planar (. 3.3):1 FACE_MILLING_AREA , ;2 FACE_MILLING , ;3 FACE_MILLING_MANUAL

    . .

    FACE_MILLING_AREA

    FACE_MILLING_AREA.

    FACE_MILLING_AREA. , -

    . 3.4, .

    (. 3.5). -, , .

    , - , . , , . , . , - (1). (2) (3). - .

    (2) ,

    . 3.6.

    , , , 1 . , 1 .

    , -

    . .

    . . 3.7. 3.4

    3.2 3.3

    2 31

    FACE_MILLING

  • 2.5-

    44

    (, CAVITY_MILL), . , -. (. 3.8).

    . . 3.9.

    , . 2 , : (. 3.10).

    6 3 , 2 . .

    . 3.11.

    , , . 3.7. -

    .

    3.6

    3.7 3.5

    1

    2

    3

  • 45

    . , . , , . , , .

    2 (. 3.12), -

    () 0. .

    , , - . .

    (. 3.13).

    , ,

    . , .

    . . ,

    2 .

    3.9 3.8

    3.10

    3.11

    FACE_MILLING

  • 2.5-

    46

    . .

    .

    (. 3.14).

    , - (1). 11 , . - , .

    (1), 1 (2)

    (. 3.14), Shift ( -

    ). .

    2D- . -, .

    3.12

    3.13

    3.14

    1

    23

  • 47

    . -

    2D (. 3.15). , 1,

    (1 ).

    .

    . 3.16. -, , - , 2 .

    ,

    .

    -, , . . - , . , .

    . -.

    FACE_MILLING_AREA .

    .

    FACE_MILLING_AREA_COPY. . - , , FACE_MILLING_AREA_TOP.

    3.15

    3.16

    FACE_MILLING

  • 2.5-

    48

    .

    . :

    , . -

    (3 . 3.14).

    ( . 3.15). .

    (. 3.17).

    ( ,

    ). (1 . 3.18) . -

    .

    , , . . .

    . -, .

    . (. 3.19).

    , .

    -

    , ,

    . 3.20. -

    50 % , -

    .

    (. 3.21). -

    .

    . - 12. 3.19

    3.17 3.18

    1

  • 49

    FACE_MILL

    . - , . - (. 3.22).

    7, - PLANAR_MILL. - . - .

    - . - . - .

    post_test_setup_1.prt. ,

    WORKPIECE .

    FACE_MILLING. .

    (. 3.23). (. 3.24), - . , - (1) (2). , . 3.23.

    . . , : .

    .

    . . 3.25.

    . - . - , . -, .

    3.20

    3.21

    3.22

    FACE_MILLING

  • 2.5-

    50

    . .

    . . 3.26.

    - .

    , - . : (. 3.27).

    - - ; .

    3.25 3.26

    3.23

    3.24

    2

    1

    3.27

  • 51

    - . .

    . .

    FACE_MILL FACE_MILL_AREA. . -

    (. 3.28).

    ,

    . . . 3.28.

    . ( ) - .

    , . 3.29. , .

    .

    , .

    3.28

    FACE_MILLING

    3.29

  • 2.5-

    52

    FACE_MILLING . .

    face_milling_undercut_setup_1.prt.

    , WORKPIECE.

    (-) , -

    . 3.30.

    FACE_MILLING_AREA. -

    (. 3.31) .

    . 3.32.

    - - . .

    prihvat1_setup_1.prt. , -

    WORKPIECE.

    FACE_MILLING. ( -

    ) . (. 3.33);

    . , .

    . , ,

    . , (. 3.34).

    , - () . - . 3.35.

    3.30

    3.31

    3.32

  • 53

    - 5- . - 14.

    SOLID_PROFILE_3D

    - SOLID_PROFILE_3D. .

    . , 3- , 2.5- .

    3.33

    3.34

    FACE_MILLING

    3.35

  • 2.5-

    54

    . , 3-.

    mill_contour (. 3.36). . 3.37.

    , . - ( - ) Z.

    top_clamp_setup_1.prt.

    SOLID_PROFILE_3D. ,

    . 3.38, . . 3.39.

    -, .

    3.38

    3.36

    3.37

  • 55

    . -

    (. 3.40). 30 10

    3 (. 3.41).

    3.39

    3.40

    3.41

    SOLID_PROFILE_3D

  • 56

    4.

    . - CAVITY_MILL.

    ()

    , . -. , , - , . . , .

    . 15.

    .

    game_remote_setup_2.prt. CAVITY_MILL,

    40 . .

    . ( ) - (1) (2) . 4.1.

    .

    (. 4.2).

    , - (1). - . : (2), 3D- (3) 2D- (4). - . (-) (5) (6), . (7), (8), (9), (10).

    (11), - , , . (12), , - . CAVITY_MILL.

    2. -

    .

  • 57

    , - . - , , . . . 4.3.

    , . , -

    .

    3D- 2D- . .

    CAVITY_MILL

    (REST MILLING) , - , . - ( ). - . CAVITY_MILL .

    4.1

    1

    2

    4.2

    1

    2 3 4

    11

    12

    5

    67 8910

    CAVITY_MILL

  • 58

    20 . -

    .

    CAVITY_MILL (1) REST MILLING (2). , - , , WORKPIECE (. 4.4).

    , , . - 3 : ( ), 3D (. 4.5). , - 2 . , : , , CAVITY_MILL . . 3D , , . - .

    REST MILLING, . -

    .

    2D- . , 3D-, , , - .

    4.3

    4.4

    1 2

    3

  • 59

    . ( ) 1234 -

    . 2D-, 2 .

    . 4.6. , 1- , , 2- . -

    , .

    3D- , - - , . - . - (. 4.7).

    -. (1) , , . : - . (2) - . . . (3) .

    4.5

    4.6

    4.7

    1

    2

    3

  • 60

    - (. 4.8). - - .

    .

    . ,

    .

    (. 4.9), .

    4.8

    4.9

    4.10

  • 61

    .

    . .

    . . ,

    ( . 4.10).

    . , .

    . - .

  • 2.5- Z-

    62

    5. 2.5- Z-

    ZLEVEL_PROFILE

    . - , ; . Z- . ( ) . .

    ZLEVEL_PROFILE mill_contour (. 5.1):1 ZLEVEL_PROFILE Z-;2 ZLEVEL_CORNER .

    game_remote_setup_2.prt. ZLEVEL_PROFILE, -

    , . 5.1. .

    (. 5.2). - CAVITY_MILL - , . , . , . : - , ( ).

    . , (. 5.3). ( 3-- Z) -; 65. - .

    CAVITY_MILL. , -. 5.1

    21

  • 63

    .

    , (-

    ).

    ( ) 2 (1 . 5.2). -

    . . 5.4.

    ,

    FACE_MILLING_AREA 20 .

    . 5.5.

    , (- ) -. -, .

    .

    ZLEVEL_PROFILE

    . 5.6.

    .

    , -. FACE_MILLING_AREA, , , . , .

    ZLEVEL_PROFILE - , - (. 5.7). -,

    5.3

    5.4 5.5

    5.2

    1

    ZLEVEL_PROFILE

  • 2.5- Z-

    64

    . . .

    . . 5.8.

    - , . .

    - ( CAVITY_MILL), (. 5.9). - ( -, -, ).

    - , -. , . , - . - (. 5.10, 5.11).

    5.8

    5.7

    5.6

    5.9

  • 65

    , - (. 5.12). , .

    4 (. 5.13, 5.14): - , (1), (2), . - , .

    5.11

    5.12

    5.14

    5.10

    5.13

    1 2

    ZLEVEL_PROFILE

  • 2.5- Z-

    66

    ( ) (. 5.15, 5.16).

    ZLEVEL_CORNER

    , ZLEVEL_PROFILE. - , .

    - (. 5.17 ). , , ( - ). -, . - .

    - . - . - ( - , - . 5.18). (. 5.19), . - .

    ZLEVEL_CORNER. -

    4 ( 2 , ).

    16 ( ), -

    2 . (. 5.20).

    5.15 5.16

    5.17

    5.18

  • 67

    , . .

    . 11, 3- .

    .

    5.20

    5.19

    ZLEVEL_CORNER

  • 68

    6.

    . , - . , - , . , . - ( PLANAR_MILL), -.

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    FLOOR_MILLING, FLOOR_WALL_MILLING,

    WALL_MILLING

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    Floor_wall_Mil_exl_setup_1.prt .

    , .

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    2 31

  • 69

    (. 6.5). 3D (1), (2), 50 % (3) - 50 % .

    6.3

    6.4

    6.2

    1

    FLOOR_MILLING, FLOOR_WALL_MILLING, WALL_MILLING

    6.5

    2

    34

    1

  • 70

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  • 71

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    6.9

    6.10

  • 72

    6.11 6.12

    6.13

    6.14

    6.15

  • 73

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  • PLANAR_MILL

    74

    7. PLANAR_MILL

    PLANAR_MILL , - , . . 2.5- . , FACE_MILL, , -, . , . ( ). , - .

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    FACE_MILLING mill_planar (. 7.1). , - -. PLANAR_MILL (1) PLANAR_PROFILE (2).

    , . .

    , . . . planar_cont1.prt.

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  • 75

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    7.3

    1

    2

    7.4

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    7.5

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  • PLANAR_MILL

    76

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    7.6

    7.7

  • 77

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    7.8

    7.9

    7.11

  • PLANAR_MILL

    78

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  • 79

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    . PROGRAM (. 7.18).

    7.17

    7.15 7.16

  • PLANAR_MILL

    80

    , , (PLANAR_MILL), - . ( ). .

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    PROGRAM .

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    7.18

    7.19

    1

  • 81

    PLANAR_MILL . .

    face_milling_undercut_setup_2.prt.

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  • PLANAR_MILL

    82

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  • 83

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    7.25 7.26

  • PLANAR_MILL

    84

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    7.28 7.27

  • 85

    8. , ,

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  • 87

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    88

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  • 89

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  • 91

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    92

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  • 93

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  • 94

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  • 95

    head_holes_setup_1.prt.

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  • 96

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  • 97

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    98

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  • 98

    NX . 5- .

    drilling_on_sphere1.prt.

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    - , , , - . (), - DRILL_GEOM, - .

    9.10

    9.11

  • 99

    head_holes_setup_1.prt. ,

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  • 100

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  • 101

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    9.21

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  • 102

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    9.24

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  • 103

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  • 104

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    9.33

  • 3- :

    106

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    10.2

  • 107

    1 FIXED_CONTOUR - ;

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    4 STREAMLINE , , ;

    5, 6 CONTOUR_AREA_NON_STEEP, CONTOUR_AREA_DIR_STEEP, CONTOUR_AREA - ;

    7, 8, 9 FLOWCUT_SINGLE, FLOWCUT_MULTIPLE, FLOWCUT_REF_TOOL - .

    FIXED_CONTOUR CONTOUR_AREA

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    10.4

    FIXED_CONTOUR CONTOUR_AREA

  • 3- :

    108

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    12

    34

    7 9

    10.5

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  • 109

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    10.11

    FIXED_CONTOUR CONTOUR_AREA

  • 3- :

    110

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    10.15

  • 111

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    10.16

    10.18

    10.19

    FIXED_CONTOUR CONTOUR_AREA

  • 3- :

    112

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  • 113

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    FIXED_CONTOUR CONTOUR_AREA

    10.24

    10.25

  • 3- :

    114

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    32

  • 115

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  • 3- :

    116

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  • 117

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  • 121

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  • 123

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  • 125

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    (2), -

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    4

    11.22

    11.23

    2

    31

  • ()

    126

    FLOWCUT_REF_TOOL: , - , . - , . -.

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    11.25

    11.26

    4

    3

    1

    2

    56

  • 127

    , 8 ( 3 ).

    . 11.27.

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    (. 11.28) . . 11.29, -

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    , . game_remote_setup_2.prt.

    FLOWCUT_SINGLE (. 11.30) FLOWCUT_REF_TOOL (. 11.31). , -

    .

    , .

    11.27

    11.28

    11.29 11.30

    11.31

  • ()

    128

    /

    / .

    surf_area7_setup_2.prt. FIXED_CONTOUR .

    .

    FIXED_CONTOUR, /. -

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    (3).

    , .

    .

    . 11.33 , . ( - . 10.2, ). , - .

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    11.33

    11.32

    1

    2

    3

  • 129

    FIXED_CONTOUR,

    .

    (. 11.34).

    (1); .

    , . 11.35, . (2) ,

    . 2 (3). :

    (4); , . -

    7, (PLANAR_MILL).

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    . 5 .

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    surf_area7_setup_2.prt. 2 3.

    11.36

    11.35

    11.34

    1

    2

    4

    3

  • ()

    130

    3 , - XY (. 11.37). . - 12345-00 Siemens , . ( - ), - . - Z, , 12345-00 .

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    (3). (3) (4)

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    11.37

    11.38

    1

    2

    11.39

    1

    2

    3

    4

  • 131

    11.42

    11.41 11.40

    1

    3

    2

  • ()

    132

    , , . FIXED_CONTOUR /, - .

    FIXED_CONTOUR /.

    . (. 11.42). , , : -, . , , . (0,25 ). , . - .

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    (. 11.43).

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    11.44 11.43

  • 133

    12.

    (, HSM High Speed Machining) , - , . , . - , -. , , .

    - (. 12.1). , , , , CAM-, --. NX CAM .

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    NX . . ; .

    12.1

  • 134

    /

    ( )

    1

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    CAVITY_MILL, FACE_MILL . - - - ( 2)

    3 ( ) - Z-

    ZLEVEL_PROFILE. - ( 5)

    4 - Z-

    ZLEVEL_PROFILE. - ( 5)

    5 - -

    HOLE_MILL, , - ( 9)

  • 135

    /

    ( )

    6 - ( )

    FIXED_CONTOUR, - / ( 10)

    7 - ( - )

    FIXED_CONTOUR, - / ( 10)

    8 ()

    STREAMLINE, ( 11)

    9

    ( 8)

    -

    , . NURBS-, , . - .

    , 5- , -, 16 17.

    .

    . , . - . - ( ).

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  • 136

    . - CAVITY_MILL.

    form_mold_setup_1.prt. CAVITY_MILL, -

    CAVITY_MILL_OPEN (. 12.2), : CAVITY_MILL_CLOSE

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    (. 12.4). (1). : - (2), (3), (4) (5). . NX . , .

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    12.2 12.3

    12.4

    1

    2

    3

    5

    4

    32

    45

  • 137

    CAVITY_MILL . . , /, (. 12.5). . -, . , .

    .

    (PLUNGE_MILLING)

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    , , . (1) , - , . - . ,

    12.5

  • 138

    50 % , - . . NX -, .

    (2) , - . (3) (4) (. 12.7). (5) ; , - .

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    ,

    , -

    .

    12.6

    2

    3

    5

    7

    6

    8

    4

    1 12.7

    3

    4

    12.8

  • 139

    12.9 12.10

  • CAD CAM

    140

    13. CAD CAM

    . CAM. . , CAM. .

    CAM CAD-- (. 13.1). :

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    WAVE- - 1 -; .

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    13.1

    1 2 3 4 5 6

  • 141

    :

    . ;

    . () ;

    . - (. );

    . .

    Z, . -

    .

    . . , -

    , -

    .

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  • CAD CAM

    142

    CAD CAM - -. . 13.3 . - . , - . (1) . (2), . (3); Z. , - , , - (, .).

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    - - : - , , , - . - . - . , 13.2

    2

    1

    3

    4

    5

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    6

    13.3

    3

    1

    2

  • 143

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    (. 13.4) (6 . 13.1). NX, , - .

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    synchr_mould_core.prt

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    WAVE-

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    (. 13.10). (1) , , -

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    13.4

    1 2 3 4

    13.6

    21 3

    4

  • CAD CAM

    144

    13.7

    13.8

    13.11

    13.9 13.10

    1

    2

    13.12

    3

  • 145

    . 13.11. - (3) (. 13.12).

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    NX CAM , - . .

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    , . , -

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    ( ). - , ( ) . - , .

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    () -. . -, , , , , . .

    13.13 13.14

  • CAD CAM

    146

    hole_mill1_setup_1.prt (. 13.15).

    , - . . , .

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    , .

    . -

    , (. 13.17).

    . . 13.18.

    13.15 13.16

    1

    13.17

  • 147

    -, . , . - .

    synchr_mould_core_setup_2.prt.

    , .

    . 13.19. (1), ,

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    (3). . 13.20.

    .

    , WORKPIECE - , .

    13.18

    13.20

    13.19

    3

    1

    2

  • CAD CAM

    148

    CAD- CAM-. , STEP para-solid? NX . -. .

    synchr_mould_core_setup_1.prt. synchr_

    mould_core.prt. WAVE-,

    .

    (. 13.21). CAVITY_MILL - , CONTOUR_AREA MILL_AREA, . , .

    , , - parasolid.

    synchr_mould_core.prt.

    core_new.x_t.

    . 13.22 . : body_v1 Body_v2new ( ). - (1) (2).

    13.21

  • 149

    synchr_mould_core_setup_1.prt.

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    . (. 13.23). .

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    13.22

    21

  • CAD CAM

    150

    13.24

    1

    2

    3

    4

    5

    13.23

    1

  • 151

    , , , . .

    MILL_AREA .

    CAM- - .

    13.25

    13.26

  • 5-

    152

    14. 5-

    5- . - 5- -, . - . , , -. 5- - .

    5- 5- (3+2-) . , 70 % 5- 5- - . - . 3- , . , .

    , - , . , FACE_MILLING. NX - .

    , . , , , 3- , . 5- , - . , - .

    3- -. 5- 3- . 3- , - . . - , -. , , , ( , 0, ) - . 5- . , ( ) , 3- .

    5- , - , .

  • 153

    / ( )

    1 -

    FACE_MILL, FLOOR_WALL_MILLING, - ( 3, 6)

    2 -

    DRILLING, , - ( 9)

    3 - -

    FIXED_CONTOUR, - ( 10)

    5- -, . 3- 2.5- 5- .

    (). - . 5- . - .

    fl1_setup_1.prt.

    . 14.1 . - , . -, SOLID_PROFILE_3D. - -, Z .

    - . 14.2. - MCS_MILL (1) , . - MCS_1 (2) MCS_2 (3) , 3- . , . 14.1

  • 5-

    154

    14.6

    MCS_MILL (. 14.3).

    . (1) , 1.

    .

    G- (1 G54, 2 G55 . .).

    MCS_1; (. 14.4). -

    (1) , (2).

    : (3) (4).

    . -

    . . 14.5 14.6

    Sinumerik . , -

    , (1),

    TRANS AROT (2),

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    , .

    14.2

    14.3 14.4

    1

    2

    3

    14.5

    1

    3

    1

    2

  • 155

    15.

    NX (G-), - .

    . . .

    .

    (), . -

    .

    , GENERIC_MACHINE,

    . (. 15.1)

    (1); MILL ( )

    . , . 15.2.

    - . - ( Sinumerik, Fanuc, Heidenhain TNC) - - . sim08_mill_5ax_sinumerik_mm 8, 5-, Sinumerik, . - 5- -, A C .

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    1

  • 156

    (2), -

    . (3);

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    . (4) . .

    (. 15.4).

    . ,

    . .

    15.4

    15.2

    15.3

    2

    3

    4

  • 157

    NX ( - G-). , . , . . , .

    NX8 , 0 . 0 ; - 0 .

    (. 15.5) , . 15.6,

    , 0. -

    . MCS_MILL : ,

    , 1 ( G54).

    0 . ,

    , ,

    , , .

    . -

    . .

    .

    TEST 1234

    SOLID_PROFILE_3D (. 15.7).

    TEST

    ( -

    ).

    (. 15.8).

    (1)

    (2). 15.7

    15.5 15.6

  • 158

    , . . (3) , (4) ABC (5), -, , . - . (6), . -, , .

    , .

    -

    .

    , . ; -

    . 15.9.

    (7). fl1_setup_2mt.prt.

    NX . . .

    15.9

    15.8

    4

    5

    3 6

    2

    7

    1

  • 159

    NX , - . , , , , . , , .

    .

    (. 15.10). (1) . MACH -

    NX; (2),

    . .

    sim04_mill_4ax_cam_fanuc_mm.prt (. 15.11) ..\MACH\samples\nc_simulation_

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    . PROGRAM_GROUP

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    .

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    15.10

    2

    1

    15.11

    4

    3

  • 160

    (6), . (7), NX8, . - . (8), .

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    21

    3

    15.14

    5

    6

    8

    4

    7

    15.12

  • 161

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    , .

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    . (. 15.16).

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    NX CAM, .

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    15.15

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    10

    11

    12

  • 162

    - .

    (. 15.18). -

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    15.17 15.18

    1

    2

    3

    4

    1

    2

  • 163

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    NX . , NX CAM .

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    . , .

    , , 0 . NX , - , ( - G54 1, G55 2 . .).

    ext_nc.txt.

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    .

    .

    , WORKPIECE.

    .

    15.19

    1

    2

  • 5-

    164

    16. 5-

    . -, 5- 5 .

    , , , . - ( , , , . .). , . , -; . NX - , . .

    5- mill_multi_axis (. 16.1). VARIABLE_CONTOUR (1); . - VARIABLE_STREAMLINE (2) VARIABLE_CONTOUR, - . - FIXED_CONTOUR STREAMLINE, 10 11, (. 10.2). Z , - . CONTOUR_PROFILE (3) - . 5- Z- ZLEVER_5AXIS (4) Z, . .

    : SEQUENTIAL_MILL (5) GENERIC_MOTION (6). , - -. - , . -.

    VARIABLE_CONTOUR

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    16.1

    1 2 3

    4 5 6

  • 165

    - 5- -, . , , .

    vx_0mm_setup_1.prt.

    ; 5- .

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    . VARIABLE_CONTOUR

    (. 16.2).

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    (. 16.3). -

    (2) . ,

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    , .

    16.2

    1

    3

    5

    4

    16.3

    2

    9

    8

    10

    7

    VARIABLE_CONTOUR

  • 5-

    166

    (3) -

    Z, (4) ( ).

    ,

    . 5- -

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    (5), (6 . 16.4) 3D, 10. , -

    , 10- ( ).

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    16.5 16.6

    16.4

    6

  • 167

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    ; , . 16.10.

    , - - , . -

    16.7 16.8

    16.9 16.10

    VARIABLE_CONTOUR

  • 5-

    168

    , 0, . - .

    (10) , - . , . () .

    . , 0, - . -, : . . , - (. 16.11). , ( ) , . . .

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    16.12

  • 169

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    16.15

    16.13 16.14

    VARIABLE_CONTOUR

  • 5-

    170

    4- . 2- 4- .

    .

    .

    , , - . - VARIABLE_CONTOUR .

    blade_setup_1.prt, VARIABLE_CONTOUR_ZIG

    (. 16.17). . -

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    2 1

  • 171

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    . ZIG, . -. () , .

    , . - VARIABLE_CONTOUR_ZIG2. - ( ).

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    16.20

    16.19

    3

    16.21

    2

    1

    16.22 16.23

    3

    VARIABLE_CONTOUR

  • 5-

    172

    . .

    VARCONTOUR_FILLET (. 16.25). -

    . ,

    (.16.26) 50 % (1),

    0 (2). ; ,

    .

    50 70 %.

    . () -. .

    16.25 16.26

    1

    2

    16.24

  • 173

    5; (. 16.27) -

    .

    . - (1), , ( ). . , ( 4 ); . (2) - , , , , , -, ( ). - ( 0 100 %). , , . - ( ) , , .

    16.28 . 16.13, - (), - , (). ( - , ).

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    21

    3

    16.28

    VARIABLE_CONTOUR

  • 5-

    174

    . 16.29.

    VARIABLE_CONTOUR_SINGLE-DRIVE. ,

    20.

    3 16.27 .

    .

    . . 16.30, . 16.31.

    , (1) MCS_MILL ( WORKPIECE,

    ) . ,

    : .

    . -

    , , . -

    , -

    70.

    VARCONTOUR_ONLY_DRIVE.

    , VARIABLE_CONTOUR, , . .

    gear_setup_1.prt.

    VARIABLE_CONTOUR (. 16.32).

    . - , ZIG. . , ( ) - MCS_MILL. 3- - . 5- (. 16.33); 16.31

    1

    2

    3

    16.29

    16.30

  • 175

    . , . 16.32, .

    , VARICONTOUR_BOTTOM (. 16.34). , .

    5- VARIABLE_STREAMLINE

    3- STREAMLINE 11; 5- . VARIABLE_CONTOUR - , .

    16.32

    16.33 16.34

    5- VARIABLE_STREAMLINE

  • 5-

    176

    varstream_setup_1.prt. -

    (. 16.35). .

    VARSTREAMLINE_ONLY_STREAM, (. 16.36).

    (1) , (2).

    (3). (4).

    .

    .

    , .

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    . (. 16.37);

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    3- STREAMLINE.

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    16.35 16.36

    1

    2

    3

    4

  • 177

    ()

    VARIABLE_STREAMLINE . - , .

    blade_setup_1.prt. STREAMLINE_BLADE_NOBALL

    , . 16.39. -

    (. 16.40). ,

    , (. 16.41), -

    . . 16.30, .

    16.38

    16.39

    5- VARIABLE_STREAMLINE

  • 5-

    178

    16.40

    16.41

    , VARIABLE_CONTOUR VARIABLE_STREAMLINE , .

  • 179

    17. 5- ()

    CONTOUR_PROFILE

    - . , . . , , - , .

    .

    ufd_vap_case1_setup_1.prt.

    CONTOUR_PROFILE1 (.17.1). ,

    .

    , , . . -

    (. 17.2). (1),

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    (3) ; (4) -

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    . .

    (. 17.5). (1), -

    (2). , , .

    . 17.6.

    17.1

    CONTOUR_PROFILE

  • 5- ()

    180

    17.3

    17.4

    17.2

    2

    3

    4

    5

    1

    17.5

    1

    2

  • 181

    CONTOUR_PROFILE

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    .

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    17.6

    17.7

    3

  • 5- ()

    182

    17.8

    17.9

    4

    5

    17.10

  • 183

    . - .

    .

    (. 17.11).

    , . - .

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    srf_area_11.prt.

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    17.11

  • 5- ()

    184

    VARIABLE_CONTOUR_FLOOR; , -

    .

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    , .

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    . 17.15.

    17.12

    17.14

    17.13

    2

    1

  • 185

    5- Z- ZLEVEL_5AXIS

    5- Z- ZLEVEL_5AXIS

    , Z-, , . - , , .

    zl_multi_axis_2_setup_pav.prt.

    , . - , . 17.16. 3- Z-

    17.16

    17.15

  • 5- ()

    186

    -. - .

    ZLEVEL_5AXIS_AWAY_PART

    (. 17.17). (1) 3-

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    (2), (3), -

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  • 187

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    188

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  • 189

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  • MULTIBLADE MACHINING

    190

    18. MULTIBLADE MACHINING

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  • 191

    1. (Multi_blade_rough).2. (Hub_finish).3. (Blade_finish).4. (Blend_finish).

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  • MULTIBLADE MACHINING

    192

    MULTI_BLADE_ROUGH

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  • 193

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  • MULTIBLADE MACHINING

    194

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  • MULTIBLADE MACHINING

    196

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  • 197

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  • (Feature Based Machining)

    198

    19. (Feature Based Machining)

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  • 199

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  • (Feature Based Machining)

    200

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  • 201

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    202

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  • 203

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    204

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  • 205

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  • NXCAM Teamcenter

    206

    20. NXCAM Teamcenter

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  • 207

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  • NXCAM Teamcenter

    208

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  • 209

    ...................................................................................................................... 3

    1. ............................................................................................. 6

    NX CAM .............................................................................. 6 ........................................................ 7 ........................................... 8 ..................................................................................... 10

    - ...................................................................................... 10 .................................................................................................... 11 .......................................................................... 13 ................................................................................................ 14/ .................................................. 15 .............................................................................................. 20 ............................................................................................ 22 ......................................................................................... 23

    ................................................................................................. 24

    2. CAVITY_MILL ....................... 26

    CAVITY_MILL ......................................................................... 26 ..................................................................... 28 ............................................................................................. 34 ( )............................... 37 .............................................................................................. 39

    3. 2.5- ......................... 42

    FACE_MILLING ........................................................................................ 42 FACE_MILLING_AREA ............................................................................. 43 ....................................................................................... 47 FACE_MILL ....................................................................... 49 ..................................................................................................... 51 ...................................................................................... 52 ............................................................................. 52

    SOLID_PROFILE_3D ................................................................................ 53

    4. ............................................... 56

    () ................................................................... 56 CAVITY_MILL .................................................................... 57 ............................................................ 58

  • 210

    5. 2.5- Z- ............................................................................................................ 62

    ZLEVEL_PROFILE..................................................................................... 62 ZLEVEL_CORNER .................................................................................... 66

    6. ............... 68

    FLOOR_MILLING, FLOOR_WALL_MILLING, WALL_MILLING ................. 68 ..................................... 70

    7. PLANAR_MILL .................................................... 74

    .............................................................................................. 74 ......................................................................... 81

    ....................................................................................... 83

    8. , , ...................................................................................................... 85

    .................................................................................... 85 ............................................................................. 88 ......................................................................................... 90 ......................................................................................... 91 ........................................................................................ 93

    9. ........................................................................... 94

    ............................................................... 94 ............................................... 98 ............................................................... 98 ............................................................................ 100

    Manual_hole_making .......................................................................... 100 ................................................................................... 101 .......................................................................................... 103

    10. 3- : .................... 106

    FIXED_CONTOUR CONTOUR_AREA .................................................. 107 ............................................................ 1143D- ............................................................................... 115 .............................................. 116

    11. () ....................................... 118

    STREAMLINE ............................................................ 118 3- .................................................... 123

    ........................................................................... 124

  • 211

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