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1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 D D C C B B A A OBC_PFC_power_board.SchDoc File: 1 /12 ON Semiconductor Solution Engineering Center Engineer: Stefan Kosterec 16.Nov 2017 17:22 OBC PFC power board Top level Revision: 0.3 released State: Repository revision: 890 standard_board Assembly variant: Piestany PHASE_A PHASE_B PHASE_C PE MAINS_C MAINS_A MAINS_B DC_LINK Input filter input_filter.SchDoc PHASE_A PHASE_B PHASE_C SW_NODE_A SW_NODE_B SW_NODE_C ANALOG_IF DIGITAL_IF PFC_inductors PFC_inductors.SchDoc PHASE_A PHASE_B PHASE_C ANALOG_IF DC_LINK Voltage_measurement voltage_measurement.SchDoc DC_LINK Power_supply power_supply.SchDoc Mechanical_parts mechanical_parts.SchDoc ISO_SUPPLY_HBA ISO_SUPPLY_HBB ISO_SUPPLY_HBC DRIVERS_POWER Power_supply_drivers power_supply_drivers.SchDoc SW_NODE_A CONTROL SUPPLY DC_LINK Switching_stage_A switching_stage_A.SchDoc SW_NODE_B CONTROL SUPPLY DC_LINK Switching_stage_B switching_stage_B.SchDoc SW_NODE_C CONTROL SUPPLY DC_LINK Switching_stage_C switching_stage_C.SchDoc SW_NODE_A SW_NODE_B SW_NODE_C 1 2 J_DC24V 691 313 510 002 PHASE_B PHASE_A PHASE_C 1 2 3 4 J_ACIN 46007-3104 1 2 J_DCOUT 46007-3102 700 V 10 kW 230 V AC ± 15 % 24 V 48 W HBA_CTRL HBB_CTRL HBC_CTRL DRV_PWR DIGITAL_IF Fan_control fan_control.SchDoc DIGITAL_IF DC_LINK ANALOG_IF positive negative DC_link MAINS_A MAINS_B MAINS_C PE DC24V GND PE DCLINK_POS DCLINK_NEG ANALOG_IF DIGITAL_IF DRIVERS_POWER HBA_CTRL HBC_CTRL HBB_CTRL Control_board_interface control_board_interface.SchDoc OBC PFC 10 kW GND DC24V

OBC PFC - ON Semiconductor

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Page 1: OBC PFC - ON Semiconductor

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7

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8

D D

C C

B B

A A

OBC_PFC_power_board.SchDocFile: 1/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 16.Nov 2017 17:22

OBC PFC power boardTop level

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

PHASE_A

PHASE_B

PHASE_C

PE

MAINS_C

MAINS_A

MAINS_B

DC_LINK

Input filter

input_filter.SchDoc

PHASE_A

PHASE_B

PHASE_C

SW_NODE_A

SW_NODE_B

SW_NODE_C

ANALOG_IF

DIGITAL_IF

PFC_inductors

PFC_inductors.SchDoc

PHASE_A

PHASE_B

PHASE_C

ANALOG_IF

DC_LINK

Voltage_measurement

voltage_measurement.SchDoc

DC_LINK

Power_supply

power_supply.SchDoc

Mechanical_parts

mechanical_parts.SchDoc

ISO_SUPPLY_HBA

ISO_SUPPLY_HBB

ISO_SUPPLY_HBC

DRIVERS_POWER

Power_supply_drivers

power_supply_drivers.SchDoc

SW_NODE_A

CONTROL

SUPPLY

DC_LINK

Switching_stage_A

switching_stage_A.SchDoc

SW_NODE_B

CONTROL

SUPPLY

DC_LINK

Switching_stage_B

switching_stage_B.SchDoc

SW_NODE_C

CONTROL

SUPPLY

DC_LINK

Switching_stage_C

switching_stage_C.SchDoc

SW_NODE_A

SW_NODE_B

SW_NODE_C

1

2

J_DC24V

691 313 510 002

PHASE_B

PHASE_A

PHASE_C

1

2

3

4

J_ACIN

46007-3104

1

2

J_DCOUT

46007-3102

700 V10 kW

230 V AC± 15 %

24 V48 W

HBA_CTRL

HBB_CTRL

HBC_CTRL

DRV_PWR

DIGITAL_IF

Fan_control

fan_control.SchDoc

DIGITAL_IF

DC_LINK

ANALOG_IF

positive

negative

DC_link

MAINS_A

MAINS_B

MAINS_C

PE

DC24V

GND

PE

DCLINK_POS

DCLINK_NEG

ANALOG_IF

DIGITAL_IF

DRIVERS_POWER

HBA_CTRL

HBC_CTRL

HBB_CTRL

Control_board_interface

control_board_interface.SchDoc

OBC PFC10 kW

GND

DC24V

Page 2: OBC PFC - ON Semiconductor

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7

8

8

D D

C C

B B

A A

input_filter.SchDocFile: 2/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 26.Mar 2018 21:13

OBC PFC power boardMains input filter

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

500 Vac

C112n2

305 Vac

C922 nF

305 Vac

C822 nF

305 Vac

C722 nF

305 Vac

C1022 nF

305 Vac

C62µ2

305 Vac

C52µ2

305 Vac

C42µ2

305 Vac

C32µ2

305 Vac

C22µ2

305 Vac

C12µ2

PHASE_A

PHASE_C

PHASE_B

1

3

2

4

5 6

1.5mm

1.5mm

1.5mm

2

2

2

L=46mm

L=46mm

L=46mm

instead of 6123-X316

6123_X316_dummy

LCMC

MAINS_A

MAINS_C

MAINS_B

PE

positive

negative

DC_link

DC_LINKDCLINK_NEG

DCLINK_POS

PIC101

PIC102 COC1

PIC201

PIC202

COC2

PIC301

PIC302 COC3

PIC401

PIC402 COC4

PIC501

PIC502 COC5

PIC601

PIC602 COC6

PIC701

PIC702 COC7

PIC801

PIC802 COC8

PIC901

PIC902 COC9

PIC1001

PIC1002 COC10

PIC1101

PIC1102 COC11

PILCMC01 PILCMC02

PILCMC03 PILCMC04

PILCMC05 PILCMC06

COLCMC

PILCMC01 PILCMC02

PILCMC03 PILCMC04

PILCMC05 PILCMC06

PODC0LINK PODC0LINK0negative PODC0LINK0positive

POMAINS0A

POMAINS0B

POMAINS0C

POPE

POPHASE0A

POPHASE0B

POPHASE0C

Page 3: OBC PFC - ON Semiconductor

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6

7

7

8

8

D D

C C

B B

A A

PFC_inductors.SchDocFile: 3/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 17.Nov 2017 17:23

OBC PFC power boardPFC inductors, inrush current limitation, current measurement

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

Kaschke

18 A26 mOhm170.808

LA

450 / 220 µH

Kaschke

18 A26 mOhm170.808

LB

450 / 220 µH

Kaschke

18 A26 mOhm170.808

LC

450 / 220 µH

PHASE_A

PHASE_B

PHASE_C

SW_NODE_A

SW_NODE_B

SW_NODE_C

IN12

IN23

IN34

IN45

OUT1 9

OUT2 8

OUT3 7

OUT4 6

VC14

GND13

VOUT 12

VREF 11

+

-

LEM CKSR

ISA

CKSR 15-NP

IN12

IN23

IN34

IN45

OUT1 9

OUT2 8

OUT3 7

OUT4 6

VC14

GND13

VOUT 12

VREF 11

+

-

LEM CKSR

ISB

CKSR 15-NP

IN12

IN23

IN34

IN45

OUT1 9

OUT2 8

OUT3 7

OUT4 6

VC14

GND13

VOUT 12

VREF 11

+

-

LEM CKSR

ISC

CKSR 15-NP

C131 µF

C151 µF

C171 µF

C12

100 nF

C14

100 nF

C16

100 nF

COM NO

C1 C2

RE1

20 A (coil 24 V)

COM NO

C1 C2

RE2

20 A (coil 24 V)

R1

68R

R2

68R

R3

68R

R4

68R

D1

BAS16H

Q1BSS138L

R610k

R5

100R

C1810 nF

P5V

U_PHASE_AU_PHASE_BU_PHASE_C

I_PHASE_A_P

I_PHASE_B_P

I_PHASE_C_P

U_DC_LINK_P

AGND

U_DC_LINK_N

I_PHASE_A_N

I_PHASE_B_N

I_PHASE_C_N

analog_interface

ANALOG_IF

AGND

P5V

I_PHASE_A_N

I_PHASE_B_P

I_PHASE_A_P

I_PHASE_A_P

I_PHASE_C_P

I_PHASE_C_P

P5V

P5V

P5V

AGND

AGND

AGND

DIGITAL_IF

P24V

INRUSH_OFF

FAN_SPEEDFAN_ON_OFF

FAN_PWM

DGND

digital_interface

DGND

P24V

INRUSH_OFF

INRUSH_OFF

DGND

P24V

P24V

FAN_SPEEDFAN_ON_OFF

FAN_PWM

U_PHASE_AU_PHASE_BU_PHASE_C

U_DC_LINK_PU_DC_LINK_N

I_PHASE_B_PI_PHASE_B_N

I_PHASE_C_N

52

VSS

VD

D

IN+3

IN-4

OUT 1

Q6NCS333

52

VSS

VD

D

IN+3

IN-4

OUT 1

Q7NCS333

52

VSS

VD

D

IN+3

IN-4

OUT 1

Q8NCS333

C129

100 nF

P5V

I_PHASE_A_N

2.5 V

C130

100 nF

I_PHASE_B_N

P5V

C131

100 nF

P5V

I_PHASE_C_N

2.5 V

2.5 V

PIC1201

PIC1202 COC12

PIC1301

PIC1302 COC13

PIC1401

PIC1402 COC14

PIC1501

PIC1502 COC15

PIC1601

PIC1602 COC16

PIC1701

PIC1702 COC17

PIC1801

PIC1802 COC18

PIC12901

PIC12902 COC129

PIC13001

PIC13002 COC130

PIC13101

PIC13102 COC131

PID10A PID10C

COD1

PIISA02

PIISA03

PIISA04

PIISA05 PIISA06

PIISA07

PIISA08

PIISA09

PIISA011

PIISA012

PIISA013

PIISA014

COISA

PIISB02

PIISB03

PIISB04

PIISB05 PIISB06

PIISB07

PIISB08

PIISB09

PIISB011

PIISB012

PIISB013

PIISB014

COISB

PIISC02

PIISC03

PIISC04

PIISC05 PIISC06

PIISC07

PIISC08

PIISC09

PIISC011

PIISC012

PIISC013

PIISC014

COISC

PILA01 PILA01A PILA01B PILA01C PILA01D PILA01E PILA01F PILA01G PILA01H PILA02 PILA02A PILA02B PILA02C PILA02D PILA02E PILA02F PILA02G PILA02H

COLA

PILB01 PILB01A PILB01B PILB01C PILB01D PILB01E PILB01F PILB01G PILB01H PILB02 PILB02A PILB02B PILB02C PILB02D PILB02E PILB02F PILB02G PILB02H

COLB

PILC01 PILC01A PILC01B PILC01C PILC01D PILC01E PILC01F PILC01G PILC01H PILC02 PILC02A PILC02B PILC02C PILC02D PILC02E PILC02F PILC02G PILC02H

COLC

PIQ10DRAIN

PIQ10GATE PIQ10SOURCE

COQ1

PIQ601

PIQ602

PIQ603

PIQ604

PIQ605 COQ6

PIQ701

PIQ702

PIQ703

PIQ704

PIQ705 COQ7

PIQ801

PIQ802

PIQ803

PIQ804

PIQ805 COQ8

PIR101 PIR102

COR1 PIR201 PIR202

COR2

PIR301 PIR302

COR3 PIR401 PIR402

COR4

PIR501 PIR502

COR5

PIR601

PIR602

COR6

PIRE10C1 PIRE10C2

PIRE10COM PIRE10NO

CORE1

PIRE20C1 PIRE20C2

PIRE20COM PIRE20NO

CORE2

POANALOG0IF POANALOG0IF0AGND POANALOG0IF0I0PHASE0A0N POANALOG0IF0I0PHASE0A0P POANALOG0IF0I0PHASE0B0N POANALOG0IF0I0PHASE0B0P POANALOG0IF0I0PHASE0C0N POANALOG0IF0I0PHASE0C0P POANALOG0IF0P5V POANALOG0IF0U0DC0LINK0N POANALOG0IF0U0DC0LINK0P POANALOG0IF0U0PHASE0A POANALOG0IF0U0PHASE0B POANALOG0IF0U0PHASE0C PODIGITAL0IF PODIGITAL0IF0DGND PODIGITAL0IF0FAN0ON0OFF PODIGITAL0IF0FAN0PWM PODIGITAL0IF0FAN0SPEED PODIGITAL0IF0INRUSH0OFF PODIGITAL0IF0P24V

POPHASE0A

POPHASE0B

POPHASE0C

POSW0NODE0A

POSW0NODE0B

POSW0NODE0C

Page 4: OBC PFC - ON Semiconductor

1

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D D

C C

B B

A A

switching_stage_A.SchDocFile: 4/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 14.Mar 2018 09:12

OBC PFC power boardSwitching stage - halfbridge A

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

900 V

C54250 nF

QAHNTW080N12SC1

QALNTW080N12SC1

IN+1

IN-2

XEN3

SGN

D4

VEESET5

VCH6

C+7

C-8

PGN

D1

9

PGN

D2

10

PGN

D3

15

PGN

D4

16

VEE1 11

VEE2 12

OUTSNK1 13

OUTSNK2 14

OUTSRC1 17

OUTSRC2 18

VDD1 19

VDD2 20

SVDD 21

DESAT 22

V5V23

UVSET24

CP

CP

5V reg

chargepump

control

logic

UDRV_A_H NCP51705MPX

IN+1

IN-2

XEN3

SGN

D4

VEESET5

VCH6

C+7

C-8

PGN

D1

9

PGN

D2

10

PGN

D3

15

PGN

D4

16

VEE1 11

VEE2 12

OUTSNK1 13

OUTSNK2 14

OUTSRC1 17

OUTSRC2 18

VDD1 19

VDD2 20

SVDD 21

DESAT 22

V5V23

UVSET24

CP

CP

5V reg

chargepump

control

logic

UDRV_A_L NCP51705MPX

SW_NODE_A

C52

100 nF

C60

2µ2

C53

2µ2

C59

100 nF

R42113k

C57

2µ2

R31

8k2

R4010k

C19

470 nF

VCC11

GN

D1

2

INA3

INB4

INC5

OUTD6

EN17

GN

D1

8

GN

D2

9

EN2 10

IND 11

OUTC 12

OUTB 13

OUTA 14

GN

D2

15

VCC2 16

UISO_A_H ISO7741DW

C56

100 nF

C55

100 nF

UDRV_A_H_COOL

C73

2µ2

UDRV_A_L_COOL

C65

470 nF

R5210k

R38220R

R50220R

C77

100 pF

C63

100 pF

C61

47 nF

C62

470 nF

C64

470 nF

D6

US1MFA

D7MBR0540

C66

100 nF

C67

2µ2

R43

8k2

D8

US1MFA

D9MBR0540

C74

47 nF

C75

470 nF

C76

470 nF

R34

22R

R37

4R7

R46

22R

R49

4R7

C58

10 pF

R330R

R320R

R41

0R

R3682k

R3510k

R3910k

C72

100 nF

R54113k

C70

2µ2

VCC11

GN

D1

2

INA3

INB4

INC5

OUTD6

EN17

GN

D1

8

GN

D2

9

EN2 10

IND 11

OUTC 12

OUTB 13

OUTA 14

GN

D2

15

VCC2 16

UISO_A_L ISO7741DW

C69

100 nF

C68

100 nF

C71

10 pF

R450R

R440R

R53

0R

R4882k

R4710k

R5110k

R79

0R

R80

0R

HS_P3V3

HS_PWMHS_DISABLE

HS_FAULT

LS_PWMLS_DISABLE

LS_FAULT

HS_DGND

LS_P3V3LS_DGND

driver_control

CONTROL

HBA_HS_P3V3HBA_HS_DGNDHBA_HS_PWMHBA_HS_DISABLEHBA_HS_FAULT

HBA_LS_PWMHBA_LS_DISABLEHBA_LS_FAULT

HBA_LS_PWM

HBA_LS_DISABLE

HBA_LS_FAULT

HBA_LS_DGND

HBA_HS_DGND

HBA_LS_P3V3

HBA_HS_P3V3

HBA_HS_FAULT

HBA_HS_DISABLE

HBA_HS_PWM

P20V_HSN4V_HSGND_HS

P20V_LSN4V_LSGND_LS

driver_supply

SUPPLY

P20V_A_HN4V_A_HSW_NODE_A

P20V_A_LN4V_A_LDCLINK_NEG

DCLINK_NEG

DCLINK_POS

SW_N

OD

E_A

P20V_A_L

P20V_A_L

N4V_A_L

positive

negative

DC_link

DC_LINK DCLINK_NEG

DCLINK_POS

N4V_A_H

P20V_A_H

P20V_A_H

Ceralink

P5V_A_L

P5V_A_H

C161

220 pF

C162

220 pF

C159

220 pF

C160

220 pF

HBA_LS_P3V3HBA_LS_DGND

R158

33R

R159

33R

R160

33R

R161

33R

R156

33R

R157

33R

PIC1901

PIC1902 COC19

PIC5201

PIC5202

COC52 PIC5301

PIC5302

COC53

PIC540neg

PIC540pos COC54

PIC5501

PIC5502 COC55

PIC5601

PIC5602 COC56 PIC5701

PIC5702

COC57 PIC5801

PIC5802

COC58

PIC5901

PIC5902 COC59

PIC6001

PIC6002 COC60

PIC6101

PIC6102 COC61

PIC6201

PIC6202 COC62

PIC6301

PIC6302 COC63

PIC6401

PIC6402 COC64

PIC6501

PIC6502 COC65

PIC6601

PIC6602

COC66 PIC6701

PIC6702

COC67

PIC6801

PIC6802 COC68

PIC6901

PIC6902 COC69 PIC7001

PIC7002

COC70 PIC7101

PIC7102

COC71

PIC7201

PIC7202 COC72

PIC7301

PIC7302 COC73

PIC7401

PIC7402 COC74

PIC7501

PIC7502 COC75

PIC7601

PIC7602 COC76

PIC7701

PIC7702 COC77

PIC15901

PIC15902 COC159

PIC16001

PIC16002 COC160

PIC16101

PIC16102 COC161

PIC16201

PIC16202 COC162

PID60A PID60C

COD6

PID70A

PID70C COD7

PID80A PID80C

COD8

PID90A

PID90C COD9

PIQAH0DRAIN

PIQAH0GATE PIQAH0SOURCE

COQAH

PIQAL0DRAIN

PIQAL0GATE PIQAL0SOURCE

COQAL

PIR3101 PIR3102

COR31

PIR3201

PIR3202

COR32

PIR3301

PIR3302

COR33

PIR3401 PIR3402

COR34

PIR3501

PIR3502 COR35

PIR3601

PIR3602 COR36

PIR3701 PIR3702

COR37

PIR3801

PIR3802

COR38

PIR3901

PIR3902

COR39

PIR4001

PIR4002

COR40

PIR4101

PIR4102 COR41

PIR4201

PIR4202

COR42

PIR4301 PIR4302

COR43

PIR4401

PIR4402

COR44

PIR4501

PIR4502

COR45

PIR4601 PIR4602

COR46

PIR4701

PIR4702

COR47

PIR4801

PIR4802

COR48

PIR4901 PIR4902

COR49

PIR5001

PIR5002 COR50

PIR5101

PIR5102

COR51

PIR5201

PIR5202

COR52

PIR5301

PIR5302 COR53

PIR5401

PIR5402

COR54

PIR7901 PIR7902

COR79

PIR8001 PIR8002

COR80

PIR15601 PIR15602

COR156

PIR15701 PIR15702

COR157

PIR15801 PIR15802

COR158

PIR15901 PIR15902

COR159

PIR16001 PIR16002

COR160

PIR16101 PIR16102

COR161

PIUDRV0A0H01

PIUDRV0A0H02

PIUDRV0A0H03

PIUDRV0A0H04

PIUDRV0A0H05

PIUDRV0A0H06

PIUDRV0A0H07

PIUDRV0A0H08

PIUDRV0A0H09 PIUDRV0A0H010

PIUDRV0A0H011

PIUDRV0A0H012

PIUDRV0A0H013

PIUDRV0A0H014

PIUDRV0A0H015 PIUDRV0A0H016

PIUDRV0A0H017

PIUDRV0A0H018

PIUDRV0A0H019

PIUDRV0A0H020

PIUDRV0A0H021

PIUDRV0A0H022

PIUDRV0A0H023

PIUDRV0A0H024

PIUDRV0A0H0CP

COUDRV0A0H

PIUDRV0A0L01

PIUDRV0A0L02

PIUDRV0A0L03

PIUDRV0A0L04

PIUDRV0A0L05

PIUDRV0A0L06

PIUDRV0A0L07

PIUDRV0A0L08

PIUDRV0A0L09 PIUDRV0A0L010

PIUDRV0A0L011

PIUDRV0A0L012

PIUDRV0A0L013

PIUDRV0A0L014

PIUDRV0A0L015 PIUDRV0A0L016

PIUDRV0A0L017

PIUDRV0A0L018

PIUDRV0A0L019

PIUDRV0A0L020

PIUDRV0A0L021

PIUDRV0A0L022

PIUDRV0A0L023

PIUDRV0A0L024

PIUDRV0A0L0CP

COUDRV0A0L

PIUISO0A0H01

PIUISO0A0H02

PIUISO0A0H03

PIUISO0A0H04

PIUISO0A0H05

PIUISO0A0H06

PIUISO0A0H07

PIUISO0A0H08 PIUISO0A0H09

PIUISO0A0H010

PIUISO0A0H011

PIUISO0A0H012

PIUISO0A0H013

PIUISO0A0H014

PIUISO0A0H015

PIUISO0A0H016

COUISO0A0H

PIUISO0A0L01

PIUISO0A0L02

PIUISO0A0L03

PIUISO0A0L04

PIUISO0A0L05

PIUISO0A0L06

PIUISO0A0L07

PIUISO0A0L08 PIUISO0A0L09

PIUISO0A0L010

PIUISO0A0L011

PIUISO0A0L012

PIUISO0A0L013

PIUISO0A0L014

PIUISO0A0L015

PIUISO0A0L016

COUISO0A0L

POCONTROL POCONTROL0HS0DGND POCONTROL0HS0DISABLE POCONTROL0HS0FAULT POCONTROL0HS0P3V3 POCONTROL0HS0PWM POCONTROL0LS0DGND POCONTROL0LS0DISABLE POCONTROL0LS0FAULT POCONTROL0LS0P3V3 POCONTROL0LS0PWM PODC0LINK PODC0LINK0negative PODC0LINK0positive POSUPPLY POSUPPLY0GND0HS POSUPPLY0GND0LS POSUPPLY0N4V0HS POSUPPLY0N4V0LS POSUPPLY0P20V0HS POSUPPLY0P20V0LS

POSW0NODE0A

Page 5: OBC PFC - ON Semiconductor

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D D

C C

B B

A A

switching_stage_B.SchDocFile: 5/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 14.Mar 2018 09:14

OBC PFC power boardSwitching stage - halfbridge B

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

900 V

C80250 nF

QBHNTW080N12SC1

QBLNTW080N12SC1

IN+1

IN-2

XEN3

SGN

D4

VEESET5

VCH6

C+7

C-8

PGN

D1

9

PGN

D2

10

PGN

D3

15

PGN

D4

16

VEE1 11

VEE2 12

OUTSNK1 13

OUTSNK2 14

OUTSRC1 17

OUTSRC2 18

VDD1 19

VDD2 20

SVDD 21

DESAT 22

V5V23

UVSET24

CP

CP

5V reg

chargepump

control

logic

UDRV_B_H NCP51705MPX

IN+1

IN-2

XEN3

SGN

D4

VEESET5

VCH6

C+7

C-8

PGN

D1

9

PGN

D2

10

PGN

D3

15

PGN

D4

16

VEE1 11

VEE2 12

OUTSNK1 13

OUTSNK2 14

OUTSRC1 17

OUTSRC2 18

VDD1 19

VDD2 20

SVDD 21

DESAT 22

V5V23

UVSET24

CP

CP

5V reg

chargepump

control

logic

UDRV_B_L NCP51705MPX

SW_NODE_B

C78

100 nF

C86

2µ2

C79

2µ2

C85

100 nF

R66113k

C83

2µ2

R55

8k2

R6410k

C20

470 nF

VCC11

GN

D1

2

INA3

INB4

INC5

OUTD6

EN17

GN

D1

8

GN

D2

9

EN2 10

IND 11

OUTC 12

OUTB 13

OUTA 14

GN

D2

15

VCC2 16

UISO_B_H ISO7741DW

C82

100 nF

C81

100 nF

UDRV_B_H_COOL

C99

2µ2

UDRV_B_L_COOL

C91

470 nF

R7610k

R62220R

R74220R

C103

100 pF

C89

100 pF

C87

47 nF

C88

470 nF

C90

470 nF

D10

US1MFA

D11MBR0540

C92

100 nF

C93

2µ2

R67

8k2

D12

US1MFA

D13MBR0540

C100

47 nF

C101

470 nF

C102

470 nF

R58

22R

R61

4R7

R70

22R

R73

4R7

C84

10 pF

R570R

R560R

R65

0R

R6082k

R5910k

R6310k

C98

100 nF

R78113k

C96

2µ2

VCC11

GN

D1

2

INA3

INB4

INC5

OUTD6

EN17

GN

D1

8

GN

D2

9

EN2 10

IND 11

OUTC 12

OUTB 13

OUTA 14

GN

D2

15

VCC2 16

UISO_B_L ISO7741DW

C95

100 nF

C94

100 nF

C97

10 pF

R690R

R680R

R77

0R

R7282k

R7110k

R7510k

R81

0R

R82

0R

HS_P3V3

HS_PWMHS_DISABLE

HS_FAULT

LS_PWMLS_DISABLE

LS_FAULT

HS_DGND

LS_P3V3LS_DGND

driver_control

CONTROL

HBB_HS_P3V3HBB_HS_DGNDHBB_HS_PWMHBB_HS_DISABLEHBB_HS_FAULT

HBB_LS_PWMHBB_LS_DISABLEHBB_LS_FAULT

P20V_HSN4V_HSGND_HS

P20V_LSN4V_LSGND_LS

driver_supply

SUPPLY

P20V_B_HN4V_B_HSW_NODE_B

P20V_B_LN4V_B_LDCLINK_NEG

positive

negative

DC_link

DC_LINK DCLINK_NEG

DCLINK_POS

DCLINK_NEG

DCLINK_POS

SW_N

OD

E_B

N4V_B_H

P20V_B_H

P20V_B_H

P20V_B_L

N4V_B_L

P20V_B_L

HBB_HS_P3V3

HBB_LS_P3V3

HBB_HS_DGND

HBB_LS_DGND

HBB_HS_PWM

HBB_HS_DISABLE

HBB_HS_FAULT

HBB_LS_PWM

HBB_LS_DISABLE

HBB_LS_FAULT

Ceralink

P5V_B_H

P5V_B_L

R155

33R

C157

220 pF

C158

220 pF

R154

33R

C155

220 pF

C156

220 pF

HBB_LS_P3V3HBB_LS_DGND

R162

33R

R163

33R

R164

33R

R165

33R

PIC2001

PIC2002 COC20

PIC7801

PIC7802

COC78 PIC7901

PIC7902

COC79

PIC800neg

PIC800pos COC80

PIC8101

PIC8102 COC81

PIC8201

PIC8202 COC82 PIC8301

PIC8302

COC83 PIC8401

PIC8402

COC84

PIC8501

PIC8502 COC85

PIC8601

PIC8602 COC86

PIC8701

PIC8702 COC87

PIC8801

PIC8802 COC88

PIC8901

PIC8902 COC89

PIC9001

PIC9002 COC90

PIC9101

PIC9102 COC91

PIC9201

PIC9202

COC92 PIC9301

PIC9302

COC93

PIC9401

PIC9402 COC94

PIC9501

PIC9502 COC95 PIC9601

PIC9602

COC96 PIC9701

PIC9702

COC97

PIC9801

PIC9802 COC98

PIC9901

PIC9902 COC99

PIC10001

PIC10002 COC100

PIC10101

PIC10102 COC101

PIC10201

PIC10202 COC102

PIC10301

PIC10302 COC103

PIC15501

PIC15502 COC155

PIC15601

PIC15602 COC156

PIC15701

PIC15702 COC157

PIC15801

PIC15802 COC158

PID100A PID100C

COD10

PID110A

PID110C COD11

PID120A PID120C

COD12

PID130A

PID130C COD13

PIQBH0DRAIN

PIQBH0GATE PIQBH0SOURCE

COQBH

PIQBL0DRAIN

PIQBL0GATE PIQBL0SOURCE

COQBL

PIR5501 PIR5502

COR55

PIR5601

PIR5602

COR56

PIR5701

PIR5702

COR57

PIR5801 PIR5802

COR58

PIR5901

PIR5902 COR59

PIR6001

PIR6002 COR60

PIR6101 PIR6102

COR61

PIR6201

PIR6202

COR62

PIR6301

PIR6302

COR63

PIR6401

PIR6402

COR64

PIR6501

PIR6502 COR65

PIR6601

PIR6602

COR66

PIR6701 PIR6702

COR67

PIR6801

PIR6802

COR68

PIR6901

PIR6902

COR69

PIR7001 PIR7002

COR70

PIR7101

PIR7102

COR71

PIR7201

PIR7202

COR72

PIR7301 PIR7302

COR73

PIR7401

PIR7402 COR74

PIR7501

PIR7502

COR75

PIR7601

PIR7602

COR76

PIR7701

PIR7702 COR77

PIR7801

PIR7802

COR78

PIR8101 PIR8102

COR81

PIR8201 PIR8202

COR82

PIR15401 PIR15402

COR154

PIR15501 PIR15502

COR155

PIR16201 PIR16202

COR162

PIR16301 PIR16302

COR163

PIR16401 PIR16402

COR164

PIR16501 PIR16502

COR165

PIUDRV0B0H01

PIUDRV0B0H02

PIUDRV0B0H03

PIUDRV0B0H04

PIUDRV0B0H05

PIUDRV0B0H06

PIUDRV0B0H07

PIUDRV0B0H08

PIUDRV0B0H09 PIUDRV0B0H010

PIUDRV0B0H011

PIUDRV0B0H012

PIUDRV0B0H013

PIUDRV0B0H014

PIUDRV0B0H015 PIUDRV0B0H016

PIUDRV0B0H017

PIUDRV0B0H018

PIUDRV0B0H019

PIUDRV0B0H020

PIUDRV0B0H021

PIUDRV0B0H022

PIUDRV0B0H023

PIUDRV0B0H024

PIUDRV0B0H0CP

COUDRV0B0H

PIUDRV0B0L01

PIUDRV0B0L02

PIUDRV0B0L03

PIUDRV0B0L04

PIUDRV0B0L05

PIUDRV0B0L06

PIUDRV0B0L07

PIUDRV0B0L08

PIUDRV0B0L09 PIUDRV0B0L010

PIUDRV0B0L011

PIUDRV0B0L012

PIUDRV0B0L013

PIUDRV0B0L014

PIUDRV0B0L015 PIUDRV0B0L016

PIUDRV0B0L017

PIUDRV0B0L018

PIUDRV0B0L019

PIUDRV0B0L020

PIUDRV0B0L021

PIUDRV0B0L022

PIUDRV0B0L023

PIUDRV0B0L024

PIUDRV0B0L0CP

COUDRV0B0L

PIUISO0B0H01

PIUISO0B0H02

PIUISO0B0H03

PIUISO0B0H04

PIUISO0B0H05

PIUISO0B0H06

PIUISO0B0H07

PIUISO0B0H08 PIUISO0B0H09

PIUISO0B0H010

PIUISO0B0H011

PIUISO0B0H012

PIUISO0B0H013

PIUISO0B0H014

PIUISO0B0H015

PIUISO0B0H016

COUISO0B0H

PIUISO0B0L01

PIUISO0B0L02

PIUISO0B0L03

PIUISO0B0L04

PIUISO0B0L05

PIUISO0B0L06

PIUISO0B0L07

PIUISO0B0L08 PIUISO0B0L09

PIUISO0B0L010

PIUISO0B0L011

PIUISO0B0L012

PIUISO0B0L013

PIUISO0B0L014

PIUISO0B0L015

PIUISO0B0L016

COUISO0B0L

POCONTROL POCONTROL0HS0DGND POCONTROL0HS0DISABLE POCONTROL0HS0FAULT POCONTROL0HS0P3V3 POCONTROL0HS0PWM POCONTROL0LS0DGND POCONTROL0LS0DISABLE POCONTROL0LS0FAULT POCONTROL0LS0P3V3 POCONTROL0LS0PWM PODC0LINK PODC0LINK0negative PODC0LINK0positive POSUPPLY POSUPPLY0GND0HS POSUPPLY0GND0LS POSUPPLY0N4V0HS POSUPPLY0N4V0LS POSUPPLY0P20V0HS POSUPPLY0P20V0LS

POSW0NODE0B

Page 6: OBC PFC - ON Semiconductor

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C C

B B

A A

switching_stage_C.SchDocFile: 6/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 14.Mar 2018 09:16

OBC PFC power boardSwitching stage - halfbridge C

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

900 V

C24250 nF

QCHNTW080N12SC1

QCLNTW080N12SC1

IN+1

IN-2

XEN3

SGN

D4

VEESET5

VCH6

C+7

C-8

PGN

D1

9

PGN

D2

10

PGN

D3

15

PGN

D4

16

VEE1 11

VEE2 12

OUTSNK1 13

OUTSNK2 14

OUTSRC1 17

OUTSRC2 18

VDD1 19

VDD2 20

SVDD 21

DESAT 22

V5V23

UVSET24

CP

CP

5V reg

chargepump

control

logic

UDRV_C_H NCP51705MPX

IN+1

IN-2

XEN3

SGN

D4

VEESET5

VCH6

C+7

C-8

PGN

D1

9

PGN

D2

10

PGN

D3

15

PGN

D4

16

VEE1 11

VEE2 12

OUTSNK1 13

OUTSNK2 14

OUTSRC1 17

OUTSRC2 18

VDD1 19

VDD2 20

SVDD 21

DESAT 22

V5V23

UVSET24

CP

CP

5V reg

chargepump

control

logic

UDRV_C_L NCP51705MPX

SW_NODE_C

C22

100 nF

C30

2µ2

C23

2µ2

C29

100 nF

R18113k

C27

2µ2

R7

8k2

R1610k

C21

470 nF

VCC11

GN

D1

2

INA3

INB4

INC5

OUTD6

EN17

GN

D1

8

GN

D2

9

EN2 10

IND 11

OUTC 12

OUTB 13

OUTA 14

GN

D2

15

VCC2 16

UISO_C_H ISO7741DW

C26

100 nF

C25

100 nF

UDRV_C_H_COOL

C43

2µ2

UDRV_C_L_COOL

C35

470 nF

R2810k

R14220R

R26220R

C47

100 pF

C33

100 pF

C31

47 nF

C32

470 nF

C34

470 nF

D2

US1MFA

D3MBR0540

C36

100 nF

C37

2µ2

R19

8k2

D4

US1MFA

D5MBR0540

C44

47 nF

C45

470 nF

C46

470 nF

R10

22R

R13

4R7

R22

22R

R25

4R7

C28

10 pF

R90R

R80R

R17

0R

R1282k

R1110k

R1510k

C42

100 nF

R30113k

C40

2µ2

VCC11

GN

D1

2

INA3

INB4

INC5

OUTD6

EN17

GN

D1

8

GN

D2

9

EN2 10

IND 11

OUTC 12

OUTB 13

OUTA 14

GN

D2

15

VCC2 16

UISO_C_L ISO7741DW

C39

100 nF

C38

100 nF

C41

10 pF

R210R

R200R

R29

0R

R2482k

R2310k

R2710k

R83

0R

R84

0R

CONTROL

HBC_HS_P3V3HBC_HS_DGNDHBC_HS_PWMHBC_HS_DISABLEHBC_HS_FAULT

HBC_LS_PWMHBC_LS_DISABLEHBC_LS_FAULT

P20V_HSN4V_HSGND_HS

P20V_LSN4V_LSGND_LS

driver_supply

SUPPLY

P20V_C_HN4V_C_HSW_NODE_C

P20V_C_LN4V_C_LDCLINK_NEG

positive

negative

DC_link

DC_LINK DCLINK_NEG

DCLINK_POS

DCLINK_NEG

SW_N

OD

E_C

DCLINK_POS

P20V_C_H

P20V_C_H

N4V_C_H

P20V_C_L

P20V_C_L

N4V_C_L

HBC_HS_P3V3

HBC_LS_P3V3

HBC_HS_DGND

HBC_LS_DGND

HBC_HS_PWM

HBC_HS_DISABLE

HBC_HS_FAULT

HBC_LS_PWM

HBC_LS_DISABLE

HBC_LS_FAULT

HS_P3V3HS_DGND

HS_PWMHS_DISABLE

HS_FAULT

LS_PWMLS_DISABLE

LS_FAULT

LS_P3V3LS_DGND

driver_control

Ceralink

P5V_C_L

P5V_C_H

R152

33R

C113

220 pF

C114

220 pF

R153

33R

C115

220 pF

C154

220 pF

HBC_LS_P3V3HBC_LS_DGND

R166

33R

R167

33R

R168

33R

R169

33R

PIC2101

PIC2102 COC21

PIC2201

PIC2202

COC22 PIC2301

PIC2302

COC23

PIC240neg

PIC240pos COC24

PIC2501

PIC2502 COC25

PIC2601

PIC2602 COC26 PIC2701

PIC2702

COC27 PIC2801

PIC2802

COC28

PIC2901

PIC2902 COC29

PIC3001

PIC3002 COC30

PIC3101

PIC3102 COC31

PIC3201

PIC3202 COC32

PIC3301

PIC3302 COC33

PIC3401

PIC3402 COC34

PIC3501

PIC3502 COC35

PIC3601

PIC3602

COC36 PIC3701

PIC3702

COC37

PIC3801

PIC3802 COC38

PIC3901

PIC3902 COC39 PIC4001

PIC4002

COC40 PIC4101

PIC4102

COC41

PIC4201

PIC4202 COC42

PIC4301

PIC4302 COC43

PIC4401

PIC4402 COC44

PIC4501

PIC4502 COC45

PIC4601

PIC4602 COC46

PIC4701

PIC4702 COC47

PIC11301

PIC11302 COC113

PIC11401

PIC11402 COC114

PIC11501

PIC11502 COC115

PIC15401

PIC15402 COC154

PID20A PID20C

COD2

PID30A

PID30C COD3

PID40A PID40C

COD4

PID50A

PID50C COD5

PIQCH0DRAIN

PIQCH0GATE PIQCH0SOURCE

COQCH

PIQCL0DRAIN

PIQCL0GATE PIQCL0SOURCE

COQCL

PIR701 PIR702

COR7

PIR801

PIR802

COR8

PIR901

PIR902

COR9

PIR1001 PIR1002

COR10

PIR1101

PIR1102 COR11

PIR1201

PIR1202 COR12

PIR1301 PIR1302

COR13

PIR1401

PIR1402

COR14

PIR1501

PIR1502

COR15

PIR1601

PIR1602

COR16

PIR1701

PIR1702 COR17

PIR1801

PIR1802

COR18

PIR1901 PIR1902

COR19

PIR2001

PIR2002

COR20

PIR2101

PIR2102

COR21

PIR2201 PIR2202

COR22

PIR2301

PIR2302

COR23

PIR2401

PIR2402

COR24

PIR2501 PIR2502

COR25

PIR2601

PIR2602 COR26

PIR2701

PIR2702

COR27

PIR2801

PIR2802

COR28

PIR2901

PIR2902 COR29

PIR3001

PIR3002

COR30

PIR8301 PIR8302

COR83

PIR8401 PIR8402

COR84 PIR15201 PIR15202

COR152

PIR15301 PIR15302

COR153

PIR16601 PIR16602

COR166

PIR16701 PIR16702

COR167

PIR16801 PIR16802

COR168

PIR16901 PIR16902

COR169

PIUDRV0C0H01

PIUDRV0C0H02

PIUDRV0C0H03

PIUDRV0C0H04

PIUDRV0C0H05

PIUDRV0C0H06

PIUDRV0C0H07

PIUDRV0C0H08

PIUDRV0C0H09 PIUDRV0C0H010

PIUDRV0C0H011

PIUDRV0C0H012

PIUDRV0C0H013

PIUDRV0C0H014

PIUDRV0C0H015 PIUDRV0C0H016

PIUDRV0C0H017

PIUDRV0C0H018

PIUDRV0C0H019

PIUDRV0C0H020

PIUDRV0C0H021

PIUDRV0C0H022

PIUDRV0C0H023

PIUDRV0C0H024

PIUDRV0C0H0CP

COUDRV0C0H

PIUDRV0C0L01

PIUDRV0C0L02

PIUDRV0C0L03

PIUDRV0C0L04

PIUDRV0C0L05

PIUDRV0C0L06

PIUDRV0C0L07

PIUDRV0C0L08

PIUDRV0C0L09 PIUDRV0C0L010

PIUDRV0C0L011

PIUDRV0C0L012

PIUDRV0C0L013

PIUDRV0C0L014

PIUDRV0C0L015 PIUDRV0C0L016

PIUDRV0C0L017

PIUDRV0C0L018

PIUDRV0C0L019

PIUDRV0C0L020

PIUDRV0C0L021

PIUDRV0C0L022

PIUDRV0C0L023

PIUDRV0C0L024

PIUDRV0C0L0CP

COUDRV0C0L

PIUISO0C0H01

PIUISO0C0H02

PIUISO0C0H03

PIUISO0C0H04

PIUISO0C0H05

PIUISO0C0H06

PIUISO0C0H07

PIUISO0C0H08 PIUISO0C0H09

PIUISO0C0H010

PIUISO0C0H011

PIUISO0C0H012

PIUISO0C0H013

PIUISO0C0H014

PIUISO0C0H015

PIUISO0C0H016

COUISO0C0H

PIUISO0C0L01

PIUISO0C0L02

PIUISO0C0L03

PIUISO0C0L04

PIUISO0C0L05

PIUISO0C0L06

PIUISO0C0L07

PIUISO0C0L08 PIUISO0C0L09

PIUISO0C0L010

PIUISO0C0L011

PIUISO0C0L012

PIUISO0C0L013

PIUISO0C0L014

PIUISO0C0L015

PIUISO0C0L016

COUISO0C0L

POCONTROL POCONTROL0HS0DGND POCONTROL0HS0DISABLE POCONTROL0HS0FAULT POCONTROL0HS0P3V3 POCONTROL0HS0PWM POCONTROL0LS0DGND POCONTROL0LS0DISABLE POCONTROL0LS0FAULT POCONTROL0LS0P3V3 POCONTROL0LS0PWM PODC0LINK PODC0LINK0negative PODC0LINK0positive POSUPPLY POSUPPLY0GND0HS POSUPPLY0GND0LS POSUPPLY0N4V0HS POSUPPLY0N4V0LS POSUPPLY0P20V0HS POSUPPLY0P20V0LS

POSW0NODE0C

Page 7: OBC PFC - ON Semiconductor

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voltage_measurement.SchDocFile: 7/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 14.Mar 2018 09:23

OBC PFC power boardPhase and DC link voltage measurement

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

PHASE_A

PHASE_B

PHASE_C

C49

470 µF

C51

470 µF

C48

470 µF

C50

470 µF

R10982k

R10182k

R10782k

R10382k

R85

820k

R86

820k

R87

820k

R88

820k

R90

820k

R91

820k

R92

820k

R93

820k

R95

820k

R96

820k

R97

820k

R98

820k

R8910k

R9410k

R10010k

R99820k

R102820k

R104820k

R105820k

R10815k

IN1+3

IN1-2

OUT1 1

Q2ANCS4333

IN2+5

IN2-6

OUT2 7

Q2BNCS4333

IN3+10

IN3-9

OUT3 8

Q2CNCS4333

IN4+12

IN4-13

OUT4 14

Q2D

NCS4333

VDD

4

VSS

11

Q2E

NCS4333C125

100 nF

C126

100 nF

R1063k4

R1101k2

C127

1 µF

positive

negative

DC_link

DC_LINKDCLINK_NEG

DCLINK_POS

DCLINK_NEG

DCLINK_POS

P5V

AGND

U_PHASE_A

U_PHASE_B

U_PHASE_C

VREF

P5V

U_PHASE_AU_PHASE_BU_PHASE_C

I_PHASE_A_P

I_PHASE_B_P

I_PHASE_C_P

U_DC_LINK_P

AGND

I_PHASE_A_N

I_PHASE_B_N

I_PHASE_C_N

U_DC_LINK_N

analog_interface

ANALOG_IF

AGND

U_DC_LINK_P

P5V

U_PHASE_AU_PHASE_BU_PHASE_C

U_DC_LINK_P

I_PHASE_A_PI_PHASE_A_N

I_PHASE_C_P

1.304 V

Phase - Phase voltage measurement:Only buffer stages are implemented here, differential amplifiers are on control board.In fact, phase to DC output negative line voltage is scaled down by factor 329to 5V output. Using Vref of 1.304 V allows also negative voltages to be measured.

Uin = 1217.3 V => U_PHASE = 5.0 VUin = 0.0 V => U_PHASE = 1.3 VUin = - 427.7 V => U_PHASE = 0.0 V

DC link voltage measurement:only buffer stage is implemented on power board, next signal processing occurs on control board.

Additionally, differential sensing approach is utilized using virtual ground elevated (1.304 V nominal) to minimize common ground impedance effects.

Scaling factor of this stage is 219.666.

Maximal DC link voltage which can be measured is 1098.3 V => 5.0 V

R113

1k

IN1+3

IN1-2

OUT1 1

Q3ANCS2333

IN2+5

IN2-6

OUT2 7

Q3BNCS2333

VDD

8

VSS

4

Q3C

NCS2333

R116

2k2

R117

2k2

R1142k2

R115

2k2U_DC_LINK_N

U_in_A(B,C) = 329 x U_phase_A(B,C) - (329-1) x 1.304 VU_in_A(B,C) = 329 x U_phase_A(B,C) - 427.7 V

U_phase_A(B,C) = Uin_A(B,C) / 329 + (328/329) x 1.304 VU_phase_A(B,C) = Uin_A(B,C) / 329 + 1.3 V

I_PHASE_B_PI_PHASE_B_N

I_PHASE_C_N

U_DC_LINK_N

C163

22 nF

PIC480neg

PIC480pos COC48

PIC490neg

PIC490pos COC49

PIC500neg

PIC500pos COC50

PIC510neg

PIC510pos COC51

PIC12501

PIC12502 COC125 PIC12601

PIC12602

COC126

PIC12701

PIC12702 COC127

PIC16301 PIC16302

COC163

PIQ201

PIQ202

PIQ203

COQ2A

PIQ205

PIQ206

PIQ207

COQ2B

PIQ208

PIQ209

PIQ2010

COQ2C

PIQ2012

PIQ2013

PIQ2014

COQ2D

PIQ204

PIQ2011

COQ2E

PIQ301

PIQ302

PIQ303

COQ3A

PIQ305

PIQ306

PIQ307

COQ3B

PIQ304

PIQ308

COQ3C

PIR8501 PIR8502

COR85 PIR8601 PIR8602

COR86 PIR8701 PIR8702

COR87 PIR8801 PIR8802

COR88

PIR8901

PIR8902

COR89

PIR9001 PIR9002

COR90 PIR9101 PIR9102

COR91 PIR9201 PIR9202

COR92 PIR9301 PIR9302

COR93

PIR9401

PIR9402

COR94

PIR9501 PIR9502

COR95 PIR9601 PIR9602

COR96 PIR9701 PIR9702

COR97 PIR9801 PIR9802

COR98

PIR9901

PIR9902

COR99

PIR10001

PIR10002

COR100

PIR10101

PIR10102

COR101

PIR10201

PIR10202

COR102

PIR10301

PIR10302

COR103

PIR10401

PIR10402

COR104

PIR10501

PIR10502

COR105

PIR10601

PIR10602

COR106

PIR10701

PIR10702

COR107

PIR10801

PIR10802

COR108

PIR10901

PIR10902

COR109

PIR11001

PIR11002

COR110

PIR11301 PIR11302

COR113

PIR11401

PIR11402

COR114

PIR11501 PIR11502

COR115

PIR11601 PIR11602

COR116

PIR11701 PIR11702

COR117

POANALOG0IF POANALOG0IF0AGND POANALOG0IF0I0PHASE0A0N POANALOG0IF0I0PHASE0A0P POANALOG0IF0I0PHASE0B0N POANALOG0IF0I0PHASE0B0P POANALOG0IF0I0PHASE0C0N POANALOG0IF0I0PHASE0C0P POANALOG0IF0P5V POANALOG0IF0U0DC0LINK0N POANALOG0IF0U0DC0LINK0P POANALOG0IF0U0PHASE0A POANALOG0IF0U0PHASE0B POANALOG0IF0U0PHASE0C

PODC0LINK PODC0LINK0negative PODC0LINK0positive POPHASE0A

POPHASE0B

POPHASE0C

Page 8: OBC PFC - ON Semiconductor

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fan_control.SchDocFile: 8/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 16.Mar 2018 09:55

OBC PFC power boardFan control

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

Q4NTF2955

1

2

3

4

J_FAN

43045-0427

R11110k

35 VC128

100 µFR11210k

13 V

D14MMSZ5243B

2

6

1

47k

47k

Q5AMUN5213DW1

5

3

4

47k

47k

Q5BMUN5213DW1

Fan

FAN

Fan 24V 60x60x38mm without ribs

P24V

FAN_SPEED

FAN_ON_OFF

FAN_PWM

INRUSH_OFF

DGND

digital_interface

DIGITAL_IF

P24V

FAN_SPEED

FAN_ON_OFF

FAN_PWM

DGND

INRUSH_OFF

R17022k

GR1

Fan finger guard for 60x60mm fans

PIC1280neg

PIC1280pos COC128

PID140A

PID140C COD14 COFAN

COGR1

PIJ0FAN01

PIJ0FAN02

PIJ0FAN03

PIJ0FAN04

COJ0FAN

PIQ40DRAIN PIQ40GATE

PIQ40SOURCE COQ4

PIQ501

PIQ502

PIQ506 COQ5A

PIQ503

PIQ504

PIQ505

COQ5B

PIR11101

PIR11102

COR111

PIR11201

PIR11202 COR112

PIR17001

PIR17002

COR170

PODIGITAL0IF PODIGITAL0IF0DGND PODIGITAL0IF0FAN0ON0OFF PODIGITAL0IF0FAN0PWM PODIGITAL0IF0FAN0SPEED PODIGITAL0IF0INRUSH0OFF PODIGITAL0IF0P24V

Page 9: OBC PFC - ON Semiconductor

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control_board_interface.SchDocFile: 9/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 20.Nov 2017 16:23

OBC PFC power boardInterface to control board

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

ANALOG_IF

AGND

I_PHASE_B_N

P5V

U_PHASE_AU_PHASE_BU_PHASE_C

DIGITAL_IF

P24V

INRUSH_OFF

FAN_SPEEDFAN_ON_OFF

FAN_PWM

DGND

digital_interface

DGND

P24V

INRUSH_OFF

P15V_HAHGND_HAH

P15V_HALGND_HAL

P15V_HBHGND_HBH

P15V_HBLGND_HBL

P15V_HCHGND_HCH

P15V_HCLGND_HCL

drivers_power

DRIVERS_POWER

P15V_HAL

P15V_HBH

P15V_HAHGND_HAH

GND_HAL

GND_HBH

HS_P3V3

HS_PWMHS_DISABLEHS_FAULT

LS_PWMLS_DISABLELS_FAULT

HS_DGND

LS_P3V3LS_DGND

driver_control

HBA_CTRL

HBA_HS_P3V3HBA_HS_DGND

HBA_HS_PWMHBA_HS_DISABLEHBA_HS_FAULT

HBA_LS_PWMHBA_LS_DISABLEHBA_LS_FAULT

HS_P3V3

HS_PWMHS_DISABLEHS_FAULT

LS_PWMLS_DISABLELS_FAULT

HS_DGND

LS_P3V3LS_DGND

driver_control

HBC_CTRL

HBC_HS_P3V3HBC_HS_DGND

HBC_HS_PWMHBC_HS_DISABLEHBC_HS_FAULT

HBC_LS_PWMHBC_LS_DISABLEHBC_LS_FAULT

HS_P3V3

HS_PWMHS_DISABLEHS_FAULT

LS_PWMLS_DISABLELS_FAULT

HS_DGND

LS_P3V3LS_DGND

driver_control

HBB_CTRL

HBB_HS_P3V3HBB_HS_DGND

HBB_HS_PWMHBB_HS_DISABLEHBB_HS_FAULT

HBB_LS_PWMHBB_LS_DISABLEHBB_LS_FAULT

12

34

6

8

10

12

14

16

5

7

9

11

13

15

17

19

18

20

2122

2324

J_CTRL

I_PHASE_A_PI_PHASE_A_N

I_PHASE_C_N

FAN_SPEEDFAN_ON_OFFFAN_PWM

HBA_LS_P3V3HBA_HS_P3V3

HBA_HS_DGND HBA_LS_DGND

HBA_HS_PWM HBA_LS_PWM

HBA_HS_DISABLE HBA_LS_DISABLE

HBA_HS_FAULT HBA_LS_FAULT

P15V_HAL

GND_HAH

P15V_HAH

GND_HAL

HBB_LS_P3V3HBB_HS_P3V3

HBB_HS_DGND HBB_LS_DGND

HBB_HS_PWM HBB_LS_PWM

HBB_HS_DISABLE HBB_LS_DISABLE

HBB_HS_FAULT HBB_LS_FAULTGND_HBLGND_HBH

P15V_HBH P15V_HBL

HBC_LS_P3V3HBC_HS_P3V3

HBC_HS_DGND HBC_LS_DGND

HBC_HS_PWM HBC_LS_PWM

HBC_HS_DISABLE HBC_LS_DISABLE

HBC_HS_FAULT HBC_LS_FAULTGND_HCLGND_HCH

P15V_HCH P15V_HCL

P5V

P24V P24V

DGNDDGND

AGND

FAN_SPEED FAN_PWM

INRUSH_OFF FAN_ON_OFF

I_PHASE_B_P

I_PHASE_C_P

I_PHASE_B_N

I_PHASE_C_N

U_PHASE_A U_PHASE_B

U_PHASE_C

P5V

U_PHASE_AU_PHASE_BU_PHASE_C

I_PHASE_A_PI_PHASE_A_N

I_PHASE_B_PI_PHASE_B_N

I_PHASE_C_PI_PHASE_C_N

U_DC_LINK_PU_DC_LINK_N

AGND

analog_interface

I_PHASE_C_P

U_DC_LINK_PU_DC_LINK_N

I_PHASE_B_P

I_PHASE_A_N

I_PHASE_A_P

P5V

AGND

U_DC_LINK_N

U_DC_LINK_P

12

34

6

8

10

5

7

9

J_HAH

610 010 218 21

12

34

6

8

10

5

7

9

J_HBH

610 010 218 21

12

34

6

8

10

5

7

9

J_HCH

610 010 218 21

12

34

6

8

10

5

7

9

J_HAL

610 010 218 21

12

34

6

8

10

5

7

9

J_HBL

610 010 218 21

12

34

6

8

10

5

7

9

J_HCL

610 010 218 21

HBA_LS_P3V3HBA_LS_DGND

HBB_LS_P3V3HBB_LS_DGND

HBC_LS_DGNDHBC_LS_P3V3

GND_HCL

GND_HBL

GND_HCH

P15V_HBL

P15V_HCH

P15V_HCL

PIJ0CTRL01 PIJ0CTRL02

PIJ0CTRL03 PIJ0CTRL04

PIJ0CTRL05 PIJ0CTRL06

PIJ0CTRL07 PIJ0CTRL08

PIJ0CTRL09 PIJ0CTRL010

PIJ0CTRL011 PIJ0CTRL012

PIJ0CTRL013 PIJ0CTRL014

PIJ0CTRL015 PIJ0CTRL016

PIJ0CTRL017 PIJ0CTRL018

PIJ0CTRL019 PIJ0CTRL020

PIJ0CTRL021 PIJ0CTRL022

PIJ0CTRL023 PIJ0CTRL024

COJ0CTRL

PIJ0HAH01 PIJ0HAH02

PIJ0HAH03 PIJ0HAH04

PIJ0HAH05 PIJ0HAH06

PIJ0HAH07 PIJ0HAH08

PIJ0HAH09 PIJ0HAH010

COJ0HAH

PIJ0HAL01 PIJ0HAL02

PIJ0HAL03 PIJ0HAL04

PIJ0HAL05 PIJ0HAL06

PIJ0HAL07 PIJ0HAL08

PIJ0HAL09 PIJ0HAL010

COJ0HAL

PIJ0HBH01 PIJ0HBH02

PIJ0HBH03 PIJ0HBH04

PIJ0HBH05 PIJ0HBH06

PIJ0HBH07 PIJ0HBH08

PIJ0HBH09 PIJ0HBH010

COJ0HBH

PIJ0HBL01 PIJ0HBL02

PIJ0HBL03 PIJ0HBL04

PIJ0HBL05 PIJ0HBL06

PIJ0HBL07 PIJ0HBL08

PIJ0HBL09 PIJ0HBL010

COJ0HBL

PIJ0HCH01 PIJ0HCH02

PIJ0HCH03 PIJ0HCH04

PIJ0HCH05 PIJ0HCH06

PIJ0HCH07 PIJ0HCH08

PIJ0HCH09 PIJ0HCH010

COJ0HCH PIJ0HCL01 PIJ0HCL02

PIJ0HCL03 PIJ0HCL04

PIJ0HCL05 PIJ0HCL06

PIJ0HCL07 PIJ0HCL08

PIJ0HCL09 PIJ0HCL010

COJ0HCL

POANALOG0IF POANALOG0IF0AGND POANALOG0IF0I0PHASE0A0N POANALOG0IF0I0PHASE0A0P POANALOG0IF0I0PHASE0B0N POANALOG0IF0I0PHASE0B0P POANALOG0IF0I0PHASE0C0N POANALOG0IF0I0PHASE0C0P POANALOG0IF0P5V POANALOG0IF0U0DC0LINK0N POANALOG0IF0U0DC0LINK0P POANALOG0IF0U0PHASE0A POANALOG0IF0U0PHASE0B POANALOG0IF0U0PHASE0C

PODIGITAL0IF PODIGITAL0IF0DGND PODIGITAL0IF0FAN0ON0OFF PODIGITAL0IF0FAN0PWM PODIGITAL0IF0FAN0SPEED PODIGITAL0IF0INRUSH0OFF PODIGITAL0IF0P24V

PODRIVERS0POWER PODRIVERS0POWER0GND0HAH PODRIVERS0POWER0GND0HAL PODRIVERS0POWER0GND0HBH PODRIVERS0POWER0GND0HBL PODRIVERS0POWER0GND0HCH PODRIVERS0POWER0GND0HCL PODRIVERS0POWER0P15V0HAH PODRIVERS0POWER0P15V0HAL PODRIVERS0POWER0P15V0HBH PODRIVERS0POWER0P15V0HBL PODRIVERS0POWER0P15V0HCH PODRIVERS0POWER0P15V0HCL

POHBA0CTRL POHBA0CTRL0HS0DGND POHBA0CTRL0HS0DISABLE POHBA0CTRL0HS0FAULT POHBA0CTRL0HS0P3V3 POHBA0CTRL0HS0PWM POHBA0CTRL0LS0DGND POHBA0CTRL0LS0DISABLE POHBA0CTRL0LS0FAULT POHBA0CTRL0LS0P3V3 POHBA0CTRL0LS0PWM

POHBB0CTRL POHBB0CTRL0HS0DGND POHBB0CTRL0HS0DISABLE POHBB0CTRL0HS0FAULT POHBB0CTRL0HS0P3V3 POHBB0CTRL0HS0PWM POHBB0CTRL0LS0DGND POHBB0CTRL0LS0DISABLE POHBB0CTRL0LS0FAULT POHBB0CTRL0LS0P3V3 POHBB0CTRL0LS0PWM

POHBC0CTRL POHBC0CTRL0HS0DGND POHBC0CTRL0HS0DISABLE POHBC0CTRL0HS0FAULT POHBC0CTRL0HS0P3V3 POHBC0CTRL0HS0PWM POHBC0CTRL0LS0DGND POHBC0CTRL0LS0DISABLE POHBC0CTRL0LS0FAULT POHBC0CTRL0LS0P3V3 POHBC0CTRL0LS0PWM

Page 10: OBC PFC - ON Semiconductor

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power_supply_drivers.SchDocFile: 10/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 20.Nov 2017 16:15

OBC PFC power boardInsulated DC-DC converters for MOSFET drivers

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

Vin1

GND2 -Vo 5

0V 6

+Vo 7

+20V

-4V

+15V

3500V AC

3.5 pF

100mA

PCH

QA01C

Vin1

GND2 -Vo 5

0V 6

+Vo 7

+20V

-4V

+15V

3500V AC

3.5 pF

100mA

PCL

QA01C

Vin1

GND2 -Vo 5

0V 6

+Vo 7

+20V

-4V

+15V

3500V AC

3.5 pF

100mA

PAH

QA01C

Vin1

GND2 -Vo 5

0V 6

+Vo 7

+20V

-4V

+15V

3500V AC

3.5 pF

100mA

PAL

QA01C

Vin1

GND2 -Vo 5

0V 6

+Vo 7

+20V

-4V

+15V

3500V AC

3.5 pF

100mA

PBH

QA01C

Vin1

GND2 -Vo 5

0V 6

+Vo 7

+20V

-4V

+15V

3500V AC

3.5 pF

100mA

PBL

QA01C

C107

4µ7

C108

4µ7

C119

4µ7

C120

4µ7

C121

4µ7

C109

4µ7

halfbridge A halfbridge B halfbridge C

C104100 µF

C110100 µF

C105100 µF

C111100 µF

C106100 µF

C112100 µF

C118100 µF

C124100 µF

C117100 µF

C123100 µF

C116100 µF

C122100 µF

L622 µH

L822 µH

L922 µH

L722 µH

L1022 µH

supply for supply for supply for

drivers drivers drivers

P20V_HSN4V_HSGND_HS

P20V_LSN4V_LSGND_LS

driver_supplyP20V_A_HN4V_A_HSW_NODE_A

P20V_A_LN4V_A_LDCLINK_NEG

P20V_A_H

SW_NODE_A

N4V_A_H

ISO_SUPPLY_HBA

P20V_HSN4V_HSGND_HS

P20V_LSN4V_LSGND_LS

driver_supplyP20V_B_HN4V_B_HSW_NODE_B

P20V_B_LN4V_B_LDCLINK_NEG

ISO_SUPPLY_HBB

P20V_B_H

SW_NODE_B

N4V_B_H

P20V_HSN4V_HSGND_HS

P20V_LSN4V_LSGND_LS

driver_supplyP20V_C_HN4V_C_HSW_NODE_C

P20V_C_LN4V_C_LDCLINK_NEG

ISO_SUPPLY_HBC

P20V_C_H

SW_NODE_C

N4V_C_H

N4V_C_L

DCLINK_NEG

P20V_C_LP20V_B_L

DCLINK_NEG

N4V_B_LN4V_A_L

DCLINK_NEG

P20V_A_L

P15V_HAHGND_HAH

P15V_HALGND_HAL

P15V_HBHGND_HBH

P15V_HBLGND_HBL

P15V_HCHGND_HCH

P15V_HCLGND_HCL

drivers_power

DRIVERS_POWER

P15V_HAL

P15V_HBH

P15V_HAHGND_HAH

GND_HAL

GND_HBH

P15V_HAL

GND_HAL

35 V

C133

68 µF

35 V

C136

68 µF

35 V

C134

68 µF

35 V

C137

68 µF35 V

C135

68 µF

35 V

C132

68 µF

P15V_HAH

GND_HAH GND_HBH

P15V_HBH P15V_HCH

GND_HCH

L522 µH

P15V_HBL

GND_HBL

P15V_HCL

GND_HCL

P15V_HBLGND_HBL

P15V_HCHGND_HCH

P15V_HCLGND_HCL

PIC1040neg

PIC1040pos COC104

PIC1050neg

PIC1050pos COC105

PIC1060neg

PIC1060pos COC106

PIC10701

PIC10702 COC107

PIC10801

PIC10802 COC108

PIC10901

PIC10902 COC109

PIC1100neg

PIC1100pos COC110

PIC1110neg

PIC1110pos COC111

PIC1120neg

PIC1120pos COC112

PIC1160neg

PIC1160pos COC116

PIC1170neg

PIC1170pos COC117

PIC1180neg

PIC1180pos COC118

PIC11901

PIC11902 COC119

PIC12001

PIC12002 COC120

PIC12101

PIC12102 COC121

PIC1220neg

PIC1220pos COC122

PIC1230neg

PIC1230pos COC123

PIC1240neg

PIC1240pos COC124

PIC1320neg

PIC1320pos COC132

PIC1330neg

PIC1330pos COC133

PIC1340neg

PIC1340pos COC134

PIC1350neg

PIC1350pos COC135

PIC1360neg

PIC1360pos COC136

PIC1370neg

PIC1370pos COC137

PIL501

PIL502 COL5

PIL601

PIL602

COL6

PIL701

PIL702

COL7

PIL801

PIL802

COL8

PIL901

PIL902

COL9

PIL1001

PIL1002

COL10

PIPAH01

PIPAH02 PIPAH05

PIPAH06

PIPAH07

COPAH

PIPAL01

PIPAL02 PIPAL05

PIPAL06

PIPAL07

COPAL

PIPBH01

PIPBH02 PIPBH05

PIPBH06

PIPBH07

COPBH

PIPBL01

PIPBL02 PIPBL05

PIPBL06

PIPBL07

COPBL

PIPCH01

PIPCH02 PIPCH05

PIPCH06

PIPCH07

COPCH

PIPCL01

PIPCL02 PIPCL05

PIPCL06

PIPCL07

COPCL

PODRIVERS0POWER PODRIVERS0POWER0GND0HAH PODRIVERS0POWER0GND0HAL PODRIVERS0POWER0GND0HBH PODRIVERS0POWER0GND0HBL PODRIVERS0POWER0GND0HCH PODRIVERS0POWER0GND0HCL PODRIVERS0POWER0P15V0HAH PODRIVERS0POWER0P15V0HAL PODRIVERS0POWER0P15V0HBH PODRIVERS0POWER0P15V0HBL PODRIVERS0POWER0P15V0HCH PODRIVERS0POWER0P15V0HCL

POISO0SUPPLY0HBA POISO0SUPPLY0HBA0GND0HS POISO0SUPPLY0HBA0GND0LS POISO0SUPPLY0HBA0N4V0HS POISO0SUPPLY0HBA0N4V0LS POISO0SUPPLY0HBA0P20V0HS POISO0SUPPLY0HBA0P20V0LS POISO0SUPPLY0HBB POISO0SUPPLY0HBB0GND0HS POISO0SUPPLY0HBB0GND0LS POISO0SUPPLY0HBB0N4V0HS POISO0SUPPLY0HBB0N4V0LS POISO0SUPPLY0HBB0P20V0HS POISO0SUPPLY0HBB0P20V0LS POISO0SUPPLY0HBC POISO0SUPPLY0HBC0GND0HS POISO0SUPPLY0HBC0GND0LS POISO0SUPPLY0HBC0N4V0HS POISO0SUPPLY0HBC0N4V0LS POISO0SUPPLY0HBC0P20V0HS POISO0SUPPLY0HBC0P20V0LS

Page 11: OBC PFC - ON Semiconductor

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power_supply.SchDocFile: 11/12

ON SemiconductorSolution Engineering CenterEngineer: Michal Soldan, Stefan Kosterec 14.Mar 2018 10:54

OBC PFC power boardDC-DC converter 700V - 24 V 50W

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

positive

negative

DC_link

Q9

FQPF5N90

Q13FQPF5N90

3

4

5

6

10

13

14

11

12

9

N1

N2

N3

N48.67

1

1

1

2

N41

TR2 750 315 046

D16US1MFA

D17US1MFA

SS8

VCC7

GND5 FB 1

BO2

CS 3RT4

DRV 6

U2

NCP1252D

DRV 8

GND 7

CS 5

VCC 1

M_Toff2

M_Ton3

TRIG/DIS4

COMP 6

U1

NCP4304A

O2SFH615A-3

C152

180 pF

GND

Q12FDPF2710T

GND

D19

MURA120

GND

R1512k49

R14322k

GNDGND

R142330R

R129

10k

R137

2k2

R133 10R

R132

56k

GND

3

2 6

7

N1N2

11

TR1

760 301 302

R119 0R

D15SMBJ15CA

Q11BSS138L

D18 BAS16H

Q10FQPF5N90

GND

C145

68 pF

R125

220R

R141 8R2

R144 22R

R1501R

C149

220 pF

GND

GND

R127

390R

C15133 nF

R14947k

R121820k

R126820k

R135820k

GNDGND GND

R1474k7

R146

22k

Q14MMBT489LT1G

O1SFH615A-3 D20

MMSZ5245B

D21MMSZ5245B

GNDGND

R13610k

GND

R1486k8

GND

R1451k

R122820k

R120820k

R118820k

R1396k8

R1386k8

R1346k8

R140330k

C148

1n2

C150

6n8

35 V

C142

330 µF35 V

C143

330 µF35 V

C144

330 µF

C141

27 pF

R123

47R

R12447R

7447714101

L1

100 µH

C139

1µC14015 µF

C13815 µF

GND GND

R1316k8

C146

100 pF

R128100R

R130 220R

GND

GND GNDGND

GND

21

J1soldered pads

12

NT1

P700V

CS

FB

DRVBO

VCC

DC_LINK

C147

100 nF

1

8

6273

Q15TL431ACDG

35 V

C153

10 µF

GND

DC24V

DC24V

PIC1380neg

PIC1380pos COC138

PIC13901

PIC13902 COC139

PIC1400neg

PIC1400pos COC140

PIC14101

PIC14102 COC141

PIC1420neg

PIC1420pos COC142

PIC1430neg

PIC1430pos COC143

PIC1440neg

PIC1440pos COC144

PIC14501 PIC14502

COC145

PIC14601

PIC14602 COC146

PIC14701 PIC14702

COC147

PIC14801

PIC14802 COC148

PIC14901

PIC14902 COC149 PIC15001 PIC15002

COC150

PIC15101

PIC15102 COC151

PIC15201

PIC15202 COC152

PIC1530neg PIC1530pos

COC153

PID150A1

PID150A2

COD15

PID160A

PID160C COD16

PID170A

PID170C COD17

PID180A PID180C

COD18

PID190A PID190C

COD19

PID200A

PID200C

COD20

PID210A

PID210C COD21

PIJ101 PIJ102

COJ1

PIL101 PIL102

COL1

PINT101

PINT102 CONT1

PIO10ANO PIO10C

PIO10CAT PIO10E

COO1

PIO20ANO PIO20C

PIO20CAT PIO20E

COO2

PIQ90DRAIN

PIQ90GATE PIQ90SOURCE

COQ9

PIQ100DRAIN

PIQ100GATE PIQ100SOURCE

COQ10

PIQ110DRAIN

PIQ110GATE PIQ110SOURCE

COQ11

PIQ120DRAIN

PIQ120GATE PIQ120SOURCE

COQ12

PIQ130DRAIN

PIQ130GATE PIQ130SOURCE

COQ13

PIQ140BASE

PIQ140COLLECTOR

PIQ140EMITER

COQ14

PIQ1501

PIQ1502 PIQ1503 PIQ1506 PIQ1507 PIQ1508

COQ15

PIR11801

PIR11802 COR118

PIR11901 PIR11902

COR119

PIR12001

PIR12002

COR120

PIR12101

PIR12102

COR121

PIR12201

PIR12202

COR122 PIR12301 PIR12302

COR123

PIR12401

PIR12402

COR124

PIR12501 PIR12502

COR125 PIR12601

PIR12602

COR126

PIR12701 PIR12702

COR127 PIR12801

PIR12802

COR128

PIR12901 PIR12902

COR129 PIR13001 PIR13002

COR130 PIR13101

PIR13102

COR131

PIR13201 PIR13202

COR132

PIR13301 PIR13302

COR133

PIR13401

PIR13402

COR134

PIR13501

PIR13502

COR135

PIR13601

PIR13602

COR136

PIR13701 PIR13702

COR137

PIR13801

PIR13802

COR138

PIR13901

PIR13902

COR139

PIR14001

PIR14002

COR140

PIR14101 PIR14102

COR141

PIR14201

PIR14202

COR142

PIR14301

PIR14302

COR143 PIR14401 PIR14402

COR144

PIR14501

PIR14502

COR145

PIR14601 PIR14602

COR146

PIR14701

PIR14702 COR147

PIR14801

PIR14802

COR148

PIR14901

PIR14902

COR149

PIR15001

PIR15002

COR150

PIR15101

PIR15102

COR151

PITR102

PITR103

PITR106

PITR107

COTR1

PITR202

PITR203

PITR204

PITR205

PITR206

PITR209

PITR2010

PITR2011

PITR2012

PITR2013

PITR2014

COTR2

PIU101

PIU102

PIU103

PIU104 PIU105

PIU106

PIU107

PIU108

COU1

PIU201

PIU202

PIU203 PIU204

PIU205

PIU206

PIU207

PIU208

COU2

PODC0LINK PODC0LINK0negative PODC0LINK0positive

Page 12: OBC PFC - ON Semiconductor

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mechanical_parts.SchDocFile: 12/12

ON SemiconductorSolution Engineering CenterEngineer: Stefan Kosterec 27.Mar 2018 21:54

OBC PFC power boardMechanical and enclosed parts

Revision: 0.3

released

State:

Repository revision: 890

standard_board

Assembly variant:

Piestany

F2F1

HS_CSK 489 100 mm black anodized modified for OBC PFC

F2F1

HS_BSK 489 100 mm black anodized modified for OBC PFC

F2F1

HS_ASK 489 100 mm black anodized modified for OBC PFC

PE PE PE PE PE PE

SHA1

M3x8 DIN7985

SHA2

M3x8 DIN7985

SHB1

M3x8 DIN7985

SHB2

M3x8 DIN7985

SHC1

M3x8 DIN7985

SHC2

M3x8 DIN7985

SPM1

Spacer M4 M/F 8/25 HEX7

SPM2

Spacer M4 M/F 8/25 HEX7

SPM3

Spacer M4 M/F 8/25 HEX7

SPM4

Spacer M4 M/F 8/25 HEX7

SPM5

Spacer M4 M/F 8/25 HEX7

SPM6

Spacer M4 M/F 8/25 HEX7

SPM7

Spacer M4 M/F 8/25 HEX7

SPM8

Spacer M4 M/F 8/25 HEX7

SPB1

Spacer M4 M/F 8/40 HEX7

SPB2

Spacer M4 M/F 8/40 HEX7

SPB3

Spacer M4 M/F 8/40 HEX7

SPB4

Spacer M4 M/F 8/40 HEX7

SPB5

Spacer M4 M/F 8/40 HEX7

SPB6

Spacer M4 M/F 8/40 HEX7

SPB7

Spacer M4 M/F 8/40 HEX7

SPB8

Spacer M4 M/F 8/40 HEX7

SPT1

Spacer M4 F/F 70 HEX7

SPT2

Spacer M4 F/F 70 HEX7

SPT3

Spacer M4 F/F 70 HEX7

SPT4

Spacer M4 F/F 70 HEX7

SPT5

Spacer M4 F/F 70 HEX7

SPT6

Spacer M4 F/F 70 HEX7

SPT7

Spacer M4 F/F 70 HEX7

SPT8

Spacer M4 F/F 70 HEX7

SFAN1

M3x8 DIN7985

SFAN2

M3x8 DIN7985

SFAN3

M4x10 DIN7985

SFAN4

M4x10 DIN7985

BR_LEFT

custom left bracket

BR_RIGHT

custom right bracket

WHAL

AOS 3 P 2 23x20x1 D3.6

WHAH

AOS 3 P 2 23x20x1 D3.6

WHBL

AOS 3 P 2 23x20x1 D3.6

WHBH

AOS 3 P 2 23x20x1 D3.6

WHCL

AOS 3 P 2 23x20x1 D3.6

WHCH

AOS 3 P 2 23x20x1 D3.6

J_DC24V_a

691 351 500 002

J_ACIN_a

44441-2004

J_FAN_a

43025-0400

J_DCOUT_a

44441-2002

CP_ACIN_1a

171825-0100

CP_ACIN_2a

171825-0100

CP_ACIN_3a

171825-0100

CP_ACIN_4a

171825-0100

CP_DCOUT_1b

171825-0100

CP_DCOUT_2b

171825-0100

CP_ACIN_1b

43375-0001

CP_ACIN_2b

43375-0001

CP_ACIN_3b

43375-0001

CP_ACIN_4b

43375-0001

CP_DCOUT_2a

43375-0001

CP_DCOUT_1a

43375-0001

CP_FAN1

46235-0001

CP_FAN2

46235-0001

CP_FAN3

46235-0001

CP_FAN4

46235-0001

DC24V output connector

Fan connector set

DC output connector set

AC input connector set

Fan fixing set

Board fixing set

Power MOSFETs fixing set

Heatsinks fixing set

NA

hex nut M5 DIN934

NB

hex nut M5 DIN934

NC

hex nut M5 DIN934

PFC inductors fixing

AWG12-10

AWG14-16

AWG12-10AWG14-16

AWG30-26

ONS1_bottom

ON symbolON

S1_top

ON symbol

WHA

washer 100x12x1.6

WHB

washer 100x12x1.6

WHC

washer 100x12x1.6

WPQAL

plain washer M3 DIN125A

WPQAH

plain washer M3 DIN125A

WPQBL

plain washer M3 DIN125A

WPQBH

plain washer M3 DIN125A

WPQCL

plain washer M3 DIN125A

WPQCH

plain washer M3 DIN125A

WSQAL

spring washer M3 DIN7980

WSQAH

spring washer M3 DIN7980

WSQBL

spring washer M3 DIN7980

WSQBH

spring washer M3 DIN7980

WSQCL

spring washer M3 DIN7980

WSQCH

spring washer M3 DIN7980

SQALM3x16 DIN7985

SQAHM3x16 DIN7985

SQBLM3x16 DIN7985

SQBHM3x16 DIN7985

SQCHM3x16 DIN7985

SQCLM3x16 DIN7985

HS_SR

577202 heatsink for TO220

W_SR1

plain washer M3 DIN125A

W_SR2

plain washer M3 DIN125A

W_SR3

spring washer M3 DIN7980

S_SR

M10x8 DIN7985

N_SR

hex nut M3 DIN934

Q12heatsink

HS_FB

modified MC33278

W_FB3

plain washer M3 DIN125A

W_FB1

spring washer M3 DIN7980

W_FB4

plain washer M3 DIN125A

W_FB2

spring washer M3 DIN7980

Q3 & Q9heatsink

S_FB1

M3x8 DIN7985

S_FB2

M3x8 DIN7985

COBR0LEFT COBR0RIGHT

COCP0ACIN01a

COCP0ACIN01b

COCP0ACIN02a

COCP0ACIN02b

COCP0ACIN03a

COCP0ACIN03b

COCP0ACIN04a

COCP0ACIN04b

COCP0DCOUT01a COCP0DCOUT01b

COCP0DCOUT02a

COCP0DCOUT02b

COCP0FAN1 COCP0FAN2 COCP0FAN3 COCP0FAN4

PIHS0A0F1 PIHS0A0F2

COHS0A

PIHS0B0F1 PIHS0B0F2

COHS0B

PIHS0C0F1 PIHS0C0F2

COHS0C

COHS0FB

COHS0SR

COJ0ACIN0a

COJ0DC24V0a

COJ0DCOUT0a

COJ0FAN0a

CON0SR

CONA CONB CONC

COS10bottom COS10top

COS0FB1 COS0FB2

COS0SR

COSFAN1 COSFAN2

COSFAN3 COSFAN4

COSHA1 COSHA2 COSHB1 COSHB2 COSHC1 COSHC2

COSPB1

COSPB2

COSPB3

COSPB4

COSPB5

COSPB6

COSPB7

COSPB8

COSPM1

COSPM2

COSPM3

COSPM4

COSPM5

COSPM6

COSPM7

COSPM8

COSPT1

COSPT2

COSPT3

COSPT4

COSPT5

COSPT6

COSPT7

COSPT8

COSQAH COSQAL COSQBH COSQBL COSQCH COSQCL

COW0FB1 COW0FB2

COW0FB3 COW0FB4

COW0SR1

COW0SR2

COW0SR3

COWHA

COWHAH COWHAL

COWHB

COWHBH COWHBL

COWHC

COWHCH COWHCL

COWPQAH COWPQAL COWPQBH COWPQBL COWPQCH COWPQCL

COWSQAH COWSQAL COWSQBH COWSQBL COWSQCH COWSQCL