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Objectives and Design Solutions of a 1000-year Evapotranspiration-Capillary Surface Barrier System Z. FRED ZHANG, DAWN M. WELLMAN May 17, 2017 PNNL-SA-125146 1 Pacific Northwest National Laboratory 2017 National Meeting of the American Society of Mining and Reclamation, Morgantown, WV What’s Next for Reclamation? April 9 - 13, 2017

Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

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Page 1: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Objectives and Design Solutions of a 1000-year Evapotranspiration-Capillary Surface Barrier System

Z. FRED ZHANG, DAWN M. WELLMAN

May 17, 2017PNNL-SA-125146 1

Pacific Northwest National Laboratory2017 National Meeting of the American Society of Mining and Reclamation, Morgantown, WVWhat’s Next for Reclamation? April 9 - 13, 2017

Page 2: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Background - Surface mining

Changes ecology of the site

2

Alters the vegetation, soils, bedrock, and landformsChanges the surface hydrology, groundwater, and flow paths

Page 3: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

SurfaceLoss of vegetationLoss of soilErosionRunoffStream pollution

SubsurfaceAcid drainageGroundwater contamination

May 17, 2017 3

Surface Mining -Problems

Page 4: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Surface Barrier (Cover, Cap)

covers the exposed rocksisolates rockpile/tailingreduces erosionprovides a medium for vegetation growthreduces drainage

May 17, 2017 4

Mine Land Reclamation with Surface Barriers

Page 5: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Surface Barrier Use on Mine Land

5

Continent Country Number of CasesNorth America Canada 40

United States 85 South America Brazil 4

Chile 2 Africa South Africa 13 Europe Sweden 6

United Kingdom 2 Germany 18

France, Czechoslovakia 1 eachGreece, Norway, Spain 1 each

Australia Australia 18 Asia Indonesia 5

China 1 Total 200

Soil covers for tailings impoundments, waste rock piles, backfilled pits and heap leach pads (Rykaart et al. 2006)

Page 6: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Barrier Design Challenges

May 17, 2017 6

Regulatory requirements

Recharge Control Wind Erosion Water Erosion

Animal Intrusion Plant Intrusion Human Intrusion

Waste isolation Maintenance

Page 7: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

May 17, 2017 7

Objectives

Introduce performance objectives and the design solutions for a long-term (1000 yr) surface barrier

The 2000-Year-Old Man-Made Grave Creek Mound in the Ohio River Valley, WV

10000-Year –Old Iceberg Deposited Mound (Berggmounds)

Evaluate the performance of the surface barrier after a demonstration of 20 years

Page 8: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Performance Objectives of a Surface Barrier over a Nuclear Waste Site

May 17, 2017 8

Objectives#1 Meet or exceed RCRA criteria#2 Function in a semiarid to

subhumid climate#3 Limit drainage to less than

0.5 mm yr-1

#4 Limit runoff#5 Minimize erosion#6 Minimize biotic intrusion#7 Have a design life of 1000 years#8 Be maintenance free

Regulatory Requirements:

Functionality Requirements:

Longevity Requirements:

Page 9: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Objectives and Solutions - 1

Objective #1: Meet or exceed RCRA criteria

thickness > 0.91 m; design life: 30 years; conductivity: <32 mm/yr

Design Solutionthickness of 4.5 m; design life of 1000 year; drainage rate < 0.5 mm/yrcontaining a coated asphalt concrete (AC)

May 17, 2017 9

4.5 m

Page 10: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Objectives and Solution - 2

Objective #2: Function in a semiarid to subhumid climate

Design Solution: Use a ETC barrier with 2-m-thick silt loamThe compacted clay barrier may not work

May 17, 2017 10

AI = P/PET

Page 11: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Objective #3: Minimize drainage rate to <0.5 mm/yr

Design solution2-m thick ET barrierCapillary break2% slope of barrier surface

May 17, 2017 11

Waste

Asphalt

Objectives and Solution - 3

Page 12: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Objectives and Solution - 4

Objective #4: Limit runoffDesign solutions

Use soil with sufficient large permeability

May 17, 2017 12

Warden silt loamKs = 36 mm/hr

Page 13: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Objectives and Solution - 5

Objective #5: Minimize erosionDesign solution

15% gravel mixvegetation

May 17, 2017 13

Page 14: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Objectives and Solution - 6

Objective #6: Minimize biotic intrusion

May 17, 2017 14

Design solutions1.5-m riprap layerasphalt concrete layer

5 – 25 cm

Page 15: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Objectives and Solution - 7

Objective #7: Have a design life of 1000 yearsObjective #8: Be maintenance free

Design solutionUse natural materials for barrier construction: soil and rockEstablish a natural ecological system: ETC BarrierInclude protective side slopes

May 17, 2017 15

2:1 Basalt Riprap Side Slope10:1 Pit-Run Gravel

Side Slope

Asphalt concrete with a 5-mm-thick polymer-modified fluid-applied asphalt coating

Multi-Layered ETC Barrier

Compacted soil

Page 16: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

May 17, 2017 16

Barrier Design: 3D

Page 17: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

May 17, 2017 17

In Situ Soil

216-B-57 Waste Crib

Drainage Gravel:- Promote lateral drainage

Riprap Side Slope:- Intrusion control

Asphalt Concrete- Drainage interception- Noxious gas control

Silt Loam + Gravel:- Vegetation growth- Precipitation storage and release- Erosion control

Functions of Barrier Components

2X vertical exaggeration

Riprap layer:- Intrusion control

Compacted Soil- Settlement control

Page 18: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

May 17, 2017 18

Tests

Treatability testNov. 1994 to Oct. 1997Irrigated the north section to about 3x the average precipitation (3x160 = 480 mm/yr)

Controlled burnThe north section was burned in Sept. 2008

Monitoring: 1994 to 2013

May 17, 2017 18

Once in 1,000,000

yr

Page 19: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

May 17, 2017 19

Results: Soil Water Content Dynamics(10/95-3/96, irrigated)

Water Content (m3/m3)

• Soil became wetter

• Top 0.7 to 1 m was very wet

• Lower portion was still moist in late spring

• Water was diverted away from the center line

Click to play video

Page 20: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

May 17, 2017 20

Soil Water Content Dynamics(4/96-10/96, irrigated)

Water Content (m3/m3)

• Soil became drier spring/summer

• Entire soil profile became dry

• ET used up all the stored water

Click to play video

Page 21: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

Summary - Design Barriers for Mine Lands

May 17, 2017 21

Regulatory Requirements

Functionality Requirements

Longevity Requirements

Design lifeErosion controlMaintenance

ClimateMaximum drainage rateRunoff control

FederalState

Design surface barriers to achieve the objectivesType, Complexity

Determine barrier objectives

Page 22: Objectives and Design Solutions of a 1000-year ... · PDF fileObjective #1: Meet or ... with 2-m-thick silt loam The compacted clay barrier may not work ... Treatability test. Nov

May 17, 2017 22