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ODOR AND CORROSION CONTROL IN SEWERAGE SYSTEMS. Enrique J. La Motta, Ph.D., P.E. Professor of Civil and Environmental Engineering THE SOUTHEAST SYMPOSIUM ON CONTEMPORARY ENGINEERING TOPICS (SSCET ) University of New Orleans September 2014. PRESENTATION OUTLINE. - PowerPoint PPT Presentation
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ODOR AND CORROSION CONTROL IN SEWERAGE
SYSTEMSEnrique J. La Motta, Ph.D., P.E.
Professor of Civil and Environmental Engineering
THE SOUTHEAST SYMPOSIUM ON CONTEMPORARY ENGINEERING TOPICS (SSCET)
University of New Orleans
September 2014
PRESENTATION OUTLINE
1. Cause of H2S odor and corrosion
2. Odor and corrosion control technology overview
3. Problems and solution in NO metropolitan area
4. Pure oxygen injection
5. Applications and case studies
Bacteria need oxygen to consume org. matter
MAIN CAUSE OF ODOR
Oxygen sources
(order of preference):
1. Oxygen (limited)
2. Nitrate (limited)
3. Sulfate (unlimited)
Anaerobic slime layer
SO42-
Anaerobic bacteriaH2S
Sulfide Generation in Sewers
Condensate: Location of H2S oxidizing bacteria
Anaerobic slime layer
H2S is released from solution as gas (rotten egg odor)
Corrosion of moist pipe surface
H2S + O2
Thiobacillus
sulfuricansH2SO4
(EPA Manual)
EFFECTS OF SEWER CORROSION
(Vitrified Clay Pipe Manual)
RATE OF CORROSION
At H2S concentrations of
20ppm in the headspace,
concrete will corrode at a rate of
1 inch in 5 years(Clidence and Shissler, 2008)
MAJOR H2S CORROSION TARGET AREAS
Gravity concrete or cast iron sewers
Pump stations and force mains
Treatment facilities
TREATMENT OBJECTIVES
Maintain DO > 0.5 mg/L.
Keep dissolved sulfides (DS) less than 0.1 (difficult and costly to achieve) to 0.3 mg/L.
Maintain H2S in the air at less than 3 to 5 ppm.
Increase pipe crown pH to 4.0 or higher
TECHNIQUES AVAILABLE TO CONTROL H2S CORROSION
Oxidations systems: Pure oxygen injection Air injection Hydrogen peroxide Chlorine Potassium permanganate.
Precipitation systems Iron salts Zinc salts
pH elevation
Other methods
HYDROGEN SULFIDE CONTROL AT ORLEANS
PARISH
Significant amount of sulfide generation occurs in the sanitary sewer systems of the New Orleans metropolitan area.
Orleans Parish produces approximately 120 MGD of municipal wastewater
S&WB has tried hydrogen peroxide and Bio-Kat addition
Roughly 24 MGD is being treated with Bio-Kat
The annual cost of Bio-Kat ≈ 0.6 million dollars
The unit cost is roughly $25,000 per MGD treated.
BEST METHOD: PURE OXYGEN INJECTION
A more cost-effective H2S control system is wastewater super-oxygenation.
Oxygen can be generated in situ using modern technology.
Pure oxygen is injected at selected sewage pumping stations.
High oxygen transfer efficiency (>90%)
Typical in situ oxygen generation system using the pressure swing adsorption (PSA) technology (Source: OGSI.)
Schematic diagram of the ECO2 oxygen injection system. (Clidence and Shissler, 2008).
Typical installation of the ECO2 pure oxygen injection system at a raw sewage pumping station (Source: ECO2 web site)
ADVANTAGES OF PURE OXYGEN INJECTION
Wastewater remains aerobic through the treatment plant: No H2S generation
No odors No corrosion
Wastewater arrives partially treated to the treatment plant
Modern technology makes this system cost effective
Examples of positive results:
Untreated H2S levels in the Laguna Beach force mainSource: Clidence and Schissler, WEF/A&WMA, 2008
H2S levels in the Laguna Beach force main after pure oxygen injection. Source: Clidence and Schissler, WEF/A&WMA, 2008
H2S in the sewer headspace near Gulf Pond force main discharge, Milford, Conn.Source: Bradstreet and Smith, WEFTEC 2012
Cost of pure oxygen injection systems
Milford, Conn.: Unit annual cost = $5,400/MGD
Madison, ME: Unit annual cost = $5,200/MGD
Elk Vale, SD: Unit annual cost = $5,400/MGD
Trinity River Authority, Dallas, TX (primary clarifiers, 150 MGD): Unit annual cost = 1,700/MGD
The cost of super-oxygenation for H2S and corrosion control is close to one-fifth of the cost of Bio-Kat.
HYDROGEN SULFIDE CONTROL AT JEFFERSON PARISH
Jefferson Parish tried iron salts addition on West BankAt Marrero WWTP got black precipitate (Fe2S) all over
the plantGot Fe(HO)3 precipitate at the chlorination chamber
Suspended iron salt addition in 1997.
Severe odor and corrosion problems at the East Bank Wastewater Treatment Plant
UNO has been cooperating with JP by developing a pure oxygen injection program
Pure Oxygen Injection At JP East Bank Pumping Station SystemAssumptions made to calculate oxygen demand:
Oxygen concentration to meet the oxygen uptake rate = 10 x HRT.
HRT was based on continuous flow at average dry weather flow rate
Oxygen concentration needed to oxidize hydrogen sulfide = 5 x DS at each pumping station.
DS data base was limited.
Calculations were performed, and several changes and adjustments were made.
Final amounts of oxygen to be added are on the next diagram.
G6-9 Helios3340.4 gpm55.1 ft
0.77 fps
G6-4 Galleria3795.5 gpm60.1 ft
7136 gpm1.27 fps
F6-5 Cleary & W. Napoleon2966.6 gpm53.8 ft
10,102.5 gpm1.79 fps
F6-11 Houma & W. Napoleon2012.6 gpm66.4 ft
F6-5 Clearview & W. Napoleon2456.7 gpm46.0 ft
12,115.1 gpm2.15 fps
F6-2 W. Napoleon8065.0 gpm66.64 ft
14,571.8 gpm2.04 fps
E6-7 Transcont. &Vineland8153.3 gpm32.66 ft
3.7 fps
30,790.0 gpm2.89 fps
E5-4 Transcontinental & W. Metairie3384.6 gpm42.6 ft
34,174.6 gpm2.69 fps
EBWWTP
SCHEMATIC DIAGRAM OF THE EAST BANK SEWAGE PUMPING SYSTEM
22,636.8 gpm2.12 fps
SECOND PHASE, JEFFERSON PARISH
Implement the oxygen injection program.
Monitor the successful removal of hydrogen sulfide in the pumping system.
Monitor the remaining odor levels at the EB WWTP.
If odors continue, focus on improving the sludge management system. Inject pure oxygen into sludge holding tank.
Questions?