32
Oerlikon Coating Dr. Hans Brändle August 23, 2011 Capital Market Days 2011 August 23 - 24

Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

Oerlikon Coating

Dr. Hans Brändle

August 23, 2011

Capital Market Days 2011 August 23 - 24

Page 2: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Agenda

1 Did you know?

2 Technological Leadership

3 Markets & Customers

4 Operational Excellence

5 Tactics & Financials

6 Summary

Page 2

Page 3: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Did you know?

Diesel Injection Pump Coated Mould F1 Engine

In order to meet standards for environ-mentally friendly cars, injection pressure is increased over 2000 bar – only possible with coated mechanical parts.

PET bottle preforms are produced in coated moulds. 25% of all plastic bottle caps worldwide are produced with Oerlikon Balzers coated moulds.

F1 engines wouldn’t run without PVD coatings. Many parts are made from titanium which wears easily. With BALINIT-coatings these are protected properly.

Page 3

Page 4: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Oerlikon Balzers – the global leader in advanced thin-film solutions

Coating applied on surfaces is only a few thousandths of a millimetre thick and harder than steel

protects tools and components

increases performance and service life

lowers production costs

boosts productivity and ROI

Page 4

Page 5: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Megatrend towards clean advanced surface solutions

Page 5

Nitriding

Chrome- Plating, e.g. Hard Chroming

Thermal Spray

Toyoda Diffusion

Electroless Plating

Hardening

CVD

PVD

Page 6: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Coating core PVD market totals ~CHF 2 bn

Source: Oerlikon Balzers, market sizes exluding inhouse

Page 6

Surface

Bulk

Material treatment

~15

55%

45%

PVD

Thermal spray

Other

Surface treatment

~8

~2

~3

~3

Tools

Components

PVD market

~2

60%

40%

Automotive

General industry

Automotive

General industry

PVD market

~2

25%

35%

20%

20%

Largest exposure to automotive Estimated commercial market size (CHF bn, %)

Page 7: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Agenda

Page 7

1 Did you know?

2 Technological Leadership

3 Markets & Customers

4 Operational Excellence

5 Tactics & Financials

6 Summary

Page 8: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Standard adapted and further developed by Oerlikon Balzers

Innovation – driving core markets further

1980 1995 2000 2005 2010 1985 1990

Technologies

BALINIT® A C DLC

DLC STAR

ALCRONA PRO ALNOVA

Products - BALINIT®

FUTURA NANO

B ALCRONA

Standard developed by Oerlikon Balzers

Cathodic Arc Evaporation

Ionitron PECVD Sputtering PPDTM

Page 8

P3eTM

Page 9: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

R&D is at the core of Oerlikon Balzers

R&D to Sales ratio (in %)

Page 9

Far more investment into R&D than peers

Sustainable, long-term collaboration with leading scientific institutions

Strong IP portfolio

The world’s leading producers of cutting tools reach out to Balzers for R&D cooperation

Oerlikon Coatings Peer 2 Peer 1

Patent activity – substantial increase since 2006 (Indexed to year 2000)

2000 2002 2004 2006 2008 2010

100

400

300

200

0

Patents filed per year

Page 10: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Customers recognize Balzers’ technological leadership

Page 10

Oerlikon Balzers awarded as best tool supplier and service provider at the Audi factory in Györ

Page 11: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Agenda

1 Did you know?

2 Technological Leadership

3 Markets & Customers

4 Operational Excellence

5 Tactics & Financials

6 Summary

Page 11

Page 12: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Unique benefits of tribological PVD coatings

Increasing productivity Enabling functionality

Page 12

Injection needle

Valve piston

Poppet valve

10

0m

m

Production hinges for Volvo tailgates, EUR per 100 parts

24

11

15

28

Total cost with

uncoated tool

46%

Total cost with

coated tool

Coating cost

Yield, takt time

Life time enhancement

Savings due to coating

Diesel injector with piezo technology

Page 13: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Global Players trust Oerlikon Balzers

Page 13

Cutting

Tools Components

Forming Automotive Precision Components

Design Parts

Serving a.o. General Engineering, Aerospace, Medical Non-disclosure due to customer business secrets

Page 13

Page 14: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Servicing customers What they think about Balzers

In-Kyu Bae President and CEO of Hyundai Powertech

Page 14

Page 15: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Substitution of decorative chrome on plastics Substitution of hard chrome on large forming tools

Market entry through acquisition of VST Keller

in 2007

PPDTM sets a new industrial standard

Offering clean alternatives

Page 15

Market entry through acquisition of Hartec in

2010

Unique solution for design parts

Profitable, environmentally friendly and unique technologies

Page 16: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Agenda

1 Did you know?

2 Technological Leadership

3 Markets & Customers

4 Operational Excellence

5 Tactics & Financials

6 Summary

Page 16

Page 17: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

The coating service cycle of Oerlikon Balzers

Page 17

Delivery Pickup or Parcel Service

Cleaning

Batch Loading

Coating

Page 18: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Oerlikon Balzers is the customer’s doorstep: 3 regions, 32 countries, 89 coating centres

Page 18

Page 19: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Driving performance of coating centers through operational excellence

Page 19

Coating Center Gross profit before depreciation and amortization (in % of Sales)

Continuously increasing profitability

GPDA 2010

GPDA 2006

Benchmarking across entire portfolio of

coating centers as main driver for continuous

profitability improvement

Sharing knowledge and best practice across

the portfolio is a formalized process

Standardization of operating procedures

Faster ramp-up of start-up coating centers

Optimized asset utilization by moving

underutilized production equipment to

expanding coating centers

Page 20: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Agenda

1 Did you know?

2 Technological Leadership

3 Markets & Customers

4 Operational Excellence

5 Tactics & Financials

6 Summary

Page 20

Page 21: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

2 main factors drive top line growth

Page 21

Geographic expansion

Early mover into emerging countries Emerging markets and accelerated shift to Asia drove recovery Extraordinary growth, particularly in China

Portfolio enhancement

Driving innovation to meet the customer needs of tomorrow Going upstream with additional service offers

Page 22: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Early mover: Expansion into emerging countries

Early mover into emerging markets

Accelerated shift to Asia Extraordinary growth of operations in China

Actual Sales: Emerging markets drive recovery

1995 2000 2005 2010

India Korea

Singapore

Brazil

Mexico

Poland

China

Argentina Thailand

Czech Rep.

Turkey Romania

Indonesia

Russia

Total Sales per Region

Europe Americas Asia

Page 22

2008 H1/2011 Q

1 0

8 =

100

0

50

100

150

200Emerging Countries

Established Countries

2011 2010 2009 2008

Hungary

2004 2006 2008 2010 2012

Chengdu

Chongqing Jinan

Suzhou Tianjin

DongGuan Xi’An WenLing

10th/11th/12th

HanZhong

Page 23: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Meeting the customer needs of tomorrow

2005

Technologies

BALINIT®

DLC STAR ALCRONA PRO ALNOVA

P3eTM

PPDTM

Page 23

2015 EMO 09/2011

Next generation coating system

Technology

• Available with a new

leading edge Balzers

approach of the most

advanced coating

technology

Productivity

• Decreases turnaround

time significantly

• Increases flexibility

• Reduces cost of

ownership substantially

Success factors of the next generation coating systems

New coating

Page 24: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Going upstream with additional service offers

Page 24

Polishing Expansion along the value chain: polishing (if required)

followed by coating Tremendous in-house know-how, global rollout in progress

Nitriding Technology is increasing the performance of forming tools Our know-how recognized by customers in the most

important markets

Regrinding

Expansion along the value chain: regrinding followed by coating

Tapping into specialized market through an in-house and subcontractor business model

Page 25: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Significant top line growth

Page 25

Strong growth throughout Western Europe

exceeds expectations

Recovery in North America slightly above

expectations

Considerable growth in Korea, China and India

Sales 2007 – HY 2011 (in CHF m)

243201

158

269240

HY 2011 HY 2009 HY 2010 HY 2008 HY 2007

422

326

509497

FY 2010 FY 2009 FY 2008 FY 2007

Page 26: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

+120

+422

FY 2010 reported

+3%

FY 2010 FX impact adj.

+434

Translation Effects

Transaction Effects

Value of Swiss Franc affects Sales through translation effects

Page 26

+280

+243

+12%

HY 2010 FX impact adj.

+271

HY 2010 reported

Translation Effects

Transaction Effects

2010: 35% of Sales in EUR, 13% in US, 9% in JPY, 6% in CNY

Accelerated strength of CHF caused headwind in HY 2011

Business model limits transaction effects

Oerlikon Balzers Sales 2010 (in CHF m)

Oerlikon Balzers H1 2011 (in CHF m)

Page 27: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

+1+1

+52

+4%

FY 2010 FX impact adj.

+54

Translation Effects

Transaction Effects

FY 2010 reported

Strong Swiss Franc impacts EBIT, although Balzers naturally hedged

Page 27

+6+1

+49

Translation Effects

+14%

Transaction Effects

HY 2011 FX impact adj.

+56

HY 2011 reported

Cost and sales denominated to a large extend in local currency

Natural hedge limits exposure to transaction risk to a minimum

20,2 20,7 12,4 12,3

Oerlikon Balzers EBIT FY 2010 (in CHF m)

Oerlikon Balzers EBIT H1 2011 (in CHF m)

EBIT margin in % EBIT margin in %

Page 28: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Quick response to downturns protected profits and positioned Balzers for strong growth

Page 28

49

52

-4

7883

20

15

-10

0

10

20

30

40

50

60

70

80

90

-2

0

2

4

6

8

10

12

14

16

18

20

HY 2011 2010

12

2009

-1

2008 2007

17

EBIT EBIT Margin

Fast and stringent restructuring program

started early

Rigor in cost consciousness kept throughout

recovery phase

Operational excellence enforced over the

whole cycle

EBIT and EBIT Margin 2007 – HY 2011 (in CHF m / in %)

Page 29: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Agenda

1 Did you know?

2 Technological Leadership

3 Markets & Customers

4 Operational Excellence

5 Tactics & Financials

6 Summary

Page 29

Page 30: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Technological Leadership

Oerlikon Balzers is the pioneer of thin film and the undisputed technology leader Innovation is at the core of Oerlikon Balzers Customers recognize and reward our technological leadership

Oerlikon Balzers – Summary

Markets & Customers

Balzers products bring unique benefits to customers Customers praise our outstanding service and quality Market position further strengthened in core and new markets

Operational Excellence

Transparent continuous benchmarking across entire portfolio of coating centers drives continuous improvement

Optimized asset utilization by moving underutilized production equipment to expanding coating centers

Page 30

Tactics

Geographic extension to emerging markets, particularly Asia, and technology leadership are key top line levers

Growth based on sales and increased cost optimization leading to strong financials partially offset by translation effects

Page 31: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

Oerlikon Coating

Dr. Hans Brändle

August 23, 2011

Capital Market Days 2011 August 23 - 24

Page 32: Oerlikon Coating Dr. Hans Brändle August 23, 2011 · CMD 2011 – Oerlikon Coating, August 23, 2011 Driving performance of coating centers through operational excellence Page 19

save space

CMD 2011 – Oerlikon Coating, August 23, 2011

Disclaimer

Page 32

Oerlikon has made great efforts to include accurate and up-to-date information in this document. However, we make no representation or warranties, expressed or implied, as to the accuracy or completeness of the information provided in this document and we disclaim any liability whatsoever for the use of it.

This presentation is based on information currently available to management. The forward-looking statements contained herein could be substantially impacted by risks and influences that are not foreseeable at present, so that actual results may vary materially from those anticipated, expected or projected. Oerlikon is under no obligation to (and expressly disclaims any obligation to) update or alter its forward-looking statements, whether as a result of new information, future events, or otherwise.

All information provided in this document is not intended nor may be construed as an offer or solicitation for the purchase or disposal, trading or any transaction in any Oerlikon securities. Investors must not rely on this information for investment decisions.