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Thorax (1961), 16, 120. A STUDY OF THE CHEMICAL COMPOSITION AND POTENTIAL HAZARDS OF AN ANTIFOAM SUBSTANCE USED IN INTRACARDIAC SURGERY BY J. S. HARINGTON From the Pneumoconiosis Research Unit of the South African Council for Scientific and Industrial Research, Johannesburg Silicone fluids have been extensively used in certain heart-lung machines in order to remove bubbles produced by the mechanical oxygenation of the blood. The antifoaming technique involves the passing of oxygenated blood over a filmed surface or through a mesh or sponge treated with antifoam material. This is done to prevent air emboli which might occur if bubbles were allowed to enter the circulation. The method of oxygenation used in the unit in which this work was done is the DeWall type of bubble oxygenator. A cursory examination of a proprietary antifoaming material originally used in this type of oxygenator in Johannesburg showed the presence of considerable amounts of particu- late material consisting largely of finely divided amorphous silica (about 200 A in diameter). Apart from the possibility of these particles aggregating to form still larger particles which could result in capillary occlusion, it is considered that the toxic action of the finely divided silica constitutes a very real hazard. The phenomenon of "silica shock " caused by the intravenous injection of finely divided amorphous silica of particle diameter 200-500 A into experimental animals has been known since the work of Gye and Kettle in 1922, and has since been widely confirmed by many workers. Work done in this laboratory (Harington and Sutton, 1961; Haring- ton, 1961) leaves little doubt that silica of this particle size can, even at low concentrations, produce rapid and serious physiological defects. In view of the above evidence, a detailed chemical analysis was made of the antifoaming material being used here, and a simple procedure is described by means of which particulate material in antifoam preparations can be removed. ANALYSIS OF ANTIFOAM PREPARATIONS Two proprietary antifoam preparations have been used in bubble-oxygenator types of heart-lung apparatus. The first one, antifoam A. has been widely used since the development of artificial heart-lung by-pass surgery. In some of the large number of papers on this branch of surgery, it has been described as a potent, non-toxic, antifoam silicone substance. while in others it has not been mentioned. Clark. Gupta, and Gollan, who introduced the bubble- oxygenator type of heart-lung machine in 1950. advocated the use of "generous amounts" of the substance before by-pass on dogs. Antifoam A as found in the tin is a viscous, greyish, oil-like material which, when made up to a concentra- tion of 5% (w/v) in ether, yields on centrifugation a particulate sediment of 0.9 g./100 ml. solution. Antifoam XC-20033 has been used in bubble- oxygenators in a great number of successful opera- tions (Lillehei, Warden, DeWall, Stanley, and Varco. 1957). In the tin it appears as a heavy, greyish-white paste-like material, and, when made up to 5% (w/v) in ether and centrifuged, yields a sediment containing 0.5 g. particulate material/100 ml. solution. It has been used in Johannesburg in the past and forms the basis of the present investigation. The solutions for use and analysis were prepared according to a standard procedure as follows: Fifty grammes of antifoam from the tin was dissolved in a few hundred millilitres of ether, stirred well, and allowed to stand for about 48 hours. The supernatant fluid was decanted and more ether added, after which the mixture was again allowed to stand. This was repeated three or four times, until about a litre of ether had been used. The supernatant fluid should be clear when decanted, and, if not, should be centrifuged at 2,000 r.p.m. for 10 minutes in a refrigerated centrifuge. The clear supernatant was then used as antifoaming material. Antifoam solutions for chemical analysis were prepared exactly according to the above directions. Unfortunately, as will be shown, centrifugation at the speed suggested in the above procedure will not produce a clear supernatant and far higher speeds are required. ANALYSIS FOR SILICA OF ANTIFOAM XC-20033 Preparations of 5 % and 10% antifoam in ether (w/v) were made by the above method. The final on May 30, 2021 by guest. Protected by copyright. http://thorax.bmj.com/ Thorax: first published as 10.1136/thx.16.2.120 on 1 June 1961. Downloaded from

OF THE COMPOSITION AND HAZARDS OF ANTIFOAM ...and defoaming. Until a pure commercial antifoam is the following procedure for the prep clear antifoamhasbeenadoptedin this: Fifty grammes

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  • Thorax (1961), 16, 120.

    A STUDY OF THE CHEMICAL COMPOSITION ANDPOTENTIAL HAZARDS OF AN ANTIFOAM SUBSTANCE

    USED IN INTRACARDIAC SURGERYBY

    J. S. HARINGTONFrom the Pneumoconiosis Research Unit of the South African Council for Scientific and Industrial

    Research, Johannesburg

    Silicone fluids have been extensively used incertain heart-lung machines in order to removebubbles produced by the mechanical oxygenationof the blood. The antifoaming technique involvesthe passing of oxygenated blood over a filmedsurface or through a mesh or sponge treated withantifoam material. This is done to prevent airemboli which might occur if bubbles were allowedto enter the circulation.The method of oxygenation used in the unit in

    which this work was done is the DeWall type ofbubble oxygenator. A cursory examination of aproprietary antifoaming material originally usedin this type of oxygenator in Johannesburg showedthe presence of considerable amounts of particu-late material consisting largely of finely dividedamorphous silica (about 200 A in diameter).Apart from the possibility of these particlesaggregating to form still larger particles whichcould result in capillary occlusion, it is consideredthat the toxic action of the finely divided silicaconstitutes a very real hazard. The phenomenonof "silica shock " caused by the intravenousinjection of finely divided amorphous silica ofparticle diameter 200-500 A into experimentalanimals has been known since the work of Gyeand Kettle in 1922, and has since been widelyconfirmed by many workers. Work done in thislaboratory (Harington and Sutton, 1961; Haring-ton, 1961) leaves little doubt that silica of thisparticle size can, even at low concentrations,produce rapid and serious physiological defects.

    In view of the above evidence, a detailedchemical analysis was made of the antifoamingmaterial being used here, and a simple procedureis described by means of which particulatematerial in antifoam preparations can be removed.

    ANALYSIS OF ANTIFOAM PREPARATIONSTwo proprietary antifoam preparations have been

    used in bubble-oxygenator types of heart-lungapparatus. The first one, antifoam A. has been widely

    used since the development of artificial heart-lungby-pass surgery. In some of the large number ofpapers on this branch of surgery, it has been describedas a potent, non-toxic, antifoam silicone substance.while in others it has not been mentioned. Clark.Gupta, and Gollan, who introduced the bubble-oxygenator type of heart-lung machine in 1950.advocated the use of "generous amounts" of thesubstance before by-pass on dogs.

    Antifoam A as found in the tin is a viscous, greyish,oil-like material which, when made up to a concentra-tion of 5% (w/v) in ether, yields on centrifugation aparticulate sediment of 0.9 g./100 ml. solution.Antifoam XC-20033 has been used in bubble-

    oxygenators in a great number of successful opera-tions (Lillehei, Warden, DeWall, Stanley, and Varco.1957). In the tin it appears as a heavy, greyish-whitepaste-like material, and, when made up to 5% (w/v)in ether and centrifuged, yields a sediment containing0.5 g. particulate material/100 ml. solution. It hasbeen used in Johannesburg in the past and forms thebasis of the present investigation. The solutions foruse and analysis were prepared according to astandard procedure as follows:

    Fifty grammes of antifoam from the tin was dissolvedin a few hundred millilitres of ether, stirred well, andallowed to stand for about 48 hours. The supernatantfluid was decanted and more ether added, after whichthe mixture was again allowed to stand. This wasrepeated three or four times, until about a litre ofether had been used. The supernatant fluid shouldbe clear when decanted, and, if not, should becentrifuged at 2,000 r.p.m. for 10 minutes in arefrigerated centrifuge. The clear supernatant wasthen used as antifoaming material.Antifoam solutions for chemical analysis were

    prepared exactly according to the above directions.Unfortunately, as will be shown, centrifugation at thespeed suggested in the above procedure will notproduce a clear supernatant and far higher speeds arerequired.

    ANALYSIS FOR SILICA OF ANTIFOAM XC-20033Preparations of 5% and 10% antifoam in ether

    (w/v) were made by the above method. The final

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  • A STUDY OF AN ANTIFOAM SUBSTANCE

    solution gave the appearance of slightly viscous, turbidsolution (about the turbidity of a 1:2 water-milkmixture). Centrifugation at 2,000 r.p.m. did not clearthe solution in any way. This solution/suspensionconsists of pure silicone antifoam in true solution inthe ether solvent, together with a suspension of ether-insoluble particulate material responsible for thepronounced turbidity, and will be referred to as" turbid antifoam." High-speed refrigerated centri-fugation of an aliquot (10,000 r.p.m. for 15 min.)yielded a clear centrifugate and a white amorphoussediment at the bottom of the tube. The clearcentrifugate contained pure silicone in true solution,and is referred to here as " clear antifoam." Thesediment was washed six times in ether to remove anytraces of silicone on the surface of the particles,dried in vacuo, and examined. This is referred to as"sediment."

    RESULTS OF ANALYSISSILICA CONTENT.-Silica was determined by the

    standard ammonium molybdate method after fusionwith sodium carbonate. It was found necessary toexercise great care in maintaining constant volumesof the ethereal solutions during preparation andanalysis, and at the start of the work false high resultswere obtained, due to ether evaporating on standingand on centrifugation at room temperature. Thesedifficulties were overcome by carefully and imme-diately closing all flasks after use, and by using arefrigerated centrifuge.Random samples of antifoam XC-20033 from two

    1 lb. tins (referred to as tin A and tin B in Table I)were taken and weighed directly into platinumcrucibles (No. 1 in Table I). The sediment obtainedafter high-speed centrifugation was treated in a similarway (No. 4 in Table I).

    In the case of the ethereal solutions (turbid andclear antifoam), known volumes of well-shaken stan-dard solutions of known concentration were accuratelyand rapidly pipetted into platinum crucibles, and theether driven off by gentle heating, or simply bystanding the crucibles in a draught of air. In both

    TABLE IAMOUNT OF SiO2 (% "'DRY" WEIGHT) FOUND INANTITFOAM XC-20033 AT DIFFERENT STAGES OF

    PREPARATION

    ° Total SilicaNo. Sample (g. SiO2/I00 g. "Dry"

    Material Taken)

    1 Antifoam XC-20033 Tin A (i) 54, 52, 41-5(mean: 49-2)

    (ii) 52, 58 3(mean: 55 2)

    Tin B 52-6, 47 4(mean: 50)

    2 Turbid antifoam (5M) 7-3(silicone+amorphous silica)

    3 Clear antifoam (5%) 2-6(silicone only)

    4 Sediment 73, 80, 82-2(amorphous silica only) (mean: 78-4)

    cases, the weights taken represent samples of ether-freeantifoam, that is, " solid " or " dry " antifoam (Nos.2 and 3 in Table I).The amount of silica found in each material

    progressively decreased as more and more sedimentwas removed, first by standing and slow centrifugationand then by high-speed centrifugation which yieldedparticle-free, clear antifoam (Table I).The figures are the best that could be obtained, and

    variability in the replicate analyses can be ascribedto the fact that the aliquots taken for analysis did notcontain uniform amounts of amorphous silica whichis added as a stabilizer.

    These figures show that 64%, ((7.3732.6) x 100)of the total silica in the turbid antifoam is present asparticulate material which can be removed asdescribed.A solution of antifoam without prior high-speed

    centrifugation and made up to a final concentration of5% in a litre of ether would therefore contain 50 g.of antifoam which could be expected to remain onthe sponges after the ether had been evaporated off.Of this, 45 g. is present as silicone, and 5 g. (0.5 g.%of the solution) is present as particulate material.This particulate sediment contains 75% silica, that is,3.75 g. of particulate silica in the litre of originalantifoam taken.

    PARTICLE SIZING OF THE SEDIMENT.-The sedimentcontained 70-80% total silica. Examination in thex-ray spectrometer showed no evidence of anycrystalline material, indicating that the silica is presentin an amorphous form. Infra-red spectrophotometricanalysis showed no significant concentrations ofmetals present. Particle sizing of four separatesamples with the optical microscope using a 2 mm.oil immersion objective showed that 68, 59, 62, and83% of the particles in the sediment were below 1 pin diameter, and the remainder between I and 20 ,u.The samples were in general heterogeneous in shape,and on many slides a considerable degree of aggrega-tion of particles was evident, some aggregates rangingin size from 50 to 150 ,u long and up to 80 M wide(Fig. 1). This picture, together with Figs. 2-4, formspart of a representative collection of photographs ofthe "turbid antifoam" as prepared for use in theheart-lung apparatus and examined as smears. Inaddition to these, electron microscopic photographsshow many particles of the order of 200 A particlediameter.

    PREPARATION OF ANTIFOAM XC-20033 FOR USE INOPEN-HEART SURGERY

    Without separate experimentation, it is not yetpossible to say what concentration of antifoamsolution is optimum for routine use in open-heartsurgery, and work on this subject is urgentlyrequired. Reed and Kittle's study of 1959 is allthat has been done in this respect thus far.

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  • J. S. HARINGTON

    Concentrations of 5% (w/v) are used hecould almost certainly be reduced topossible concomitant dangers of globiwhich have been described in many paalso advisable to test new batches ofmaterials for their antifoaming efficienc:circuits with ox blood over several hourand defoaming.

    Until a pure commercial antifoam isthe following procedure for the prepclear antifoam has been adopted in this:

    Fifty grammes of antifoam is taken upAnalar ether and mixed well by vigorous sa glass rod until all lumps of antifoamup. The mixture is then allowed to sthours. This removes the heavier silica 1sedimentation, extracts the ether-soluble pmaterial, and saves laborious centrifug

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    FiG. 1.-Particles and very large aggregates of silica in a smearpreparation of a 5% antifoam solution after evaporation of ether.x 160. Large aggregate in lower centre is over 1S0 Iu longand 80 ,z wide.

    re,butthis * 4 4.avoid any _ule emboli 4 J

    f antifoam ¾V * *< * *y on closed ¼ 5.:rs bubbling vs ,

    s available, ^.)aration of i Slaboratory. *in 300nml.

    stirring with *are broken 9tand for 24particles by W.. B *tire siliconegation pro- .

    * e,_>sySh 4 j4~~31E a 71

    FIn. 2.-Smear preparation of' a 5% antifoam soiution showingparticles of silica embedded in silicone after evaporation ofether. x 320. Impure antifoam preparations applied tosponges or meshes could be expected to give a similar picture.

    cedures. Lumps of antifoam could be broken upmore efficiently by means of a Waring blender orsimilar device, but the use of electricity in the presenceof ether vapour could be hazardous. The super-natant liquid is decanted into a clean container, andthe remaining antifoam material is washed by stirringwith a further 200 ml. ether. The suspension-solutionis allowed to stand for 24 hours, the supernatant again

    ,mdecanted, and the washing procedure repeated withwanother 200 ml. ether. Further standing is no longernecessary.Two procedures were then followed during

    experimental work: the turbid, pooled supernatantmaterial (pure silicone together with particulatematter in suspension) was centrifuged at 3,000 r.p.m.for 15 minutes, the clearer supernatants decanted, andfiltered under air pressure through a Seitz filtercapable of handling one litre volumes. In this way,it was hoped that perfectly clear solutions would beobtained, but the method became impractical because

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  • A STUDY OF AN ANTIFOAM SUBSTANCE

    of heavy clogging of the filter mats by the particulatematerial. Instead, the second method was followed.The pooled material was directly centrifuged at 9,000to 10,000 r.p.m. in a high-speed refrigerated centrifugefor 10 minutes and the supernatants collected for use.This procedure provided a uniformly clear antifoamsolution, and is now used as a routine method.

    Using this method, about 600-700 ml. of clear,ethereal antifoam solution is collected, and the exactconcentration determined by pipetting a knownvolume (1-5 ml.) into a weighed watch glass,completely evaporating the ether, and re-weighing thewatch glass for its silicone material. More ether isadded until a concentration of 5% (w/v) antifoam-ether, or whatever is required, is reached. Thissolution is then transferred to a screw-stopperedbottle and used for the treatment of the defoamingequipment.More rapid methods of preparing clear antifoam

    solutions are conceivable, and could replace the time-consuming procedures of lengthy standing. Forexample, Soxhlet extraction of antifoam with ether

    .~~~~~~~~~~~~~~~0~~~~~S@.. e * $ t WI,x ~* * +*v7;ait'.. 5,4,

    ,.m **9.,*,* A 9 4 * e

    -49P

    pt an *n* *': *

    *sQ *

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    t** t 8 90 e'.'#' t* o aa s

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    ;* *w .Jae. _e 9 0 ** *FiG. 3.-Particles of silica in a smear preparation of a 5%/ antifoam

    solution. x 80.

    5~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

    FIG. 4.-Smear preparation of a 5%. antifoam solution. x

  • J. S. HARINGTON

    pathological changes in the organs of animals afterintravenous and parenteral injection of colloidalsilica. These findings were later widely confirmed.Gye and Purdy (1922) believed that death was

    due to massive clotting following damage to thevascular endothelium. However, not all necropsieson animals show such clotting, and it has beenfound here that during shock blood coagulationwas slightly or not at all impaired when studied byconventional techniques, unless clotting occurs asa secondary phenomenon. " Silica emboli " as acause of death were first precluded by Simson andStrachan in 1940. Then Modell and Salzman(1941) suggested that colloidal silica caused shockby constricting the pulmonary blood vessels, andfour years later Filley, Hawley, and Wright (1945)reported a bronchoconstrictive action of colloidalsilica in isolated, perfused guinea-pig lungs.The work on silica shock carried out in this unit

    has shown that the lethal dose of aerosil whenadministered intravenously is 2.0 mg. /kg. forrabbits and 13.6 mg./kg. for rats. Death in allcases was characteristic and took place within oneto two minutes after injection. The symptomspreceding death showed certain resemblances tothose associated with anaphylactic shock; theanimal became restless, cried out, became con-vulsed, made pedalling movements with theforelegs, developed rapid and deep respirations,lost reflexes, and died. The shock could beinduced in guinea-pigs and mice as well as in thetwo species described. To a certain extent deathcould be prevented by the prior administration ofantihistaminic substances (Harington, 1960), butthese agents offered little hope of an explanationof the origins of the shock. The next observation,that silica shock could be totally prevented byprior administration of anticoagulants, heparinand Miradon (Scherag Co.), returned the problemto the province of blood coagulation, and thepossibility that release of " contact factor " wasinvolved (see review by Biggs and Macfarlane,1953; Margolis, 1957, 1958), or some other agentswith physiological activity, was investigated; itwas believed that such a phenomenon might explaincertain of the aspects of death which are at presentdifficult to resolve. It has been well establishedthat quartz and some silicates have a pronouncedsurface action on certain blood factors which invitro lead to the release of highly active plasmakinins, with subsequent coagulation, smoothmuscle contraction, and pain (Armstrong, Jepson,Keele, and Stewart, 1957; Margolis, 1957, 1958),but further work on this subject has excluded46 contact factor " as a contributory cause. Thepowerful and immediate vasoconstriction obtained

    after the injection of colloidal silica into experi-mental animals is at present being examined in aneffort to distinguish a possible physiological vaso-constriction from a mechanical embolism producedby the heavily hydrated submicroscopic particleswhich were used. Perfusion experiments usingsaline suggest that haematological factors are notdirectly implicated, though massive clotting mightcertainly be a secondary phenomenon in experi-mental animals receiving this type of silica.

    Silica shock can be reasonably ascribed to aspecific action of silica, since it does not occurwith tungsten oxides, carbon, or silver of the samesize (Harington and Sutton, 1961), nor did it occurwith 12 other materials of particle diameter 200-600 A injected intravenously by other workers.

    It was at one time believed that pure antifoamwould form a coat around the particulate matterwhen both were present, and in this way possiblyprevent any surface activity of the silica. How-ever, tests in the laboratory have shown that thisis not the case, because the presence of antifoamin no way prevents such surface activity; in fact,an increased amount of soluble silica is releasedafter the action of the antifoam, but this isprobably of no importance to the general picture.

    DISCUSSIONPOSSIBLE TOXIC QUALITIES OF ANTIFOAM

    MATERIALS.-This paper points out, for the firsttime, the toxic properties of the particulate silicaadded as a stabilizer to the commercial siliconepreparations used as defoaming agents in open-heart surgery. As well as this hitherto unsuspecteddanger, there are at least 12 accounts in theliterature referring to possible tissue damagecaused by silicone emboli in humans and animalsafter perfusion experiments involving the use ofantifoam substances, and it is felt that it ispertinent to review this aspect of the field.The first real suspicion that some post-operative

    signs and symptoms of nervous tissue damagewere occurring in experimental animals underintracardiac surgery was voiced by Giannelli,Molthan, Best, Dull, and Kirby in 1957, when theyreported focal lesions in the brains of dogs thathad undergone partial perfusions with bubbleoxygenation. In the same year, Kirklin, Patrick,and Theye warned against the possible danger ofembolism by particulate material or air enteringthe patient with arterial blood. There is littledoubt that silicone materials in general are ofrelatively low immediate toxicity (Rowe, Spencer,and Bass, 1948; Barondes, Judge, Towne, and

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  • A STUDY OF AN ANTIFOAM SUBSTANCE

    Baxter, 1950; Cutting, 1952; Polemann andFroitzheim, 1953), and one study on an antifoammaterial supports this (Rosenbluth, Epstein, andFeldman, 1952). In 1958, Taylor reported thatpulmonary collapse and haemorrhage had causeddeath in a large number of dogs which had beenpartially perfused with a bubble-oxygenator typeof machine. Post-operative haemorrhage inparticular was considered responsible for manyof the deaths during the experimental surgery.Seven cases showed evidence of cerebral damage,and it was assumed that this damage had made amajor contribution towards death. Histologicalexamination of two of the brains showed areasof focal oedema and necrosis, having a widespreaddistribution and accompanied by death of nervecells. Kirby in 19.57 reported similar changes aftera partial by-pass of two hours. Taylor hadconcluded that the histological appearance wasconsistent with that produced by multiple micro-scopic emboli rather than anoxia. He stated atthat time that there were good grounds for thebelief that excessive venous pressure or emboliza-tion from antifoam globules were not causativeagents.These observations were later continued and

    extended by Taylor and Cavanagh (1958), whofound that, in 10 out of 13 dogs which had under-gone experimental cardiopulmonary by-pass usinga bubble oxygenator, multiple focal necroses wereencountered in the cerebrum and cerebellum whichwere probably attributable to small emboli. Thevarious possible sources of embolic material werediscussed. Excluding fat emboli from theoperative areas, the authors considered three likelysources of embolic material: fibrin formation, thepresence of minute gaseous emboli, and theseparation of antifoam globules after excessiveapplication of antifoam. Silicone material couldnot be detected in the brains examined by thehistological techniques used, the main difficultybeing its non-staining properties, its solubility inlipid solvents, and its failure to deviate polarizedlight. Chemical analysis would probably havebeen necessary, together with micro-incinerationof sections, in order to examine for the presenceof particulate material.Abrahams (1960) carried out histological

    examinations in the Department of Pathology,University of the Witwatersrand Medical School,on a number of dogs after intracardiac surgeryduring 1957 to 1959, and found material both ofa globular nature (without staining properties) andof a particulate nature in sections of brain tissue.Deposits of non-staining globules were alsodetected in glomeruli of the kidneys.

    L

    Electroencephalographic studies during by-passusing bubble oxygenation showed undesirablechanges when compared to film oxygenation(Owens, Adams, Dawson, Lance, Sawyers, andScott, 1958), and physiological disturbances in theblood-brain barrier were recorded by Hodges,Sellers, Story, Stanley, Torres, and Lillehei in thesame year.

    Recent evidence has left little doubt that thewhole question of antifoam hazard requirescareful, immediate, and responsible scrutiny.Antifoam infarcts have been produced in thebrains of dogs by intra-arterial injection (Penry,Cordell, Johnston, and Netsky, 1959), and emboliclesions in the dog by the same route were reportedby Reed and Kittle (1959), who in a very relevantpaper advocated judicious care in the use ofantifoam, and this warning is reflected in thepublications of Hudson (1959), d'Abreu (1959),and Clowes (1960). One of the two most recentpublications on antifoam hazards in intracardiacsurgery is that of Yates, Cassie, Dark, Jack, andRiddell (1959), who identified antifoam emboli inthe brains of dogs which had undergone totalby-pass, and the second is the interesting studymade in 1960 by Cassie, Riddell, and Yates, whofound that antifoam emboli were invariablyproduced in dogs during by-pass with bubbleoxygenation. Many of the animals sufferedcerebral infarcts from these emboli, which weredue to a proprietary defoaming agent; in addition,haemorrhage was a common cause of death.Concentrations as high as 20% antifoam in etherwere used in these studies, and reductions in theamount used increased the survival rates of theanimals and allowed them to recover consciousnessmore rapidly.The amount of particulate silica must have been

    very considerable at 20% concentration (thepresent paper reports a concentration of 0.9 g.particulate material per 100 ml. ethereal solutionof the antifoam used by these authors), and thereis evidence in the illustrations of particles insuspension in the globules which had been detectedin the tissues. Furthermore, their illustration(Fig. 8) of antifoam globules on glass which hadbeen dipped in 20% antifoam in ether stronglysuggests that it is particles which are visible andnot globules. Photographs of clear solutions ofantifoam on glass should be difficult to takebecause of the complete absence of material" landmarks." Their Fig. 8 may be compared withFig. 3 of the present paper, which shows particlesof silicious material found in antifoam. Inaddition, these authors report that the freecolloidal silica in the antifoam is clearly less

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  • J. S. HARINGTON

    "irritant" than when crystalline; this is notnecessarily the case: amorphous silica can be asfibrogenic as crystalline forms (Gye and Purdy,1922, 1924; and others).The work of Yates et al. (1959) has recently

    been confirmed by Smith (1960), who on histo-logical examination found focal cerebral lesionsin 28 out of 39 dogs perfused by the Lillehei-DeWall system of by-pass. These lesions resultedfrom emboli derived from the 10% solution ofsilicone antifoam which was used; the renalglomeruli showed similar emboli. Antifoamemboli were detected in 26 out of the 28 brainsshowing focal histological lesions and in seven ofthe 11 brains in which such lesions were notdetected. Of particular relevance to the presentpaper is Smith's frequent finding of amorphousdebris in the globules of silicone found in thetissues. This debris is correctly described asamorphous silica of very fine particle size.To complete the evidence at present available,

    a paper by Thomassen, Howbert, and Thompson(1960) reports the detection by phase microscopyand dark-field illumination of transparent, colour-less emboli strongly suggestive of antifoamglobules in tissues of humans and dogs exposed toantifoam materials.

    Finally, mention should be made of thephenomenon of silica shock which has beendescribed earlier in this paper. The presence inantifoam of colloidal silica of particle diameter200 to 500 A constitutes a danger which has notbeen hitherto considered in the use of antifoamscontaining particulate material. The experimentalevidence carried out in this unit over the last twoyears confirms all earlier evidence that silica ofthis size has pronounced toxic effects, includingclot formation, bronchoconstriction, vasoconstric-tion, and, in lower-than-lethal doses, possiblyhaemorrhage.

    In the first 15 cases operated on by this heart-lung unit, using the DeWall oxygenator asoriginally described, the antifoam used was shownto contain a considerable amount of particulatematter, believed to be capable of doing harm tothe tissues if allowed to enter the body freely.As single particles, most of this might pass throughthe capillaries; as aggregates, however, the par-ticles might assume a general size of suchmagnitude that capillary occlusion could welloccur. Both these hazards might possibly occurduring by-pass, in which case particulate materialwould be totally trapped by the tissues of thepatient.The antifoam preparation which has been used

    over the past year is a clear solution, totally free

    of silica particles, and this has been associatedwith a much more trouble-free post-operativeprogress of patients subjected to open-heart surgery(Marchand, 1960). In addition, no reduction inthe efficiency of the purified material has occurredat the concentration used. A new, clearproprietary antifoam is at present being tested forpossible future use in intracardiac surgery.

    SUMMARYThis paper is based upon a chemical examina-

    tion of a proprietary antifoaming substance,XC-20033, extensively used in bubble oxygenatorsduring intracardiac surgery. Particular attentionhas been paid to the size of the particles presentin the material and to their silica content. Aspreviously used, one litre of antifoam wouldcontain 45 g. of silicone and 5 g. of particulatematerial, of which 3.75 g. would be in the form ofamorphous, submicroscopic silica.

    It is considered that the presence of thisparticulate material constitutes a danger duringopen-heart surgery where bubble oxygenatorsare used, due to the occlusion of capillaries by thelarger particles, and, more important, to the toxiceffect of submicroscopic particles of diameter 200to 500 A which are present in the antifoamingmaterial. Silica of this size has been shown to becapable of producing a lethal shock or a delayed,possibly haemorrhagic condition in experimentalanimals.There seems little doubt that, with the large

    number of highly effective silicone preparationsavailable at the present time, a clear materialcould be produced for general use in intracardiacsurgery to replace the ones in current use. Also,greater emphasis should be laid upon the statementmade by the manufacturers that low concentra-tions of antifoam are required for efficient use,especially when in continuous contact with theoxygenated blood. Emergency barriers of anti-foam of higher concentration or reserve spongesor meshes could be used as secondary lines ofdefence should any breakdown during by-passoccur.

    I am deeply indebted to Mr. Paul Marchand, ofthe Department of Thoracic Surgery, University of theWitwatersrand, and Johannesburg General Hospital,Johannesburg, for his keen interest and fullestco-operation in this investigation, and for hisconsiderable assistance in the preparation of themanuscript. My thanks are due, too, to Mr. L. Fatti,senior surgeon of the department, for his interest andfor profitable discussions held with him.

    Mr. Peter Shreve, senior technologist of the Heart-Lung Unit, who first drew my attention to this

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  • A STUDY OF AN ANTIFOAM SUBSTANCE

    problem, has accorded me great practical assistanceand has offered criticism which has benefited the studyvery considerably.

    I wish to thank Dr. Abrahams, of the Departmentof Pathology, University of the WitwatersrandMedical School, for useful discussions, and Mr. P. H.Kitto and Mr. J. Talbot, of the Transvaal and OrangeFree State Chamber of Mines Research Laboratory,for x-ray spectrographic and electron microscopicanalysis.

    Finally, I wish to thank the Director of thePneumoconiosis Research Unit for facilities extendedto me during this work.

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