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OFFENE SOFTWARE-PLATTFORME N FÜR DIE REALISIERUNG VON INDUSTRIE 4.0 LÖSUNGEN Kai Hackbarth, Evangelist Bosch Software Innovations & Member Board of Directors OSGi Alliance

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Page 1: OFFENE SOFTWARE-PLATTFORME N FÜR DIE REALISIERUNG … · SOFTWARE-PLATTFORME N FÜR DIE REALISIERUNG VON INDUSTRIE 4.0 LÖSUNGEN ... Leading IoT middleware Roots in Java, OSGi and

OFFENE SOFTWARE-PLATTFORMEN FÜR DIE REALISIERUNG VON INDUSTRIE 4.0 LÖSUNGENKai Hackbarth, Evangelist Bosch Software Innovations & Member Board of Directors OSGi Alliance

Page 2: OFFENE SOFTWARE-PLATTFORME N FÜR DIE REALISIERUNG … · SOFTWARE-PLATTFORME N FÜR DIE REALISIERUNG VON INDUSTRIE 4.0 LÖSUNGEN ... Leading IoT middleware Roots in Java, OSGi and

ProSyst technology

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Leading IoT middleware▶ Roots in Java, OSGi and embedded software▶ End-to-end open standards-based IoT middleware▶ Gateway software serves as a link between connected devices and the backend ▶ Part of many IoT solutions▶ Since 2015 part of the Bosch Group, merged with Bosch Software Innovations in July 2016

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Software components

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Strategic impact on IoT applications

Users experience services on mobile

devices, TV sets, …

End-user apps

Running on local gateways bundling

and connecting also non-IP-ready devices

Gateway software

The brain of an intelligent device or

machine

Embedded software

Connecting users, devices, and business

partners

Cloud & enterprise software

Technological, commercial, and user angles covered through Bosch

Bosch IoT Cloud & Bosch IoT Suite

Bosch is excelling in intelligent products of

superior quality

ProSyst Gateway Software

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Expectations and benefits of Industrial Internet

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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• The Industrial Internet will fundamentely disrupt the manufacturing industry• Cyber Physical Systems (CPS) change the existing automation hierarchy

• New Operational Efficiencies that drive down costs• Workforce productivity gains → digitization of tasks, better deployment of resources

• Reduced maintenance costs → predictive maintenance

• Material, energy savings → reduced need for product over-engineering

• Reduced waste → Precision monitoring to predict and control machines

• Improved Customer Satisfaction• Improved service levels → fewer unplanned disruptions

• Many Proof of Concepts but real adoption yet still to come• The World Economic Forum expects IIoT to disrupt business within the next 5 years

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Our past

Efficiency = Control

Fast = Central

Bigger = Better

Hierarchy = Fast

© Robert Bosch GmbHSpark plug production, 1920

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Today

Agile

Iterative

Distributed

Networked

Open

Flat

© Robert Bosch GmbHRenningen campus, 2015

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Challenges to overcome

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• Increasing Complexity on both Hardware & Software level• Wide range of „Things“ needs to be integrated

‒ Assets, Edge Devices, Sensors Gateway, Cloud‒ Companies, Products, ERP, People‒ Needs to work with old and new equipment

• Convergence of OT and IT• New expertise for Data Analytics & Big Data is required

• Interoperability is still a major challenge• 450+ IoT Platforms (Soure: IoT Analytics, 2017)• Still growing amount of communication protocols• Witnessing first phase of consolidation

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IoT Landscape by Matt Turck & David Rogg

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Our open standards approach

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Leading industry standards make IoT work

Bosch Software Innovations is actively involved in open standards organizations and open source communities. Additionally, our products support many additional industry standards.

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Open standardization

▶ Founded in 1999▶ Common software platform for

distributed devices and multi-device-vendors with complex software requirements

▶ Providing modular, dynamic architecture for multiple industries

▶ Software framework targeting all device classes

▶ Worldwide accepted standard▶ ProSyst software is built on

OSGi technology

Adopted rapidly by growing industrial community

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OSGi Alliance

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Modularity and ServicesModular Software architecture

• Execution environment, APIs, device abstraction• Application development framework• Common architecture is applicable to Cloud,

Enterprise, M2M & IoT architecture• Can run locally on one device, all the way through to

distributed across 1,000’s of servers

Dynamic Service lifecycle enables:• True 24/7 remote maintenance• Remote software updates• Aftermarket sales of upgrades and extensions

Portable and re-usable software modules enable• Faster time-to-market• Increased agility and reduced development effort

and project risk• Reduction in maintenance costs• Ecosystem based solutions

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Eclipse Foundation: strategic membership

The Eclipse Open Source Community has become a major technology enabler for multiple Bosch businesses impacting more than 10,000 Bosch software developers.

Goals▶ Promote and establish an open platform as

de-facto standard for IoT in IWG* IoT▶ Establish worldwide common SW-Tool-Chains for

automotive development in IWG Automotive▶ Provide long term support over 12 years for

critical development tools in IWG Long Term Support (LTS)

▶ Get early developer feedback in case of contributions

▶ Promote open technology

Reasons for Bosch to upgrade existing solution membership

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Sensor protocolsSensors

Managementprotocols (Cloud) backend

PaaS

Bosch IoTRemote Manager

IaaSOn-premise

Gateways

End-to-end IoT solutions

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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The components needed …

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ProSyst Gateway Software

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Benefits (1)

Modular approach and dynamic framework Dependency management, resource management, resource sharing, access control & rights management, high security (Java, OSGi, X.509 cert.)

Remote managementRemote configuration, remote service & application deployment, remote firmware update

Remote monitoringRemote (log) inspection, remote helpdesk

Integrated web server and web UI Web server for custom apps, web UI for developer and administrators

Safe off-line operation mode w/o cloud

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ProSyst Gateway Software

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Benefits (2)

Configurable servicesFramework & debug logs, automation engine (DE: ~SPS)

Device profile and data model supportProtocol and device abstraction (incl. predefined device information models and functional blocks for heterogeneous devices); eventing incl. subscription and event queue

Data loggingLocal data collection and event history DB

IoT protocol support (extensible)Many IP/non IP edge device protocols incl., low latency an near real-time capabilities, data traffic optimization per protocol, local data analysis

Open APIs Java, OSGi, JSON RPC (local & remote), REST (local & remote)

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ProSyst IoT middleware

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Security measures Enterprise Systems

Backend and cloud runtime

Bosch IoTRemote Manager

Local gateway

Secure local accessfor service technician

Data encryptionCertificate management logic

Secure software and certificateupdate handling (use-casedependent customization)

Failure-safe operation/integritychecks (use-case dependent

customization)

Security architecture

and concepts(design time and runtime)

Gateway identity & registration (use-case dependent customization)

Applicationlayer security

Cloud backup & restore process

Portals and apps

Devices

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The Bosch IoT Remote Manager

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Use cases and benefits

Grouping and filtering▶ Flexible and dynamic device groups▶ Based on HW/SW revisions, geo, etc.

Device management▶ Flexibility in supported HW platforms▶ Multiple device management protocols

Software management▶ Mass management operations▶ Time-scheduled application updates▶ Rollout campaigns

Managed service▶ 24x7 service operations by

Bosch Software Innovations▶ Short time-to-market

Bosch IoTRemote Manager

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Eclipse Vorto

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Create, manage and share device descriptions

Vorto Repository

Information Model

Information Model

Information Model

Information Model

Information Model

Information Model

Eclipse Vortois a technical approach to standardization at the semantic abstraction layer by means of generic, technology agnostic Information Models.

Vorto Information Modelsare detailed representations of real objects following the Vorto Meta Information Model.

Vorto RepositoryThe Vorto Repository allows to manage and share Information Models.

Vorto IoT ToolsetThe Vorto IoT Toolset allows to easily create Information Models.

Information Model

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Eclipse Vorto

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Putting it all togetherVorto

IoT Tool Set Meta Information Model

Information Model Repository

Device Manufacturer

SolutionDeveloper

Information Modelcreates

using

instance of

browses

provides

reads

invokes

Java

Platform Vendor

Platform specific Code Generator

generates

Device

describes

is described by

integrates...

C++

uses

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Towards a global IoT standard

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Two central approaches actively driven by Bosch Software Innovations

▶ Gateway“Frontend”) ▶ Information models (“Backend”)

IoT standardization will happen in open source.Now is the time to shape open source communities.

▪ OSGi Alliance www.osgi.org▪ OSGi is a Java framework for developing

and deploying modular software programs and libraries of two main elements− a specification for modular components

(“bundles” or “plug-ins”) − a Java Virtual Machine service registry that

allows bundles to publish, discover and bind to services (SOA).

▪ Developed since 1999

▪ Eclipse Vorto www.eclipse.org/vorto

▪ Vorto (“the word” in Esperanto)allows to create and manage technology agnostic, abstract physical device descriptions (“information models”) used within IoT applications.

▪ Eclipse Vorto supports use cases of − device manufacturers− vendors of IoT platforms− solution developers

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Bosch actively engages in the Industrial Internet Consortium

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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The real opportunity is the industrial opportunity. Dr. Richard M. Soley,Executive Director of the Industrial Internet Consortium

Dirk Slama, Director of Business Development at Bosch Software Innovations, represents the Bosch Group as a member of the Industrial Internet Consortium Steering Committee

Goals of a testbed▶ New products and services development▶ Growth opportunities for businesses ▶ Shaping the Industrial Internet▶ Insight into new technologies and ideas▶ Growing a company’s ecosystem

Bosch represented in Steering Committee

Asset Efficiency Testbed

Track & Trace Testbed

08/2015

09/2015

02/2015

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The Track & Trace Testbed

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First European testbed for the Industrial Internet Consortium

The testbed explores

▶ Asset management applications▶ Quality control applications▶ Work management applications▶ Increasing overall manufacturing efficiency

and cost savings

Testbed partners

▶ Bosch: leader, software, industrial tools, solution design▶ Cisco: indoor localization▶ Tech Mahindra: application development

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Factory integration at multiple levels

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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There is no other solution like this out there; I am convinced that it harbors major potential for industry as a whole.

Dr. Richard M. Soley,Executive Director of theIndustrial Internet Consortium

Handheld industrial power tools automatically do what needs to be done.

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Highest quality and efficiency standards in connected manufacturing

Open standards and interfaces mastering heterogeneity

Indoor localization accuracy

Factory integration at multiple levels

Joint solution architecture

Ecosystem of collaborating partners

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Asset Efficiency isn’t a revolutionary new concept, but it is highly underleveraged

Holistic approach for

▶ Condition monitoring

▶ Diagnostic analysis

▶ Prognostics

Target groups

▶ Discrete & process manufacturing

▶ Automotive

▶ Aerospace

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Bosch IoT Gateway for Industry 4.0

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Apps for data collection, data processing and data publishing

Sensors and software take Robert Bosch’s lathe from 1887 into the age of Industry 4.0

The IoT Gateway provides

▶ Dashboard App for system administration, configuration and parameterization

▶ Devices App for integration of I/O-modules and sensors

▶ Processing App for processing of signal values and forwarding of information to MES systems, database and cloud application

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Bosch IoT Gateway for Industry 4.0

Bosch Software Innovations GmbH | INST/MKC | 5/4/2017© Bosch Software Innovations GmbH 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution as well as in the event of applications for industrial property rights.

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Pilot Project

Connected MAE

ROI <1,5

years

MaintenanceSupport System

Production Performance Manager and Production Rules Configurator

Existing machines

101010101010101010101010101010101010

1010101010101010101010101010101010101010101010101010

10101010101010101010101010101010101010101010101010101010101010101010

101010101010101010101010101010101010101010101010

▶ Maintenance notification/tickets

▶ Maintenance completion

Technology:✓ Linux with Java/OSGi✓ Web-based configuration✓ Connection of sensors via

Bluetooth LowEnergy and I/O Link✓ Integrations-Interface for I4.0 Platform

or Bosch IoT Cloud ✓ Security

Hydraulic test bench

The Outlay ofmanual testing

reduced by

20%

Reductio

nMaintena

ncecosts about25%

OEE Increas

edby up to

5%IoT GatewayProSyst Gateway Software

Bosch IoTRemote Manager

Open standar

ds

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Filtration leader Mann+Hummel deploys IoT solution on AWS with Bosch IoT Suite services and uses the Bosch IoT Remote Manager to securely connect and manage their filtration systems in the field.

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Customer case: Mann+Hummel

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Managing 3G-enabled M2M devices

AWS IoT

Gatewayw/Gemalto M2M Module

Amazon RDS

Amazon EC2

Telemetry2G/3G

SoftwareManagement

Software Repository

App

App

AppBosch IoTRemote Manager

ProSystGateway Agent

Management

App

App

App

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Strategy Framework (1)

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• There is no „one size fits all“ solution• Enterprise-wide vision is a must• Expected benefits depend on scale of implementation• With increasing scale the also vendors and customers benefit• Baseline and connect on every level• Plaftform decisions are criticial• Information flow needs to be bilateral• Multi-tier data aggregation and processing is superior over pure cloud play

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Strategy Framework (2)

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• Start with small Proof-of-Concepts• Follow Reference Architectures and Testbeds from

• Industrial Internet Consortium• Plattform Industrie 4.0

• Keep in mind: • Nobody can do IoT alone• Disrupt or be disrupted