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Oil and Gas Engineering ( Thailand ) Co., Ltd.
CONTENTS
Introduction page 1 Quality Assurance and Certifications page 3 Brief Company History page 4 Organization page 5 Services Offered page 6 Process Module page 7 Platform page 8 Stainless Steel Stacks page 9 Tanks page 10 Pipe Spooling and Erection page 11 Reference Photos page 12 Domestic Works Experience page 15 International Works Experience page 16 Fabrication Equipment page 18 Personnel Status & Production Capacity page 19 Sattahip Worksite page 20 Workshop Layout & Area page 21 Contact Us page 22
Contents
Introduction
Oil and Gas Engineering (Thailand) Co.,Ltd. (OGE) has been
operating in the fabrication and construction industry for many years in Australia and Indonesia and now has a network of facilities throughout Thailand’s Eastern Seaboard.
Through our vast network of fabrication workshop, and
construction sites within Thailand’s Eastern Seaboard combine with Engineering, Drafting, Inspection and Expediting, we are able to offer services from single component fabrication such as pipe spools, and structural steel components all the way to completed modules fabrication and construction.
We specialize in pipe spool fabrication for exotic material such
as all grade’s of stainless steel, duplex, titanium, etc.
All of our facilities have relevant quality, safety and
environmental standard in place and actively pursue the compliance of all staff members to fulfill both project quality and safety commitments.
With workshop facilities in Rayong of 33,000 m2, associated workshops and construction
yards at Laem Chabang in excess of 150,000 m2, and Sattahip construction and erection area of 80,000 m2, we have ability to fabricate and construct large modules up to 2,500 ton. Pipe spool fabrication of 150,000 dia. inch per month plus tank and pressure vessel fabrication, and capacity of 3,000 ton of structural steel per month, within our group.
Our workshop facilities in Rayong have dedicated and segregated clean areas for exotic
fabrication, this combined with the ability to roll heavy plate and our ASME approved pressure vessel shop gives Oil & Gas Engineering the ability to meet all client fabrication and construction requirements.
1
Dennis Hockin Managing Director
OGE/K-999 Engineering & Construction Co., Ltd. has a good reputation in Manufacturing & Construction for oil refinery, gas, petrochemical, industrial plant and coal fire power plant.
OGE/K-999 has achieved outstanding fabrication records for supplying fired heaters (including refractory), stacks, duct, steel structure for oil refinery, petrochemical plant and other modularized plant.
1. K-999 has received the certificate of ISO 9001 : 2008
2. K-999 has received the ASME Certificate U, S & R Stamp From
March 2008
“S” Stamp Certificate No. : 37,497
“U” Stamp Certificate No. : 37,498
“R” Stamp Certificate No. : -
3. K-999 has received BOI ( Board of Investment ) Certificate November 2008
4. OGE/ K-999 have entered a joint operation in Thailand for the supply of fabrication and construction services to Asia, Australia, and other international and local companies.
OGE thank you for the opportunity to introduce of company facilities and capability and look forward to receive your request in the near future.
Sincerely Yours,
Managing Director
Introduction
2
Quality Assurance and Certifications
ASME Certificate U, S,R of Boiler and Pressure Vessel Code.
Quality Management System ISO 9001:2000
3
May. 1996 : Shinwoo plant Engineering & Construction Co.,Ltd. 3rd Floor Youngma building Kurodang Kurunu, Seoul, Korea February. 2006 : Established under the name of K-999 Engineering &
Construction Co.,Ltd 2/58 Seaboard Building Highway Rayong 3191 Maptaphut District, Amphur Muang, Rayong Province 21150, Thailand
June. 2007 : Change address and moved to new factory at 174
Moo 5 Tambol Mapkha, Amphur Nikompattana, Rayong 21180, Thailand. Expanded factory yard (32,000 m2) and shop facilities ( 3,670 m2) June. 2007 : Certified by ISO 9001 : 2000 : Manufacturing of Shop Fabrication & Installation of * Heaters & Reformers * Storage Tanks * Steel Structures * Piping & Plant Equipments * Erection of Coal Fire Power, Oil Refinery, Petrochemical Plant Certificate No. : DQS – 391555 QM Mar. 2008 : Certificate of S,U & R Stamp of ASME * S Stamp : Boiler erection * U Stamp : for pressure * R Stamp : for Boiler Repair Nov. 2008 : Certificate of BOI ( Board of Investment ) BOI No. : 2068(2)2551
Brief Company History
4
Factory Organization
Field Organization
Managing
Director
Factory Manager
Administration
Manager
Purchasing
Officer
Engineering
Manager
Design Engineer
QA/QC Manager
QC Supervisor
QC Inspector
Welding
Engineer
Production
Engineer
Production
Supervisor
Material
Controller
Cost and
Scheduling Control
Safety Officer
Operator
Welder
NDE Subcontractor
Site Manager
Site Construction
Superintendent
Site Material
Controller
Site Fabrication
Supervisor
Site Welding
Supervisor
Welder
QA/QC Manager
Site QC Supervisor
Administration
Communication
NDE-Subcontractor
Organization
5
Services Offered
Services
Design Engineering, Piping System,
Pressure Vessel, Steelwork.
Design Review
Production Shop Detailing
MTO’s and Estimating
Purchasing and Procurement
Inspection and Expedition
Welding Procedure Preparation and
Review
Fabrication-Service for
Mechanical, Piping, Structural Steel
and Pressure Vessel
Construction and Erection
Load Out and Transport
6
Fabrication & Construction for Oil and Gas, Mining and Service Industries. All types of Welding Processes,
Manual and Automatic
Pipe System Fabrication
Modern Welding Equipment
Shop Fabrication for Super Duplex,
Duplex and Stainless Steel Piping
Plate Rolls with 150mm. Plate Rolling
Capacity with Full Width Plate.
Jacket and Topsides Fabrication and
Construction.
Modularized Packages, for Pipe Rack
and Processing Equipment.
Dearator Module and Steam Module Fabrication, Erection, Paint , N.D.T, E&I , ready for load out, 150 and 400 tons.
Assembly of these modules at Sattahip took just 8 weeks.
Process Module
7
Jacket and Topside Installation
Jacket Structure and Topsides arrive on location and being prepared to lift by the drill rig.
Jacket and Topside suspended by drill rig prior to installation. Jacket 200 tons and Topside 105 tons.
Platform
8
Fabrication of ESP and GSP Stainless Steel Stack liners at our workshop. This was 60 cans 5 m. dia and up to 6 m. high. Fabrication and delivery over 4 months period.
Can Production
Stainless Steel Stacks
9
Technical Data
Dimension : 920 mm x 1560 mm - Hopper
Material : ASTM A36
Shell Plate : 4.5 mm Thk
Skid Structure : Press Plate 6mm Thk
Frame : 50x50x6 mm
Accessories : 2” Nozzle, 24” Manhole and S/S Dip Stick
Coating Protection : SA 2½ Sandblasting and 200 Mic DFT
1000 KGS GREASE TANK
Technical Data Tank Type : Cylindrical
Horizontal Tank
Dimension : Ø1.8 M x 2.2 M L
Material : ASTM A36
Shell Plate : 6 mm Thk & 5mm Thk Dish Ends
Frame Structure : SHS 100x100x6 mm
Accessories : 2” Outlet & Inlet Nozzle, 24” Manhole
Coating Protection : SA 2½ Sandblasting and 200 Mic DFT
6000 LTRS ISO BULK OIL TANK
Technical Data
Tank Type : Cylindrical Horizontal Tank
Dimension : Ø1.9 M x 3.6 M L
Material : ASTM A36
Shell Plate : 6 mm Thk
Skid : 6mm Thk Plate
Nozzle : 1½” Inlet/ Outlet
10,000 LTRS SKID MONTED TANK
Tanks
10
Stainless Steel Piping Pipe Erection
Stainless Steel Erection Carbon Steel Heavy Wall
Carbon Steel Slug Catcher
Pipe Spooling and Erection
11
Radiant Panel Assembly Radiant Panel Assembly
Mastic Coat Application
Reference Photos
12 Stack Refractory Anchor
Refractory Work
Fabrication Photo
Duct assembly ↑
← Convection coil box
Transition duct assembly →
Reference Photos
13
Steam coil unit ↑
Fabrication duct ↑
Reference Photos
14
Erection Photo
Fabrication Stainless hopper ↑
Erection Tank ↑
No. Client Project Name Work Type Weight
(ton)
Amount
(Baht)
Complete
d Date Location
1 BEC ESP/ GSP
Fabrication
of Stack
Liner
105
105 20,000,000 30-Nov-09 Maptaphut
2 BPEX/Daewoo
Engineering HDPE / BPEX
Structure
Fabrication
& Erection
1,700 135,000,000 30-Nov-08 Maptaphut
BPEX/HDPE
3 BPEX/Daewoo
Engineering
HDPE / BPEX
Stainless
hopper
Fabrication
150 30,000,000 30-Nov-08 Maptaphut
BPEX/HDPE
4 BPEX/Daewoo
Engineering
HDPE / BPEX
Tank
Fabrication
& Erection
100 9,000,000 30-Nov-08 Maptaphut
BPEX/HDPE
5
Glow / Doosan
heavy
Industries
115 MW Coal
Power Plant
BOP
Erection 7,000 75,000,000
30-May-
09
Maptaphut
/Glow
6
Glow / Doosan
heavy
Industries
115 MW Coal
Power Plant
Piping
Erection 350 12,000,000 30-Dec-07
Maptaphut
/Glow
7 Thai Olefin
(ROC)
Fabricated
ethylene
Furnace
Fire heater
Fabrication
& Erection
300 7,500,000 20-Apr-06 Maptaphut
/ROC
8 TCB /
Daewoo
Thai Carbon
Black
Structure
Fabrication
& Erection
250 5,500,000 15-Mar-08 Rojana
/TCB
9 Foster Wheeler
(Thailand)
CFB
Boiler
Boiler tube
Fabrication 100 3,500,000 30-Sep-07 Maptaphut
Domestic Works Experience
15
N
o. Client Project Name
Work
Type
Weight
(ton)
Amount
(Baht)
Completed
Date Location
1 ITT/BJC
Tehran
Refinery
Products
Convection
Stack
Fabrication
200 6,000,000 30-April-10 IRAN
2 ITT/BJC
South Fars
Gas Field
17&18
Cylindrical
Fired
heater
250 7,500,000 15-May-10 IRAN
3 THI/Modec
JUBILEE
FPSO MV18
(Modec)
Fabricate
W.H.R.U 250 30,000,000 30-Jun-09
Offshore,
GHANA
4 THI/Modec FPSO MV20
(Modec)
Fabricate
W.H.R.U 250 30,000,000 30-Mar-09
Offshore,
CONGO
5 THI/SBM FPSO P-57
(SBM)
Fabricate
W.H.R.U 200 20,000,000 30-May-09
Offshore,
Brazil
6 THI/Valero
Vacuum
Charge
Heaters
Fabricated
Fired
heater
150 35,000,000 30-Nov-08 USA
7 THI/HRC CCR
Platformer
Fabricated
Reformer 550 45,000,000 30-July-08 USA
8 THI/Modec
Off Shore
Platform
Brazil
(Modec)
Fabricated
W.H.R.U 150 15,000,000 28-Dec-07 Brazil
9 THI/SBM
Off Shore
Platform
Mixco
FabricateW
.H.R.U 80 8,000,000 30-Mar-08
Mexico
International Works Experience
16
No. Client Project Name Work
Type
Weight
(ton)
Amount
(Baht)
Completed
Date Location
10 Alcan Gove
(Australia) R3 Module
Erection
(Structure,
Equipment
, piping)
800 15,000,000 30-Oct-06 Australia
11 Alcan Gove
(Australia) LPU Module
Erection
(Structure,
Equipment
, Piping)
1,000 30,000,000 30-Dec-06 Australia
12 Keco in
Korea
Samchunpo
Coal Power
Plant
(500MWx2
Unit)
Piping &
Bop
Equipment
7,000 7,000,000
USD 15-Oct-90 Korea
13 Keco in
Korea
Samchunpo
Coal
Power plant
(500MWx2
Unit)
Piping &
Coal,
Handing
System
25,000 15,000,000
USD 30-Sep-99 Korea
14 Keco in
Korea
Tea Ahn Coal
Power Plant
(500MWx2
Unit)
Boiler &
Piping
Erection
18,500 12,000,000
USD 20-May-94 Korea
Aboard Works Experience
17
International Works Experience
A. Lifting and Moving Equipment Capacity Quantity
1) Over head crane
2) Forklift
3) Cargo Truck w / Lifter
4) Pick-up
10 ton
5 ton
5 ton
1 ton
4
1
1
2
B. Plate Cutting & Forming Equipment Capacity Quantity
1) Plate bending machine 25mm th’kx3100w 1
C. Drilling & Punching Machine Capacity Quantity
1) Radial drilling machine
2) Portable Mag. Drill
-
-
2
5
D. Welding Equipment Capacity Quantity
1) ARC welding machine (AC/DC)
-Laser
-Daichi
2) Co2 welding machine
500A/400A/300A
400A/300A
300A - 500A
350A
97
47
50
20
E. Cutting & Gouging Equipment Capacity Quantity
1) Gouging machine
2) Automatic Cutting machine
3) Gas Plasma Cutting machine
600A - 1000A
100t / mm
15t
1
10
2
F. Other Capacity Quantity
1) Compressor
2) Electric generator
3) High-frequency grinding machine
4) Hydro Static Test Pump
5) Water Pump
200 CFM
50 KVA
7B / 4 B
100 Kg / Cm2
-
2
1
100
2
2
G. Sand blasting & Painting Equipment Capacity Quantity
1) Sand blasting equipment
2) Painting equipment (Airless)
140 m2 / hour
-
3
2
H. Construction Equipment Capacity Quantity
1) Chain Block
Chain Block
Chain Block
Chain Block
2) Pipe Cutting Machine
10 ton
5 ton
3 ton
1.5 ton
12”
5
20
50
30
3
Fabrication Equipments
18
Description Classification Thai Foreigner Total
Director Managing Director / Director 2 1 3
Manager Production 3 0 3
Engineers Engineering & Q.A / Q. C 10 0 10
Designer (Shop dwg.) CAD Operator 3 0 3
Supervisor / Inspector Fab. / Erection & Q.C. 6 0 6
Staffs Office workers 3 1 4
Sub - Total 27 2 29
Technicians Foreman 15 0 15
Skilled workers Fabricator & Welder 150 0 150
Others 10 0 10
Total 202 2 204
Personnel Status
MAJOR PRODUCT CAPACITY
(MONTHLY)
Heater & Reformer (lncl. Castable) Approx 250 Ton
Steel Structure Approx 250 Ton
Steel Grating Approx 200 Ton
Low Pressure Vessel , Duct , Chute , Hopper , etc. Approx 100 Ton
Total Weight (Maximum) Approx 800 Ton
Production Capacity
Personnel Status & Production Capacity
19
Construction yard at Sattahip where Module fabrication comes together as completed modules, we have ground bearing of 80 ton m2 and can load out 2,500 gross weight modules.
Sattahip Work Site
20
1. Total : 33,000 m2
2. Cover area (40m x 100m) : 4,000 m2
3. Office area : 432 m2
4. Ware House : 600 m2
Workshop Layout & Area
21
Contact Us
Pattaya Location ↑
Oil & Gas Engineering (Thailand)Co., Ltd. 383/2 Moo12, Tambol Nongprue, Amphur Banglamung, Chonburi 20150, Thailand Phone / Fax: (66)038-074 733, MB: : (66)080 439 6275
Rayong Location 174, Moo 5 , Tambol Mapkha Amphur Nikompattana, Rayong 21180, Thailand Phone: (66)038-968 884, (66) 038-024 548 Fax : (66) 038-968 885
www.oilandgasengineering.asia Email: [email protected], [email protected]
Pattaya Office
Rayong Workshop ↓
22
K-999