DISCLAIMER

OIL COOLING SYSTEMS

68 South Rainbow Drive Bldg #10 Dayton, NV 89403

Direct: (775)-241-9155 Fax: 775-241-9158

Email: info@ultracoolfl.com

Web: ultracoolfl.com

WARNING: Could cause damage when installed on lowered, large front fender and tire, non- maintained or modified suspensions.

ULTRACOOL, INC is not liable or responsible whatsoever for any claims for damages or injury subsequent to improper installation or modification of our products. *Intended for stock Motorcycles

WARRANTY

• One year parts only from date of purchase • Warranty registration must be completed in full and received within 45 days of purchase to validate warranty • Copy of sales receipt must accompany warranty claim• Warranties are non-transferrable

Patent# 6955150

OIL COOLING SYSTEMS

OIL COOLER INSTALLATION GUIDE

Touring Models2009-2016 2.0 Version - Includes Trikes *Will Not Fit Liquid Cooled

Welcome To UltraCool Oil Cooling Systems Thank you for making UltraCool your oil cooling system of choice. We hope you will find our installation guide helpful in your installation process. If you need more assistance please call Larry in our Tech Dept at (775) 241-9155 or email him at Info@ulmlcoolfl.com

T hank You, UltraCool

Tools Required: Before we get started let's go over the tools that You will need to complete this installation.

• 5/32" Allen wrench• 2 - 11/16" Open end wrench• 7 /16" Open end wrench• Ratchet with 3/8" Drive• Extension with 3/8" Drive• 1" Socket• Oil filter wrench• Torque wrench - Check your Lbs.• Bike lift - Nice to have• Oil can• 7 /16" Allen driver (for step 2)• Torx #27• Power drill• 5/16" Drill bit• Wire strippers• Crimper

NOTE: Instructions are illustrated and explained from a rider's point of view.

21 Oil Cooler Install ation Guide I ultracoolfl.com

Front

�TRACooL: �

Oil COOLING SYSTEMS

Accessory Page

Provides additional cooling and consistent filtering across the entire surface and a high flow rate nearly 7 times greater than

paper filters. Unaffected by water, heat or pressure. Built in hex nut for easy removal of the filter. It's cleanable and

reusable. Available in polished aluminum or black

The UltraCool cooler cover is made of marine grade vinyl and is used when riding in cold weather. Disconnect the

fans when using cover.

This (1" Handlebar) clamp is a new addition and will hold the Reefer or Softail L .E.D Light allowing you to see exactly

when the oil cooler system is active. Available in chrome, black, and blackchrome.

ultracoolfl.com I Oil Cooler Install ation Guide 111

Step18Test Electrical Connections Locate the test jumper in your parts

bag. Unplug harness from thermal

switch (A). Plug jumper into harness.

Turn on bike ignition. Fans and LED

should run.

/

Congratulations! NOTE: Now go for a good ride and warm up your engine and oil to 210 degrees.

It takes approximately 10 miles to warm up to that point. Don't let your engine idle in your driveway as this will not get your oil hot.

10 I Oil Cooler Installation Guide I ultracoolfl.com

Kit Contents for RF-2 2009-2016

E.

�� 0A. Complete Oil Cooler Assembly

F. B. Complete Oil Adapter with Wire I.

ff" t ' C. Mounting Bracket-::

J. D. Oil Line RFB-206-BK

E. Oil Line RFB-207-BK

G.

®K.

Small Parts Bag

F. Indicator Light

G. Wiring Harness

H. Test Jumper

L. Tie Straps

H.

�

J. Thread Locker

K. Fitting Wrench

L. Threaded Bushing

ultracoolfl.com I Oil Cooler Installation Guide I 3

Step1 Remove Oil Filter Remove oil filter and clean up any oil and

dirt. All surfaces must be oil and dirt free.

Step3 Threaded Bushing Installation Remove the threaded bushing from your engine and discard. 7/8 socket.Install the new threaded bushing provided in your parts bag. Use red or blue thread locker on short end and torque to 18-22 Ft-Lbs.

Threaded�

Bushing U7/8"

41 Oil Cooler Installation Guide I ultracoolfl.com

Step2 Remove Old Cooler If you have a cooler on your bike you will need

to remove it and all parts associated with it.

Remove 7 /16" Allen adapter in the center of

adapter and it will come off. You will need to

install a threaded adapter from your parts

bag.

--REMOVE--

·-----------. __ 'S\7/16�-

Step4 Oil Adapter Installation Locate the oil adapter and take it to a clean

surface. Using a 5/32" Allen driver remove

the 6 bolts form the front as shown. Watch

out for small washers! Note there are (4) 1-

1/8" and (2) ¾" bolts and (6) washers.

� ', 3/4"

�,,�

'

-°

',

'

,

,,,',,,',,,,

�

- -THERMAL SWITCH--

Step17

Installing LED (Optional) 3 Options:

1) In the fairing: Requires a 5/16 hole to bedrilled. (See drawing)

2) We have a handle bar clamp Part #AC-20in Chrome, Black or Black Chrome. Fits only1" handlebars.

3) We have a small tab mount that fits undera screw on your handle bar controls.

For all options, connect push pinned wires into connector and lock with orange retainer. Does not matter which wire goes where. Run wire on down tube to connector on harness.

Orange Wire Option A:

This works with the accessory switch located on the fairing, and will disable the fans with the switch off.

Orange Wire Option B:This option will turn the fans on and off with the accessory switch located on the fairing. Connect test jumper to the thermal switch connector. Now the switch will control the fans.

ultracoolfl.com I Oil Cooler Installation Guide I 9

connectors. Secure harness with zip ties

provided.

Step14

Tighten all Fittings and Install Split Hose Adjust hoses and tighten 1 flat. Notice in

the oil line bag there are 2 pieces of Split

rubber hose for rub spots. Now that your

oil lines are attached, look for Rubbing on

stator wire or frame. Use a supplied tie

strap to hold it in place. This is a must! Use

the straps on all hoses to keep tight and

from chaffing.

Step15 (2009-2013)Installing

Relay Harness with Gray 4 Pin ConnectorRemove left saddle bag, left

side cover and seat. Remove main power

fuse.

Connect black ring connector to battery

negative side.

Connect red ring connector to battery

positive side.

Connect blue wire to blue wire on gray

connector. (Orange wire can be used in

Option A or B. See page 9). Plug gray

connector into black P-A connector.

(This is under the seat). The 2 prong white

connector will go to the wiring harness in

step 16.

Secure harness with zip ties provided.

Step 15A (2014-2016) 2 Options1) Purchase a HD Harness #69200723.

Follow instructions, connect blue wire to

violet/blue wire.

2) Use our wire tap provided. Connect to

violet/blue wire of gray connector at the

bottom of the fuse box.

Step16 Installing Wiring HarnessThe black connector is for the thermal switch.

The gray connectors are for the fans and LED.

(Does not matter which one). The LED is

optional. From the adapter run and attach

harness down left frame rail, up along side of

electrical fuse box and connect white

connectors. Secure harness with zip ties

provided.

connection with relay harness.

Secure harness with zip ties provided.

Relay Harness

1)Black Ring Connector-BatteryNegative.2)Red Ring Connector-BatteryPositive.3)White Power Connector to Harness.4)Blue Trigger Wire5)Black with Logo is Relay

Wiring Harness

1)White Power Connector2)Grey Connectors to Fan and LEDLight (Interchangeable)3)Black Connector to Thermal Switch

Step5 Install Plate "C" Notice that parts of the adapter are marked

A-B-C. Take part C and look on the back,

there are two alignment cams. Place part

C over the oil filter mount in the 11:00

position. Now take the 1" nut and add a few

drops of blue thread locker to it, and tighten

to threaded adapter on oil filter mount.

Torque to 18-22 Ft Lbs, 216-264 Inch Lbs

©

0

Step7 Torque Oil Adapter Now all of the bolts and washers are

installed and hand tight. Use a torque wrench and set it to 5 Ft Lbs or 60 Inch Lbs

and tighten in a star pattern as shown.

Step6 Plate (A ) and Gasket Install Locate parts A and B of the oil adapter, (2) ¾" bolts and the washers. Screw the

bolts in the top as shown. This will hold the

gasket in place. Now hand start to Plate (C).Use a 5/32" Allen Wrench for the bottom

and hand tighten. Get the (4) 1 - 1/8"

along the bottom and hand tight. ''Use Blue Thread Locker on Bolts''

- -THERMAL SWITCH--1-1/8"

Go to www.ultracoolfl.com

for Installation Videos

ultracoolfl.com I Oil Cooler Installation Guide 15