37
Oil & Gas Services Cleaning of Pipelines „the chemical wayN SPEC® N-SPEC® Peter Verkiel

Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

  • Upload
    others

  • View
    6

  • Download
    2

Embed Size (px)

Citation preview

Page 1: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Cleaning of Pipelines „the chemical way“C ea g o pe es „t e c e ca ay

N SPEC®N-SPEC® Peter Verkiel

General 1

Page 2: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Do pipelines need cleaning / optimization ?

General 2

16“ Gas-transport-line Offshore UK Sector

Page 3: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Do pipelines need cleaning / optimization ?

General 3

Page 4: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Do pipelines need cleaning / optimization ?

General 4

Page 5: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

What is N-SPEC®?

Chemical

PRODUCTS & SERVICES

for Cleaning and Optimizationfor Cleaning and Optimization

of:

Gas Pipelines/Facilities

Crude Pipelines/Facilities Crude Pipelines/Facilities

HC Product Pipelines

General 5

Page 6: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

N-SPEC® Pipeline & System Cleaning Technology

N-SPEC® Products:

Hi hl t t d li id f t t di t &Highly concentrated liquid surfactants, dispersants & emulsifiers:

penetrate solids / contamination and reduce thepenetrate solids / contamination and reduce the adhesive naturepenetrate, permeate, loosen and lift particles away from anomaliesfrom anomaliescarry solids

N-SPEC® Services:

personnel: experienced, skilled, equipedequipment: fit for purpose

General 6

Page 7: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Cleaning has everything to do with:

Improving flow

Reducing differential pressure

Reducing corrosion / erosionReducing corrosion / erosion

Optimizing usage of inhibitor

Optimal efficiency / effectiveness

Reliability & AvailabilityReliability & Availability

Inspection

General 7

ENERGY SAVINGS

Page 8: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

When pipeline is clean:

Original properties of pipeline are restored, back towards

parameters of Engineering & Design

Ri ht diti t d f i tiRight conditions are created for inspection

The Cleaner, The Better!

Flow improved Flow improved

Impurities reduction

Energy savingEnergy saving

Ease of handling

General 8

Page 9: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Essential

INTEGRITYOperator/owner needs to safeguard INTEGRITY

Only 1 tool for checking INTEGRITY

Intelligent Inspection Tool - ILI

MFL MFL

Ultrasonic

These tools will give an indication regarding theThese tools will give an indication regarding the

metal loss of the wallthickness of the line!

Internal - External

General 9

Internal External

Page 10: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Pipeline Cleaning Techniques

Mechanical Pigging

Gel Cleaning

Advanced Chemicals:Advanced Chemicals:

General 10

Page 11: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Mechanical Pigging

Removal of …. with mechanical pigsRemoval with pigs alone can be effective, however

risky and slow

Black powder & paraffin can stick and lodge pigs

Pigs pack solids into pits,causing errors in ILI

General 11

Page 12: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Mechanical Pigging

Good for removing free liquids

Breaks down particles to smallerBreaks down particles to smaller

particles

Smaller particles fill anomalies

Micro small particles cause downstreamMicro small particles cause downstream

nuisance problems

General 12

Page 13: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Mechanical Pigging

‘Black Powder’ & Paraffin removal with Pigs alone produces g p

marginal effect if any

Before Pigging After Pigging

General 13

Page 14: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

R lt f h i l i iR lt f h i l i iResults of mechanical piggingResults of mechanical pigging

General 14

Page 15: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Numerous pigruns resulted in hardly any solids/debris removal

General 15

Page 16: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Advanced Chemicals

With pigs

Without pigs: circulating, flushingp g g, g

Offline OR... On-line

General 16

Page 17: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Advanced Chemical Cleaning in general

General 17

Page 18: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

General 18

Page 19: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Mechanical cleaningMechanical cleaninggg

General 19

Page 20: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Cleaning with advanced chemicals yields clean pipelinesCleaning with advanced chemicals yields clean pipelinesg y p pg y p p

General 20

Page 21: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

N-SPEC® Pipeline Cleaning... ONLINE!

General 21

Page 22: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Typical Equipment Setup

General 22

Page 23: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Advanced chemicals remove paraffin & solids

AfterAfter

BeforeBefore

View of 3 inch gathering line

Before and after treatment with advanced chemicals

General 23

Treated paraffin remains completely dispersed

Page 24: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

General 24

Czech Republic, 10 km of 8” Crude Oil Line

Page 25: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Th N th l d 82 k f 26” C d t t Li

General 25

The Netherlands, 82 km of 26” Crude transport Line

Page 26: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Caliper pig contaminated with paraffin, result >> Nihilp p g p ,

General 26

Page 27: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Biocide TreatmentBiocide Treatment

General 27

France, 65 km of 18” Brines Line

Page 28: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

General 28

France, 65 km of 18” Brines Line

Page 29: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Online !!

H 9 k f 12” G t t Li

General 29

Hungary, 9 km of 12” Gastransport Line

Page 30: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Ammonium Bicarbonates

G 20 k f 10” CO Li

General 30

Germany, 20 km of 10” CO Line

Page 31: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Line completely plugged with paraffin6 years out of service

Reopened with N-spec 50 and 120p p

General 31

Rumania, 7.3 km of 6 5/8” Crude trunkline, offshore Black Sea

Page 32: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Line completely plugged with paraffinLine completely plugged with paraffinReopened with N-spec 50 and 120

February 2006

General 32

France, 2.5 km of 4” GRE Crude Line

Page 33: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Line suffers from a large scaling > 50%Line suffers from a large scaling > 50%Cleaned with N-spec 120+

December 2005

General 33

France, 601 m of 4” Saltwater Injection Line

Page 34: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

Before Cleaning

General 34

Before Cleaning

Page 35: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

R lt ft Cl i

General 35

Result after Cleaning

Page 36: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

N-SPEC® Pipeline & Facility Cleaning Technologyp y g gy

Experienced and successfulAll over the world

Removal of:

W

All over the world

Waxes

Asphaltines

HydratesHydrates

Paraffin

ScalingScaling

Black powder

Production robbing solids

General 36

g

Sediment

Page 37: Oil & Gas Services - Petroleum Clubpetroleumclub.ro/downloads/seminarmediu/Peter_Verkiel-BRENNTAG... · Oil & Gas Services N-SPEC® Pipeline ... Reopened with N-spec 50 and 120 General

Oil & Gas Services

ConclusionConclusion

Advanced Chemical Cleaning leads to:

Higher solids removal

Less pig runs, longer pig life

Optimization of production

Improved pipeline safetyImproved pipeline safety

Max efficiency of corrosion inhibitors

Corrosion reduction

More reliable Inspection results

General 37