oil hydraulics for defence industry

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• the largest Polish producer of oil hydraulics elements and systems

• a supplier of a complete range of oil hydraulics• the owner of modern machinery park• a trusted company offering reliable solutions

for all branches of industry• a leader in oil hydraulic elements and systems• a company with 50-years of market experience• a team of experienced professionals• the owner of two production plants and many

regional branches

Production and distribution of oil hydraulic elements: � directional control and seated valves � check valves, pressure control valves, flowcontrolvalves

� proportionally controlled elements � intrinsically safe elements � cartridge and mobile hydraulics � hydraulic cylinders and hydraulic accumulators � pressure switches � filtersandheatexchangers � hydraulicfittings-couplings,pipes,flexiblehoses

services: � design, production, on-site assembly of hydraulic drive and control systems

� selection and supply of hydraulic components � repairs and upgrades of hydraulic systems and machinery

� consultation and technical advice � reliable and professional service

PONAR Wadowice is: Areas of our activity:

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Certificates:ATEX,GOST-R,MakNII

To our Customerswe offer a full range of services: from design,production,servicingtothefinalproduct.Ourmanyyears experience in the market of oil hydraulic is an asset in cooperationwiththeCustomer.

We are always looking forward to satisfy the market needs by offering solutions which allows to use our products in variousenvironments,whichimproveefficiency,safetyandhelptoreducecosts.

Ourprofessionalism isprovenbynumerouscertificationsand the quality is appreciated by the world’s leading produ-cersofmachinery.

Fourth time in a row, PONARWadowice S.A.was awardedwithaPlatinumCertificateforthesupplierofelements,com-ponentsandproductsforCaterpillar.

We are the largest Polishproducer of oil hydraulics elements and systems

ISO ISO9001:2008,ISO14001:2004

AQAP2110:2009

TransportDirective2000/9/EC

PressureDirective97/23/EC

NCAGECode2994H(NATO)

MSWiAconcessionB-030/2016

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�OILHYDRAULICSFORSPECIALAPPLICATIONSOil hydraulics for temperatures from -40˚C to + 50˚C …SO536

Products tested and compliant with defence industry standards: NO-06-A101 ÷ NO-060A108

1. Directionalcontrolvalvestype4WE6…12/G24…/SO536 withspoolsE,J,G,T2. PressurereliefvalvestypeDBDS6…/SO5363. CheckvalvestypeS8../SO536,Z2S6…/SO536, UZZR32-6A/SO5364. ThrottlevalvestypeMG10…/SO536

Requirements:

Applicationofworkingfluidsuitableforspecifictemperaturesrange(e.g.MIL-PRF-5606inUSAorH515,H520NATO).

Oil hydraulics for temperatures from + 90˚C –TROPIK, …SO7

ProductsinTROPICversions,whereelementsarezinc-coatedorpainted with an alkyd enamel, tropical cyclo-rubber, and electro-magnetsEMSGT...ofwindingwireDNEacc.toPN/EN-60317-0-1

1. Directionalcontrolvalvestype4WE6…12/…/SO72. Directionalcontrolvalves4WE10…15/…/SO73. PressurereliefvalvestypeDBDS6,10,20…/SO7, UZPD…/SO74. ReducingvalvestypeUZRC…/SO75. CheckvalvestypeS…/SO7,Z2S6,10…/SO7, UZSB…/SO76. Flowcontrollerstype2FRM…/SO77. ThrottlevalvestypeMK…/SO7,MG…/SO7

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�OILHYDRAULICSFORSPECIALAPPLICATIONSOil hydraulics in marine versions

ProductsinMARINEversions,inwhichthebodiesandcoversarepaintedwithspecialalkydenamelALBALUXandotherelementsaremadeofstainlesssteel.

1. Directionalcontrolvalvestype4WMM6,10…/SO152. Directionalcontrolvalvestype4WE6,10…/SO153. CheckvalvestypeZ2S6…/SO154. ThrottlevalvestypeZ2FS6…/SO155. Flowcontrollerstype2FRM10…/SO15

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�MOBILEHYDRAULICDIAGNOSTICSTANDTask: Proposition of application, and later a design and produc-tion of mobile hydraulic stand for testing hydraulic receivers (e.g.hydrauliccylinders,hydraulicmotors,valves,pumps).

Solution: A mobile diagnostic stand for hydraulic systems, which consists of the following elements:

� pumpsassembly250bar/35lpm � measuringsystemQpT(flow,temperature,pressure)atthesupply thread

� measuring systems Qp at threads from the directional controlvalvesblock,intotal10channels.ItmeansthattheCustomercanchecke.g.5cylindersor5hydraulicmotors,or10otherreceivers

� a device for measuring cleanliness class of oil

Forchanging thedirectionofmedium, for thefirst timeapro-portional multi-sectional directional control valve WREM was used.OnamobileunitaLCDpanelwasinstalled,whereonecansettheflowvalues,readalltheQpTsignalsfromthesystemsorcheckthecleanlinessclassofoil,acc.tonorms:ISO,NAS,AS.Thedevicewasadjustedforcontinuousoperation(installedheatexchangers)andwithinthetemperaturerange-40°Cto+60°C.

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Technical parameters:

� 25MPa � 40dm3/min � pumpsassembly(constantpowercontroller,pressure settingofpumpreset,unloadingthepump)

� measurementofoiltemperature(T),oilpressure(P), flowrate(Q)

� monitoringofoilcleanliness-ICM � independentcontrolofoperationof5receivers(hydrauliccylinders)byusingproportionaldirectionalcontrolvalves

� manualcontrolbymeansofaleverwithaflap � electriccontrol-controller20RC10E � touch panel

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�SELF-PROPELLEDANTI-AIRCRAFTMISSLESETA hydraulic drive of lifting and locking of the head system, consisting of the following elements:

� poweringunit/hydraulicpowerpack � directional control valves block � hydraulic cylinders and hydraulic motors as receivers

A new feature used in this application, introduced on Customer request,isapplicationofelectricalconnectionsacc.tostandardDEUTSCH(highIP)andemergencyoverridingwithalever. Technical parameters:

� flowinthepoweringsystem:~10dm3/min � pressureinthesystem:13MPa � power of electric motor: 3 kW � supplyofelectricmotors:24VDC � controllingcurrent:24VDC � medium:hydraulicfluidacc.toMIL-PRF-5606 � ambienttemperature:-40÷65°C � sizeofthetank:40dm3

� filtrationprecision:6μm

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�ALONG-RANGERADIOLOCATIONSTATIONA long-range radar station onachassisofvehicleJelczP882D43isthelargestobjectofthistypeinEurope.Theradarconsistsoftwo parts: a mobile transport platform and of a radio-loca tion device.Eachofthesepartswasequippedwithahydraulicpowerpack, independent from the power supply of the traction vehicle andhydrauliccylindersasworkingelements.

Transportdevice is a mobile base for installing a radio-location device. Transport and operation of the radar is performed inconnectionwiththetransportplatform.Duringoperationoftheantenna, which turns 360°,theroleoftheplatformistoprovidestabilitytotheradarsetoperation.Theplatformisequippedwithhydraulic supports, automatically sliding, used for levelling the productofaweightof32tons.Themovementscopeofthesup-ports allows for levelling the device: along the vehicle on uneven groundupto3°,acrossthevehicleupto4°.

MeetingtheCustomerneedsforcamouflage,hydrauliccylindersusedinthisproducthaveamattpistonrodofadarkcolour.Thesurface of piston rods are not chrome-covered as in traditional cylinders, but thanks to proper electro-chemical processing have specialcoatedsurface.

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directional control valvetypeUREM6

proportional directional controlvalvetypeWREM6

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�SELF-PROPELLEDHOWITZER155MMWithinthescopeofhydraulicsystempolonizationforthehowitzer155mm,PONARWadowicedesignedandmanufacturedaspecialhydraulic-pneumaticcylinderandahydraulicpowerpack.Thecyl-inder,alsorefereedtoas„Balancingelementwithabrake”performstwo functions:

� cylinder of a balancing mechanism, providing a force coun-terbalancing the moment of rotation of the cannon in the axisofplugs,causedbytheweightofthebarrelsystem.

� hydraulic brake, used in connection with the lifting element to counteract the inertial forces effect of the swinging system.

ThehydraulicpowerpackreferredtoasHydraulicPowerSupplyprovides hydraulic oil to the system at the proper pressure, with specificcapacity.

Technical parameters:

� flowatthepoweringsystem:~8dm3/min. � pressureinthesystem:18,5MPa � electric motor power: 2,5 kW � electricmotorsupply:48VDC � powersupply:24VDC � oiltemperature:-40÷+65°C

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�AUTOMATICKDACANNONSYSTEMOperation and control system of the cannon (UKiSA) providescontrol of the working elements of the hydraulic equipment of the cannon: locking device, side of supplying the ammo switch, reload-ing of the cannon, trigger of the cannon and sensor of shell cham-berstate(full/empty).

A hydraulic lock delivered by PONAR Wadowice consists of a hy-draulic power pack, hydraulic accumulator station with a safety block,directionalcontrolvalvesblock.

Duetoconditionsofwork,allofthehydraulicblocksaremadeof stainless steel, PONAR Wadowice valves were manufactured in “marine”versions (specialmaterials,coatingsandsealing). An interesting fact is that our system before being installed on a ship, underwent all testing for compliance with defence stand-ards NO-06-A101–NO-06-A108 (kinetic testing, durability testsandresistancetomechanicalexposures,EMCtesting).

Thesystemwasexposedto,amongotherfactors:sinusoidal vibration, mechanical shocks, higher or lower ambi-ent temperature, increased humidity, salt fog saltspray,condensingprecipitation.

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�UNIVERSALWATERCANNON23MMModernization of a hydraulic system of marine cannon 23mmwasasignificantchallengeforPONARWadowice.Ontheone hand, we developed a new hydraulics, on the other hand, it had to cooperate with already existing mechanical elements of the cannon.

Tosuittheneedsoftheapplication,PONARWadowiceconstructedanewhydraulicpowerpackthathadtofittheoldspaceoftheinstallationandalsomeetall therequiredparametersofwork. PONAR Wadowice manufactured special reloading cylinders, valveblocksanddirectionalcontrolvalves.Thedrivesysteminazimuthandelevationandthecannonreloadingsystemcreat-edanew„HydraulicdriveofliftingandrotationforUNIVERSALMARINE CANNON 23MM”. In addition, PONARmanufactured a hydraulic installation on the towering system and provided sup-portoftechnicalserviceduringthecommissioningandstart-up.

Technical parameters:

� nominal capacity of oil tank: 35 dm3

� pumpcapacity(firstsection)13,7cm3/obr. � pumpcapacity(secondsection)11,7cm3/obr. � nominalworkingpressureofthesystem100bar � workingtemperaturerange:-40÷65°C

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• repairs and regeneration of hydraulic equipment

These are the primary activities of our service unit, providedforourownandthird-partyproducts.Onlytheparts and components of approved quality standards for mass-produced items are used in repairs and mainte-nance.Whenthetaskiscompleted,alltheequipmentiscarefully inspected for compliance with the requirements fornewproductsandisgivenasixmonthswarranty.

• hydraulic systems diagnostics and upgrades

We offer our knowledge and experience in the area of technical operation and maintenance of hydraulic sys-temstoensuretheirlongandreliableservice;moderniza-tionandupgradesofoldhydraulicsystems.

Thisknowledge issupportedwithahigh-qualityequip-mentfortakingdynamicmeasurementsofpressure,flowandoilcleanliness..

• assembly and putting the system into service

TheCompanyprovidesaprofessionalinstallationandas-semblyoftheelementsandcompletehydraulicsystems.Specialattentionispaidtomaintainingcleanlinessduringtheentirework.

For performing diagnostics and assisting during the assem bly and installation, dedicated service vehicles with proper equipment are used. After finishing the installa-tion and putting the equipment into service, the Company ensures that a professional technical operation training is giventotheusers..

• consultation and technical advice

The Company provides technical advice in the areas of replacing of other manufacturers’ equipment with the products ofPONARWadowiceS.A.;design,operationandapplicationofhydraulicelementsmanufacturedbyPONARWadowiceS.A.;trainings on technical operation and real-life maintenance of hydrauliccomponentsandsystems.

PONARWadowiceService:

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PONAR Wadowice S.A.Head Office in Wadowiceul.WojskaPolskiego2934-100Wadowice

tel.+48334882100fax+48334882103e-mail: export@ponar-wadowice.pl

Contact us:

you are welcome to visit our website: www.ponar.pl

www.ponar.pl