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OPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Page 1: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

OPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

Page 2: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Honeywell’s Strengths in Information Management

• Our best-in-class ability to gather data throughout a plant

• To use our domain knowledge to turn that data into information

• Put the data in front of decision makers in the most clear, actionable way possible

Honeywell’s Strengths

Better Operator Effectiveness How to react to different, abnormal circumstances

Honeywell connects operators and decision makers into critical systems.

Turning data into information applies to four interlinked areas: Better Process Efficiency

How to push the plant process to the maximum output / yield

Better Asset Effectiveness Deciding when/where / how to

operate, maintain or repair equipment

Which crudes to process, which products to make and when

Better Business Decision Making

Page 3: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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• OPC is the global interoperability standard for: – the secure and reliable exchange of data – platform independence – seamless flow of information among devices from multiple vendors

• Matrikon

– (Founded in 1988) is a charter member of the OPC Foundation. – Part of Advanced Solutions Software Products – Matrikon OPC technology increasingly used throughout Honeywell – Largest OPC supplier

• Significant and successful data acquisition and consolidation experience and expertise.

MatrikonOPC

Page 4: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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INTRODUCTION TO OPC Concepts

Page 5: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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DCS PLC

Database Scale

Analyzer

Ethernet UNIX

Radio

Windows

Serial

RTU

Product X All data analysis tools must

come from this vendor

Connectivity Vision

Page 6: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Standardize on technology not product

Database

DCS PLC

Scale

Analyzer

Ethernet UNIX

Radio

Windows

Serial

RTU

Connectivity Vision

Page 7: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Ethernet UNIX

Radio

Windows

Serial

Database

DCS PLC

Scale

Analyzer RTU

Report

Archive

Trend

Control

Web

ERP

Connectivity Vision

Page 8: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Process and Event History, Visualization, and Collaboration

Collaborative Manufacturing & Intelligence Portfolio

Capture Archive Analyze Visualize Collaborate

A complete portfolio of applications to meet all your data analysis and visualization requirements MatrikonOPC connectivity provides unsurpassed capabilities for Process and Event data

collection Advanced process and event historian with scalable performance and industry leading

security Advanced calculation and analysis tools turn data into actionable information Easy to use analysis tools for the desktop and the web, empowering the individual and the

enterprise to achieve operational insight

Page 9: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Industry Leading Process & Event Data Capture

PHD Collector(s)

Capture Firewall friendly configuration

Robust data collection with history recovery

Integrated data quality

High performance (50,000 tags/second), millisecond timestamps

OPC client provides unsurpassed connection options from one license

Experion TPS PLCs Safety DCS Metering Lab Systems

Page 10: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Over 100 Servers Available

PLC Suite • Allen Bradley PLCs • Control Microsystems SCADA

Pack • Eurotherm Series 800

Controllers • GE PLCs • Omron PLC’s • Mitsubishi PLC’s • Honeywell HC 900 OPC Server • Modbus Ethernet • Modbus Plus • Siemens PLCs • Siemens Ti5

DCS Suite • ABB Advant Controllers 400

Series (GCOM) • GE Turbines • Fisher Provox • Fisher-Rosemount RS3 • Foxboro • Triconex • Moore APACS • Yokogawa Centum • Vestas Wind Turbines • Bailey SemAPI/Direct

Telemetry SCADA Suite •Bristol Babcock •DNP3 •ROC/ROC+ •ICCP OPC Server •IEC 60870-5 •IEC 61850 •Lufkin Modbus •MOSCAD •OMNI Flow computers •ControlLogix •Modbus •Willowglenn

HMI

• Citect • GE CIMPLICITY • Intellution FIX • Wonderware InTouch

Historian Connectivity •OPC Cleitn for Crystal Reports •ODBC Server •ODBC Client •Honeywell PHD •AspenTech IP21 •InStep eDNA •IMS •Oracle •Proficy/iHistorian •Wondware Historian •MatrikonOPC A&E Historian •MatrikonOPC Desktop Historian2

Building Automation

•BACnet •Lonworks •Johnson N1 •Johnson N2 •Lonworks •SMS Powerlogic •SNMP Server •SNMP Agent •Modbus •KNX

Page 11: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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OPC IN PRACTICE

Page 12: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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OPC Architecture

Page 13: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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OPC UA: Platform Independence & Scalability

Page 14: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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PHD – Highlights • A proven solution with continuous technology upgrade since 1997

• PHD has …

– Over 2300* licensed systems around the world – Close to 8000 servers running PHD – Over 1200 companies on customer list – Over 25,000 users – PHD is at over 60% of Canadian refineries – PHD is in 50% of Canadian Upgraders

“This solution is so powerful, it is only limited by the imagination of the

end user” Chuck Smith Gulf States Paper

*Licensed systems v. Servers

Page 15: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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OPC – PHD Example

- Difficult to install and maintain + Well tested with Experion + Good Data compression +/- Concurrent User Licensing

In

PHD OPC Server

Applications

VisualPHD

PHD

Process History

Database

Out Honeywell – OPC connection

PHD OPC Server OPC RDI

Devices Supported

Gateway Security Tunnel Funnel ORB History Link ODBC Excel Easy Trend

RTU PCL DCS

Honeywell – OPC connection

Matrikon - OPC connection

Gateway Security Tunnel Funnel ORB History Link ODBC

OPC Server for PHD (*Special Request*)

Matrikon - OPC connection OPC Server for PHD (*Special Request*)

Note: "Shadow server technology" for distributed architecture instead of clustering.

MatrikonOPC Tools MatrikonOPC Tools

Page 16: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Intuition Executive Intuition® is software technology Intuition Executive is a visualization and collaboration product • Intuition Executive uses the OPC UA

protocol to connect to time series data in PHD, PI, and others

• Matrikon OPC UA Wrapper, provides OPC UA to classic OPC connectivity ( OPC HDA and DA servers)

UA Wrapper

Intuition Executive data access layer UA Client

OPC HDA or DA server

Historian: PHD, PI, others

Page 17: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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ProfitSuite and OPC

Server

PCN

DMZ

BN

PSES, CPM • Web Analysis • Monitoring

Desktop PC

Profit Suite Server • Real time control • Optimization • Inferential calculations Firewall

Firewall

Operator Stations

Profit Suite Server • Real time control • Optimization • Inferential calculations

Page 18: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Experion LX/ Plant Cruise

Page 19: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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OPC Connectivity Example

Experion OPC Data Archive Solution Featured Products: • OPC Tunneller

• Easy Trender

• OPC Desktop Historian

• OPC Redundancy Broker

OPC Realtime Data (DA)

OPC Historical Data (HDA)

Protocol Specific

Page 20: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Industrial Data Logger

Reliable Data Architecture

• Universal Connectivity

• Deliver Data after Communication

Disruption

• Prevent Data Gaps

• Direct Historian Connectivity

• Seamless Security Integration

• Ready for Redundancy

Page 21: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Connectivity Demo at HUG

Page 22: OPC Connectivity Honeywell Users Group 2015 · PDF fileOPC Connectivity Honeywell Users Group 2015 Randall Richel HUG Americas June, 2015

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Summary

• The more complex and disparate your connectivity requirement is, the

greater the benefits and impact of OPC.

• The OPC team is constant collaboration with leaders from all key

Honeywell products that can benefit from OPC connectivity.

• Business benefits of OPC:

• Easy multivendor data connectivity

• Overcomes proprietary connectivity issues & vendor lock in

• Reduced integration and maintenance costs

Learn more about what OPC can do for you: Visit the Connectivity Demo Pod