Open IIoT with Edge자동화산업의 Digital Future

A. 자동화산업의 Digital Future

자동화시장의이슈

현재주요토픽

자동화시장의요구

시장의요구사항

End User

생산성실시간 OEE

조율, 라인관리가용성

품질인증된표준추적KPI s

유지보수진단자산관리상태모니터링

OEM

차별화완벽한솔루션연결성자산관리

시장출시시간인증된표준상태모니터링시뮬레이션

가치의추가(X)aaS

자동화시장의요구

시장의요구사항

예측자산관리자산활용최대화, 계획치않은다운타임최소화

Global Benchmarking

Diagnostics

Analytics

생산시뮬레이션신규공장의제조, 계획, 시운전개선

Digital Twin

Machine Learning

Artificial Intelligence

운영리스크최소화변화하는고객의수요에맞춘생산라인의조정

Pay per Use

Demand forecasting

Orchestration

End User –스마트제조로변화중

Netw

ork

데이타수집

기존시스템에손쉬운통합

APROL PDA

Integration of 3rd-party systems

using any fieldbus technology

Gateway controller with I/O for

integrating data islands

Integrated report

server

데이타분석

가용데이타볼륨의증대

ad-hoc reporting을통한탐색적분석

Online analytical processing

OLAP adapter

Data mining with 3rd-

party packages

patterns, relationships

and trends 감지

2.5 TB

50 MB

Present FuturePast

Data volume

Relevant

Information

툴부족으로미지의데이타

Exploratory

analysis

Data mining

※ OLAP : Online Analytical Processing (온라인분석처리 )

Ad hoc reporting : 특별한목적을위한 reporting

데이타표현

모바일, 직관적, 실시간

표준리포트고정된양식및내용호환되는 graphs and charts

Ad-hoc reports

모든 data sources

SQL 지식불필요Drag-and-drop

실시간데이타표시MES and ERP data

Operating and process data

Automatic OEE reports

맞춤화된 dashboards

완벽히맞춤화가능한웹기반디자인툴

※ OEE : Overall equipment effectiveness

IIoT – Digital Future

물리적인산업용객체들이인터넷에연결되어,

데이터를주고받고분석함으로써,

새로운가치의정보를만들어냄

Hardware

Data

Software

Connectivity

sensing

aggregating

analyzing

controlling

IIoT 정의

IIoT – Digital Future

Industrie 4.0

Industrial Internet ConsortiumMade in China 2025

Industrial

IoT

• The total number of IoT connections will grow from 6 billion in 2015 to 27

billion in 2025

• <1% of data used, mostly for alarms or real-time control

IIoT 현황

IIoT – Digital Future

추가적인가치창출

종량적사업모델

설비개선안내

유연한서비스정책

개선된서비스및 AS

효율적 life cycle 관리

서비스비용절감

예상치못한정지시간단축

최대의자산활용

효과적인자산효율성관리

유연한 batch size

효율적자원관리

IIoT 목표

B. B&R Open IIoT Architecture

IIoT

공장의구조

Lines

Machines

Preparation ProcessingProcess

M1 M2 M3 M1

Secondary

Primary

Supply Delivery

M2 M3

Line 1 Line 2

Infrastructure

automation

Process

automation

Plant

automation

Factory

automation

Infrastructure Media supply

IIoT

IT vs. OT

Enterprise zone과 Manufacturing zone 간통신이필요

점점더가까워짐

분산지능센서가까이서데이터처리

바로적용가능한지능으로빠른데이터가공

위험요소최소화클라우드활용, 최소한의대역폭, 짧은응답시간

즉각적이고도지속적인분석인간-기계간의더가까워진협업

Digital Future

IIoT - Edge Architecture

MQTT / AMQP MQTT / AMQPMQTT / AMQP

Machines

Sensors and

actuators

Lines / Plants

IIoT - Edge Architecture

Edge Connect Edge Embedded

…

Edge Controller

…

MQTT / AMQP MQTT / AMQPMQTT / AMQP

IIoT - SW를통한가치창출H

ard

wa

re r

equ

ire

me

nts

Added value through software

Control

Security

Connectivity

Data

aggregation

Data

historian

Business

intelligence

Machine

learning

Long-term

storage

AI

Machine

learning

Business

intelligence

Data

historian

Data

aggregation

Connectivity

Security

Control

Clo

ud

Ed

ge

Edge Connect

OPC UA bus controller –간단한통신

Long-term

archiving• 데이터전송

• I/O layer에서직접 cloud로

• 기기및데이터의자동검색

• methods and events를통한분산지능

• OPC UA client and server

Clo

ud

Ed

ge

Edge Embedded

SW가가치창출

• 새로운 mapp function을사용한간단한 data preprocessing

• Direct access to databases

• 표준 OPC UA mechanisms의 Embedded security

• 완벽한클라우드연결을위한 Embedded MQTT/AMQP clients

Machine

learning

Business

intelligence

Data

historian

Data

aggregation

Connectivity

Security

Control

Long-term

archiving

Clo

ud

Ed

ge

Edge Controller

실시간 Big data 분석

• 고성능 database

• 고성능분석, 트렌드, 리포팅기능

• 자산관리및 SW 구축

• 제어성능모니터링

• machine learning관련개방된인터페이스

Analytics Aggregation

Reporting Connectivity

Machine

learning

Business

intelligence

Data

historian

Data

aggregation

Connectivity

Security

Control

Long-term

archiving

IIoT - Edge Architecture

특징

Edge

architecture

완벽한연결성

로컬실시간제어

안전및보안

신뢰성

데이타관리및분석

모든자산의가상화

임베디드부터클라우드까지

확장성

IIoT - B&R Edge Controller

Edge Controller의요건

연산성능데이타소스의신뢰성향상

현장과클라우드간 연결MQTT, OPC UA,

fieldbuses

데이타이력Big Data의버퍼링, 취합,

재가공

조율화설비, 라인, 공정및인프라

Edge 분석모니터링, 트렌드, 알람, BI

IT 보안Embedded, 보안원격접속

HMIWeb기반그래픽

IIoT - B&R Edge Controller

산업용 edge controller

고성능, 견고한 APC

열악한환경에적합

최소 10년이상의제품수명SUSE Linux Enterprise Server 12 장기간서비스팩지원

한기기에서 Controller & Control Computer

실시간 OS(RTOS)와일반용도의 OS(GPOS)

실시간 hypervisor기술에기반

연산성능 –산업용 Edge 기기

IIoT - B&R Edge Controller

연결성

현장에서의연결성Native and 3rd-party fieldbus protocols

MES, ERP와의연결SQL DB, OPC UA , MQTT connectivity

Cloud 연결MQTT, OPC UA connectivity

M1 Mn

Mm

SQL DB

ERP

MES

OPC UA client/server

…MQTT client

IIoT - B&R Edge Controller

실시간 KPI 및현장데이터압축UCB server를통한데이터가공및수집

모든계층에서의데이터손실방지memory (AR), file system (AR) & GPOS databases에데이터버퍼링

이중화된이력지원시스템및계정지속적인신호및이벤트는 NoSQL DB (Berkeley)

사용자특정데이터는 SQL DB (MySQL/ MariaDB)

데이터이력에접속Access via REST API and SQL client

데이터이력

최고의트렌드시스템 / TrendViewer

Zero-maintenance DB

압축기술을통한 Data volume 축소

분석및수학적기능

Combine up to 20 slots with µs resolution

로직으로제어되는 Alarm 생성

고성능 alarm system

로직으로제어되는 metadata 생성, acknowledgment, forwarding

IIoT - B&R Edge Controller

Edge 분석 – Trends, alarms

Embedded business intelligence suite

Basic BI solution, HTML5 based

Report Designer, Report Server with scheduler

RESTful API for access to Report Server

Ad-hoc reporting

Selection of data sources, calculated measures

Filters (drilling up and down, filter expressions)

Standard reports

Content predefined, parameters variable

Dashboards

Built on existing content/filters, new content

Mobile access

Mobile access via iOS/Android app

IIoT - B&R Edge Controller

Edge 분석 – Business intelligence

IIoT - B&R Edge Controller

Edge 분석 – CPM, EnMon, ConMon, APM

개선된 control loop 효율성

control performance monitoring(CPM)을통한 control loop 정밀도의지속적평가

control loop behavior 벤치마크를위한 30 KPI 이상검사

에너지소비절감을 위한 Energy Monitoring

ISO 50001 에기준한 energy management systems

모든에너지소비에대한지속적측정, 기록및분석

유지보수비용절감을위한 Condition monitoring

진동측정, 모든기계적,전기적파라미터에대한 Condition monitoring

효율성모니터링및자산보호

asset performance monitoring (APM)을통한자산의지속적모니터링

유지보수항목확인(e.g. heat exchanger (fouling) or pump (cavitation))

IIoT - B&R Edge Controller

Enterprise OS - SUSE Linux Enterprise Server 12Monthly updates with test of complete system software

Ready for anti-virus software installation

Embedded cyber securitySecure boot (UEFI)

System hardening, automatic preconfigured built-in firewall,

TLS-encryption

Authentication with LDAP client, operator authorization

Embedded remote diagnosticsWeb을통한고성능시스템관리

Status of data forwarding, DNS server, ports, etc.

Secure Remote Maintenance accessCertificate secured and encrypted VPN connection (SiteManager/ GateManager)

Connection setup via drag & drop – no IT expertise required

IT 보안

IIoT - B&R Edge Controller

실시간장비제어millisecond범위의실시간데이터수집및제어

인프라와독립적인제어 (Edge Controller to machines/plant units)

설비간조율을통한라인관리Millisecond범위의M2M 통신, extended data coupling via remote I/Os

Enabling line features & functionalities (e.g. OEE, reporting, track & trace)

표준에준하는제어Implementation of complex logic/rules via IEC 61131-3 languages

E.g. graphical control via SFC (Sequential Function Chart)

remote I/O 확장을통한직접제어Embedded AR supports the direct connection and integration of RIO units

Communication via POWERLINK or 3rd-party fieldbus

Integrated remote firmware deployment (AR/FW) supported for all I/O modules

조율화

IIoT - B&R Edge Controller

Advanced process control for multi-variable systems

주기적제어편차최소화를통한모델기반 MPC (Model Predictive Control)

가변적인 sample rates via prediction horizon

프로세스모델의시뮬레이션Suppression of signal noise or damping of resonance frequency

via universal filter module

Complex simulation via MATLAB and Automation Studio Target for Simulink

조율화

IIoT - B&R Edge Controller

In Display Center

Vector graphics

VNC client widget for 3rd-party integration

AlarmMonitor/AlarmLine

TrendViewer

Web-based (mapp View)

Powered by the latest real-time HMI technologies – mapp

View server

Utilization of standards: HTML5, CSS3 & Java

Easy HMI design using broad selection of integrated graphical

widgets

Supports design for optimal presentation on all display

geometries

HMI

C. 사례

IIoT - 사례

예측유지보수

자동차산업

Application:• 조립라인의온라인진동모니터링• edge controller에데이터수집

B&R products:• X20CM4810, X20 I/O, X20 PLC

• Automation PC 910, APROL ConMon

Customer value:• 2차피해방지• 예상치못한정지시간단축

Architecture

MQTT

Industrial IoT

functionalities

IIoT - 사례

원격접속

산업설비 Architecture

Application:• 안전한원격유지보수

B&R products:• X20 PLC, SiteManager

• GateManager

Customer value:• 안전한원격유지보수• 운영효율성

Industrial IoT

functionalities

Application:• Lifecycle 관리• 상위 IT systems과의연결성

B&R products:• Power Panel, X20 I/O

• mapp Technology

Customer value:• brownfield 경쟁력개선• 운영효율성

IIoT - 사례

Brownfields

식음료산업 Architecture

Industrial IoT

functionalities

OPC UA

MQTT

Application:• Process data acquisition(PDA)

• 원격유지보수

B&R products:• APC2100, X20 PLC, X20 I/O

Customer value:• 개선된 lifecycle 관리• 추가서비스제공• end-user 경험에최적화

IIoT - 사례

선박관리

해양/선박 Architecture

MQTT

Industrial IoT

functionalities

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