OPERATING AND MAINTENANCE INSTRUCTIONS MINICOLOR · 11 / 2004 110/03 643-00.0.GB V0.4 BlendingLine motan power to change OPERATING AND MAINTENANCE INSTRUCTIONS MINICOLOR

11 / 2004 110/03 643-00.0.GB V0.4

BlendingLine motan power to change

OPERATING ANDMAINTENANCE INSTRUCTIONS

MINICOLOR

General• To every person concerned with commissioning of the devices/systems it is recommended to read

thoroughly these operating instructions. Motan accepts no responsibility or liability for damage ormalfunction of the equipment arising form non-observance of these operating instructions.

• To avoid errors and to ensure trouble-free operation, it is essential that these operating instructions areread and understood by all personnel who are to use the equipment.

• Should you have problems or difficulties with the equipment, please contact your Motan agent.

• These operating instructions only apply to the equipment described below.

2002 by Motan GmbH, D-88316 Isny / AllgäuThe information contained in these operating instructions, including any translation thereof, is the property of Motan GmbH Isny/Allgäuand may not be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise,nor stored in any retrieval system of any nature for any purpose) without the express written authority of Motan GmbH Isny/Allgäu.

Details relating to the unit MINICOLOR

2.1

2 Details relating to the unit2.1 Use in accordance with specifications - Function

The MINICOLOR pigment mixing unit is exclusively used to meter masterbatch to the main component.The MINICOLOR is fitted between the machine hopper and the machine intake aperture.The throughflow rate of the materials to be mixed is determined by the material requirement of theplasticising screw.

2.2 Technical data

2.2.1 Performance data MINICOLOR

Max. number of dosinging stations ........................................................................................................... 1 or 2

Storage bin volume ................................................................................................................................ 12 liters

Central bin volume ** (main component) ............................................................................................... 20 liters

Operating voltage (switchable) +/-10% ....................................................... I = 230 V, II =115 V, 50-60 Hz

Connected load ....................................................................................................................................... 200 VA

External contact ............................................................................................................................. potential free

Alarm contact ................................................................................................... up to 240 V / 5 A potential free

Weight (with one dosing unit, without control) ........................................................................................... 15 kg

Slide gate** ........................................................................................................................... manually operated

2.2.2 Technical data of the dosing stations

Type Screw

(dia. mm)

Performance range*

(kg/h)

Weight

(kg)i = 1:30 i = 1:55**

G 1 12 0,15 - 2,5 0,1 - 1,59 12,9G 2 20 1,4 - 20 0,7 - 12 13,1G 3 20 2,7 - 27 1,5 - 20 14,0

* ) Bulk density γss = 0,8 kg/dm³**) Option


2.2

2.2.3 Dimensions MINICOLOR

Fig. 2-1 Dimensions

* Option** Installation of slide gate possible - Option

Bin 20 l*

Flange dimensions Flange dimensions


2.3

2.2.4 Dimensions MINICOLOR S control unit

Dimensions S1, S1T, S2 Dimensions S2T

Fig. 2-2 Dimensions MINICOLOR S control unit

Design and mode of operation MINICOLOR

3.1

3 Design and mode of operation3.1 Function principle

The MINICOLOR pigment mixing unit mixes the masterbatch into the main material flow.It can be operated with one or two dosing units, i.e. two color components can can be handled.

The control unit receives a signal from the processing machine. The control unit converts this signal andtransmits it to the dosing motor. As long as the signal is active, the dosing motor operates with the presetspeed.If the control unit is equipped with a timer, the operation period of the dosing motor can be set when a startsignal is issued.

The dosing screw (2, Fig. 3-1) which is driven by the dosing motor (1) conveys the additive component intothe mixing unit (5).The material flow of the main component is divided into two parts (view X, Fig. 3-1) via the material spreader(4).The main component and the additive component (masterbatch) merge in the mixing neck (3). The storagebin with the dosing screw can be exchanged completely. Thus, different dosing throughputs with differentdosing screws and a quick color change are possible.

1 Dosing motor2 Dosing screw3 Mixing neck

4 Material spreader5 Mixing unit

Fig. 3-1 Mixing of the components, layout

Main component

Masterbatch

2 13

4

5

X

View X

Design and mode of operation MINICOLOR

3.2

3.2 The various control units

The MINICOLOR S control unit is available in4 versions:

• S1 control unit - for one dosing station

Fig. 3-2 S1 control unit

• S1T control unit - for one dosing stationwith timer

Fig. 3-3 S1T control unit

• S2 control unit - for two dosing stations

Fig. 3-4 S2 control unit

• S2T control unit - for two dosing stationswith timer

Fig. 3-5 S2T control unit

Item Description Function1 Decade switch Sets the speed of the dosing motor2 Selector switch Sets production mode, calibration or OFF3 Main switch "On / Off" Switches the power supply for the MINICOLOR S control on or off

Lights up in "On" position when mains voltage is applied4 LED "Motor" (green) Lights up when the dosing motor is operating5 LED "Alarm" (red) Lights up in case of faults at the dosing motor6 Timer Sets the dosing time

54

32

6

1

Installation MINICOLOR

4.1

4 Installation4.1 Mechanical installation

If the flange dimensions of the processing machine are not identical to those of the MINICOLOR, the adapterflange must be used or manufactured.The adapter flange can be modified.Part no. of adapter flange: 4090730.

9

110

74

74

80

74

40

20

Fig. 4-1 Adapter flange for MINICOLOR

NOTEIf the MINICOLOR is mounted on an injection moulding machine,it is recommended to fit it transversely to the machine axis.This facilitates access to the operating components.

4.2 Electrical installation

Electrical installation and repair work may only be carriedout by appropriately trained electrical engineers.

Prior to electrical installation works:Disconnect the control from the power supply andsecure against reconnection.


4.2

4.2.1 Connecting the control units

CAUTION The specified voltage of the unit must match the mains voltage available.

− Remove the housing cover− Check setting at the switch: Fig. 4-2

Fig. 4-2 Setting 230 V

Fig. 4-3 Control unit - rear

Item Description / Connection1 Connecting cable to dosing motor 22 Connecting cable to dosing motor 13 Fine fuse, Circuit diagrams4 Power supply 230 V AC5 Potential-free contact for an alarm signal (signal evaluation)6 2-core connecting cable (external contact) to a potential-free contact of the processing machine

1 2 3

5

6

4


4.3

Fig. 4-4 MINCOLOR S control units, connection layout

1 2 3 4 5

S1T

S1

S2

S2T

1 Power supply 4 External contact2 To the dosing motor 1 5 Alarm contact3 To the dosing motor 2

1 2 3 4 5

1 2 4 5

1 2 4 5


4.4

4.2.2 Connecting the external contact

− Connect the external contact according to the circuit diagram

Control unit without timer: Terminal strip X2 Terminals 3 and 4

Control unit with timer: Terminal strip X2 Terminals 3 and 5

4.2.3 Connecting the alarm contact

− Connect the alarm contact to the terminal strip X3 according to the circuit diagram

Operation MINICOLOR

5.1

5 Operation

Operation with the COLOR A control unit see separate manual.

5.1 Operation with the MINICOLOR S1 control unit (one dosing station, without timer)

5.1.1 Calibration - with extruders

Calibration is effected by two calibration measurements.

A. First calibration

− Put selector switch (2, Fig. 5-1) to "Off"− Read the motor speed, according to the

desired throughput, from the appropriateperformance/speed scale ( Fig. 5-2) andenter in the decade switch (1)

− Switch on On/Off switch (3)− Put selector switch (2) to "Cont."

Example: i = 30:1

Required dosing throughput: 6,0 kg/h

= dosing screw: Type G2= motor speed: 300 rpm= calibration time: 5 min.

Fig. 5-1 MINICOLOR S1 control unit

Fig. 5-2 Performance/speed scale, example dosing screw type G2, i = 30:1

2

3

4

1

Dosing screw Type G2

Operation MINICOLOR

5.2

− Put MINICOLOR in calibration position Fig. 5-3

− Put the measuring bucket (1) under thematerial outlet

− Fill granulate in the storage bin− Switch on On/Off switch (3, Fig. 5-1)

switch lights up dosing screw operates LED "Motor" (4) lights up

− Allow the dosing screw to run until thegranulate is discharged constantly

the dosing sleeve is now filled with material− Switch off On/Off switch

switch goes out dosing screw stops LED "Motor" (4) goes out

− Empty the measuring bucket and put it againunder the material outlet

− Read the calibration time, according to thedosing throughput, from theperformance/speed scale (Fig. 5-2),example: 5 min

− Switch on On/Off switch switch lights up calibration starts LED "Motor" (4) lights up

− Switch off On/Off switch at the end of thecalibration time (5 minutes)


− Weigh calibration quantity in the measuringbucket(Example: 490 g)

Fig. 5-3 MINICOLOR in calibration position

1

Operation MINICOLOR

5.3

B. Second calibration

Calculating the motor speed Wprod (formula 1)

Wprod =Motor speed for production

MSET =Dosing throughput of dosingstation in kg/h preset nominal valueof production (additive component)

MACTUAL =Measured calibration quantity in g

tcal. =Actual calibration time in minutes

WCalib =Motor speed for the first calibration

Formula 1

Example: i = 30:1

Given: - Dosing throughput = 6,0 kg/h (from performance/ speed scale)- Motor speed = 300 (from performance/ speed scale)- Calibration time = 5 min (from performance/ speed scale)- Measured calibration quantity = 490 g

Required: - Motor speed for productionResult : - Motor speed = 306

Example

− Enter motor speed 306 (guide value) at the decade switch (1, Fig. 5-1)− Repeat calibration. If necessary, change the motor speed until the required dosing throughput (calibration

quantity 500 g in 5 minutes 6,0 kg/h) is reached

5.1.2 Production with extruders

− Calibration has been carried out as per section 5.1.1 and the motor speed has been entered in the decadeswitch (1, Fig. 5-1)

− Put selector switch (2) to "Prod" the dosing station(s) operate(s) for so long as an external contact from the extruder is on

MSET x 1000 x tcal. x WCalib

60 x MACTUAL= Wprod

6,0 x 1000 x 5 x 30060 x 490

= 306

Operation MINICOLOR

5.4

5.1.3 Calibration - with injection moulding machines - with MINICOLOR S1 control unit

With injection moulding machines (and with cyclical plasticising blow moulding machines), dosing is effectedvia a determined runtime of the dosing motor. Dosing is actuated by an external contact from the processingmachine.

Calibration is effected in three working steps:

1. Calculating the dosing throughput of the dosing station in kg/h

− Put selector switch (2, Fig. 5-4) to "Off"− Read the motor speed, according to the

desired dosing throughput, from theappropriate performance/speed scale ( Fig.5-5) and enter in the decade switch (1)

− Switch on On/Off switch (3)− Put selector switch (2) to "Cont."

Fig. 5-4 MINICOLOR S1 control


2

3

4

1

Dosing screw type G2

Operation MINICOLOR

5.5

MSET = Dosing throughput of the dosing stationin kg/h preset nominal value of production

MBatch = Additive per shot in g

tinject = Dosing time in seconds(preset by the external contact)

3,6 = conversion factor Formula 2

Example: i = 30:1

Presumption: Shot weight = 100 gMasterbatch (or additive share) = 3%

- Additive share in shot = 3 g MBatch- Dosing time = 5 s tinject

Required: - Dosing throughput in kg/hResult: = 2,16 kg/h ( use dosing screw type G2)

Example

2. Calibration, determination of calibration quantity: i = 30:1Given: - Screw type = G2 (throughput 1,4 – 20,0 kg/h)

Required - Dosing throughput = 2,16 kg/h (from formula 2)- Motor speed = 110 from performance

scale- Calibration time = 5 min from performance

scaleRequired: - Calibration quantity


− Put the measuring bucket (1) under thematerial outlet







− Read the calibration time, according to thedosing throughput, from the performance scale,Example: 5 min

Fig. 5-6 MINICOLOR in calibraton position

MBatch x 3,6

tinject= MSET

3 x 3,65

= 2,16 kg/h

kg/h

Moto

Speed 270

1

Speed 110

Performance scale i = 30:1

Operation MINICOLOR

5.6

− Switch on On/Off switch (3, Fig. 5-4) switch lights up calibration measurement starts LED "Motor" (4) lights up

− Switch off On/Off switch at the end of thecalibration time (5 minutes)


− Weigh calibration quantity in the measuringbucket

measured calibration quantity= 170 g in 5 minutes

− Put MINICOLOR in production position(Fig. 5-7)

Fig. 5-7 MINICOLOR in production position

3. Calculating the motor speed

Calculating the motor speed WProd.WProd. = Motor speed for production

MSET = Dosing throughput of dosing stationin kg/h preset nominal value ofproduction(additive component)

MACTUAL = Measured calibration quantity in g

tcal. = Actual calibration time in minutes

WCalib = Motor speed for the first calibration

Formula 1

Example: i = 30:1

− Calculate the motor speed with formula 1− Enter 116 in the decade switch (1, Fig. 5-4)

Example

5.1.4 Production with injection moulding machines

− Put dosing station in production position, Fig. 5-7− Put the control unit to production mode, i.e. put the selector switch (2, Fig. 5-4) to "Prod"

the dosing station operates for so long as an external contact from the injection moulding machine is on

2,16 x 1000 x 5 x 11060 x 170

MSET x 1000 x tcal x WCalib

60 x MACTUAL= WProd

= 116

Operation MINICOLOR

5.7

5.2 Operation with the MINICOLOR S2 control unit (two dosing stations, without timer)

CalibrationWhen using the MINICOLOR S2 control unit,both dosing stations are calibrated individually.

Calibration is effected as described for theMINICOLOR S1 control unit

5.1.2 and 5.1.3.

ProductionProduction is effected as described for theMINICOLOR S1 control unit

5.3.4 and 5.3.6.

Fig. 5-8 MINICOLOR S2 control unit

5.3 Operation with the MINICOLOR S1T control unit (one dosing station with timer)

5.3.1 General

With the timer, the dosing time can be set.Three different operating modes are possible:

• Extrusion (Ext.) und

• Injection moulding (Inj.)

• Calibration (Cal.)

Fig. 5-9 MINICOLOR S1T control

NOTEThe timer operates only, if:• the power supply is switched on at the On/Off switch (4, Fig. 5-9)• the selector switch (2) is set to "Prod."

Item Description Function1 Timer Operating element for setting the dosing time2 Selector switch for

operating modesSets the various operating modes: Extrusion, injection moulding andcalibration

3 Startbutton Starts the calibration time4 On/Off switch Switches the power supply for the MINICOLOR S control unit on/off5 Selector switch Sets production mode, calibration or switches OFF6 LED "Motor" (green) Lights up when the dosing motor is operating7 LED "Alarm" (red) Lights up when there are faults at the dosing motor8 Decade switch Sets the speed of the dosing motor

8

4

2

1

3

567

Operation MINICOLOR

5.8

5.3.2 First commissioning

Checking / setting the operating mode:− Switch On/Off switch (4, Fig. 5-9) to "On"− Put the operating mode selector switch (2, Fig. 5-9) to "Prod."

5.3.3 Calibration with extruder operation

Example: i = 30:1

Required dosing throughput 6,0 kg/h

− Read data from the performance/speed scale Fig. 5-11:

Dosing screw: G2Motor speed: 300Calibration time: 5 minutes (= 300 seconds)

− Set motor speed 300 at the decade switch(8, Fig. 5-10)

− Put selector switch (5) to "Prod."− Put selector switch (2) to "Cal."− Set the meteirng time of 300 seconds with the

buttons (1)

Fig. 5-10 Calibration


8

4

2

1

56

3

7


Operation MINICOLOR

5.9

− Put the MINICOLOR in calibration position(Fig. 5-12)

− Put measuring bucket (1, Fig. 5-12) under thematerial outlet

− Switch on the control at the On/Off switch(4, Fig. 5-10)

switch lights up− Put selector switch (5, Fig. 5-10) to "Cont."

dosing screw operates LED "Motor" (6, Fig. 5-10) lights up


the dosing sleeve is now filled with material− Put selector switch (5) to "Prod"− Press start button (3, Fig. 5-10)

the dosing screw is operating for 300seconds

LED "Motor" (6, Fig. 5-10) lights up

After 300 seconds: the dosing screw stops LED "Motor" (6) goes out

Fig. 5-12 Filling the screw sleeve

− Weigh the calibration quantity in the measuring bucket(example: 490 g)

− Correct the motor speed and repeat calibration formula 1

Calculating the motor speed WProd. (formula 1)

WProd. =Motor speed for production

MSET = Dosing throughput of the dosing station in kg/h preset nominal value of production (additive component)

MACTUAL =Measured calibration quantity in g

tcal. =Actual calibration time in minutes

WCalib =Motor speed for first calibration

Formula 1

Example: i = 30:1

Given: - Dosing throughput = 6,0 kg/h- Motor speed = 300- Calibration time = 5 min- Calibration quantity = 490 g

Required: - Motor speed for productionResult: - Motor speed = 306 Example

− Enter the motor speed 306 at the decade switch (8, Fig. 5-10)− Repeat calibration until the required dosing throughput (calibration quantity 500 g in 5 minutes

6,0 kg/h) has been reached with the set motor speed

1

MSET x 1000 x tcal. x WCalib

60 x MACTUAL= WProd.

6,0 x 1000 x 5 x 30060 x 490

= 306

Operation MINICOLOR

5.10

5.3.4 Production with extruders− Calibration is concluded− Set the selector switch (2, Fig 5-10) to "Ext."

Set the timer to the smallest time unit = 0,1 seconds the dosing station is operating for so long as an external contact from the extruder is on

5.3.5 Calibration - with injection moulding machines - with MINICOLOR S1T control unit

With injection moulding machines (and with cyclical plasticising blow moulding machines), dosing is effectedvia a determined runtime of the dosing motor. Dosing is actuated by an external contact from the processingmachine.

Calibration is effected in three working steps:

1. Calculating the dosing throughput of the dosing station in kg/h

− Put the selector switch (2, Fig. 5-13) to "Cont."− Read motor speed, according to the desired

dosing throughput, from the appropriateperformance/speed scale ( Fig 5-14) andenter in the decade switch (1, Fig. 5-13)

Fig. 5-13 MINICOLOR S1T control unit


3

2

1

4


Operation MINICOLOR

5.11

MSET = Dosing throughput of the dosing stationin kg/h preset nominal value of production

MBatch = Additive component per shot in g

tinject = Dosing time in seconds(preset by the external contact)

3,6 = Conversion factor Formula 2

Example: i = 30:1Presumption: Shot weight = 100 g

Masterbatch (or additive share) = 3%

- Additive component in shot = 3 g MBATCH- Dosing time = 5 s tinject

Required: - Dosing throughput in kg/hResult: = 2,16 kg/h ( use dosing screw G2)

Example

2. Calibration, determination of calibration quantity

Given: - Screw type = G2 (throughput 1,4 - 20 kg/h)

Required - Dosing throughput = 2,16 kg/h (from formula 2)- Motor speed = 110 from performance

scale- Calibration time = 5 min from performance

scaleRequired: - Calibration quantity


− Put measuring bucket (1, Fig. 5-15) under theoutlet





switch goes out Dosing screw stops LED "Motor" (4) goes out


− Read the calibration time, according to thedosing throughput, from theperformance/speed scale (Fig. 5-14),example: 5 min.

Fig. 5-15 MINICOLOR in calibration position

MBatch x 3,6

tinject= MSET

3 x 3,65

= 2,16 kg/h

kg/h

Moto

1

Speed 270

Speed 110

Performance scale, i = 30:1

Operation MINICOLOR

5.12

− Switch on On/Off switch (3) switch lights up calibration measurements starts LED "Motor" (4) lights up

− Switch off On/Off switch (3) at the end of thecalibration time (5 minutes)


− Weigh calibration quantity in the measuringbucket

measured calibration quantity in 5 minutes= 170 g

− Put MINICOLOR in production position(Fig. 5-16)

Fig. 5-16 MINICOLOR in productionposition

3. Calculating the motor speed

Calculating the motor speed WProd. (formula 1)

WProd. = Motor speed for production

MSET = Dosing throughput of dosingstation in kg/h preset nominal value ofproduction (additive component)

MACTUAL = Measured calibration quantity in g

tcal. = Actual calibration time in minutes

WCalib = Motor speed for first calibration

Formula 1

Example: i = 30:1− Calculate the motor speed with formula 1− Enter 116 in the decade switch (1, Fig. 5-13)

eingeben

Example

5.3.6 Production with injection moulding machines

− Calibration concluded− Put selector switch (2, Fig. 5-10) to "Inj."

the dosing station is operating for so long as the dosing time is set at the timer

2,16 x 1000 x 5 x 11060 x 170

MSET x 1000 x tcal x WCalib

60 x MACTUAL= WProd.

= 116

Operation MINICOLOR

5.13

5.4 Operation with the MINICOLOR S2T control unit – two dosing stations with timer

The timer starts both dosing motors.The motors can have different speeds.

CalibrationWhen using the MINICOLOR S2T control unit,both dosing stations are calibrated individually.Calibration is effected as described for theMINICOLOR S1T control unit

5.3.3 und 5.3.5.

ProductionProduction is effected as described for theMINICOLOR S1T control unit

5.3.4 und 5.3.6.

Fig. 5-17 MINICOLOR S2T control unit

5.5 Timer configuration

5.5.1 Displays and settings

1 Power supply symbol2 Time unit

(H = hour, M = minute, S = second)3 Decimal place of the time unit4 Operating mode5 Increasing (UP) decreasing (DOWN)6 Time range7 Display of time preselection T (4 digits)8 Next stage9 Configuration validation

10 Keys to set the dosing time T and setting the timer operating mode for

selection of subfunctions11 Changeover relay status symbol

NC = Normally closedNO = Normally opened

12 Display of current value

Fig. 5-18 Timer, displays and settings

The timer is set with the following configuration by the manufacturer: see Fig. 5-19

• Time preselection: 000.1 seconds

• Counting: U = Up count

• Operating mode: b = timing on impulse (one shot)

12

11

109 8

7

654

2

321

Operation MINICOLOR

5.14

Fig. 5-19 Checking / setting operating mode

5.5.2 Changing the configuration

Prog off = programming offProg on = programming on

Fig. 5-20 Changing the configuration

To change the operation mode, the timer must be set to programming mode (see Fig. 5-20.When programming is concluded, the "Prog" switch must be put to "Prog off".

Time range: s = seconds Manufacturer's setting: 000.1 sTrange m = minutes

h = hours

Functions: A Response delayout mode b Pulse shaper Manufacturer's setting: b

c Fallback delayd Clock generator start up pausedI Clock generator start up pulseH Counts when switched-on

Countingdirection:

u Counting up Manufacturer's setting: u

up down d Counting down

Press keys (10, Fig. 5-18)

Operation MINICOLOR

5.15

5.6 Color change

NOTE When changing the color, the complete dosing station with storage binis exchanged.

− Release snap closures (2, Fig. 5-21)− Loosen star knobs (3)− Withdraw dosing station (1) to the stop gauge− Remove dosing station (1)− Put the other dosing station in place− Push it forward to the stop gauge− Lock dosing station in place by means of the

snap closures and star knobs

Fig. 5-21 Color change

5.7 Trouble-shooting

The following faults are examples only, and are not to be regarded as exhausted.

Fault Cause RectificationLED "Alarm" lights updosing motor stops

Dosing motor blocks Switch off the control unit.Disconnect the unit from thepower supplyRemove granulate from thedosing screw and switch on thecontrol unit

Dosing motoroverloaded/overheated

Let the dosing motor cool down.Switch on after approx. 15 min.

Fusible link burnt Determine cause of overload andchange fuse 6.2

Connecting cable defective Check connecting cableOn/Off switch lights up. Dosingmotor not operating in calibrationmode

Connecting cable defective Check connecting cable

Control unit defective Change control unit

1

2

3

Maintenance MINICOLOR

6.1

6 Maintenance6.1 Changing the fuse

Fig. 6-1 Changing the fuse

Fuse

Spare parts list MINICOLOR

7.1

7 Spare parts list

Fig. 7-1 Control unit

Item No. off Designation / Type Part no. Remarks1 1 MINICOLOR S1 control unit 50388202 1 MINICOLOR S1T control unit 50388403 1 MINICOLOR S2 control unit 50388304 1 MINICOLOR S2T control unit 5038850

Fig. 7-2 Central bin

Item No. off Designation / Type Part no. Remarks1 1 Central bin, 20 liters 5070950 Option2 1 Cloth filter dia. 45 4074540 Option3 1 Metal grid dia. 45 40724404 6 Star knob 40089705 1 Plexiglass 40704606 2 Snap closure TL 100 B 4073920 Without hook

S1 S1T S2 S2T 1 2 3 4

4

5

4

21

6

3

Spare parts list MINICOLOR

7.2

Fig. 7-3 Motor, storage bin

Item No. off Description / Type Part no. Remarks1 1 Dosing motor i = 1 : 30

i = 1 : 55*41044004105360

2 1 Seal G1Seal G2/G3

40906804090680

3 1 Screw bearing, front G1Screw bearing, front G2/G3

40626401950010

4 1 Dosing screw G1Dosing screw G2Dosing screw G3

406259040695604062580

5 1 Screw bearing, rear 50113906 1 Screw drive element 4015970- 1 Locking pin, for motorplate 1942680 With S hook and

chain

* = Option

1

2 3

6 5 4

Operating board for mixing unitsPart designation: ..............................

or.

Part no.: .....................................motan

power to change

L2 M2

Material:

------------------

M2

Material:

------------------

M2

Material:

------------------

M2

Material:

------------------

Extr

Inj.

G1S

G5L

G3S

G7L

G5S G1S

G5L

G3S

G7L

G5S G1S

G5L

G3S

G7L

G5S G1S

G5L

G3S

G7L

G5S

nderung Datum Name

Datum

Bearb.

Gepr.

Norm

Blatt

Gr.:

Kommission: Zeichng.Nr.:

Projekt:

Urspr. Ers. f. Ers. d.

Vers.

A

B

C

D

E

F

1

1

15.Jul.2003

EKA

2

2

MINICOLOR S

10.Jul.2003

3

3

REG

4

4

Motan GmbHMax-Eyth-Weg 42

88316 Isny

Deckblatt

Cover sheet

Feuille de couverture

5

5

6

6

Blend 021D-90.0.00

7

7

=+EE1

8

8

2

1.0

1

A

B

C

D

E

F

Netzspannung

Mains voltage

Tension de r‚seau

Leistung

Capacity

Puissance

Vorsicherung

Back-up fuse

Fusible amont

Steuerspannung AC

Control voltage AC

Tension de commande ACSteuerspannung DC

Control voltage DC

Tension de commande DC

Schwarz

Black

Noir

Hellblau

Light-blue

Bleu clair

Grn gelb

Green yellow

Vert jaune

Rot

Red

Rouge

Blau

Blue

Le bleu

Orange

Orange

L'orange

Verdrahtungsfarben

Wire colours

Cablage color

Hauptstrom

Main current

Circiut principal

Neutralleiter

Neutral conductor

Conducteur neutre

Schutzleiter

Protection-leaders

Le guide de protection

Steuerspannung AC 230V

Control voltage AC 230V

Tension de commande AC 230V

Steuerspannung DC 24V

Control voltage DC 24V

Tension de commande DC 24V

Fremdspannung

External voltage

Tension ext‚rieure

230V 50Hz

0,2kw

10A

24V DC

VERSION 1.0

Motan GmbH

MINICOLOR S

VARIANTEV

V

1.0

0.3

E-Plan

Steuerplatine

EKA

REG

A,B,C,D

11.07.2003

30.11.2001

nderung Datum Name

Datum

Bearb.

Gepr.

Norm

Blatt

Gr.:


Projekt:


Vers.

A

B

C

D

E

F 3

1

1

15.Jul.2003

EKA

2

2

MINICOLOR S

10.Jul.2003

3

3

EKA

4

4


88316 Isny

Bedienfront

5

5

6

6

Blend 021D-90.0.00

7

7

=+EE1

8

8

5

1.0

4

A

B

C

D

E

F

-S0

OFF

ON

-D1.1

Alarm

Alarm

Alarme

Motor

Motor

Moteur

-S1.1

999

050

-D1.2

Prod.

Off

Cont.

-S1.2

999

050

-A3

-S3

-S2

Ext.

Inj.

Cal.

Start Cal.

nderung Datum Name

Datum

Bearb.

Gepr.

Norm

Blatt

Gr.:


Projekt:


Vers.

A

B

C

D

E

F 4

1

1

15.Jul.2003

EKA

2

2

MINICOLOR S

10.Jul.2003

3

3

EKA

4

4


88316 Isny

Rckwand

Back panel, backwall

Parroi arriŠre

5

5

6

6

Blend 021D-90.0.00

7

7

=+EE1

8

8

7

1.0

5

A

B

C

D

E

F

4 3

-F1

2

-XS3

1

6 Fremdkontakt

6 External signal, external contact, external impuls

6 Contact ext‚rieur

6

5

2 Sicherung F1

2 Fuse F1

2 Fusible F1

3 Motor 1

3 Motor 1

3 Moteur 1

4 Motor 2

4 Motor 2

4 Moteur 2

5 Alarm

5 Alarm

5 Alarme

1 Ger„testecker

1 Appliance plug, unit plug

1 Prise de l'appareil

nderung Datum Name

Datum

Bearb.

Gepr.

Norm

Blatt

Gr.:


Projekt:


Vers.

A

B

C

D

E

F 5

1

1

15.Jul.2003

EKA

2

2

MINICOLOR S

10.Jul.2003

3

3

EKA

4

4


88316 Isny

Kabelbersicht

Cable survey

Aper‡u des cƒbles

5

5

6

6

Blend 021D-90.0.00

7

7

=+EE1

8

8

11

1.0

7

A

B

C

D

E

F

-XS1

-XS2

24V DC

44W 3.2 A

Dosiermotor 1

Metring motor 1

le moteur de dosage 1

-M1

-XS3

-A2X4

M

-

WE1H05VVF3G1

2,5 m

WM1PVC-Steuerleitung8 * 1 qmm5 m

EINSPEISUNG

POWER SUPPLY

ALIMENTATION

max. Vorsicherung 10 A

max.. Back-up fuse 10 A

max.. Fusible amont 10 A

1/N/PE 230V 50Hz

24V DC

44W 3.2 A

Dosiermotor 2

Metring motor 2

le moteur de dosage 2

-M2

-A2X5

M

-

WM2PVC-Steuerleitung8 * 1 qmm5 m

MINICOLOR S

Alarm pot. frei

alarm pot. free

alarme hors pot.

-A2X3

WALPVC-Steuerleitung3 * 1 qmm

-A2X2

Fremdkontakt

External signal, external contact, external impuls

Contact ext‚rieur

WFKPVC-Steuerleitung2 * 1 qmm

nderung Datum Name

Datum

Bearb.

Gepr.

Norm

Blatt

Gr.:


Projekt:


Vers.

A

B

C

D

E

F 7

1

1

15.Jul.2003

EKA

2

2

MINICOLOR S

10.Jul.2003

3

3

REG

4

4


88316 Isny

Anschlussplan

Connection diagram

Sch‚ma de raccordement

5

5

6

6

Blend 021D-90.0.00

7

7

=+EE1

8

8

12

1.0

11

A

B

C

D

E

F

0n/0ff

+E16-11S0

1

1a

3,15A

+E19-11F1

1

2

-11XS2 1

Einspeisung

Power supply

Alimentation

2

2a

2

PE

PE

SNT150 Sec.24V DC

Pri. 88 - 264V47 - 63Hz

+E15-11A1

L1

-

N

+

Zentraler Erdungspunkt

Geh„usedeckel

+E14-ZEP

Zentraler Erdungspunkt

Geh„usedeckel

+E14-ZEP

12.2

L+12.2

L-

12.3

PE

nderung Datum Name

Datum

Bearb.

Gepr.

Norm

Blatt

Gr.:


Projekt:


Vers.

A

B

C

D

E

F 11

1

1

15.Jul.2003

EKA

2

2

MINICOLOR S

10.Jul.2003

3

3

EKA

4

4


88316 Isny

Dosierung 1/2

Dosing unit 1/2

Dosage 1/2

5

5

6

6

Blend 021D-90.0.00

7

7

=+EE1

8

8

13

1.0

12

A

B

C

D

E

F

+E16-12A2 Timer

Timer

Tempo

+ 24V

-X1 1

0 V

2

FK

3

13.2

X1:1

FKMT

4

13.6

X1:2

Stromversorgung / Fremdkontakt

Power supply / External signal

Alimentation ‚lectrique / Contact ext‚rieur

13.6

X1:3

13.2

X1:4

11.8

L+

11.8

L-

+ 24V

-X2 1

0 V

2

-WFK

PVC Steuerleitung O

2x1mmý

Kunde

Customer

Client

+ 24V

3

1

Kunde

-FK13

14

a Timer

a Timer

a Tempo

FK

4

2

FKMT

5

a

0 V

6

11.8

PE

Anschluss

Connection

Raccordement

PE

7

von 4 auf 5from 4 to 5de 4 a 5

Alarm

Alarm

Alarme

NC

-X3 1

NO

2

COM

3

-WM1

PVC Steuerleitung

8x1mmý

-12M1

Dosierung 1

Dosing unit 1

Dosage 1

+ 24V

-X4 1

1

-XSM1 1

1

0 V

2

2

2

2

Motor 1

Motor 1

Moteur 1

Enable

3

3

3

3

M

S +

4

4

4

3

S

5

5

5

5

S -

6

6

6

6

Alarm

7

7

7

7

PE

8

GNYE

PE

PE

-WM2

PVC Steuerleitung

8x1mmý

-12M2

Dosierung 2

Dosing unit 2

Dosage 2

+ 24V

-X5 1

1

-XSM2 1

1

0 V

2

2

2

2

Motor 2

Motor 2

Moteur 2

Enable

3

3

3

3

M

S +

4

4

4

3

S

5

5

5

5

S -

6

6

6

6

Alarm

7

7

7

7

PE

8

GNYE

PE

PE

nderung Datum Name

Datum

Bearb.

Gepr.

Norm

Blatt

Gr.:


Projekt:


Vers.

A

B

C

D

E

F 12

1

1

15.Jul.2003

EKA

2

2

MINICOLOR S

10.Jul.2003

3

3

EKA

4

4


88316 Isny

Option Timer

Option Timer

Option Tempo

5

5

6

6

Blend 021D-90.0.00

7

7

=+EE1

8

8

+STUE/1

1.0

13

A

B

C

D

E

F

12.2

X1:1

12.2

X1:4

-13A3Timer

Timer

Tempo

+ 12V

11

+ 24V

2

COM

1

CalibrierungStart

-13S23

4

NO

3

24V DC 40mA

NC

4

-13S3Cal

1b

Start

5

1

Inj

Ext

1a

0V

10

12.2

X1:2

12.2

X1:3

Documents

OPERATING AND MAINTENANCE INSTRUCTIONS MINICOLOR · 11 / 2004 110/03 643-00.0.GB V0.4 BlendingLine motan power to change OPERATING AND MAINTENANCE INSTRUCTIONS MINICOLOR