OPERATING INSTRUCTIONS FOR FSC6/F12 CTL

____________________________________ Rapid-Air Corporation

4601 Kishwaukee St. • Rockford, IL 61109-2925

Phone: (815) 397-2578 • Fax: (815) 398-3887 • Website: www.rapidair.com

TABLE OF CONTENTS

Electrical Requirements………………………………………………………… Page 1

Installation…………………………………………………..………………….… Page 2

CTL Operation…………………………………………………………….……… Page 3

Keypad Functions………………………………………….…………….……… Page 4

Air Feed Operation……………………………………………………….……… Page 5-7

Air Feed Troubleshooting……………………………………………….……… Page 8-10

Air Feed Maintenance…...……………………………………………….……… Page 11

Cutter Operation………………………………………………………….……… Page 12

Cutter Maintenance………………………………...…………………….……… Page 13

Blade Adjustment Diagram………………………..…………………….……… Page 14

Control Schematics………………………………..……………………………… Page 15-16

CTL Assembly Drawing…….……..…………………………………………….. Page 17

Cutter Drawing..…..……………………………………………………………… Page 18

Custom Air Feed Drawings….…………………………………………………. Page 19-24

Standard Air Feed Parts List (Series A & B)……………..…………………… Page 25

Standard Air Feed Parts List (Series C, D, F, H, J, W, L, P, FX, & LX)..…… Page 26

ELECTRICAL REQUIREMENTS

The customer must provide 120 volt, 20 amp, and 60 Hz electrical power. If an extension cord is used between the source and the machine, it should be a minimum 12 gauge wire to keep the voltage loss down and for electrical safety reasons.

1

INSTALLATION

The Cut to Length (CTL) that you have just received is fully assembled and ready to be put into production. Due to shipment vibration and handling, the machine should be checked to ensure all screws and bolts are tight. Remove the cover to the electrical controls and visually inspect that all parts are in place and secure. If the machine was damaged in shipment, contact the carrier first to report the damage and then Rapid-Air.

CAUTION — The CTL machine is top heavy when not sitting on its base legs. Use extreme caution when moving this machine.

Install machine on a level surface with sufficient clearance for loading and unloading process material. The machine should be secured to the floor through the 4 holes provided in the feet of the machine using 7/16 tie-down bolts. Or, can be installed using 1/2-13 leveling bolts and machine pads. The pads keep the machine from walking during operation and also act as a noise reduction device.

2

CTL OPERATION Your CTL machine comes equipped with a keypad control. All CTL controls can be adjusted through this keypad.

To power up the CTL, remove plug from air filter canister and insert male fitting. Connect air and flip the power switch on the left of the control box.

3

KEYPAD FUNCTIONS Power Switch: Located on the left of the control box.

Feed: Material is fed from air feeder into the cutter to be cut.

Cut: The cutter is energized and the fed material is cut

Single Cycle: Single feeding and cutting operation.

Count Display: Displays the total count of cycles, the batch count, and the number of batch cycles. Max count is 999,999.

Total Reset: Resets the total count, batch count, and batch cycle count to zero.

Diagnostics: Indicates the status of the feed, slide, and cutter.

Cut Time: Sets the time the cutter needs to be energized along with delay after the cut.

Clamp Air On/Off: Turns the air feed on or off.

F1, F2, F3, and F4/Stop: These keys are used to select the operation from the display. Each function key has its own operation as described on the display during operation.

Data Entry Keys (1-9, ., Enter): Number pad is used to input values to the control. For example: job number, feed length, cut time, etc.

4

AIR FEED OPERATION

Stock Guide Rollers: The stock guide rollers are adjusted by loosening the screws and moving the rollers along the slot to the desired position, then re-tightening the screws. For best results the stock should be centrally located in the feed.

Feed Length Adjustment: The notches in the guide rail provide for coarse adjustment. First remove feed clamp and stock clamp. Second, loosen all screws securing the three bridges. Now you can remove stop block clamps and move stop block to desired location, then re-install clamps. You will need to relocate the stop block bridge to another position on the upper guide rail to match the new location of the stop block. Secure the remaining bridges and reinstall the feed and stock clamp. The final (fine adjustment) is made by the adj. screw in the stop block. After final adjustment has been made, secure adj. screw with locking nut located at the rear of the stop block. See next page for diagram.

Setup: With air off, insert stock between the stock guide rollers and then pass the stock under the feed clamp. Lift the stock clamp and push the stock through to the starting position. Turn air on, install safety guards, your feed is now ready for operation.

Speed Adjustment: The speed adjusting screw on all Rapid-Air feeds adjusts the forward speed of the slide block when feeding stock into a die. High accuracy under special conditions can thus be maintained by eliminating inertial slippage caused by oily or heavy stock. The speed adjusting screw is located on the top of the main body, opposite the actuating valve. Adjust for slower speeds by turning the screw clockwise. Rapid-Air feeds are shipped with the speed adjusting screw set to provide the best operating conditions for the majority of applications.

Adjusting Screw

& Lock Nut Stop Block Clamps

5

AIR FEED OPERATION

Slide Feed Adjusting

Screw

Bridges

Feed Clamp

Stop Block Bridge

Stock Clamp

6

AIR FEED OPERATION

Safety Requirements: The use of a safety guard is recommended to prevent operator injury. Rapid-Air manufactures safety guards for all Rapid-Air model air feeds. When using an electric valve, a safety switch is recommended for the operator to disconnect power when servicing equipment. The use of a 3 way shut-off valve is required to be installed at the feed so the operator can shut off air and purge the feed of air before servicing the feed or press. A 2 way valve is not sufficient as it will only shut off air and not release the air in the feed. A quick disconnect coupling should also be used behind the shut-off valve for easy removal of the feed from the press. Make certain the slide block is forward (at main body) before turning air on. If an electric valve or an electrical circuit is used on or with the feed, it must be wired through the safety disconnects of the press it is used on. The feed should always be controlled by the press.

7

AIR FEED TROUBLESHOOTING

Refer to diagrams on page 25 & 26 for troubleshooting section.

Note: Refer to Rapid-Air exploded parts drawing of Air Feeds to identify item numbers

listed below.

1. Feed and stock clamps work, but slide block does not move when actuating

valve is depressed.

a. Pilot operated valve (item #39) is stuck, either by grit, swollen nylon or

swollen o-rings.

2. Excessive leakage of air from exhaust hole beneath speed adjusting screw when

actuating valve is in up position.

a. Poppet (item #40) not seating on bottom of cartridge hole - check for grit

or chips.

b. Leaking o-rings #84, #85, #88, #90, #100, and #103. Check for wear.

3. Excessive leakage of air from exhaust hole, also sluggish operation of feed

clamp pistons with actuating valve in up position.

a. Leaking of o-rings #85 and #90, check for wear.

4. Excessive leakage of air from exhaust hole when actuating valve is in down

position. Note: a slight amount of air leakage is normal in this position.

a. Tight o-rings or grit around pilot operated valve (item #39) may prevent it

from moving its full stroke.

b. Worn poppet (item #40).

c. Poppet (item #40) is installed backwards.

5. Stock clamp does not move up and down when actuating valive is depressed

and other operations appear normal.

a. Worn o-ring #96 around O.D. of stock clamp pistons.

6. Excessive leakage of air from actuating valve vent hole when actuating valve is in

the up position.

a. O-ring #103 beneath actuating valve retainer (item #31c) is leaking. Install

o-ring beneath retainer, not in air groove.

7. Gradually Reduced Speed.

a. Lack of oil.

b. Low viscosity oil.

c. Speed adjusting screw #67 turned in too far.

d. Oversized poppet #40.

8

AIR FEED TROUBLESHOOTING

8. Excessive leakage of air from pilot operated valve vent hole on side of feed.a. Leaking of o-rings #100, #101, or #102.

9. Cushion pistons #34 act too slow and provide too much cushion.a. Excessive oil, reduce supply.

10. Mist of oil coming from exhaust hole.a. Excessive oil, reduce supply.

11. Feed has difficulty pushing last part of progression.a. Feed is not in line with die. A slight angular adjustment of the feed will

reduce the binding of the stock on the die guides.12. Under Feeding.

a. Insufficient air pressure.b. Feed is not in line with the die.c. Stock and feed clamps are loose.d. Feed is not lubricated.e. Stock is excessively dirty. Dirt may be present between slide block and

main body.f. Feed may be feeding before punches are clear from stock or die. Adjust

amount of depression of actuating valve.g. Feed may be operating too slow. Turn speed adjustment screw counter

clockwise to increase speed.h. Cambered stock. Use special stock clamp.i. Interference of feed clamp pistons not allowing sufficient clamp pressure.

13. Over feeding.a. Stock is excessively dirty or oily.b. Feed is operating too fast. Turn speed adjusting screw clockwise to slow

feed down.c. Stock has large slitting burr. Check clearance between clamps and stock.d. Stock and feed clamps may be loose.

9

AIR FEED TROUBLESHOOTING

14. Slide lock will move out but will not return without hesitation.a. Check speed adjusting screw #67.b. Check pilot operated valve #39. Swollen o-ring could be binding until

pressure build up breaks it free. Check poppet #40.15. Feed acts sluggish on startup, acts fine after running for a while.

a. Check pilot operated valve #39 for o-ring binding. Valve should movefreely in cartridge #32.

10

AIR FEED MAINTENANCE

O-Rings: The “O” Rings furnished with Rapid-Air feeds are made of a Buna NCompound designed to give long life on service with air, oil, and water. This rubbercompound features high abrasion resistance and good dimensional stability if therecommendations listed below are followed.

Oils: Paraffin base oils in general will give the best service. The viscosity should be 140 - 170 S.S.U., the API gravity 29.5 minimum and the aniline point between 150 F and 210 F. Variation of the aniline point from the limits given is likely to cause either shrinkage or stretching of the “O” Rings. Detergent motor oils and all other oils designed for automotive use are generally unreliable in chemical makeup for use with rubber compounds. Spindle oils are too low in viscosity.

11

CUTTER OPERATION

The cutter solenoid valve is energized to move the blade down. Blade is retracted by de-energizing valve. Compression springs also assist in retracting the blade.

12

CUTTER MAINTENANCE

Cutter Blade Removal: Remove socket head cap screws holding each blade. Each blade has four cutting edges available before sharpening or replacement is necessary. You will need to remove the exit guard and scrap chute to access these blades. Refer to cutter assembly drawing in this manual for further detail.

Cutter Blade Sharpening: After removal, blades can be sharpened by surface grinding surfaces "A" & "B". After grinding, these surfaces should be parallel to each other within .001”.

Blade Adjustment: The upper blade can be lowered manually with the eccentric cam located on the exit side of the cutter. The purpose for this manual operation is for horizontal blade clearance adjustment. Blade clearance affects the quality of the cut. Cutters are shipped with the proper blade clearance from the factory. To adjust blade clearance follow the steps listed below.

1. Manually cam upper blade down.2. Remove entrance guard.3. Loosen lower blade holder screws.4. Move lower blade holder in or out with blade adjustment knobs.5. For most applications use .002” shim stock as a spacer between upper and

lower blades to set blade clearance.6. When desired blade clearance is achieved, tighten lower blade holder screws.7. Perform a test cut by manually cutting bond paper.8. Reinstall entrance guard. Note: both entrance and exit guards have an interlock

that disables the air circuit if guards are removed.

Bumpers: Occassionally check bumpers for wear. Upper bumper (35900044) and lower bumper (35900045) help reduce noise and shock in the system.

O-rings: In the case of a leak, refer to the cutter parts list for the corresponding o-rings.

13

BLADE ADJUSTMENT DIAGRAM

14

15

16

SECTIO

N A-A

SCALE 1 / 3

DETAIL B

SCALE 2 / 3

FRAM

E H

ID

DEN

DETAIL C

SCALE 2 / 3

RU

N AIR LIN

ES

TH

RO

UG

H CO

RD

G

RIP

PARTS LIST

DESCRIPTIO

NPART N

UM

BER

QTY

ITEM

FSC6S W

/N

PN

SEN

SO

R &

120V VALVE FO

R CTL

11300443

11

F12P W

/SW

ITCH

ES &

G

UID

ES

11006026

12

FEED

SU

PPO

RT PLATE

31702650

13

FSC6/F12 CTL STAN

D W

ELD

MEN

T21400237

14

FEED

SU

PPO

RT BU

MPER

35900096

15

1/2 LO

CK W

ASH

ER

61300050

66

1/2-13 X 2 1/4" H

EX SCREW

65853225

47

1/2-13 X 2" H

EX SCREW

65853200

28

F12 SAFETY G

UARD

31500029

19

SPACER

34100028

610

10-32 X 1/2" BU

TTO

N H

EAD

66612050

611

SM

C LU

BRICATO

R AL40-N

O4-3Z-A

68000029

112

SM

C BRACKET Y400T-A

69400038

113

SM

C FILTER AF40-N

04-Z-A

68000028

114

1/4-20 X 3/4" SH

CS

65920075

215

1/2 TO

1/4 N

PT RED

UCER

66960502

116

1/4" N

PT, 3/8" TU

BE PU

SH

FITTIN

G67100122

317

SO

LEN

OID

VALVE, 1/4 N

PT 3W

2P - 110/50, 120/60

69200001

218

VALVE M

AN

IFO

LD

31702052

119

1/4 H

EX N

IPPLE

67100007

220

1/4" N

PT, 3/8" TU

BE ELBO

W FITTIN

G67100118

421

3/8" N

PT, 3/8" TU

BE ELBO

W FITTIN

G67100116

122

1/4 W

ASH

ER

61200019

623

1/4 LO

CK W

ASH

ER

61320025

224

1/4-20 X 7/8 SH

CS

65920087

225

CO

NTRO

L BO

X SH

OCK PAD

35900095

126

FSC-6 EXTEN

DED

SH

OCK PAD

35900098

127

5/8-11 X 3" SH

CS

65961300

228

AIR FEED

M

OU

NTIN

G PLATE

31702772

129

5/8-11 X 2" SH

CS

65961200

230

FSC4/F12 CO

NTRO

L ASSEM

BLY

28900484

131

1/4-20 X 1 1/4" SH

CS

65920125

432

MU

LTI (4) CO

RD

G

RIP (.33"-.37" D

IA)

69280257

233

PO

LY TU

BE 3/8" BLACK

64230011

134

AD

HESIVE

69400081

135

A A

B

C

1

A B C D E F G H I J K L M N O Q R S T U V W X Y Z AA

AB

AC

AD

AE

23

45

67

89

10

11

12

13

14

15

16

17

18

19

20

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

A

B

C

D H

E F

G

I

J

K

L

M

N

O Q

R S T U

V

W

X

Y

Z

AA

AB

AC

AD

AE

41

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

20

19

18

17

16

15

14

13

12

11

10

98

76

54

32

1

TH

IS D

RAW

IN

G AN

D IN

FO

RM

ATIO

N IS

TH

E PRO

PERTY O

F

RAPID

-AIR

CO

RPO

RATIO

N AN

D SH

ALL N

OT BE

REPRO

DU

CED

O

R D

ISCLO

SED

TO

TH

IRD

PARTIES.

TO

LERAN

CES U

NLESS

OTH

ERW

ISE SPECIFIED

DECIM

ALS

ON

E PLACE

.0

.030

TW

O PLACE

.00

.010

TH

REE PLACE

.000

.005

FO

UR PLACE

.0000

.0005

FRACTIO

NS

X/Y

1/16

SU

RFACE FIN

ISH

63

DRAW

IN

G N

UM

BER

11300441

DESCRIPTIO

N

FSC-6EB &

F12S W

/ G

UID

ES CTL

DRAW

N BY

JAV

DRAW

N D

ATE

11/30/17

MATERIAL

-

RA

PID

-A

IR C

OR

PO

RA

TIO

NR

OC

KF

OR

D, IL

HARD

NESS

FIN

ISH

--

SCALE

1 / 3

SH

EET SIZE

E

USED

O

N

-

-

-

STO

CK N

UM

BER

STO

CK SIZE

910

11

1

4

86

3

535

76

FO

R CU

TTER

27

33

31

32

23

29

30

MO

UN

TIN

G PAD

S

2

14

13

15

23

12

17

34

17

<----------------------D

IRECTIO

N O

F AIR FLO

W<

-----------------------------

18

20

21

TO

AIR FEED

IN

LET

19

20

18

21

TO

AIR FEED

ACT. VALVE

17

TO

CU

TTER

28

AIR FEED

SCREW

S

24

25

FRO

M BEH

IN

D VALVE PLATE O

N FRAM

E

26

<---AIR IN

----

22

21

21

16

17

SECTIO

N A-A

SCALE 2/3

SECTIO

N B-B

SCALE 2/3

SECTIO

N C-C

SCALE 2/3

SECTIO

N D

-D

SCALE 2/3

SECTIO

N E-E

SCALE 1 : 1

SECTIO

N F-F

SCALE 2 : 1

SECTIO

N G

-G

SCALE 2/3

PARTS LIST

DESCRIPTIO

NPART N

UM

BER

QTY

ITEM

FSC-6 BASE PLATE

31702207

11

L.H

. SID

E PLATE (FSC-8)

31701609

12

R.H

. SID

E PLATE (FSC-8)

31701610

13

PISTO

N H

OU

SIN

G FSC-6

30100302

14

BLAD

E H

OU

SIN

G30100303

15

L.H

. BEARIN

G PLATE

31701611

16

R.H

. BEARIN

G PLATE

31701612

17

TEE SLO

T PLATE

31702208

18

BASE SU

PPO

RT PLATE (FSC-6)

31702209

19

BLAD

E (FSC-6)

32000014

210

STRIPPER PLATE

31702210

111

SCRAP CH

UTE (FSC-6)

31500442

112

FRO

NT G

UARD

ASSEM

BLY (FSC-6)

21900278

113

REAR G

UARD

ASSEM

BLY (FSC-6)

21900279

114

CAM

SH

AFT M

OU

NTIN

G PLATE

31701616

115

PRO

X. M

OU

NTIN

G PLATE (FSC-8)

31701617

116

UPPER BU

MPER

35900044

217

LO

WER BU

MPER

35900045

218

PISTO

N ASSEM

BLY (FSC-6)

25500077

219

GU

ID

E SH

AFT (FSC-8)

32900598

220

CAM

SH

AFT (FSC-8)

32900599

121

BLAD

E AD

J. SH

AFT (FSC-8)

32900600

222

CAM

(FSC-8)

36500037

123

SPACER

34100020

124

PO

IN

TER SLEEVE (FSC-8)

33900242

125

MO

DIFIED

REID

KKR-3A KN

OB

36700040

226

5/16-24 TH

IN

WALL IN

SERT

65600007

227

O-RIN

G 8207

60108207

228

OILITE AA-1232-8

64100041

429

JERG

EN

S H

AN

DLE #

32415

36600024

230

STO

CK G

UID

E RO

LLER (FSC-4 &

8)

34200240

231

STO

CK G

UID

E RO

LLER SLEEVE (FSC-4 &

8)

33900243

232

STO

CK G

UID

E N

UT (FSC-8)

36200028

233

O-RIN

G 8241

60108241

234

O-RIN

G 8109

60108109

235

CEN

TU

RY SPRIN

G #

11033

37500128

236

SPRIN

G, CO

MPRESSIO

N, .50 O

D, .81 FL, .057 D

IA.

37500013

437

PISTO

N W

EAR PLATE (FSC-24)

31701441

238

5/16" EXTERN

AL RETAIN

IN

G RIN

G60910031

239

1/8" X 3/4" RO

LL PIN

62412075

340

1/8" X 1" RO

LL PIN

62412100

141

3/8" X 2" RO

LL PIN

62137200

242

SPRIN

G PLU

NG

ER CL-43-SPS-2

69400052

143

BLAD

E AD

J. LABEL (FSC-8)

39900248

144

LABEL, IN

LET

39900175

145

QU

ICK EXH

AU

ST FITTIN

G36300009

146

QU

ICK EXH

AU

ST BRACKET (FSC-12)

31900641

147

QU

ICK EXH

AU

ST

68000000

148

QU

ICK EXH

AU

ST CO

VER (FSC-6)

31500445

149

QU

ICK EXH

AU

ST M

AN

IFO

LD

31702182

150

3/8" PIPE N

IPPLE

67100141

151

3/8" PIPE ELBO

W, 90 D

EG

.67100142

152

3/8 N

PT H

IG

H FLO

W M

UFFLER

67200007

153

O-RIN

G, 2-014, BU

NA-N

, 70 D

URO

METER

60108014

254

1/4-20 X 1 1/2" SH

CS

65920150

355

MU

FFLER

67200001

156

3/8" N

PT PIPE PLU

G63130375

257

1/8" N

PT PIPE PLU

G63130125

258

1/4" D

IA. X 1/2" D

OW

EL PIN

62325050

159

10-32 X 1 1/4" SH

CS

65912125

260

5/16-18 X 1 SH

CS

65931100

861

5/16-18 X 1 1/4" SH

CS

65931125

362

5/16-18 X 1 3/4" SH

CS

65931175

863

1/2"-13 X 2" SH

CS

65953200

464

3/8"-16 X 1 1/2" SH

CS

65936150

265

3/8"-16 X 2 1/4" SH

CS

65936225

266

3/8"-16 X 1" SH

CS

65936100

667

10-32 X 3/8" BH

CS

66612037

12

68

1/4-20 X 1/2" FH

CS

66520050

369

3/8" D

IA. X 3/4" D

OW

EL PIN

62337075

870

5/16" D

IA. X 3/4" D

OW

EL PIN

62331075

471

3/8-16 X 1" LO

W PRO

FILE SH

CS

66700057

872

QU

ICK EXH

AU

ST FITTIN

G36300012

173

1/4" N

PT PIPE PLU

G63130250

274

NAM

EPLATE, "A" &

"B" AIR FEED

S39900051

175

DRIVE SCREW

, 0 x .25 - TYPE U

66300250

276

MAC VALVE 120V

69200027

177

TU

RCK PRO

X BI1.5-EG

08-AN

7(X)

69100338

178

T-SLO

T N

UT, AD

B-25505

65500005

279

1/4-20 X 1" FH

CS

66520100

480

PLU

G69280240

181

AA

B B

CC

DD

E

E

F

F

G

G

1

A B C D E F G H I J K L M N O Q R S T U V W X Y Z AA

AB

AC

AD

AE

23

45

67

89

10

11

12

13

14

15

16

17

18

19

20

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

A

B

C

D H

E F

G

I

J

K

L

M

N

O Q

R S T U

V

W

X

Y

Z

AA

AB

AC

AD

AE

41

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

20

19

18

17

16

15

14

13

12

11

10

98

76

54

32

1

TH

IS D

RAW

IN

G AN

D IN

FO

RM

ATIO

N IS

TH

E PRO

PERTY O

F

RAPID

-AIR

CO

RPO

RATIO

N AN

D SH

ALL N

OT BE

REPRO

DU

CED

O

R D

ISCLO

SED

TO

TH

IRD

PARTIES.

TO

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CES U

NLESS

OTH

ERW

ISE SPECIFIED

DECIM

ALS

ON

E PLACE

.0

.030

TW

O PLACE

.00

.010

TH

REE PLACE

.000

.005

FO

UR PLACE

.0000

.0005

FRACTIO

NS

X/Y

1/16

SU

RFACE FIN

ISH

63

DRAW

IN

G N

UM

BER

11300443

DESCRIPTIO

N

FSC6S W

/N

PN

SEN

SO

R &

120V VALVE FO

R CTL

DR

AW

N BY

JAV

DRAW

N D

ATE

2/5/18

MATER

IAL

-

RA

PID

-A

IR C

OR

PO

RA

TIO

NR

OC

KF

OR

D, IL

HARD

NESS

FIN

ISH

--

SCALE

2/3

SH

EET SIZE

E

USED

O

N

-

-

-

STO

CK N

UM

BER

STO

CK SIZE

49

68

32

4

68

13

1

12

69

75

76

72

67

77

81

56

45

53

52

51

48

46

54

47

68

73

54

50

74

74

55

28

70

70

58

.03 G

AP

68

14

21

43

25

41

15

36

29

20

64

71

7

63

18

5

17

42

29

78

16

60

59

44

19

34

38

61

10

30

31

32

33

8

SET STRIPPER PLATE TO

HEIG

HT REQ

UIRED

BY M

ATERIAL

76

63

11

80

65

26

40

39

27

57

57

58

80

11

37

61

10

9

35

35

23

24

40

22

62

79

66

18

SECTIO

N A-A

SCALE 2/3

SECTIO

N B-B

SCALE 2/3

DETAIL C

SCALE 2 : 1

SECTIO

N C-C

SCALE 2/3

DETAIL D

SCALE 2 : 1

SECTIO

N D

-D

SCALE 2/3

DETAIL E

SCALE 2/1

SECTIO

N F-F

SCALE 2/3

TYP O

N ALL BR

ID

GES

PARTS LIST

DESCRIPTIO

NPART N

UM

BER

QTY

ITEM

F12 M

AIN

BO

DY ASS'Y W

/SW

ITCH

ES &

G

UID

ES

20206007

11

F12S W

/G

UID

ES SLID

E ASS'Y

20206008

12

SPECIAL F12S STO

P BLO

CK ASS'Y W

/G

UID

ES

20206006

13

RETAIN

ER, STO

CK CLAM

P PISTO

N - "C" SERIES

35800013

24

O-RIN

G, 2-121, BU

NA-N

, 70 D

URO

METER

60108121

25

O-RIN

G, 2-113, BU

NA-N

, 70 D

URO

METER

60108113

26

SN

AP RIN

G, IN

TERN

AL (N

5000-125)

60900125

27

WASH

ER, CLAM

P34700004

28

LO

CKN

UT, 3/8-24 N

YLO

N IN

SERT H

EX

65203724

29

PISTO

N, STO

CK CLAM

P - "C"

35500098

210

ASSEM

BLY, CARTRID

GE - W

SERIES

23900001

111

PO

PPET

35100009

112

VALVE, PILO

TED

O

PERATED

- "F"

35500139

113

RETAIN

ER, PILO

T O

PERATED

VALVE

35800018

114

SN

AP RIN

G, IN

TERN

AL (N

5000-87)

60900087

115

O-RIN

G, 2-018, BU

NA-N

, 70 D

URO

METER

60108018

516

O-RIN

G, 2-012, BU

NA-N

, 70 D

URO

METER

60108012

117

O-RIN

G, 2-015, BU

NA-N

, 70 D

URO

METER

60108015

118

SN

AP RIN

G, IN

TERN

AL (N

5000-162)

60900162

319

O-RIN

G, 2-029, BU

NA-N

, 70 D

URO

METER

60108029

320

RETAIN

ER, M

AIN

PISTO

N35800022

121

WIPER SEAL

60200018

122

O-RIN

G, 2-111, BU

NA-N

, 70 D

URO

METER

60108111

123

O-RIN

G, 2-218, BU

NA-N

, 70 D

URO

METER

60108218

124

SO

CKET FLAT H

EAD

CAP SCREW

, #

10-32 x 3/8

66512037

10

25

ASSEM

BLY, CU

SH

IO

N PISTO

N25500044

226

RETAIN

ER, CU

SH

IO

N PISTO

N35800025

227

O-RIN

G, 2-011, BU

NA-N

, 70 D

URO

METER

60108011

228

O-RIN

G, 2-016, BU

NA-N

, 70 D

URO

METER

60108016

229

SN

AP RIN

G, IN

TERN

AL (N

5000-75)

60900075

230

SO

CKET H

EAD

CAP SCREW

, 5/16-18 x 7/8

65931087

231

ASSEM

BLY, SH

AFT RETAIN

ER

25800005

132

BO

LT, M

AIN

CU

SH

IO

N36100008

133

PISTO

N, REAR CU

SH

IO

N35500142

134

O-RIN

G, 2-014, BU

NA-N

, 70 D

URO

METER

60108014

135

ASSEM

BLY, M

AIN

PISTO

N - F12

25500015

136

ASSEM

BLY, CO

NTRO

L TU

BE - F12/W

12

24400018

137

RAIL, G

UID

E - F12

33600072

238

PLU

G, CO

NTRO

L VALVE

34600006

139

O-RIN

G, 2-017, BU

NA-N

, 70 D

URO

METER

60108017

140

O-RIN

G, 2-110, BU

NA-N

, 70 D

URO

METER

60108110

141

SN

AP RIN

G, IN

TERN

AL (N

5000-62)

60900081

142

SPECIAL F12 G

UID

E31702763

143

SPECIAL F12 LO

WER G

UID

E31702764

144

BRID

GE

31702767

345

10-32 X 3/4" BH

CS

66612075

646

SPECIAL F12 STO

CK CLAM

P ASS'Y W

/IN

SERTS

21900386

147

QU

AD

RIN

G 4118

60118118

148

A A

BB

C

CC

D

DD

E

FF

1

A B C D E F G H I J K L M N O Q R S T U V W X Y Z AA

AB

AC

AD

AE

23

45

67

89

10

11

12

13

14

15

16

17

18

19

20

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

A

B

C

D H

E F

G

I

J

K

L

M

N

O Q

R S T U

V

W

X

Y

Z

AA

AB

AC

AD

AE

41

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

20

19

18

17

16

15

14

13

12

11

10

98

76

54

32

1

TH

IS D

RAW

IN

G AN

D IN

FO

RM

ATIO

N IS

TH

E PRO

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F

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CO

RPO

RATIO

N AN

D SH

ALL N

OT BE

REPRO

DU

CED

O

R D

ISCLO

SED

TO

TH

IRD

PARTIES.

TO

LERAN

CES U

NLESS

OTH

ERW

ISE SPECIFIED

DECIM

ALS

ON

E PLACE

.0

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TW

O PLACE

.00

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TH

REE PLACE

.000

.005

FO

UR PLACE

.0000

.0005

FRACTIO

NS

X/Y

1/16

SU

RFACE FIN

ISH

63

DRAW

IN

G N

UM

BER

11006026

DESCRIPTIO

N

F12P W

/SW

ITCH

ES &

G

UID

ES

DR

AW

N BY

DRAW

N D

ATE

MATER

IAL

-

RA

PID

-A

IR C

OR

PO

RA

TIO

NR

OC

KF

OR

D, IL

HARD

NESS

FIN

ISH

--

SCALE

2/3

SH

EET SIZE

E

USED

O

N

11300441

-

-

STO

CK N

UM

BER

STO

CK SIZE

1

2

3

38

38

34

33

35

36

26

30

28

29

31

19

21

22

20

48

37

24

36

23

47

45

45

45

43

FASTEN

TO

BRID

GES

20

19

37

19

11

12

16

13

14

15

17

18

10

9

8

5

4

6

7

27

39

42

40

41

32

25

46

45

44

FASTEN

TO

M

AIN

BO

DY AN

D STO

P BLO

CK

19

SECTIO

N A-A

SCALE 1 : 1

SECTIO

N B-B

SCALE 1 : 1

PARTS LIST

DESCRIPTIO

NPART N

UM

BER

QTY

ITEM

NU

T, STO

CK G

UID

E36200006

21

RO

LLER, STO

CK G

UID

E34200006

22

SCREW

, STO

CK G

UID

E35900008

23

CLAM

P, STO

P BLO

CK - "F" SERIES

31900133

24

SO

CKET H

EAD

CAP SCREW

, #

10-32 x 5/8

65912062

45

NU

T, 5/8-18 H

EX

65106218

16

SW

ITCH

M

OU

NTIN

G PLATE

31701394

17

SEN

SIN

G PIN

33600195

18

TH

READ

ED

BU

SH

IN

G33900235

19

WASH

ER .65" X 1 3/8" X .18"

34700099

110

AD

J. SCREW

BU

MPER

35900019

111

STRO

KE AD

J. SCREW

36100029

112

LEE SPRIN

G LC 026C 10 M

37500088

413

TU

RCK PRO

X BI1.5-EG

08-AN

7(X)

69100338

114

1/4-20 X 1" SH

CS

65920100

215

FITTIN

G67100121

116

SPECIAL F12S STO

P BLO

CK W

/G

UID

ES

30700193

117

AA

BB

A B C D E F G H J

12

34

56

78

910

11

12

13

14

11

14

13

12

10

98

76

54

23

1

JA DB C E F G H

15

15

16

17

18

19

20

20

19

17

18

16

K L M N P Q

NK L M P Q

21

22

23

24

25

26

27

28

29

30

31

32

32

31

30

26

29

28

27

25

24

23

22

21

R S T U V

R S T U V

-

TH

IS D

RAW

IN

G AN

D IN

FO

RM

ATIO

N IS TH

E

PRO

PERTY O

F

RAPID

-AIR

CO

RPO

RATIO

N

AN

D SH

ALL N

OT BE R

EPR

OD

UCED

O

R

DISCLO

SED

TO

TH

IRD

PARTIES.

TO

LERAN

CES U

NLESS

OTH

ERW

ISE SPECIFIED

DECIM

ALS

ON

E PLACE

.0

.030

TW

O PLACE

.00

.010

TH

REE PLACE

.000

.005

FO

UR PLACE

.0000

.0005

FRACTIO

NS

X/Y

1/16

SU

RFACE FIN

ISH

63

DRAW

IN

G N

UM

BER

20206006

DESCR

IPTIO

N

SPECIAL F12S STO

P BLO

CK ASS'Y W

/G

UID

ES

DR

AW

N BY

JAV

STO

CK SIZE

DR

AW

N D

ATE

11/29/17

MATER

IAL

-

RA

PID

-A

IR C

OR

PO

RA

TIO

NR

OC

KF

OR

D, IL

HARD

NESS

FIN

ISH

-

-

SCALE

1 : 1

SH

EET SIZE

D

STO

CK N

UM

BER

-

-

USED

O

N

11006026

32

1

45

12

610

16

11

15

8FLAT FACE TO

WARD

S PRO

X.

.44

AD

JU

ST PRO

X. SU

CH

TH

AT FLAT FACE O

N D

OW

EL

IS W

ITH

IN

.030" FRO

M PRO

X. SEN

SIN

G FACE W

HEN

STRO

KE AD

J. SCREW

IS CO

MPRESSED

ALL TH

E W

AY.

7

14

17

13

9

20

SECTIO

N A-A

SCALE 1 / 2

SECTIO

N B-B

SCALE 1 / 2

SECTIO

N C-C

SCALE 1 / 2

PARTS LIST

DESCRIPTIO

NPART N

UM

BER

QTY

ITEM

SPECIAL F12S M

AIN

BO

DY W

/ G

UID

ES

30200386

11

DO

WEL PIN

, .312" X .75"

62331075

22

DRIVE SCREW

, 0 x .25 - TYPE U

66300250

23

CAU

TIO

N LABEL, "C" &

LARG

ER AIR FEED

S39900304

24

LABEL, M

AD

E IN

U

.S.A.

04004000

15

DO

WEL PIN

, .125" X .219"

62312018

16

SO

CKET SET SCREW

, 1/4-28 X .25 CU

P PO

IN

T66228025

47

NAM

EPLATE, "W

", "F", "H

", "J", "FX", "L", &

"LX" AIR FEED

S39900012

18

SLEEVE, M

AIN

PISTO

N - F12

33900050

19

O-RIN

G, 2-130, BU

NA-N

, 70 D

URO

METER

60108130

110

O-RIN

G, 2-014, BU

NA-N

, 70 D

URO

METER

60108014

211

O-RIN

G, 2-122, BU

NA-N

, 70 D

URO

METER

60108122

212

SO

CKET SET SCREW

, 1/4-28 x .75 CU

P PO

IN

T66700435

113

PLU

G PIPE, 1/4 N

PT

63130250

114

SO

CKET FLAT H

EAD

CAP SCREW

, #

10-32 x 3/8

66512037

14

15

SW

ITCH

CABLE BLO

CK

31701092

116

10-32 X 1/2" SET SCREW

61434050

117

PLU

G33600098

118

1/4-20 X 1 1/4" SH

CS

65920125

219

FITTIN

G67100121

120

PRO

X SW

ITCH

69100337

121

SPECIAL F12 M

AIN

BO

DY W

EAR PLATE

31702766

122

LO

WER EXIT G

UID

E31702768

123

A A

BB

CC

A B C D E F G H J

12

34

56

78

910

11

12

13

14

11

14

13

12

10

98

76

54

23

1

JA DB C E F G H

15

15

16

17

18

19

20

20

19

17

18

16

K L M N P Q

NK L M P Q

21

22

23

24

25

26

27

28

29

30

31

32

32

31

30

26

29

28

27

25

24

23

22

21

R S T U V

R S T U V

-

TH

IS D

RAW

IN

G AN

D IN

FO

RM

ATIO

N IS TH

E

PRO

PERTY O

F

RAPID

-AIR

CO

RPO

RATIO

N

AN

D SH

ALL N

OT BE R

EPR

OD

UCED

O

R

DISCLO

SED

TO

TH

IRD

PARTIES.

TO

LERAN

CES U

NLESS

OTH

ERW

ISE SPECIFIED

DECIM

ALS

ON

E PLACE

.0

.030

TW

O PLACE

.00

.010

TH

REE PLACE

.000

.005

FO

UR PLACE

.0000

.0005

FRACTIO

NS

X/Y

1/16

SU

RFACE FIN

ISH

63

DRAW

IN

G N

UM

BER

20206007

DESCR

IPTIO

N

F12 M

AIN

BO

DY ASS'Y W

/SW

ITCH

ES &

G

UID

ES

DR

AW

N BY

JAV

STO

CK SIZE

DR

AW

N D

ATE

11/30/17

MATER

IAL

-

RA

PID

-A

IR C

OR

PO

RA

TIO

NR

OC

KF

OR

D, IL

HARD

NESS

FIN

ISH

-

-

SCALE

1 / 2

SH

EET SIZE

D

STO

CK N

UM

BER

-

-

USED

O

N

11006026

1

83

4

20

16

19

21

18

17

15

22

23

13

14

74

5

2

2

711

910

11

7

6

7

12

12

7

21

SECTIO

N A-A

SCALE 2/3

SECTIO

N B-B

SCALE 2/3

AA

PARTS LIST

DESCRIPTIO

NPART N

UM

BER

QTY

ITEM

SPECIAL F12 SLID

E BLO

CK W

/G

UID

ES

30700192

11

ASSEM

BLY, FEED

CLAM

P PISTO

N - "F" SERIES

25600002

22

SPECIAL F12S SLID

E BLO

CK W

EAR PLATE

31702765

13

SPECIAL F12S FEED

CLAM

P ASSEM

BLY

21900387

14

PLU

G33600098

15

SEN

SIN

G PIN

33600196

16

WASH

ER, CLAM

P34700004

27

LO

CKN

UT, 3/8-24 N

YLO

N IN

SERT H

EX

65203724

28

BO

LT, CU

SH

IO

N - "C" SERIES

36100011

29

CO

MPRESSIO

N SPRIN

G37500010

210

O-RIN

G, 2-136, BU

NA-N

, 70 D

URO

METER

60108136

211

O-RIN

G, 2-114, BU

NA-N

, 70 D

URO

METER

60108114

212

O-RIN

G, 2-020, BU

NA-N

, 70 D

URO

METER

60108020

113

SO

CKET SET SCREW

, 10-32 x .25 CU

P PO

IN

T66212025

114

SO

CKET FLAT H

EAD

CAP SCREW

, #

10-32 x 3/8

66512037

415

BB

A B C D E F G H J

12

34

56

78

910

11

12

13

14

11

14

13

12

10

98

76

54

23

1

JA DB C E F G H

15

15

TH

IS D

RAW

IN

G AN

D IN

FO

RM

ATIO

N IS TH

E

PR

OPERTY O

F

RAPID

-AIR

CO

RPO

RATIO

N

AN

D SH

ALL N

OT BE R

EPRO

DU

CED

O

R

DISCLO

SED

TO

TH

IR

D PAR

TIES.

TO

LER

AN

CES U

NLESS

OTH

ER

WISE SPECIFIED

DECIM

ALS

ON

E PLACE

.0

.030

TW

O PLACE

.00

.010

TH

REE PLACE

.000

.005

FO

UR

PLACE

.0000

.0005

FR

ACTIO

NS

X/Y

1/16

SU

RFACE FIN

ISH

63

DR

AW

IN

G N

UM

BER

20206008

DESCRIPTIO

N

F12S W

/G

UID

ES SLID

E ASS'Y

DR

AW

N BY

JAV

STO

CK SIZE

-

DR

AW

N D

ATE

11/29/17

MA

TER

IAL

-

RA

PID

-A

IR C

OR

PO

RA

TIO

NR

OC

KF

OR

D, IL

HAR

DN

ESS

FIN

ISH

-

-

SCA

LE

2/3

SH

EET SIZE

B

USED

O

N

STO

CK N

UM

BER

-

11006026

13

15

8

2

7

4

10

11

12

13

6

.44

FLAT FACE D

OW

N

14

5

9

22

PARTS LIST

DESCRIPTIO

NPART N

UM

BER

QTY

ITEM

SPECIAL F12 STO

CK CLAM

P31900734

11

SPECIAL F12 U

RETH

AN

E IN

SERT

34300108

22

A B C D E F G H J

12

34

56

78

910

11

12

13

14

11

14

13

12

10

98

76

54

23

1

JA DB C E F G H

15

15

TH

IS D

RAW

IN

G AN

D IN

FO

RM

ATIO

N IS TH

E

PR

OPERTY O

F

RAPID

-AIR

CO

RPO

RATIO

N

AN

D SH

ALL N

OT BE R

EPRO

DU

CED

O

R

DISCLO

SED

TO

TH

IR

D PAR

TIES.

TO

LER

AN

CES U

NLESS

OTH

ER

WISE SPECIFIED

DECIM

ALS

ON

E PLACE

.0

.030

TW

O PLACE

.00

.010

TH

REE PLACE

.000

.005

FO

UR

PLACE

.0000

.0005

FR

ACTIO

NS

X/Y

1/16

SU

RFACE FIN

ISH

63

DR

AW

IN

G N

UM

BER

21900386

DESCRIPTIO

N

SPECIAL F12 STO

CK CLAM

P ASS'Y W

/IN

SERTS

DR

AW

N BY

JAV

STO

CK SIZE

-

DR

AW

N D

ATE

11/29/17

MA

TER

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-

RA

PID

-A

IR C

OR

PO

RA

TIO

NR

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KF

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D, IL

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DN

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FIN

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-

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SCA

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SH

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B

USED

O

N

STO

CK N

UM

BER

-

11006026

1

2

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CLAM

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K-20 AD

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FO

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STRU

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23

PARTS LIST

DESCRIPTIO

NPART N

UM

BER

QTY

ITEM

SPECIAL F12 FEED

CLAM

P31900735

11

SPECIAL F12 U

RETH

AN

E IN

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34300108

22

A B C D E F G H J

12

34

56

78

910

11

12

13

14

11

14

13

12

10

98

76

54

23

1

JA DB C E F G H

15

15

TH

IS D

RAW

IN

G AN

D IN

FO

RM

ATIO

N IS TH

E

PR

OPERTY O

F

RAPID

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CO

RPO

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N

AN

D SH

ALL N

OT BE R

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O

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DISCLO

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TO

TH

IR

D PAR

TIES.

TO

LER

AN

CES U

NLESS

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WISE SPECIFIED

DECIM

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ON

E PLACE

.0

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TW

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.00

.010

TH

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.000

.005

FO

UR

PLACE

.0000

.0005

FR

ACTIO

NS

X/Y

1/16

SU

RFACE FIN

ISH

63

DR

AW

IN

G N

UM

BER

21900387

DESCRIPTIO

N

SPECIAL F12S FEED

CLAM

P ASSEM

BLY

DR

AW

N BY

JAV

STO

CK SIZE

-

DR

AW

N D

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11/29/17

MA

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PID

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PO

RA

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FO

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STRU

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24

RE

VIS

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AS

S’Y

AC

TU

AT

ING

VALV

E &

CA

P2

50

00

00

82

50

00

00

8

15

OP

TIO

N

1EXHAUST

3INLET

2CYL.

CO

RP

OR

AT

E &

SA

LE

S O

FF

ICE

S 4

601 K

ish

wau

kee S

t., Ro

ckfo

rd, Illin

ois

61109

PH

: FA

X:

.rap

idair.c

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25

1EXHAUST

3INLET

2CYL.

1EXHAUST

3INLET

AS

S’Y

AC

TU

AT

ING

VALV

E &

CA

P2

50

00

00

92

50

00

00

92

50

00

00

92

50

00

00

92

50

00

00

92

50

00

00

92

50

00

01

02

50

00

01

02

50

00

01

02

50

00

01

0

OP

TIO

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15

11

26