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Operating instructions for the gate controllerCS0104
Contents:
1. General........ .............................................................................................. 2
1.1 Target group .................................................................................... 21.2 Functions and features .................................................................... 31.3 Safety remarks................................................................................. 3
2. Mounting, installation .............................................................................. 4
2.1 General installation instructions ....................................................... 42.2 Mounting of the controller ................................................................ 52.3 Installation, wiring ............................................................................ 62.3.1 Mains lead................................ ................................ ............................. 82.3.2 Integrated power supply ................................ ................................ ........ 82.3.3 Digital inputs................................ ................................ .......................... 92.3.4 Outputs ................................ ................................ ................................ .112.3.5 Key-operated push-button ................................ ................................ .....132.3.6 Connection of the motor cable and wiring of the reversing contactor ....142.3.7 Emergency stop circuit ................................ ................................ ..........152.3.8 Module locations ................................ ................................ ................... 16
3. Operating elements and indicators ........................................................20
3.1 PCB push-button Open/Close ......................................................... 203.2 Coding switch and Enter button ....................................................... 203.3 7-segment display............................................................................20
4. Commissioning of the plant ....................................................................21
5. Maintenance.............................................................................................. 21
6. Removal (dismounting), transport, disposal .........................................21
7. Annex ......... .............................................................................................. 22
7.1 CE mark........................................................................................... 227.2 Technical data .................................................................................23
Document no. # 7390045 TS00
1. General
• These operating instructions contain text, figures and explanations for the correct installationand operation of the controller. Before the installation and use of the controller they must beread and adhered to.
• These operating instructions only apply to this controller, not to the whole system.
• Warnings are shaded as shown in this example. It is absolutely necessary to adhereto them.
• If during the installation or the operation of the controller problems come up, a qualifiedelectrician or the manufacturer must be contacted.
• Tampering with the controller leads to an exclusion of warranty and liability.
• Keep these operating instructions with the controller.
• This manual is published subject to changes. Changes can be made without prior notice.
• Errors excepted.
1.1 Target group
The individual parts of these operating instructions apply to the following target groups:
- Qualified electrician A person who on the basis of his training, knowledge and experience aswell as his knowledge of the applicable standards can assess the jobsassigned and recognise possible risks (for mounting, installation,maintenance).
- Plant manufacturer A legal person who combines the controller with a gate or barrier systemthus making the complete plant.
Qualification of staff:The staff for the operation, installation and maintenance of the controller must be qualified toperform these jobs. Area of responsibility and supervision of staff must be defined by the plantmanufacturer. The plant manufacturer must ensure that the contents of these operatinginstructions are completely understood by the staff.
1.2 Functions and features
• The gate controller CS0104 is suitable for controlling industrial gates such as sliding,shutter, roller, folding and high-speed foil gates as well as car park barrier andturnstile systems.
1.3 Safety remarks
• This PCB-mounted controller must only be operated in a housing or control cabinetso that a minimum protection rating of IP54 according to EN 60529 is complied with.
• The plant manufacturer is responsible for the whole plant. He must ensurecompliance with the applicable standards and regulations (e.g. DIN 1986, EN 12050).He must prepare a technical documentation for the whole plant for his target groups.
• This symbol on the controller refers to a potential danger explained in detail in this manual. • Installation, operation and handling of the controller contrary to these operating
instructions or the technical specifications provided endanger persons and representan exclusion of liability and warranty.
• National and local regulations as well as standards for the installation and accident
prevention regulations of the Berufsgenossenschaft (employers' liability insuranceassociation) must be complied with.
• The controller alone has not been approved for triggering safety-relevant systemfunctions.
2. Mounting, installation
2.1 General installation instructions
• Prior to installation carefully read the following installation instructions as well aspoint 1 (General) of these instructions and adhere to them.
• For the controller an external main switch (power switch) must be mounted in thevicinity of the controller which can be used in an emergency to switch off all down-stream circuits independently of the controller. It must be exclusively used for thecontroller.
• No external voltage must be supplied to the *FELV circuit (inputs E1- E2, contactoroutputs A1/A2, transistor outputs A9/A10, external supply voltage connection 24V/DC,connection for emergency stop chain, safety edges, induction loops and key-operatedpush-button). A double or reinforced insulation according to EN61010 must be locallyprovided against all other circuits with respect to the level of the expected voltage. Allsignal wires in connection with the FELV circuit of the controller must be laidexternally in such a way that the requirements for a FELV voltage are met.
• All connected cables must be externally fitted with a strain relief. • After completion of the installation all cables connected to the controller must be
fixed (e.g. by means of cable ties) in such a way that in case of one fault, i.e.connection getting loose no danger arises (e.g. cable getting loose from L1 ->connection to FELV). Adhere to the national and local safety regulations. If they arenot complied with, this may endanger persons. This also leads to an exclusion ofliability and warranty.
• During mounting/installation protect the controller against electrically conductiveparticles (metallic chips, remaining wire, ...).
• If flexible leads are used to wire the controller terminals, suitable wire end ferrulesmust be used.
• All unused screws of the connection terminals of the controller and the reversingcontactor must be completely screwed down after wiring of the controller. If this isnot done, the connection terminals do not comply with the protection rating IP20 andthe safety of staff is endangered.
• The cables of the switch inputs must be laid separately from the mains and motor cables toavoid interference.
*FELV: Functional Extra Low Voltage
2.2 Mounting of the controller • The PCB-mounted controller may only be operated in a housing or control cabinet so that
there is a minimum protection rating of IP54 for the end user and cooling of the controllercomponents which heat up (voltage regulator, mains transformer) is not impeded.
• If the controller is incorporated into a housing or a control cabinet of the protection class I,the latter must be connected with a protective wire.
If the controller is incorporated into a housing made of insulating material or a control cabinet ofthe protection class II, the latter must conform to the flammability level IEC 707 FV-2 andfeature a temperature resistance of 70° C.
• The controller must be mounted with the national and local regulations being takeninto account.
• Only qualified staff is allowed to do the mounting and commissioning of the controller.• All work on the controller must be carried out with power off.• The mains connection must be locally protected with a 16 A fuse.• The correct direction of rotation of the motor must be checked.• Check whether the limit switches are correctly assigned.• All safety systems such as local main switch, safety edge analyser, emergency stop switch
and safety limit switch must be checked for their correct function and effectiveness byqualified staff prior to commissioning.
• When the controller is mounted the distance between the controller bottom (dangerouscontact voltage applied) and the mounting plate must be such that- the basic insulation for a rated voltage of 300 V AC to a mounting plate with protectivewire is adhered to.- the double insulation for a rated voltage of 300 V AC to a mounting plate withoutprotective wire is adhered to.- the safety from finger-touch (min. IP20) is ensured in case of contact with the controllerbottom.
• When the controller is mounted according to the regulations and the control cabinet orhousing is closed, touching dangerous voltages must not be possible.
2.3 Installation, wiring
Comply with the general duty of care with respect to ESD (electrostatic discharge). Thecontroller may only be touched at the described points of connection (connection terminals,operating elements).
Block diagram
97
serielleSchnittstelle
optionalerzweikanaligerSchleifendetektor
optionales ein-oder zweikanaligesFunkempfänger-Modul
+ 24VDC
+ 24VDC
Induktionsschleife 2
Induktionsschleife 1
56
5758
Eing. 12
+ 24VDC
4020
55
Eing. 6B32
Eing. 7A
Eing. 7B
Eing. 8A
Eing. 8B
Eing. 11
Eing. 10
Eing. 9
123313341435153616371738183919
Eing. 4A
Eing. 4B
Eing. 5A
Eing. 5B
Eing. 6A
627728829930103111
Eing. 3A
Eing. 3B
425526
E14
optional ohne Brücke
PE-Klemmen
9998
NL1
94 95 96101100
Netzteil
Uein = 230V AC
E15
E16
+ 24VDC
+ 5VDC
Stiftleiste fürFolientastatur
E13
E4
E5
E6
E7
E8
E9
E12
E1 1
E10
Buchse fürErweiterung
E1
E2
E3
+ 5VDC
2I C-Bus
modul 1
Schließkante 2ZU-Richtung
Schließkante 1AUF-Richtung
+ 24V DC
Eing. 1A
Eing. 1B
Eing. 2A
Eing. 2B
21122223324
Schließkanten-
+ 24V DC
optionales
modul 251
52
53
54
Not-Aus
Thermo-Kontakt
Handkurbel
optionale SK2
optionale SK1
Schließkanten-optionales
+ 24VDC
Not-Aus-Kette
41484249435044464547
optionalJumper 2(J2)
optionalJumper 1(J1)
E20 E21
E17
E18
E19Buchse fürErweiterung
Ausg. 3
Dip-Schalter 1...8
7-Segment-Anzeige
+ 24V DC
Enter-Taste
Masse
63 64 72 62 70
+ 24VDC
+ 5VDC
Drehschaltermit Stellungen:0...9, A...F71
Ausg. 8A8
Microcontoller-Steuereinheit mit Daten-und Programmspeicher(incl. 128 Byte EEPROM)
RUN-LED
A7Ausg. 7
A6Ausg. 6
A5Ausg. 5
A4Ausg. 4
A3
90
92
93
91
88
87
89
85
84
86
82
79
81
78
80
83
75
77
Ausg. 10
+ 24VDC
A1 A2 E22
A9
A10
Ausg. 9E23
Ausg. 1
Ausg. 2
+ 24VDC
Taste AUF Taste ZU
Schütz K2 (ZU)
Schütz K1 (AUF)
Masse
76
73
65
74
66
+ 24V DC
61
60
69
Schlüsseltaster(Totmannbetrieb)
59
67
68
Set-up / connection
Connection terminals / operating elements / indicators / module locations
2.3.1 Mains lead
• Connect the mains lead L/N/PE to the mains connection terminals with the PCBidentifications L1/N/protective wire symbol.
• The mains lead must be locally fitted with a main switch which is exclusively used for
the controller. • The prescribed local back-up fuse of the mains lead must not exceed 16 A.
• In case of a faulty connection the controller can be damaged or destroyed.
Functional terminal description of the mains connection
2.3.2 Integrated power supply
The integrated power supply is used to supply all connected pulse generators. To supplyexternal evaluation units additional connection terminals are available (ground = 63,64,72;+24V DC = 62,70,71).The nominal output voltage is +24 V DC. The maximum output current is 100 mA.
2.3.3 Digital inputs
12 digital inputs are available. They cover 8 negative switching and 4 positive switching digitalinputs.For the logic function of inputs and outputs see the corresponding software description.Exception: +24V emergency stop chain
Digital inputs 1 to 8 (positive switching)
The controller inputs 1 to 8 are positive switching. 4 connection terminals are available foreach input (2 x input and 2 x ground).Signal generators with contacts such as push-buttons (for toggle function), pull switches,functional limit switches or floating relay outputs of photoelectric sensors, etc. can beconnected to these inputs. It is also possible to connect proximity switches and photo-electric sensors with a negative switching transistor output.
Digital inputs 9 to 12 (positive switching)
The controller inputs 9 to 12 are positive switching. 2 connection terminals are availablefor each input (1 x input and 1 x ground).Signal generators with contacts such as push-buttons (for toggle function), pull switches,functional limit switches or floating relay outputs of photoelectric sensors, etc. can beconnected to these inputs. It is also possible to connect proximity switches and photo-electric sensors with a positive switching transistor output.
Functional terminal description of the inputs 1 - 12
Beispiele zum Anschlußvon kontaktbehafteten Schalternund kontaktlosem Schalter(Lichtschranke oder Näherungsschalter)
+ 24V DC
Eing. 4A
Eing. 4B
Eing. 5A
Eing. 5B
Eing. 6A
Eing. 6B
Eing. 7A
Eing. 7B
Eing. 8A
Eing. 8B
Eing. 11
Eing. 12
Eing. 10
Eing. 9
627728829930103111321233133414351536163717381839194020
p-schaltenderEingang
efector-Anschlußbeispielhaft:n-schaltend
L-
L+
+ 24V DCvon Klemme62, 70 oder 71
n-schaltenderEingang
Eing. 1A
Eing. 1B
Eing. 2A
Eing. 2B
Eing. 3A
Eing. 3B
21122223324425526
Internal digital inputs 17 to 23 (positive switching)
The internal controller inputs 17 to 23 are positive switching. These inputs detect thestates of the emergency stop circuit, the safety edge modules and the contactor outputs.Input 17: State of the connection terminals 44, 45, 50 of the emergency stop circuit.
- Input 17 is active (LED is lit): connection terminal connected to +24 V DCInput 18: Output state of the safety edge module 1 „SK_OK“ (OPEN direction).Input 19: Output state of the safety edge module 2 „SK_OK“ (CLOSE direction).
(The function of the output „SK_OK“ is described in detail in the instructions for the safety edge module.)
Input 20: Output state of the safety edge module 1 „B“ (OPEN direction).Input 21: Output state of the safety edge module 2 „B“ (CLOSE direction).
(The function of the output "B" is described in detail in the instructions of the safety edge module.)
Input 22: State of the contactor output 1 (OPEN direction). - Input 22 active: the connection terminal 69 is supplied with +24 V DC via the transistor output 1, via an external key-operated push-button or via the PCB push-button "OPEN".
Input 23: State of the contactor output 2 (Close direction). - Input 23 active: The connection terminal 61 is supplied with +24 V DC via the transistor output 2, via an external key-operated push-button or via the PCB push-button "CLOSE".
Also see point 2.3.7: Functional terminal description of the emergency stop circuit
2.3.4 Outputs
As outputs six floating relay outputs with one change-over contact each, two non-floating 24 VDC transistor outputs and two transistor outputs integrated into the corresponding safetycircuits (OPEN/CLOSE) for contactor triggering are available.
Transistor outputs 1 and 2 for contactor triggering
The switched nominal voltage is +24 V DC and is provided via the corresponding safety circuit(emergency stop circuit, safety edge module) by the integrated power supply.The transistor outputs 1 and 2 are rated for a maximum current of 200 mA. They are protectedagainst short-circuits and overload.
Exceeding the maximum permitted current can cause the power supply to be switchedoff thermally.
Functional terminal description of the transistor outputs 1 and 2
Relay outputs 3 to 8
• The relays are rated for switching the line conductor on the supply terminal (250 V /2.5 A). The current must be externally limited to these values by taking appropriatemeasures.
• It is not allowed to switch other line conductors or FELV voltages with the differentrelays.
• When working on the relay circuit special care must be taken if in the relay circuit aline conductor is active which does not pass through the external mains switch.
Interference suppression of inductive loads must be made externally.
Functional terminal description of the relay outputs 3 to 8
Transistor outputs 9 and 10
The switched nominal voltage is +24 V DC and is provided by the integrated power supply.The transistor outputs A9 and A10 are rated for a maximum current of 30 mA. They areprotected against short circuits and overload.
Exceeding the maximum permitted current can cause the power supply to be switchedoff thermally.
Functional terminal description of the transistor outputs 9 and 10
2.3.5 Key-operated push-button
A key-operated push-button can be connected to the terminals 59, 67 and 68 which directlytriggers the contactor outputs (emergency operation, dead man).
With this key-operated push-button the gate can be moved in the dead man operation bybypassing all safety systems and the controller logic.
Moving the gate with the key-operated push-button on the terminals 59, 67 and 68 is onlypermitted if the gate can be seen.
Functional terminal description of the key-operated push-button connections
2.3.6 Connection of the motor cable and wiring of the reversingcontactor
Functional terminal description of the reversing contactor
• Connect the trigger wires (connections A2 on the reversing contactor) for the OPENcontactor to the controller connection terminal 69 and for the CLOSE contactor to theconnection terminal 61.Connect the ground connection of both contactor coils (connections A1 on the reversingcontactor) to the controller connection terminal 60.
• Connect the mains lead L1/L2/L3, motor cable U/V/W and reversing contactor links to theABB reversing contactor VBC6A-30-01 according to the wiring diagram.
• Connect PE and possibly N to the corresponding connection terminals (N: terminal 96, PE:4-pole PE terminal block 98-101).
• External interference suppression of the motors may be required (noise radiation, lifeof the contactors).
• The mains lead marked L1/L2/L3 in the wiring diagram as well as the motor cablesmarked U,V,W in the wiring diagram must be laid separately from other cables.
• All cables must be fixed with e.g. cable ties in such a way that when screws/terminalsare unscrewed, the cables cannot get into contact with other circuits (maintaining theinsulation between FELV and the mains).
2.3.7 Emergency stop circuit
The emergency stop circuit can interrupt the whole gate movement (e.g. via the emergencystop push-button, slack rope switch, safety limit switch or personnel gate contact) and canselectively interrupt the open and close movement (e.g. via external safety edge analyser withfloating relay contact or photoelectric sensor with relay output as a protection against beingdrawn in). The selective stop of the open and close movement is also controlled via theprogram so that reversing the direction is possible.
Functional terminal description of the emergency stop circuit
Fault: Emergency stop circuit interrupted
Independently of the software the gate movement is immediately stopped. After the faulthas been rectified a new opening or closing operation can start.
2.3.8 Module locations
The controller is fitted with locations for 2 safety edge modules, 1 loop detector moduleand 1 radio receiver module.These modules are accessories which can be obtained from ifm electronic gmbh. Thearticle numbers are indicated below.
Safety edge evaluation
The controller CS0104 has two locations for safety edge analysers (resistance 8.2 Ω ordiode evaluation), one location for the open direction and one for the close direction.
Wiring diagram of the safety edge evaluation
Important: With the safety edge modules being inserted jumper 1 and/or jumper 2 must not beinserted !!Unused emergency stop inputs must be linked!!
Safety edge 1 in open direction
With the safety edge module being inserted jumper 1 must be open and the terminals 45and 47 in the emergency stop circuit must be linked. The safety edge is connected to theterminals 53 and 54.
If the safety edge is monitored externally, insert jumper 1 and connect the floating outputof the external safety edge monitoring to the terminals 45 and 47.
Floating safety contact lines which require no evaluation unit are connected to theterminals 45 and 47. Jumper 1 must also be inserted.
Safety edge 2 in close direction
With the safety edge module being inserted jumper 2 must be open and the terminals 44and 46 in the emergency stop circuit must be linked. The safety edge is connected to theterminals 51 and 52.
If the safety edge is monitored externally, insert jumper 2 and connect the floating outputof the external safety edge monitoring to the terminals 44 and 46.
Floating safety contact lines which require no evaluation unit are connected to theterminals 44 and 46. Jumper 2 must also be inserted.
Required technical data of the safety edge module:
Supply voltage: +24 V DC (-15% / +25%)
Current consumption: max. 40 mA at 24 V DC (without output loads)
Dimensions (max.): W 71 mm x H 56 mm x D 15 mm
Pin connection: 1: floating NO contact1(Molex plug) 2: non-floating NO contact2
3: supply +24 V DC4: floating NO contact15: contact line6: contact line7: not connected8: groundPlacement direction from left to right!
Recommended safety edge module: ifm electronic gmbharticle no.: EC2101
Loop detector
The controller CS0104 is fitted with one location for a 1-channel or 2-channel loopdetector.To connect the induction loops the terminals 55 and 56 (induction loop 1) as well as theterminals 57 and 58 (induction loop 2) are available.Adhere to the instructions for laying the loop.The software evaluation of the induction loops is done via the internal digital inputs E13(induction loop 1) and E14 (induction loop 2).
When an external loop detector is used the outputs of the external evaluation unit are tobe analysed via the digital controller inputs 1 to 8 or 9 to 12 or to be processed via thesoftware.
Wiring diagram loop detector
Required technical data of the loop detector module:
Supply voltage: +24 V DC +/- 20%
Current consumption: max. 50 mA at 24 V DC
Dimensions (max.): W 85 mm x H 50 mm x D 25 mm
Pin connection: 1: ground(2 Molex plugs) 2: supply +24 V DC
3: ground4: open-collector output 15: open-collector output 2
6: loop 17: loop 18: not connected9: loop 210: loop 2Placement direction from left to right!
Recommended loop detector module: ifm electronic gmbharticle no.: EC 2104
Radio receiver
The location for a radio receiver is rated for 1 channel and, as regards the pin connection,for receiver modules from the company aeterna and SMD radio.The software evaluation of the radio receiver is performed via the internal digital inputsE15 (channel 1) and E16 (channel 2).When an external radio receiver is used the outputs of the receiver module must beanalysed via the digital controller inputs 1 to 8 or 9 to 12 or processed via the software.Adhere to the instructions for positioning the antenna.
Note: A 2-channel receiver PCB is at present not available.
Required technical data of the radio receiver module:
Supply voltage: +24 V DC +/- 5%
Current consumption: max. 50 mA at 24 V DC
Dimensions (max.): W 70 mm x H 69 mm x D 23 mm
Pin connection: 1: open-collector output 2 (option)(2 Molex plugs) 2: not connected
3: not connected4: not connected5: not connected
6: open-collector output 17: not connected8: ground9: supply +24 V DC10: not connectedPlacement direction from left to right!
Recommended radio receiver module: ifm electronic gmbharticle no.: EC2103 (receiver module)
EC2106 (hand-held transmitter)
3.0 Operating elements and indicators
The operation and parameter setting of the controller must be done by qualified staff.
3.1 PCB push-buttons "Open/Close"
Two push-buttons (open/close) are integrated into the controller CS0104 which directly triggerthe contactor outputs thus making it possible to move the gate in the dead-man operationwithout connected signal generators (e.g. setting up mode, service, emergency operation).
The gate can be moved with the PCB push-buttons OPEN/CLOSE in the dead-manoperation by bypassing all safety systems and the controller logic.
Moving the gate with the PCB push-buttons OPEN/CLOSE is only permitted if the gatecan be seen.
3.2 Coding switch and Enter button
For setting timers and/or program options 8 DIP switches and one rotary switch with 16positions (0 - F) are available.With the corresponding DIP switch combination the parameter to be changed is selected andwith the rotary switch the requested value is set by means of the positions 0 to F. A set value isonly effective for the program after confirmation with the Enter button. Details on this depend onthe program.
3.3 7-segment display
The 7-segment display is used to indicate system and error messages which are representedas letters, figures and segments. It exclusively depends on the program.
4.0 Commissioning of the plant
• Commissioning must be carried out by qualified staff.
• Before commissioning the unit carefully check again the installation/wiring. Is theprotective wire effective? Have the applicable standards/regulations been adhered to?Is a safe function guaranteed?
• In case of faults persons can be endangered and the unit can be damaged or
destroyed. The manufacturer excludes liability or warranty in case of wiring faults. • With power on only qualified staff is allowed to operate the controller (e.g. parameter
setting, dead-man operation, etc.) by means of the operating elements on thecontroller (coding switch, Enter button and Open/Close push-button) because onlythe protection rating IP20 is ensured.
5.0 Maintenance
• The contactor is subject to wear and tear and should be annually checked and replaced, ifnecessary. Ensure an environmentally acceptable disposal of the replaced part.For replacement only use the same type (ABB - VBC6A-30-01)!
• No other maintenance is required.
• The controller is fitted with an exchangeable fuse. Only the installer is allowed to replace it.For replacement only use the same type (glass fuse 5 x 20 mm - 2A slow)!Before replacing the fuse disconnect the unit. A repeated fuse failure can be due to acontroller or wiring fault.
• Only the manufacturer is allowed to repair the controller.
6.0 Removal (dismounting), transport, disposal
Removal: Ensure that prior to removing the controller it has been disconnected.You can then remove the controller by reversing themounting/installation sequence.
Transport: The controller must only be transported in a suitable packing. It must notbe exposed to any important mechanical impact to avoid damage.Attach a corresponding note on the packing to ensure suitable transport.
Disposal: The controller contains electronic components. Ensure environmentallyacceptable disposal by adhering to the applicable national disposalguidelines for electronic units.
7. Annex
7.1 CE mark
The CE mark is based on the
• EMC guideline 89/336/EEC according to the standards EN50081-2 and EN50082-1• Low voltage guideline 73/23/EEC according to the standard EN61010
The plant manufacturer is responsible for the interference suppression of the outputcircuits switched by the relays, transistors and the contactor.
Further requirements on the part of the plant manufacturer for his target application (e.g.machine guidelines) must be considered by him and are not part of the declaration ofconformity.
7.2 Technical data
General technical data
Gate controller / article no.: CS0104
Dimensions and weight
Dimensions (max.): 225 * 196 * 90 mm (open PCB controller)Weight: about 1.4 kg (without plug-in modules)
Environmental conditions
Operating temperature: -20......+55 °C (operation)-20......+70 °C (storage)
Permissible air humidity: -20......+40 °C: < 75 % not condensingfrom +40 °C: < 50 % not condensing
Operating altitude: max. 2000 m above sea level
Technical data
Power consumption: max. about 13 VA (depending on the operating status) -power via the NO contacts of the reversing contactornot included
Protection class: -Housing: open PCB controllerProtection rating: IP00 (open PCB controller)Connection terminals: - print screw terminals 0.08...4.0mm² (up to 2.5mm² with
wire end ferrule possible) - protection rating „IP20“ tightening torque 0.5 Nm- Cu terminal block 4 poles for protective wire connection (up to 2.5 mm²)
Power supply
Operating voltage: - 3/N∼ 230/400 VAC / 50Hz ±10% three-phase current for motor- L1 = 230VAC / 50Hz ±10% for the power supply of the electronics
Back-up fuse: max. 16 A/line conductor (to be provided on site)
Evaluation unit
Micro-controller: 80C32 / clock frequency: 11.0592 MHz
Program memory: 64 KByte - EPROM
Volatile data memory: 256 Byte - internal RAM / 32 KByte - external RAM
Non-volatile data memory: 64 Byte EEPROM
Inputs
Digital inputs (E1...E8 - high active):
Function: floating contacts / negative switching solid-state outputsInput voltage: -Input current: 5 mA for closed contactSwitching level: "1": > 15 V DC
"0": < 7 V DCOptical indication: yellow LED - is lit with input being high activeInput filter: low-pass: fixed input frequency 125 Hz for 50% pulse duty factorProtective circuitry: protection against electrostatic discharge (ESD)
Digital inputs (E9...E12 - high active):
Function: positive switching solid-state outputsInput voltage: 24 V DC nominalSwitching level: "1": > 15 V DC
"0": < 7 V DCInput current: 8 mAOptical indication: yellow LED - is lit with input being high activeInput filter: low-pass: fixed input frequency 1 kHz for 50% pulse duty factorProtective circuitry: protection against electrostatic discharge (ESD)
Internal digital inputs (E17...E23 - high active):
Function: status detection of emergency stop circuit, safety edge modulesand contactor outputs
Input voltage: 24 V DC nominalSwitching level: "1": > 15 V/DC
"0“: < 7 V/DCInput current: 3 mAOptical indication: yellow LED - is lit with input being high activeInput filter: low-pass: fixed input frequency 1.5 kHz for 50% pulse duty factorProtective circuitry: protection against electrostatic discharge (ESD)
Emergency stop circuit:
Function: floating contactsVoltage supply: from controller +24V DC (unregulated), short-circuit protected by
means of PTCInput current: 160 mA with energised OPEN or CLOSE contactor
Input "key-operated push-button":
Function: connection of an external key-operated push-button for theoptional direct operation of the reversing contactor in OPEN orCLOSE direction by bypassing the complete controller functionincl. all protective systems (dead-man operation)
Voltage supply: +24 V DC nominal (unregulated)
Outputs
Transistor outputs for triggering the reversing contactor (A1 ... A2)
Function: positive switching solid-state outputs protected against shortcircuits and overload
Optical indication: red LED - is lit with output being activeOutput voltage: 24 V DC nominal (unregulated)Output current: max. 200 mASwitch-off energy: max. 0.5 J for inductive loadProtective circuitry: internal free-wheeling diode 1A
Reversing contactor: mechanically locked ABB reversing contactor with screw con-nection (type VBC6A-30-01).data according to the ABB catalogue (to IEC 947-4-1):
rated insulation voltage Ui V 500rated operating voltage Ue V AC 12 to 500rated operating current Ie/AC1, AC3 AC1/Ie A AC2, AC3switching capacity 55 °C 40 °C Ie A P kW
220/240 V 16 20 9 2.2380/440 V 16 20 9/8 4.0
500 V 12 12 5.5 3.0short-circuit back-up fuse type gL,type1/2
20 A
utilisation categorymechanical life 10 million switching operations
Relay outputs (A3 ... A8):changeover NC max. 250 V/2.5 A
common max. 250 V/2.5 ANO max. 250 V/2.5 A
Optical indication: red LED - is lit with relay being switchedProtective circuitry: varistor (250 V AC) for inductive loads
(only for relay outputs A6 and A7)
The relay contacts are safely separated from the FELV circuit by means of a doubleinsulation up to a rated voltage of 300 V according to table D.10 in the standard EN 61010(overvoltage category 2 and soiling degree 2).The relay contacts are separated from each other and within one relay by means of a basicinsulation up to a rated voltage of 300 V according to table D.4 in the standard EN 61010(overvoltage category 2 and soiling degree 2).
Transistor outputs (A8 ... A9):
Function: positive switching solid-state outputs protected against shortcircuits and overload
Optical indication: red LED - is lit with output being activeOutput voltage: 24 V DC nominal (unregulated )Output current: max. 30 mASwitch-off energy: max. 0.5 J for inductive loadProtective circuitry: no internal free-wheeling diode!
For inductive loads with a switch-off energy > 0.5 J the load mustbe fitted with an external free-wheeling diode.
External supply voltage
Function: connection of external +24 V DC loadVoltage: 24 V DC nominal (unregulated), protected against short circuits by
means of PTCOutput current: max. 100 mA
Module locations
1 location for 2-channel loop detector
1 location for 2-channel radio receiver
2 locations for safety edge module
Operating elements
DIP switch, 4 poles "S1/S3"
Function: parameter setting
Hex rotary switch "S2"
Function: parameter setting
Enter button
Function: Enter button for parameter setting
Push-button "OPEN/CLOSE"
Function: direct operation of the reversing contactor in OPEN or CLOSEdirection by bypassing the whole controller function incl. allprotective systems (dead-man operation) (e.g. for set-upoperation, service, emergency operation)
Indicators
7-segment indication:
Function: indication of system and error messages
