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UK 83059300fUK – Translation of the original operating manual Accessories for heat pumps Operating Manual Hydraulic Station

Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

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Page 1: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

UK83059300fUK – Translation of the original operating manual

Accessories for heat pumps

Operating ManualHydraulic Station

Page 2: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

2 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

Table of contents

1 About this operating manual .........................31.1 Validity ..............................................................31.2 Reference documents ...................................31.3 Symbols and markings ..................................31.4 Contact ............................................................4

2 Safety .......................................................................42.1 Intended use ...................................................42.2 Personnelqualifications ................................42.3 Personal protective equipment ....................42.4 Residual risks .................................................42.5 Avoid damage to property ............................4

3 Operation and care ............................................53.1 Energy and environmentally conscious

operation ..........................................................53.2 Maintenance ...................................................5

4 Scope of supply ...................................................64.1 Accessories.....................................................64.2 Components of the device ............................6

5 Transport, installation and assembly .........75.1 Unpacking and transport ..............................75.2 Making transport easier ................................75.3 Carrying the device and transporting

with handcart ..................................................75.4 Installation .......................................................85.5 Installation / hydraulic connection to the

heating circuit and the domestic hot water .....85.6 Safety module .................................................95.7 Expansion vessel ...........................................95.8 Hydraulic connection for the

domestic hot water tank ................................9

6 Electrical installation .........................................9

7 Installing the control device ......................... 11

8 Flushing,fillingandventing ..........................128.1 Heating water quality ...................................128.2 Flushandfilltheheatingand

domestic hot water charging circuit ...........128.3 Flushing,fillingandventing

the domestic hot water tank .......................13

9 Insulate hydraulic connections ...................14

10 Settheoverflowvalve ....................................14

11 Commissioning ..................................................14

12 Faults ......................................................................1412.1 Unlock the safety temperature limiter .......14

13 Dismantling and Disposal .............................1513.1 Dismantling ...................................................1513.2 Disposal and Recycling ...............................15

Technical data / Scope of supply ..............16HSV ........................................................................16HSDV .....................................................................18

Free pressing ......................................................20HSV 9M1/3 ..............................................................20HSDV 9M1/3 ...........................................................20HSV 12M3, HSV 12.1M3 .......................................20HSDV 12M3, HSDV 12.1M3 .................................20

Dimensioned drawings...................................21HS(D)V 9M1/3 .........................................................21HS(D)V 12M3 ..........................................................22HS(D)V 12.1M3 .......................................................23

Installation plans ...............................................24HS(D)V 9M1/3 .........................................................24HS(D)V 12M3, HS(D)V 12.1M3 ............................25

Terminal diagrams ............................................26HSV ........................................................................26HSDV .....................................................................27Terminal diagram, mains connection

heat pump 1~230V + electric heating element 3~400V ...........28

Terminal diagram, mains connection heat pump 1~230V + electric heating element 1~230V ............29

Terminal diagram, mains connection heat pump 3~400V + electric heating element 3~400V ...........30

Circuit diagrams ................................................31HSV ........................................................................31HSDV .....................................................................33

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1 About this operating manualThis operating manual is part of the device.

► Before working on or with the device, read the op-erating manual carefully and follow it for all activi-ties at all times, especially the warnings and safe-ty instructions.

► Keep the operating manual to hand at the de-vice and hand over to the new owner if the device changes hands.

► If you have any questions or anything is unclear, ask the local partner of the manufacturer or the factory's customer service.

► Note and follow all reference documents.

1.1 ValidityThis operating manual exclusively refers to the device identifiedbytheratingplate.

1.2 Reference documentsThe following documents contain additional informa-tion to this operating manual:

● Planning & design manual, hydraulic integration

● Operating manual of the heating and heat pump controller

● Brief description of the heat pump controller

● Operating manual of the expansion board (acces-sories)

● Log book

● Heat pump manual

1.3 Symbols and markings

Identificationofwarnings

Symbol MeaningSafety-relevant information. Warning of physical injuries.

DANGER Indicates imminent danger resulting in severe injuries or death.

WARNING Indicates a potentially dangerous situation, which can result in severe injuries or death.

CAUTION Indicates a potentially dangerous situation, which can result in moderate or minor injuries.

IMPORTANT Indicates a potentially dangerous situation, which can result in property damage.

Symbols in the document

Symbol MeaningInformationforqualifiedpersonnel

Information for the owner/operator

Requirement for action Single step action prompt1., 2., 3., … Numbered step within a multi-step

action prompt. Keep to the given order.Additional information, e.g. a tip on making work easier, information on standards

Reference to further information elsewhere in the operating manual or in another document

● Listing

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1.4 ContactAddresses for purchasing accessories, for service cases or for answers to questions about the device and this operating manual can be found on the internet and are kept up-to-date:

● www.ait-deutschland.eu

2 SafetyOnly use the device when it is in flawless technicalcondition and only use it as intended, safely and aware of the hazards, and follow this operating manual.

2.1 Intended useThe device is solely intended for the following func-tions:

● Heating

● Domestic hot water preparation

► Proper use includes complying with the operating conditions ( „Technical data / Scope of sup-ply“, from page 16) and the operating manu-al and noting and following the reference docu-ments.

► When using the local regulations note: laws, standards, guidelines, directives.

All other uses of the device are not as intended.

2.2 PersonnelqualificationsAll instructional information in this operating manual is solelydirectedatqualified,skilledpersonnel.

Only qualified, skilled personnel is able to carry outthe work on the device safety and correctly. Interfer-encebyunqualifiedpersonnelcancauselife-threaten-ing injuries and damage to property.

► Ensure that the personnel is familiar with the lo-cal regulations, especially those on safe and haz-ard-aware working.

► Allowqualifiedpersonnelwith"electrical"trainingonly to carry out work on the electrics and elec-tronics.

► Allow qualified, skilled personnel only to do anyother work on the system, e.g.

● Heating installer

● Plumbing installer

● Refrigeration system installer (maintenance work)

During the warranty and guarantee period, service work and repairs may only be carried out by personnel authorised by the manufacturer.

2.3 Personal protective equipmentThere is a risk of cutting your hands on sharp edges of the device.

► Wear cut-resistant protective gloves during trans-port.

2.4 Residual risks

Electric shockComponents in the device are energised with life-threatening voltage. Before opening the device panelling:

► Disconnect the device from power supply.

► Protect the device against being switched back on again.

2.5 Avoid damage to property

Improper actionRequirements for minimum scale and corrosion dam-age in hot water heating systems:

● Proper planning, design and commissioning

● Closed system with regard to corrosion

● Integration of an adequately dimensioned pres-sure maintaining device

● Use of deionised heating water (VE water) or VDI 2035 water

● Regular servicing and maintenance

If a system is not planned, designed, started up and operated according to the given requirements, there is a risk that the following damage and faults will occur:

● Malfunctions and the failure of components, e.g. pumps, valves

● Internal and external leaks, e.g. from heat ex-changers

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● Cross-section reduction and blockages in compo-nents, e.g. heat exchanger, pipes, pumps

● Material fatigue

● Gas bubbles and gas cushion formation (cavita-tion)

● Negativeeffectonheattransfer,e.g.formationofcoatings, deposits, and associated noises, e.g. boilingnoises,flownoises

► Note and follow the information in this operating manual for all work on and with the device.

Unsuitablequalityofthefillandmake-upwater in the heating circuitTheefficiencyofthesystemandtheservicelifeoftheheat generator and the heating components depend decisively on the quality of the heating water.

Whenthesystemisfilledwithuntreateddrinkingwa-ter, calcium precipitates as scale. Lime scale deposits form on the heat transfer surfaces of the heating. The efficiencydropsandenergycostsrise.Inextremecas-es, the heat exchangers will be damaged.

► Fill the system exclusively with deionised heating water (VE water) or VDI 2035 water.

3 Operation and care

NOTEThe device is operated via the control panel of the heating and heat pump controller ( operating manual of the heating and heat pump controller).

3.1 Energy and environmentally conscious operation

The generally accepted requirements for energy con-scious and environmentally conscious operation of a heating system also apply to use of a heat pump. The most important measures include:

● Nounnecessarilyhighflowtemperature

● No unnecessarily high domestic hot water tem-perature (note and follow local regulations)

● Do not open windows with just a gap or tilt open (continuous ventilation), but instead open wide for a short time (shock ventilation)

● Always ensure that the controller settings are cor-rect

3.2 MaintenanceWipe down the outside of the device only using a damp cloth or cloth with mild cleaning product (wash-ing up liquid, neutral cleaning product). Do not use any harsh, abrasive, acid or chlorine-based cleaning prod-ucts.

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4 Scope of supplyExample of scope of supply arrangementExample HS(D)V 9M1/3

1 Compact device (domestic hot water tank and buffertank,withoutheatpump)

2 Accompanying parts package: safety module, pump ball valves, outdoor temperature sensor, adjustable feet

3 Accompanying parts package: control panel for the heating and heat pump controller

1. Inspect the delivery for outwardly visible signs of damage.

2. Inspect the scope of supply for completeness. Any defects or incorrect deliveries must be report-ed immediately.

4.1 AccessoriesThe following accessories are available for the device through the manufacturer's local partner:

● Expansion circuit printed board with various addi-tional functions

● Room control panel for controlling the main func-tions from the living room

● Electrical connection kit

4.2 Components of the deviceExample HS(D)V 9M1/3

1 Shut-offvalvewithdrainvalve (withfillanddrainvalveinthecaseof HS(D)V 12…)

2 Shut-offvalvewithfillanddrainvalve3 Heating circuit recirculating pump (HUP)4 Domestic hot water tank5 Overflowvalve6 Electric heating element behind shielding

panel7 Switchover valve domestic hot water8 Heating circuit safety module (insulated)9 Protection anode10 Controller11 Switch box12 Expansion tank13Buffertank14Drainingoffbuffertank15 Feet for adjusting screws

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5 Transport, installation and assembly

5.1 Unpacking and transport

Notes on safe transportThe device is heavy ( „Technical data / Scope of supply“, from page 16). There is a risk of injuries or damage to property if the device falls or overturns.

There is a risk of cutting your hands on sharp edges of the device.

► Wear cut resistant protective gloves.

The hydraulic connections are not designed for me-chanical loads.

► Do not lift or transport the device by the hydraulic connections.

Transport the device preferably with a pallet truck, al-ternatively with a handcart or by carrying.

Transport with a pallet truck ► Transport the device to the place of installation

packaged and secured on a wooden pallet.

Unpacking1. Removeplasticfilms.Ensurethatyoudonotdam-

age the device.

2. Dispose of the transport and packaging material in an environmentally friendly way and in accord-ance with local regulations.

3. Remove the film from the plastic element of thefront panel at the place of installation.

If the device is to be carried, then it is recommended that the wooden pallet is not removed yet.

5.2 Making transport easierIn order to make the transport simpler and easier, the whole hydraulic system(including the controller with switch box) can be unscrewed beforehand.

The hydraulic system is fastened to the tank with 3 hexagonal bolts.

Beispiel HS(D)V 9M1/3

1 4 union nuts, which must be loosened when unscrewing

2 3 hexagonal bolts

First loosen the union nuts (1) on the pipework to the tank, then the 3 hexagonal bolts (2) and then remove the whole hydraulic system from the tank.

5.3 Carrying the device and transporting with handcart

Carrying the hydraulic stationIn order to make it easier to carry, a T-piece with two doublenipplescanbefittedonthedomestichotwateroutlet. It is recommended that the wooden pallet is on-ly removed after carrying is complete.

► Carry the hydraulic station to the installation site with 3 – 4 people.

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Transporting the hydraulic station with a handcart1. Load the hydraulic station with the underside of

the device on the handcart.

2. Secure the hydraulic station to the handcart with lashing straps.

3. Transport the hydraulic station to the installation site.

5.4 Installation

Installation site

IMPORTANTOnly ever install the device inside buildings.

The installation area must be frost-free and dry. It must fulfiltherelevantlocalregulations.

„Installation plans“, from page 24 and „Dimen-sioned drawings“, from page 21, for the respec-tive model

1. Place the device on a stable and horizontal sur-face, preferably decoupled from structure-borne noise.

2. Tilt the device slowly and carefully to one side.

3. Secure the tilted device to ensure that it cannot tip back to its initial position.

4. Fit the adjusting screws to all 3 feet.

Screw-in the adjusting feet

5. Tilt the device slowly and carefully back to its ini-tial position.

6. Level out the three adjusting screws.

7. If the hydraulic system was dismantled for trans-port reasons, then it must be screwed back into place on the tank!

5.5 Installation / hydraulic connection to the heating circuit and the domestic hot water

NOTEBefore connection to the heating system, the heatingcircuitmustbethoroughlyflushed.

„Dimensioned drawings“, from page 21

IMPORTANTDamage to the copper pipes due to unacceptable loading!

► Secure all connections against twisting.

Cross-sections and lengths of the pipes for the heating circuit are adequately dimensioned. In do-ing so, ensure that the connection pipework be-tween the heat pump and hydraulic station are also taken into account.

Freely pressing the recirculating pump produces at least the minimum throughput required for the device type ( “Free pressing”, page 20).

Thecablesfortheheatingarefixedtothewallorceilingviaafixedpoint.

► Insert the vent at the highest point of the heating circuit.

► Lift up the hood at the front of the hydraulic sta-tion.

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1. There are 3 grooves located on the left and right on the inside of the hood. There are 3 correspond-ing studs on the tower housing to lock the hood.

2. This enables it to be dismantled and re-assem-bled with a single manual action.

5.6 Safety moduleThe safety module for the heating circuit is in the ex-tra box.Install the safety module at the connection provided on the top of the device.The safety discharge of the safety valve must be dis-charged into the drain via a funnel waste trap in accord-ance with the respective valid standards, guidelines and directives.

5.7 Expansion vesselThe expansion vessel for the heating circuit is integrated.Always inspect whether the size of the expansion ves-sel is large enough for the system. If necessary, an ad-ditional expansion vessel must be installed on site in accordance with the relevant valid standards.

NOTEThe admission pressure of the expansion vessel must be adjusted to the system (ap-prox.0.5barlessthanthesystemfillingpres-sure) in accordance with calculation accord-ing to the relevant standards (EN 12828).

5.8 Hydraulic connection for the domestic hot water tank

Connect the domestic hot water tank according to DIN 1988 and DIN 4753 Part 1 (or the standards and direc-tives applicable locally).The working overpressure cited on the rating plate must not be exceeded. Install a pressure reducer if re-quired.The sensor for the domestic hot water preparation is already connected in the switch box.

IMPORTANTThe electrical conductivity of the domestic hot wa-ter must be > 100 µS/cm and must lie within the drinkable water quality limits.

6 Electrical installation

6.1 Connect the electrical cables

IMPORTANTIrreparable damage to the compressor due to wrongrotatingfield!

► Ensurethat there isaclockwiserotatingfieldforthe compressor load infeed.

Basic information on the electrical connection ● The specifications of the local energy supply

company may apply to electrical connections

● Fit the power supply for the heat pump with an all-pole circuit breaker with at least 3 mm contact spacing (per IEC 60947-2)

● Note the level of the tripping current ( „Technical data / Scope of supply“, from page 16))

● Comply with the electromagnetic compatibility regulations (EMC regulations)

● Lay unshielded power supply cables and shielded cables(buscable)sufficientlyfarapart(>100mm)

● Maximum line length: 30m

Cable extension details see heat pump manual

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10 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

5. Carry out electrical connections in accordance with the terminal diagram.

„Terminal diagram“ for the respective model, from page 26

1 Contactor2 Control panel3 Bus cable connection4 Electrical switch box5 Strain relief

The hydraulic station is connected on site to the sub-distribution according to the following scheme:

5

1 Heat pump2 Load Compressor3 Bus (shielded)4 Control voltage (for dual heat pump only)5 Hydraulic station6 Heating element load line7 Control voltage8 Load Compressor9 Sub-distribution

Establish the electrical connections between the heat pump and the hydraulic station1. Route the two plug-in connections of the load and

bus cables from the hydraulic station to the plug-in points on the heat pump.

NOTE.For dual output-controlled heat pumps, the lines (8 m) are already connected to the heat pump.

2. Couple the connections together.

3. Fit cover for plug-in connections.

6.2 Electrical connectionThe electrical connection is established via the switch box.

1. Strip the sheathing of all cables to the external loads before laying in the cable gland of the con-trol box.

2. Feed the cable on the rear of the hydraulic station through the cable gland into the switch box.

3. Open the switch box in the device. Only slightly undo the top two screws of the cov-

er plate. Remove the remaining screws. Unhook cover panel.

4. Feed the control and sensor cable as well as the cable for the EVU blocking time through the glands on the rear of the device and into the interi-or of the device. Lay the cables through the cable gland to the terminals in the switch box.

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NOTEThe control panel for the heating and heat pump controller can be connected to a com-puter or network using a suitable network ca-ble, enabling the heating and heat pump con-troller to be controlled remotely from there.If such a connection is required, install a shielded network cable (category 6, with RJ45 connector) through the device and par-allel to the existing control cable of the heat-ing and heat pump controller during the elec-trical connection work.

NOTEIn devices with integrated electric heat-ing element, the electric heating element is connected for 9 kW (6 kW) in the factory. At contactor Q, it is possible to select 6 kW (4 kW) = 2 phase operation. Disconnect Q5/6 for this. Or 3 kW (2 kW) = 1 phase op-eration. Disconnect Q5/6 and Q5/4 for this. The values in brackets are for the 6 kW heat-ing element. Disconnected cables must be furnished with screw terminals. Only the phases cited above may be disconnected (safety temperature limiter).

7 Installing the control device1. Lift up the hood at the front of the hydraulic tower.

Four cut-outs in the switchgear compartment panel

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2. There are 4 hooks at the rear of the control panel, which are used to hook the control panel onto the switchgear compartment panel.

3. Press the hooked in control panel downwards un-til it latches into position.

4. Plug the control cable into the bottom of the con-trol panel.

1 Room control panel RBE RS 485 (accessory) connection

2 Network cable connection3 LIN-bus cable connection to the controller

board4 Modbus cable to Modbus distributor

connection

8 Flushing,fillingandventing

8.1 Heating water quality

NOTE ● Detailed information is also provided in VDI

Guideline 2035 “Vermeidung von Schäden in Warmwasserheizanlagen” (Avoiding damage to hot water heating systems)

● Required pH value: 8.2 … 10 ● For aluminium materials:

pH value: 8.2 … 8.5 ► Fill the system with deionised heating water

(VE water) or with water corresponding to VDI 2035 only (low-salt operation of the system).

Advantages of low-salt operation:

● Low corrosion-promoting properties

● No formation of mineral scale

● Ideal for closed heating circuits

● IdealpHvalueduetoself-alkalisationafterfillingthe system

● If necessary, simple alkalisation to pH value 8.2 by adding chemicals

8.2 Flushandfilltheheatinganddomestic hot water charging circuit

Outlet pipe of the safety valve is connected.

► Ensure that the set pressure of the safety valve is not exceeded.

NOTEThe venting programme on the controller can alsobeusedtosupporttheflushingandvent-ing process. It is possible to control individual recirculating pumps and also the switchover valve via the venting programme. As a result, it is not necessary to remove the valve motor.

1. PulltheU-clip(2)offthebaseofthevalvemotor(1).

2. Pullthevalvemotorcarefullyoffthe3-wayswitch-ing valve (3).

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9. Ensure that the U-clip has latched into position correctly:

● Valve motor sits securely on the 3-way switching valve.

● Both prongs of the U-clip sit on the lug.

● The tips of the U-clip are visible by approx. 2 mm (notsignificantlymore!).

8.3 Flushing,fillingandventing the domestic hot water tank

IMPORTANTBefore flushing and filling the domestic hot wa-ter tank, the outlet pipe of the safety valve must be connected. The set pressure of the safety valve must not be exceeded.

1. Open the domestic cold water supply valve on the domestic hot water tank.

2. Open the domestic hot water valves at the tapping points.

3. Flush the domestic hot water tank until no more air discharges from the valves at the tapping points.

4. Close the domestic hot water valves at the tap-ping points.

3. Turn the spindle of the 3-way switching valve so that the rounded side of the spindle points in the direction of marking A of the connections of the 3-way switching valve.

A

B

4. Flush the domestic hot water charging circuit for approx. 1 minute.

5. Turn the spindle so that the rounded side of the spindle points in the direction of marking B of the connections of the 3-way switching valve.

6. Flush heating circuit thoroughly, until no more air is discharged.

7. Position the valve motor (1) on the 3-way switch-ing valve (3).

8. Insert the U-clip (2) into the base of the valve mo-tor.

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9 Insulate hydraulic connectionsInsulate hydraulic lines in accordance with local regu-lations.

1. Openshut-offdevices.

2. Perform a pressure test and check for leaks.

3. Insulate external piping on site.

4. Insulateallconnections,fittingsandpipes.

10 Settheoverflowvalve Heat pump manual

11 CommissioningCheck that

● The water supply to the domestic hot water tank is open.

● Thedomestichotwatertankisfilled.

● If the heat pump is switched on whilst the tank is empty, the control panel indicates a fault.

Operating manual of the heating and heat pump controller

Heat pump manual

12 Faults ► Read out the cause of the fault via the diagnostics

programme of the heating and heat pump control-ler.

► Contact the local partner of the manufacturer or the factory's customer service. Have the fault message and device number to hand.

12.1 Unlock the safety temperature limiter

A safety temperature limiter (2) is installed in the elec-tric heating element (3). If the heat pump fails or there is air in the system:

► Check whether the reset knob (1) in the centre of the safety temperature limiter (2) has jumped out (located underneath the cover).

► Press the reset button back in again.

1 Reset knob2 safety temperature limiter3 Electric heating element

► If the safety temperature limiter trips again, con-tact the local partner of the manufacturer or the factory's customer service.

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13 Dismantling and Disposal

13.1 Dismantling The device is safely disconnected from the power

supply and protected against being switched back on again.

► Separate components by their materials.

13.2 Disposal and Recycling ► Recycle or ensure proper disposal of device com-

ponents and packaging materials in accordance with local regulations.

Buffer(standby)battery1. Useascrewdriver topushout thebufferbattery

on the processor circuit board of the control ele-ment.

2. Disposeof thebufferbattery inaccordancewithlocal regulations.

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Accessories for heat pump type HSV 9M1/3 HSV 12M3Air/water 8 kW output-controlled | Air/water 12 kW output-controlled • yes – no • | – • | •

Air/water dual output-controlled • yes – no – | – – | –

Air/water 7 kW to 8 kW output-controlled | Air/water 10 kW to 18 k Outdoor installation • yes – no – | – – | –

Air/water 9 kW to 14 kW RX Outdoor installation • yes – no – | – – | –

Air/water dual Outdoor installation • yes – no – | – – | –

Air/water dual RX Outdoor installation • yes – no – | – – | –

Installation locationRoom temperature min. | max. °C 5 | 35 5 | 35

Relative humidity % 60 60

SoundSound pressure level at 1 m distance inside dB(A) 36 36

Sound power level inside dB(A) 44 44

Heating circuitFlow rate: minimum | maximum (see heat pump for pipe dimensioning) l/h | l/h 600 | 1200 600 | 1900

Free pressing | Pressure loss | Flow rate bar | bar | l/h 0,63 | – | 1200 0,55 | – | 1900

Max. allowable operating pressure bar 3 3

Circulation pump control range min. | max. l/h 600 ı 1200 600 ı 1900

General unit dataTotal weight kg 150 220

Weight of individual components kg | kg | kg – | – | – – | – | –

Domestic hot water tankNet volume l 180 303

Magnesium sacrificial anode Impressed current | Magnesium • yes – no – | • – | •

Domestic hot water temperature, heating pump mode | Electric heating element up to °C | up to °C 60 | 65 60 | 65

Mixed water quantity according to ErP: 2009/125/EC (at 40 °C, draw-off of 10 l/min) l 230 400

Standing loss according to ErP: 2009/125/EC (at 65 °C) W 55 74

Maximum pressure | Operating pressure bar | bar 6 | 10 | 13 6 | 10 | 13

ElectricsVoltage code | all-pole fuse protection for heat pump *)**) 1 phase … | A 1~N/PE/230V/50Hz | B16 1~N/PE/230V/50Hz | B16

Voltage code | all-pole fuse protection for heat pump *)**) 3 phases … | A – | – 3~N/PE/400V/50Hz | B16

Voltage code | Control voltage fuse protection **) … | A 1~N/PE/230V/50Hz | B10 1~N/PE/230V/50Hz | B10

Voltage code | Electric heating element fuse protection **) 1 phase … | A 1~N/PE/230V/50Hz | B32 – | –

Voltage code | Electric heating element fuse protection **) 3 phases … | A 3~N/PE/400V/50Hz | B10 3~N/PE/400V/50Hz | B16

Degree of protection IP 20 20

Residual current circuit breaker if required type B B

Electric heating element output 3 | 2 | 1 phase kW | kW | kW 6 | 4 | 2 9 | 6 | 3

Circulation pump power consumption, heating circuit min. | max. W 4 | 75 4 | 75

Other unit informationSafety valve Heating circuit | Response pressure included in scope of supply: • yes – no | bar • | 3 • | 3

Buffer tank | Volume included in scope of supply: • yes – no | l • | 62 • | 82

Diaphragm expansion vessel Heating circuit | Volume | Prepressure incl. in scope of supply: • yes – no | l | bar • | 12 | 1,5 • | 18 | 1,5

Overflow valve | Changeover valve, heating -Domestic hot water integrated: • yes – no • | • • | •

Vibration decoupling, Heating circuit | Heat source included in scope of supply or integrated: • yes – no – –

Controller | Heat quantity recording | Extension board included in scope of supply or integrated: • yes – no • | • | – • | • | –813320a 813321a*) compressor only, **) note local regulations

HSV Technical data / Scope of supply

Page 17: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

17Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

Accessories for heat pump type HSV 12.1M3Air/water 8 kW output-controlled | Air/water 12 kW output-controlled • yes – no • | •

Air/water dual output-controlled • yes – no – | –

Air/water 7 kW to 8 kW output-controlled | Air/water 10 kW to 18 k Outdoor installation • yes – no – | –

Air/water 9 kW to 14 kW RX Outdoor installation • yes – no – | –

Air/water dual Outdoor installation • yes – no – | –

Air/water dual RX Outdoor installation • yes – no – | –

Installation locationRoom temperature min. | max. °C 5 | 35

Relative humidity % 60

SoundSound pressure level at 1 m distance inside dB(A) 36

Sound power level inside dB(A) 44

Heating circuitFlow rate: minimum | maximum (see heat pump for pipe dimensioning) l/h | l/h 600 | 1900

Free pressing | Pressure loss | Flow rate bar | bar | l/h 0,55 | – | 1900

Max. allowable operating pressure bar 3

Circulation pump control range min. | max. l/h 600 ı 1900

General unit dataTotal weight kg 161

Weight of individual components kg | kg | kg – | – | –

Domestic hot water tankNet volume l 279

Magnesium sacrificial anode Impressed current | Magnesium • yes – no – | •

Domestic hot water temperature, heating pump mode | Electric heating element up to °C | up to °C 55 | 65

Mixed water quantity according to ErP: 2009/125/EC (at 40 °C, draw-off of 10 l/min) l 365

Standing loss according to ErP: 2009/125/EC (at 65 °C) W 66

Maximum pressure | Operating pressure bar | bar 6 | 10 | 13

ElectricsVoltage code | all-pole fuse protection for heat pump *)**) 1 phase … | A 1~N/PE/230V/50Hz | B16

Voltage code | all-pole fuse protection for heat pump *)**) 3 phases … | A 3~N/PE/400V/50Hz | B16

Voltage code | Control voltage fuse protection **) … | A 1~N/PE/230V/50Hz | B10

Voltage code | Electric heating element fuse protection **) 1 phase … | A – | –

Voltage code | Electric heating element fuse protection **) 3 phases … | A 3~N/PE/400V/50Hz | B16

Degree of protection IP 20

Residual current circuit breaker if required type B

Electric heating element output 3 | 2 | 1 phase kW | kW | kW 9 | 6 | 3

Circulation pump power consumption, heating circuit min. | max. W 4 | 75

Other unit informationSafety valve Heating circuit | Response pressure included in scope of supply: • yes – no | bar • | 3

Buffer tank | Volume included in scope of supply: • yes – no | l • | 83

Diaphragm expansion vessel Heating circuit | Volume | Prepressure incl. in scope of supply: • yes – no | l | bar • | 18 | 1,5

Overflow valve | Changeover valve, heating -Domestic hot water integrated: • yes – no • | •

Vibration decoupling, Heating circuit | Heat source included in scope of supply or integrated: • yes – no –

Controller | Heat quantity recording | Extension board included in scope of supply or integrated: • yes – no • | • | –813326*) compressor only, **) note local regulations

HSVTechnical data / Scope of supply

Page 18: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

18 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

Accessories for heat pump type HSDV 9M1/3 HSDV 12M3Air/water 8 kW output-controlled | Air/water 12 kW output-controlled • yes – no – | – – | –

Air/water dual output-controlled • yes – no • •

Air/water 7 kW to 8 kW output-controlled | Air/water 10 kW to 18 k Outdoor installation • yes – no – | – – | –

Air/water 9 kW to 14 kW RX Outdoor installation • yes – no – –

Air/water dual Outdoor installation • yes – no – –

Air/water dual RX Outdoor installation • yes – no – –

Installation locationRoom temperature min. | max. °C 5 | 35 5 | 35

Relative humidity % 60 60

SoundSound pressure level at 1 m distance inside dB(A) 33 33

Sound power level inside dB(A) 46 46

Heating circuitFlow rate: minimum | maximum (see heat pump for pipe dimensioning) l/h | l/h 700 | 1600 700 | 1600

Free pressing | Pressure loss | Flow rate bar | bar | l/h 0,65 | – | 1150 0,81 | – | 1150

Max. allowable operating pressure bar 3 3

Circulation pump control range min. | max. l/h 600 ı 1200 600 ı 1900

General unit dataTotal weight kg 150 220

Weight of individual components kg | kg | kg – | – | – – | – | –

Domestic hot water tankNet volume l 180 303

Magnesium sacrificial anode Impressed current | Magnesium • yes – no – | • – | •

Domestic hot water temperature, heating pump mode | Electric heating element up to °C | up to °C 60 | 65 60 | 65

Mixed water quantity according to ErP: 2009/125/EC (at 40 °C, draw-off of 10 l/min) l 230 400

Standing loss according to ErP: 2009/125/EC (at 65 °C) W 55 74

Maximum pressure | Operating pressure bar | bar 6 | 10 | 13 6 | 10 | 13

ElectricsVoltage code | all-pole fuse protection for heat pump *)**) 1 phase … | A 1~N/PE/230V/50Hz | B16 1~N/PE/230V/50Hz | B16

Voltage code | all-pole fuse protection for heat pump *)**) 3 phases … | A – | – – | –

Voltage code | Control voltage fuse protection **) … | A 1~N/PE/230V/50Hz | B16 1~N/PE/230V/50Hz | B16

Voltage code | Electric heating element fuse protection **) 1 phase … | A 1~N/PE/230V/50Hz | B25 – | –

Voltage code | Electric heating element fuse protection **) 3 phases … | A 3~N/PE/400V/50Hz | B10 3~N/PE/400V/50Hz | B16

Degree of protection IP 20 20

Residual current circuit breaker if required type B B

Electric heating element output 3 | 2 | 1 phase kW | kW | kW 6 | 4 | 2 9 | 6 | 3

Circulation pump power consumption, heating circuit min. | max. W 4 | 75 4 | 75

Other unit informationSafety valve Heating circuit | Response pressure included in scope of supply: • yes – no | bar • | 3 • | 3

Buffer tank | Volume included in scope of supply: • yes – no | l • | 62 • | 82

Diaphragm expansion vessel Heating circuit | Volume | Prepressure incl. in scope of supply: • yes – no | l | bar • | 12 | 1,5 • | 18 | 1,5

Overflow valve | Changeover valve, heating -Domestic hot water integrated: • yes – no • | • • | •

Vibration decoupling, Heating circuit | Heat source included in scope of supply or integrated: • yes – no – –

Controller | Heat quantity recording | Extension board included in scope of supply or integrated: • yes – no • | • | – • | • | –813324a 813325a*) compressor only, **) note local regulations

HSDV Technical data / Scope of supply

Page 19: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

19Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

Accessories for heat pump type HSDV 12.1M3Air/water 8 kW output-controlled | Air/water 12 kW output-controlled • yes – no – | –

Air/water dual output-controlled • yes – no •

Air/water 7 kW to 8 kW output-controlled | Air/water 10 kW to 18 k Outdoor installation • yes – no – | –

Air/water 9 kW to 14 kW RX Outdoor installation • yes – no –

Air/water dual Outdoor installation • yes – no –

Air/water dual RX Outdoor installation • yes – no –

Installation locationRoom temperature min. | max. °C 5 | 35

Relative humidity % 60

SoundSound pressure level at 1 m distance inside dB(A) 33

Sound power level inside dB(A) 46

Heating circuitFlow rate: minimum | maximum (see heat pump for pipe dimensioning) l/h | l/h 700 | 1600

Free pressing | Pressure loss | Flow rate bar | bar | l/h 0,81 | – | 1150

Max. allowable operating pressure bar 3

Circulation pump control range min. | max. l/h 600 ı 1900

General unit dataTotal weight kg 161

Weight of individual components kg | kg | kg – | – | –

Domestic hot water tankNet volume l 279

Magnesium sacrificial anode Impressed current | Magnesium • yes – no – | •

Domestic hot water temperature, heating pump mode | Electric heating element up to °C | up to °C 60 | 65

Mixed water quantity according to ErP: 2009/125/EC (at 40 °C, draw-off of 10 l/min) l 365

Standing loss according to ErP: 2009/125/EC (at 65 °C) W 66

Maximum pressure | Operating pressure bar | bar 6 | 10 | 13

ElectricsVoltage code | all-pole fuse protection for heat pump *)**) 1 phase … | A 1~N/PE/230V/50Hz | B16

Voltage code | all-pole fuse protection for heat pump *)**) 3 phases … | A – | –

Voltage code | Control voltage fuse protection **) … | A 1~N/PE/230V/50Hz | B16

Voltage code | Electric heating element fuse protection **) 1 phase … | A – | –

Voltage code | Electric heating element fuse protection **) 3 phases … | A 3~N/PE/400V/50Hz | B16

Degree of protection IP 20

Residual current circuit breaker if required type B

Electric heating element output 3 | 2 | 1 phase kW | kW | kW 9 | 6 | 3

Circulation pump power consumption, heating circuit min. | max. W 4 | 75

Other unit informationSafety valve Heating circuit | Response pressure included in scope of supply: • yes – no | bar • | 3

Buffer tank | Volume included in scope of supply: • yes – no | l • | 82

Diaphragm expansion vessel Heating circuit | Volume | Prepressure incl. in scope of supply: • yes – no | l | bar • | 18 | 1,5

Overflow valve | Changeover valve, heating -Domestic hot water integrated: • yes – no • | •

Vibration decoupling, Heating circuit | Heat source included in scope of supply or integrated: • yes – no –

Controller | Heat quantity recording | Extension board included in scope of supply or integrated: • yes – no • | • | –813327*) compressor only, **) note local regulations

HSDVTechnical data / Scope of supply

Page 20: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

20 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

Bezeichnung:

Datei: 823284 Freie Pressung HSV 9M1_3

Seite: 1/1

Zeichnungsnummer:

Legende:“” Volumenstrom Heizwasser in m3/h∆pmax maximale freie Pressung

Freie Pressung HV 9-1/3

823284

Änd./ÄM/Ersteller/Datum

- /PEP 015-2016 / Döring / 17.07.2017

823284

0,0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

0,0 0,5 1,0 1,5 2,0 2,5 3,0

Δpm

ax [b

ar]

Δpmax

Δp

“ ” [m3/h]

Bezeichnung:

Datei: 823288 Freie Pressung HSDV 9M-1_3

Seite: 1/1Zeichnungsnummer:

Legende:“” Volumenstrom Heizwasser in m3/h∆pmax maximale freie Pressung

Freie Pressung HSDV 9M1/3

823288

Änd./ÄM/Ersteller/Datum

-/PEP015-2016/Bornmann/10.04.2018

823288

0,0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

0,0 0,5 1,0 1,5 2,0 2,5 3,0

Δpm

ax [b

ar]

Δpmax

Δp

“ ” [m3/h]

Bezeichnung:

Datei: 823285 Freie Pressung HSV 12M3

Änd./ÄM/Ersteller/Datum

- /PEP 016-2016 / Döring / 17.07.2017

823285

Seite: 1/1

Zeichnungsnummer:

Legende:“” Volumenstrom Heizwasser in m3/h∆pmax maximale freie Pressung

Freie Pressung HSV 12M3

823285

0,0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

1,0

0,0 0,5 1,0 1,5 2,0 2,5 3,0

Δpm

ax [b

ar]

Δpmax

Δp

“ ” [m3/h]

Bezeichnung:

Datei: 823289 Freie Pressung HSDV 12M-3

Änd./ÄM/Ersteller/Datum

-/PEP016-2016/Bornmann/10.04.2018

823289

Seite: 1/1Zeichnungsnummer:

Legende:“” Volumenstrom Heizwasser in m3/h∆pmax maximale freie Pressung

Freie Pressung HSDV 12M3

823289

0,0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

0,0 0,5 1,0 1,5 2,0 2,5 3,0

Δpm

ax [b

ar]

Δpmax

Δp

“ ” [m3/h]

Keys: UK823284 / UK823288

“” Volumetric flow of hot water∆pmax Maximum free pressing

Keys: UK823285 / UK823289

“” Volumetric flow of hot water∆pmax Maximum free pressing

Free pressing

HSDV 9M1/3HSV 9M1/3

HSDV 12M3, HSDV 12.1M3HSV 12M3, HSV 12.1M3

Page 21: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

21Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

97 180 323

291 83 226

600

0

217 290

1547

<1800

23

1

5

67

4

639

0

649

5

99

834

30 300

0

547

1163

1651

508

216

11

8

9

10

A EB

Technische Änderungen vorbehalten.

87654321

www.ait-deutschland.euD - 95359 Kasendorf

Industriestraße 3ait-deutschland GmbH

1

1

Ers. d. Ers. f.

A

B

C

D

E

F F

E

D

C

B

A

4321

Benennung

a

Zust. Änderungstext

PEP 015/2016

Datum

21.8.2017

Von

RA Blatt

von

Werkstoff Gewicht

Maßstab 1:20 Det. Maßstab

Datum NameErstelltGepr.Norm.

21.8.2017 Aepfelbach

toleranzAllgemein- Oberflächen

ArtikelNr.

Schu

tzverm

erk IS

O 16

016 b

each

ten

DIN ISO 2768 -c

Aepfelbach21.8.2017Aepfelbach31.5.2012

RARA

21.8.201725.9.2012

PEP 015/2016

PEP 015/2011-a

819417

152063, 152067 , 150713, 150714Maßbild Hydraulikstation HS(D)V 9M1/3, HTD

Keys: UK819417aAll dimensions in mm.

Pos. Name Dim.A Front viewB Side view from leftE Rear view1 Safety module2 Heating water inlet (return) Rp1ʺinternalthread3 Heatingwateroutlet(flow) Rp1ʺinternalthread4 Control panel5 Emptying,buffertank G1/2ʺ6 Hot water inlet (from heat pump) Rp1ʺinternalthread7 Hot water outlet (to heat pump) Rp1ʺinternalthread8 Domestic hot water R1ʺexternalthread9 Circulation pump R3/4ʺexternalthread10 Cold water R1ʺexternalthread11 Penetrations for electric/sensor cables

HS(D)V 9M1/3Dimensioned drawings

Page 22: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

22 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

272 102 330

99 230 374 703

0 99 233

1557

<1844 1

3

4

6

5

7

2

352

0

469 496

1079

1732

212

E

8

9

10

11

740

0

26

687

7

73

995

A B

Technische Änderungen vorbehalten.

87654321

www.ait-deutschland.euD - 95359 Kasendorf

Industriestraße 3ait-deutschland GmbH

1

1

Ers. d. Ers. f.

A

B

C

D

E

F F

E

D

C

B

A

4321

Benennung

Zust. Änderungstext

Datum

Von

Blatt

von

Werkstoff Gewicht

Maßstab 1:20 Det. Maßstab

Datum NameErstelltGepr.Norm.

toleranzAllgemein- Oberflächen

ArtikelNr.

Schu

tzverm

erk IS

O 16

016 b

each

ten

DIN ISO 2768 -cL

Gruosso20.6.2017

NG

5.7.2017

PEP 016/2016-

819489

152064, 152068Maßbild Hydraulikstation Variabel 12kW HS(D)V

Keys: UK819489All dimensions in mm.

Pos. Name Dim.A Front viewB Side view from leftE Rear view1 Safety module2 Heating water inlet (return) Rp1ʺinternalthread3 Heatingwateroutlet(flow) Rp1ʺinternalthread4 Control panel5 Emptying,buffertank G1/2ʺ6 Hot water inlet (from heat pump) Rp1ʺinternalthread7 Hot water outlet (to heat pump) Rp1ʺinternalthread8 Domestic hot water R1ʺexternalthread9 Circulation pump R3/4ʺexternalthread10 Cold water R1ʺexternalthread11 Penetrations for electric/sensor cables

Dimensioned drawingsHS(D)V 12M3

Page 23: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

23Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

0

EBA

5

67

1

4

32

101 0

11

10

9

8

12

0

Technische Änderungen vorbehalten.

64321

1

1

A

B

C

D

E

F

A

4321

Schu

tzverm

erk IS

O 16

016 b

each

ten

Keys: UK819511All dimensions in mm.

Pos. Name Dim.A Front viewB Side view from leftE Rear view1 Safety module2 Heating water inlet (return) Rp1ʺinternalthread3 Heatingwateroutlet(flow) Rp1ʺinternalthread4 Control panel5 Emptying,buffertank Rp1/2ʺinternalthread6 Hot water inlet (from heat pump) Rp1ʺinternalthread7 Hot water outlet (to heat pump) Rp1ʺinternalthread8 Domestic hot water R1ʺexternalthread9 Circulation pump R3/4ʺexternalthread10 Cold water R1ʺexternalthread11 Penetrations for electric/sensor cables12 Adjusting foot M12 (3x) variable height, additional 15-30mm

HS(D)V 12.1M3Dimensioned drawings

Page 24: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

24 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

>100 >500

>1200

>40

0

FS

OKF

>15

50

>50

0 >

200

FS

Legende: 819418 -Technische Änderungen vorbehalten.Alle Maße in mm.

OKF Oberkante FertigfussbodenFS Freiraum für Servicezwecke

87654321

www.alpha-innotec.deD - 95359 Kasendorf

Industriestraße 3Alpha-InnoTec GmbH

1

1

Ers. d. Ers. f.

A

B

C

D

E

F F

E

D

C

B

A

4321

Benennung

Aufstellungsplan, MindestabständeHydrauliktower Dual HTD

819418 -Zust. Änderungstext

PEP015/2011

Datum14.6.2012

RAVon

Blatt

von

Werkstoff Gewicht

Maßstab 1:50 1:25Det. Maßstab

Datum NameErstelltGepr.Norm.

5.6.2012 Aepfelbach14.6.2012 Aepfelbach

toleranzAllgemein-

DIN ISO 2768 -c

Oberflächen

ArtikelNr.

Schu

tzverm

erk IS

O 16

016 b

each

ten

Keys: UK819418All dimensions in mm.

Pos. NameFS Free space for service purposesOKF Topedgeoffinishedfloor

Installation planHS(D)V 9M1/3

Page 25: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

25Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

>500 >100 >1300

>40

0

FS

>60

0

>18

10

>20

0

FS

Legende: 819490 -Alle Maße in mm.

OKF Oberkante FertigfußbodenFS Freiraum für Servicezwecke

Technische Änderungen vorbehalten.

OKF

87654321

www.ait-deutschland.euD - 95359 Kasendorf

Industriestraße 3ait-deutschland GmbH

1

1

Ers. d. Ers. f.

A

B

C

D

E

F F

E

D

C

B

A

4321

Benennung

Zust. Änderungstext

Datum

Von

Blatt

von

Werkstoff Gewicht

Maßstab 1:50 1:25Det. Maßstab

Datum NameErstelltGepr.Norm.

toleranzAllgemein- Oberflächen

ArtikelNr.

Schu

tzverm

erk IS

O 16

016 b

each

ten

DIN ISO 2768 -cL

Gruosso21.6.2017

NG

5.7.2017

PEP 016/2016-

819490

Hydraulikstation Variabel 12kW HS(D)VAufstellungsplan, Mindestabstände

Keys: UK819490

All dimensions in mm.

Pos. NameFS Free space for service purposesOKF Topedgeoffinishedfloor

HS(D)V 12M3, HS(D)V 12.1M3Installation plan

Page 26: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

26 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

HSV 9M

-1/3 - 12-M3

-a

Legend:Equipem

ent

A1A3EVUK11X20X200Term

inalsO

UT1

OU

T2O

UT3

OU

T4O

UT5

OU

T6O

UT7

OU

T8IN

3IN

4N

TC2N

TC3N

TC4N

TC5N

TC6N

TC8N

TC9

HU

P/(FP1) BUPacronymZW

1ZIP/BLPZW

2/FP1M

Z1/MIS

MA1/M

ISZU

PBU

PH

UP/(FP1)

EVU1

EVU2

TATBWTB1TRL ext.TVLTRLCW

ZUP

-X3-1

MISU

KFunction

Controller board; Attention: I-max =

6,3A/230VACSub-distribution unit internal installationEnergy supplier Control U

nitTerm

inal board, Modbus

Plug Mod-Bus

Control signal of additional heat generator 1circulation pum

p / Dom

estic Water charge pum

pControl signal of additional heat generator 2 (alternative is general m

alfunction) / Pump for m

ixing circuit 1 (Flex Config)Charge/discharge/cooling m

ixer 1 closedCharge/discharge/cooling m

ixer 1 openAuxiliary circulation pum

pD

iverting valve for domestic hot w

aterH

eating circuit circulating pump / (Pum

p for mixing circuit 1)

Energy supplier contact; closed on release; bridge if no blocking intervalEnergy supplier contact; closed on release; bridge if no blocking intervalExternal sensorAccessories: Process w

ater sensor/thermostat

Dew

point monitor bridge; cooling interrupted if contact open / Sensor M

K1External return sensorFlow

sensorReturn sensorEncoding resistor

ZW2/SST

831218a

FP1

ZIP

-X3-2-X4

EVU

-X5-1-X5-2

-X9

-X20

-X200

-K111

23

45

67

8

12

8

ABCDEF

ABCDEF

BlattBl.

113

45

67

AIT831218

Stromlaufplan

ait-deutschland Gm

bH

PEP015-2016ÄM

029/201818.04.201717.07.2018

AP OUT8OUT7OUT6OUT5OUT4OUT3OUT2OUT1

NN

LIN1IN2IN3IN4IN5

L12

L1L1

A1A2

NTC1GND1NTC2

TAGND2NTC3

TBWGND3NTC4

TB1GND4NTC5

TRL ext.GND5NTC6

TVLGND6

NTC7GND7NTC8

TRL

GND8NTC9CW

GND9

AGP1AIN1AGP2AIN2

AGND1AOUT1AGND2AOUT2

-X11-X10-X6

X1X5

X6X4 X3 X2

A/B/.../+12V/G

ND

-A3

-A1

ÄnderungD

atum

Datum

BearbeiterG

eprüftN

ormN

ame

18.04.2017Pfleger

R.

12V 1234561234

bluewhite

12

34

12

34

12

34

12

34

12

34

1

white / bluegreen

brownbrown

yellowyellow

12

35

4

1234 RJ45

MM

HSV Terminal diagram

Page 27: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

27Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

HSD

V 9M-1/3 - 12-M

3-a

HU

P/(FP1)

Legend:Equipem

entA1A3EVUK11X20X200X300Term

inalsO

UT1

OU

T2O

UT3

OU

T4O

UT5

OU

T6O

UT7

OU

T8IN

3IN

4N

TC2N

TC3N

TC4N

TC5N

TC6N

TC8N

TC9 BUP

-X3-1

ZUPacronymZW

1ZIP/BLPZW

2/FP1M

Z1/MIS

MA1/M

ISZU

PBU

PH

UP/(FP1)

EVU1

EVU2

TATBWTB1TRL ext.TVLTRLCW

MIS

ZW"/SSTU

KFunctionController board; Attention: I-m

ax = 6,3A/230VAC

Sub-distribution unit internal installationEnergy supplier Control U

nitTerm

inal board, Modbus

Plug Lin-BusControl connector

Control signal of additional heat generator 1circulation pum

p / Dom

estic Water charge pum

pControl signal of additional heat generator 2 (alternative is general m

alfunction) / Pump for m

ixing circuit 1 (Flex Config)Charge/discharge/m

ixer 1 closedCharge/discharge/m

ixer 1 openAuxiliary circulation pum

pD

iverting valve for domestic hot w

aterH

eating circuit circulating pump / (Pum

p for mixing circuit 1)

Energy supplier contact; closed on release; bridge if no blocking intervalEnergy supplier contact; closed on release; bridge if no blocking intervalExternal sensorAccessories: Process w

ater sensor/thermostat

Sensor mixing circuit 1

External return sensorFlow

sensorReturn sensorEncoding resistor

831219a

FP1

-X3-2

ZIP

-X4

EVU

-X5-1-X5-2

-X9-X20

-X200

LIN

-K11

-X300

1~N

/PE/230V/50Hz

X10

-X10

12

34

56

78

12

8

ABCDEF

ABCDEF

BlattBl.

113

45

67

AIT831219

Stromlaufplan

ait-deutschland Gm

bH

PEP015-2016ÄM

029/201809.05.201717.07.2018

APAP

OUT8OUT7OUT6OUT5OUT4OUT3OUT2OUT1

NN

LIN1IN2IN3IN4IN5

L12

L1L1

A1A2

NTC1GND1NTC2

TAGND2NTC3

TBWGND3NTC4

TB1GND4NTC5

TRL ext.GND5NTC6

TVLGND6

NTC7GND7NTC8

TRL

GND8NTC9CW

GND9

AGP1AIN1AGP2AIN2

AGND1AOUT1AGND2AOUT2

-X11-X10-X6

X1X5

X6X4 X3 X2

GN

D/.../LIN

/12V

GN

D/.../LIN

/12V1~

N/PE/230V/50H

z

NPE

L

LN

PE

-A3

-A1

ÄnderungD

atum

Datum

BearbeiterG

eprüftN

ormN

ame

09.05.2017Pfleger

R.

blue

12

34

12

34

12

34

12

34

12

34

1

12Vwhite / blue 1234561234

brown

yellow

brown

12

34

12

34

32

1PE

green

white

1234 RJ45

LN

PE

LPE

N

blPE

br

MM

Terminal diagramHSDV

Page 28: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

28 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

Netz W

P1~230V +

DLE3~

400V-

-F10

-X9

-F11

-X8

-F13 -X100

-X10

Legend:Equipem

ent

A3F10F11F13

X8X9X10X100

UK

Function

Sub-distribution unit internal installationCut out auxiliary heatingCut out com

pressorCut out controller unit

Terminal in the sw

itch box for compressor output

Terminal in the sw

itch box; power supply additional heating output

Terminal strip in the sw

itch box; N/PE distribution for external 230V devices

Power supply W

P

831222

12

34

56

78

12

8

ABCDEF

ABCDEF

BlattBl.

113

45

67

AIT831222

Stromlaufplan

ait-deutschland Gm

bH

PEP018-201611.05.2017

AP

Information on fuses can be found in the technical data

PE3~N/PE/400V/50Hz

NL1L2L3

PE1~N/PE/230V/50Hz

NL1L2L3

1~N/PE/230V/50Hz

LNN

PEPE

-X9

-A3 -X8-X10

ÄnderungD

atum

Datum

BearbeiterG

eprüftN

ormN

ame

14.02.2017Pfleger

R.

L1L2

NPE

L3

Terminal diagram, mains connection heat pump 1~230V + electric heating element 3~400V

HS(D)V 9M1/3 HSDV 12M3, HSDV 12.1M3

Page 29: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

29Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

Netz W

P1~230V +

DLE1~

230V-

-F10

-X9

-F11

-X8

-F13 -X100

-X10

Legend:Equipem

ent

A3F10F11F13

X8X9X10X100

UK

Function

Sub-distribution unit internal installationCut out auxiliary heatingCut out com

pressorCut out controller unit

Terminal in the sw

itch box for compressor output

Terminal in the sw

itch box; power supply additional heating output

Terminal strip in the sw

itch box; N/PE distribution for external 230V devices

Power supply W

P

831223

12

34

56

78

12

8

ABCDEF

ABCDEF

BlattBl.

113

45

67

AIT831223

Stromlaufplan

ait-deutschland Gm

bH

PEP018-201611.05.2017

AP

Information on fuses can be found in the technical data

PE1~N/PE/230V/50Hz

NL1L2L3

PE1~N/PE/230V/50Hz

NL1L2L3

1~N/PE/230V/50Hz

LNN

PEPE

-X9

-A3 -X8-X10

ÄnderungD

atum

Datum

BearbeiterG

eprüftN

ormN

ame

14.02.2017Pfleger

R.

L1L2

NPE

L3

HS(D)V 9M1/3 Terminal diagram, mains connection heat pump 1~230V + electric heating element 1~230V

Page 30: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

30 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

Netz W

P3~400V +

DLE3~

400V-

-F10

-X9

-F11

-X8

-F13 -X100

-X10

Legend:Equipem

ent

A3F10F11F13

X8X9X10X100

UK

Function

Sub-distribution unit internal installationCut out auxiliary heatingCut out com

pressorCut out controller unit

Terminal in the sw

itch box for compressor output

Terminal in the sw

itch box; power supply additional heating output

Terminal strip in the sw

itch box; N/PE distribution for external 230V devices

Power supply W

P

831221

12

34

56

78

12

8

ABCDEF

ABCDEF

BlattBl.

113

45

67

AIT831221

Stromlaufplan

ait-deutschland Gm

bH

PEP018-201611.05.2017

AP

Information on fuses can be found in the technical data

PE3~N/PE/400V/50Hz

NL1L2L3

PE3~N/PE/400V/50Hz

NL1L2L3

1~N/PE/230V/50Hz

LNN

PEPE

-X9

-A3 -X8-X10

ÄnderungD

atum

Datum

BearbeiterG

eprüftN

ormN

ame

14.02.2017Pfleger

R.

L1L2

NPE

L3

Terminal diagram, mains connection heat pump 3~400V + electric heating element 3~400V

HSV 12M3 HSV 12.1M3

Page 31: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

31Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

HSV9M

-1/3 u. HSV12M

-3 Tower

-a

Legend:Equipem

entE22K10K11Q

5X8X9X20X400CableX100X200X400

-X93~N

/PE/400V/50Hz

ZW1

-Q5

-X400

-E22

UK

FunctionAuxiliary heatingController board; Attention: I-m

ax = 6,3A/230VAC

Control Unit

Contactor for auxiliary heatingD

istribution box power supply output com

pressorPow

er supply, output, additional heatingTerm

inal board, Modbus

Additional heating output connector, inputU

nit connectionPow

er supply WP

connector MO

D-Bus

Additional heating output connector, input

817444a

-X83~N

/PE/400V/50Hz-X100

3~N

/PE/400V/50Hz

-K10

-X200

-X10

-X20

-X6-X11

-K111

23

45

67

8

12

8

ABCDEF

ABCDEF

BlattBl.

123

45

67

AIT817444

Stromlaufplan

ait-deutschland Gm

bH

PEP015/2016ÄM

999/201709.12.201618.04.2017

APAP\z21

/2.B4

135

246

1359246

A/B/.../+12V/G

ND

12

X1X5

X6X4 X3 X2

34

12V

123456

ÄnderungD

atum

Datum

BearbeiterG

eprüftN

ormN

ame

09.12.2016Pfleger

R.

PEN

L1L2

L3

sw

ZW1

12

34

56

PE

sw

brbr

ws

ws

PEN

L1L2

L3

L1L2

NPE

L3

12

35

4

bluewhite

12

34

12

34

12

34

12

34

12

34

1

white / bluegreen

brownbrown

yellowyellow

1234 RJ45

HSV Circuit diagram 1/2

Page 32: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

32 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

HSV9M

-1/3 u. HSV12M

-3 Tower

-a

Legend:Equipem

entEVUB2K10M

5Q

5R3R4R5R9R20STBX10X400Y1

HU

PZW

1TBWTRLTVLCWBU

P

-X0

-X10

UK

FunctionEnergy supplier contact; closed on release; bridge if no blocking intervalFlow

sensorController board; Attention: I-m

ax = 6,3A/230VAC

Heating pum

p energy efficiencyContactor for auxiliary heatingD

omestic hot w

ater sensorReturn sensorFlow

sensorEncoding resistorResistorSafety tem

perature limiter, additional heating

Power supply controller 230V

Additional heating output connector, inputD

iverting valve for domestic hot w

ater

817444a

-X4

EVU4,64kOhm

-X3-2

HD

T6 - 13,3kOhm

; HD

T9 - 14,7kOhm

;

-Q5

-X3-1

-X400

-STB

-X400

-Q5

1~

-M5

-Y1 -X3-1-X6

-X10-R20

-X9-X5-1

-R3-R5

-X5-2

-R4-R9

12

34

56

78

12

8

ABCDEF

ABCDEF

BlattBl.

223

45

67

AIT817444

Stromlaufplan

ait-deutschland Gm

bH

PEP015/2016ÄM

999/201709.12.201618.04.2017

APAP\z21 LLNNPEPE

LLL

IN1

IN2

B4

1413

IN3

OUT178A1A2

ZW1

brbl

HU

P

PE

BUP

Out7

GND1A2

3

AIN1AOUT14

TBWTVL

TRLCW

-K10

M

ÄnderungD

atum

Datum

BearbeiterG

eprüftN

ormN

ame

09.12.2016Pfleger

R.

bl

br

bk

brsw

gr

NTC3

GND3

NTC6

GND6

NTC8

GND8

NTC9

GND9

Circuit diagram 2/2 HSV

Page 33: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

33Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

HSD

V9M-1/3 u. H

SDV12M

-3 Tower

-ab

Legend:Equipem

entE22K10K11Q

5X8X9X20X400CableX100X200X400

-X93~N

/PE/400V/50Hz

ZW1

-Q5

-X400

-E22

UK

FunctionAuxiliary heatingController board; Attention: I-m

ax = 6,3A/230VAC

Control Unit

Contactor for auxiliary heatingD

istribution box power supply output com

pressorPow

er supply, output, additional heatingTerm

inal board, Modbus

Additional heating output connector, inputU

nit connectionPow

er supply WP

connector LIN-Bus

Additional heating output connector, input

817446b

-X83~N

/PE/400V/50Hz-X100

1~N

/PE/230V/50Hz

-K10-X10

-X20

-X6-X11

-X200

-K111

23

45

67

8

12

8

ABCDEF

ABCDEF

BlattBl.

123

45

67

AIT817446

Stromlaufplan

ait-deutschland Gm

bH

PEP015/2016ÄM

999/2017ÄM

999/2018

01.12.201618.04.201712.01.2018

APAPAP

/2.B4

135

246

1359246

12

X1X5

X6X4 X3 X2

34

12V

1

GN

D/.../LIN

/12V

23456

ÄnderungD

atum

Datum

BearbeiterG

eprüftN

ormN

ame

01.12.2016Pfleger

R.

PEN

L1L2

L3

sw

ZW1

12

34

56

PE

sw

brbr

ws

ws

PEN

L1L2

L3

L1L2

NPE

L3

blue

12

34

12

34

12

34

12

34

12

34

1

white / blue

brown

yellow

brown

12

34

green

white

1234 RJ45

HSDV Circuit diagram 1/2

Page 34: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

34 Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

HSD

V9M-1/3 u. H

SDV12M

-3 Tower

-ab

Legend:Equipem

entEVUB2K10M

5Q

5R3R4R5R9STBX10X300X400Y1

HU

PZW

1TBWTRLTVLCWBU

P

-X0

-X10

UK

FunctionEnergy supplier contact; closed on release; bridge if no blocking intervalFlow

sensorController board; Attention: I-m

ax = 6,3A/230VAC

Heating pum

p energy efficiencyContactor for auxiliary heatingD

omestic hot w

ater sensorReturn sensorFlow

sensorEncoding resistorSafety tem

perature limiter, additional heating

Power supply controller 230V

Control connectorAdditional heating output connector, inputD

iverting valve for domestic hot w

ater

817446b

-X4

EVU -X3-2

HD

T6LWD

- 14,0kOhm

; HD

T9LWD

- 15,4kOhm

;

-Q5

-X300

1~N

/PE/230V/50Hz

-X3-1

-X400

-STB

-X400

-Q5

1~

-M5

-Y1 -X3-1-X6

-B2 -X9-X5-1

-R3-R5

-X5-2

-R4-R9

12

34

56

78

12

8

ABCDEF

ABCDEF

BlattBl.

223

45

67

AIT817446

Stromlaufplan

ait-deutschland Gm

bH

PEP015/2016ÄM

999/2017ÄM

999/2018

01.12.201618.04.201712.01.2018

APAPAP LLNNPEPE

LLL

IN1

IN2

B4

1413

IN3

OUT178A1A2

ZW1

brbl

HU

P

PE

BUP

Out7

GNDA

yellowwhitegreenbrown

AIN1AGND1AOUT1

TBWTVL

TRLCW

-K10

M

ÄnderungD

atum

Datum

BearbeiterG

eprüftN

ormN

ame

01.12.2016Pfleger

R.

LN

PE

bl

br

bk

brsw

gr

NTC3

GND3

NTC6

GND6

NTC8

GND8

NTC9

GND9

Circuit diagram 2/2 HSDV

Page 35: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

35Subject to change without notice | 83059300fUK – Translation of the original operating manual | ait-deutschland GmbH

Page 36: Operating Manual · 6 Subject to change without notice 83059300fUK – Translation of the original operating manual ait-deutschland GmbH 4 Scope of supply Example of scope of supply

UK

ait-deutschland GmbHIndustriestraße 3D-95359 Kasendorf

www.ait-deutschland.eu