Operation and Safety Manual - Flexihire Equipment Hire...Operation and Safety Manual ANSI ® Original Instructions - Keep this manual with the machine at all times. Boom Lift Models

Operation and Safety Manual

ANSI ®

Original Instructions - Keep this manual with the machine at all times.

Boom Lift Models1250AJP

3121170August 18, 2011

FOREWORD

a

l times.

lessors, and lessees with the precautions anderation for its intended purpose.

erves the right to make specification changesformation.

3121170 – JLG Lift –

FOREWORD

This manual is a very important tool! Keep it with the machine at al

The purpose of this manual is to provide owners, users, operators,operating procedures essential for the safe and proper machine op

Due to continuous product improvements, JLG Industries, Inc. reswithout prior notification. Contact JLG Industries, Inc. for updated in

FOREWORD

b 3121170

SIGNAL WORDS

INDIAVOWIL

INDAVODEC

OTENTIALLY HAZARDOUS SITUATION. IF NOTRESULT IN MINOR OR MODERATE INJURY. IT MAYINST UNSAFE PRACTICES. THIS DECAL WILL HAVE AOUND.

RMATION OR A COMPANY POLICY THAT RELATESDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-PERTY.

the potential personalymbol to avoid possible

– JLG Lift –

SAFETY ALERT SYMBOLS AND SAFETY

CATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOTIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECALL HAVE A RED BACKGROUND.

ICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOTIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THISAL WILL HAVE AN ORANGE BACKGROUND.

INDICATES A PAVOIDED, MAY ALSO ALERT AGAYELLOW BACKGR

INDICATES INFODIRECTLY OR INTECTION OF PRO

This is the Safety Alert Symbol. It is used to alert you toinjury hazards. Obey all safety messages that follow this sinjury or death

FOREWORD

c

act:

duct Safety and Reliability Department Industries, Inc.24 Fountainhead Plazaerstown, MD 21742

our Local JLG Officee addresses on inside of manual cover)A:

Free: 877-JLG-SAFE (877-554-7233)ide USA:

ne: 240-420-2661: 301-745-3713ail: [email protected]

ent Reporting

ct Safety Publica-

nt Owner Updates

tions Regarding ct Safety

• Standards and Regulations Compliance Information

• Questions Regarding Spe-cial Product Applications

• Questions Regarding Prod-uct Modifications

3121170 – JLG Lift –

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZEDJLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THISPRODUCT.

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THEOWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,INC. TO ENSURE THAT THE CURRENT OWNER RECORDS AREUPDATED AND ACCURATE.

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALLINSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN ANACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL ORWHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-ERTY OR THE JLG PRODUCT.

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FOREWORD

d 3121170

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– JLG Lift –

REVISION LOG

riginal Issue - March 1, 2004

evised - May 4, 2005

evised - January 12, 2006

evised - May 9, 2006

evised - July 21, 2006

evised - November 30, 2006

evised - April 10, 2007

evised - March 19, 2008

evised - November 19, 2009

evised - August 31, 2010

evised - August 18, 2011

TABLE OF CONTENTS

3121 i

SEC - PARAGRAPH, SUBJECT PAGE

SEC

SECPRE

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9OSCILLATING AXLE LOCKOUT TEST

(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

- 3 - MACHINE CONTROLS AND INDICATORS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1

Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-2Ground Control Indicator Panel . . . . . . . . . . . . . 3-5Platform Station . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Platform Control Indicator Panel . . . . . . . . . . . . 3-13

- 4 - MACHINE OPERATION

DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1HYDRAULIC SYSTEM WARM UP . . . . . . . . . . . . . . 4-2BOOM OPERATING CHARACTERISTICS AND

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Envelope Control System . . . . . . . . . . . . . . . . . . 4-3Tower Path Control System . . . . . . . . . . . . . . . . 4-4Automatic Main Boom Control System. . . . . . . . 4-5Slow Down System . . . . . . . . . . . . . . . . . . . . . . . 4-5Controlled Angle . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Swing Speed Proportioning . . . . . . . . . . . . . . . . 4-6Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

170 – JLG Lift –

TION - PARAGRAPH, SUBJECT PAGE SECTION

TION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Operator Training and Knowledge. . . . . . . . . . . 1-1Workplace Inspection. . . . . . . . . . . . . . . . . . . . . 1-2Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Crushing and Collision Hazards. . . . . . . . . . . . . 1-7

1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-81.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9

TION - 2 - USER RESPONSIBILITIES, MACHINE PARATION, AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . 2-4Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3

SECTION

3.13.2

SECTION

4.14.24.3

TABLE OF CONTENTS

ii 3121170

SECTIO RAGRAPH, SUBJECT PAGE

4.44.54.6

4.7

4.84.94.10

4.11

4.124.134.144.15

WING THE JIB FOR TRANSPORT . . . . . . . . .4-19

EMERGENCY PROCEDURES

ERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1IDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . .5-1RGENCY OPERATION . . . . . . . . . . . . . . . . . . .5-1

perator Unable to Control Machine . . . . . . . . . 5-1atform or Boom Caught Overhead . . . . . . . . . 5-2RGENCY TOWING PROCEDURES . . . . . . . . .5-2

GENERAL SPECIFICATIONS & OPERATOR E

ODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1RATING SPECIFICATIONS AND PERFORMANCE TA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1imensional Data . . . . . . . . . . . . . . . . . . . . . . . . 6-3hassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3apacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4res . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4gine Data Prior to S/N 0300127698 . . . . . . . . 6-5gine Data S/N 0300127698 to Present . . . . . 6-5gine Data - Caterpillar . . . . . . . . . . . . . . . . . . 6-6

ydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6ajor Component Weights. . . . . . . . . . . . . . . . . 6-9

– JLG Lift –

N - PARAGRAPH, SUBJECT PAGE SECTION - PA

AUXILIARY POWER OPERATION . . . . . . . . . . . . . 4-10CAPACITY SELECT . . . . . . . . . . . . . . . . . . . . . . . . 4-10ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . 4-12

Starting Procedure. . . . . . . . . . . . . . . . . . . . . . 4-12Shutdown Procedure . . . . . . . . . . . . . . . . . . . . 4-12

TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . 4-13Traveling Forward and Reverse. . . . . . . . . . . . 4-15

STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15EXTENDING THE AXLES . . . . . . . . . . . . . . . . . . . 4-15PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Platform Level Adjustment . . . . . . . . . . . . . . . . 4-15Platform Rotation . . . . . . . . . . . . . . . . . . . . . . . 4-16

BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16Swinging the Boom . . . . . . . . . . . . . . . . . . . . . 4-16Raising and Lowering the Main Boom . . . . . . 4-16Telescoping the Main Boom . . . . . . . . . . . . . . 4-16Tower Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17Swinging the Jib. . . . . . . . . . . . . . . . . . . . . . . . 4-17

FUNCTION SPEED CONTROL . . . . . . . . . . . . . . . 4-17EMERGENCY TOWING. . . . . . . . . . . . . . . . . . . . . 4-17SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . 4-18LIFTING AND TIE DOWN. . . . . . . . . . . . . . . . . . . . 4-19

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

4.16 STO

SECTION - 5 -

5.1 GEN5.2 INC5.3 EME

OPl

5.4 EME

SECTION - 6 - MAINTENANC

6.1 INTR6.2 OPE

DADCCTiEnEnEnHM

TABLE OF CONTENTS

3121 iii

SEC - PARAGRAPH, SUBJECT PAGE

SEC

Grade and Side Slopes . . . . . . . . . . . . . . . . . . . . 4-14Drive Disconnect Hub. . . . . . . . . . . . . . . . . . . . . . 4-18Lifting and Tie Down Chart . . . . . . . . . . . . . . . . . . 4-20Decal Location Sheet 1 of 5 . . . . . . . . . . . . . . . . . 4-21Decal Location Sheet 2 of 5 . . . . . . . . . . . . . . . . . 4-22Decal Location Sheet 3 of 5 . . . . . . . . . . . . . . . . . 4-23Decal Location Sheet 4 of 5 . . . . . . . . . . . . . . . . . 4-24Decal Location Sheet 5 of 5 . . . . . . . . . . . . . . . . . 4-25Engine Operating Temperature Specifications - Deutz - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Engine Operating Temperature Specifications - Deutz - Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Engine Operating Temperature Specifications - Caterpillar - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . 6-12

Engine Operating Temperature Specifications - Caterpillar - Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . 6-13

Operator Maintenance and Lubrication Diagram. 6-14Hydraulic Return Filter Condition Indicator - Prior to S/N 139396. . . . . . . . . . . . . . . . . . . . . . . 6-19

Hydraulic Return Filter Condition Indicator - S/N 139396 to Present . . . . . . . . . . . . . . . . . . . . . . . . 6-20

170 – JLG Lift –

TION - PARAGRAPH, SUBJECT PAGE SECTION

6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-156.4 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . .6-27

Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-27Wheel and Tire Replacement . . . . . . . . . . . . . . 6-28Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-28

6.5 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . .6-30

TION - 7 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

2-1. Basic Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . .2-72-2. Daily Walk-Around Inspection - Sheet 1 of 2 . . . . . .2-82-3. Daily Walk-Around Inspection - Sheet 2 of 2 . . . . . .2-93-1. Ground Control Station . . . . . . . . . . . . . . . . . . . . . .3-33-1. Ground Control Indicator Panel . . . . . . . . . . . . . . . .3-63-2. Platform Control Console. . . . . . . . . . . . . . . . . . . . .3-83-3. Platform Control Indicator Panel . . . . . . . . . . . . . .3-144-1. Tower Path vs. Main Boom Angle . . . . . . . . . . . . . .4-44-2. Position of Least Forward Stability . . . . . . . . . . . . .4-74-3. Position of Least Backward Stability - Sheet 1 of 2 .4-84-4. Position of Least Backward Stability - Sheet 2 of 2 .4-94-5. Range Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

4-6.4-7.4-8.4-9.4-10.4-11.4-12.4-13.6-1.

6-2.

6-3.

6-4.

6-5.6-6.

6-7.

TABLE OF CONTENTS

iv 3121170

SECTIO RAGRAPH, SUBJECT PAGE

1-11-22-14-14-26-1

6-2

6-36-46-56-66-76-86-96-106-116-126-136-146-156-166-17

el Torque Chart . . . . . . . . . . . . . . . . . . . . . . . 6-29ection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1

– JLG Lift –

N - PARAGRAPH, SUBJECT PAGE SECTION - PA

LIST OF TABLES

Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-5Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10Inspection and Maintenance Table . . . . . . . . . . . . . 2-3Decal Legend - Prior to S/N 0300141446 . . . . . . . 4-26Decal Legend - S/N 0300141446 to Present. . . . . 4-30Operating Specifications - Prior to S/N 0300141446 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1Operating Specifications - S/N 0300141446 to Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3Chassis Specifications. . . . . . . . . . . . . . . . . . . . . . . 6-3Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Deutz BF4M2011 Specifications . . . . . . . . . . . . . . . 6-5Deutz TD2011L4 Specifications . . . . . . . . . . . . . . . 6-5Caterpillar 3.4T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6Hydraulic Oil Specifications. . . . . . . . . . . . . . . . . . . 6-6Mobilfluid 424 Specs . . . . . . . . . . . . . . . . . . . . . . . . 6-7Mobil DTE 13M Specs . . . . . . . . . . . . . . . . . . . . . . . 6-7UCon Hydrolube HP-5046. . . . . . . . . . . . . . . . . . . . 6-8Exxon Univis HVI 26 Specs . . . . . . . . . . . . . . . . . . . 6-8Mobil EAL H 46 Specs. . . . . . . . . . . . . . . . . . . . . . . 6-9Component Weights . . . . . . . . . . . . . . . . . . . . . . . . 6-9Lubrication Specifications . . . . . . . . . . . . . . . . . . . 6-15

6-18 Whe7-1 Insp

SECTION 1 - SAFETY PRECAUTIONS

1-1

CAUTIONS

E-OPERATION

Training and Knowledged and understand this manual before operating thehine.

not operate this machine until complete training is per-ed by authorized persons.

y authorized and qualified personnel can operate thehine.

3121170 – JLG Lift –

SECTION 1. SAFETY PRE

1.1 GENERALThis section outlines the necessary precautions for properand safe machine operation and maintenance. For propermachine use, it is mandatory that a daily routine is estab-lished based on the content of this manual. A maintenanceprogram, using the information provided in this manual andthe Service and Maintenance Manual, must also be estab-lished by a qualified person and followed to ensure themachine is safe to operate.

The owner/user/operator/lessor/lessee of the machineshould not operate the machine until this manual has beenread, training is accomplished, and operation of the machinehas been completed under the supervision of an experi-enced and qualified operator.

If there are any questions with regard to safety, training,inspection, maintenance, application, and operation, pleasecontact JLG Industries, Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED INTHIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAM-AGE, PERSONAL INJURY OR DEATH.

1.2 PR

Operator• Rea

mac

• Do form

• Onlmac


1-2 3121170

Wo

chine can be operated in temperatures of 0o F to-20o C to 40o C). Consult JLG for operation out- range.

pection achine operation, perform inspections and func-

hecks. Refer to Section 2 of this manual for instructions.

perate this machine until it has been serviced anded according to requirements specified in theand Maintenance Manual.

the footswitch and all other safety devices areg properly. Modification of these devices is aolation.

R ALTERATION OF AN AERIAL WORK PLATFORMONLY WITH WRITTEN PERMISSION FROM THE MANU-

perate any machine on which safety or instruction or decals are missing or illegible.

ny buildup of debris on the platform floor. Keep, grease, and other slippery substances from foot-d platform floor.

– JLG Lift –

• Read, understand, and obey all DANGERS, WARNINGS,CAUTIONS, and operating instructions on the machineand in this manual.

• Use the machine in a manner which is within the scope ofits intended application set by JLG.

• All operating personnel must be familiar with the emer-gency controls and emergency operation of the machineas specified in this manual.

• Read, understand, and obey all applicable employer,local, and governmental regulations as they pertain tooperation of the machine.

rkplace Inspection• The operator is to take safety measures to avoid all haz-

ards in the work area prior to machine operation.

• Do not operate or raise the platform while on trucks, trail-ers, railway cars, floating vessels, scaffolds or other equip-ment unless approved in writing by JLG.

• Do not operate the machine in hazardous environmentsunless approved for that purpose by JLG.

• Be sure that the ground conditions are able to support themaximum load shown on the decals located on themachine.

• This ma104o F (side this

Machine Ins• Before m

tional cdetailed

• Do not omaintainService

• Be sureoperatinsafety vi

MODIFICATION OSHALL BE MADE FACTURER

• Do not oplacards

• Avoid amud, oilwear an


1-3

plies or tools which extend outside the platform arehibited unless approved by JLG.

en driving, always position boom over rear axle in line the direction of travel. Remember, if boom is over thet axle, steer and drive functions will be reversed.

not assist a stuck or disabled machine by pushing,ing, or by using boom functions. Only pull the unit the tie-down lugs on the chassis.

not place boom or platform against any structure tody the platform or to support the structure.

w boom and shut off all power before leaving machine.

Fall Hazards operation, occupants in the platform must wear a fullarness with a lanyard attached to an authorized lan-

nchorage point. Attach only one (1) lanyard per lan-nchorage point.

3121170 – JLG Lift –

1.3 OPERATION

General • Do not use the machine for any purpose other than posi-

tioning personnel, their tools, and equipment.

• Never operate a machine that is not working properly. If amalfunctions occurs, shut down the machine.

• Never slam a control switch or lever through neutral to anopposite direction. Always return switch to neutral andstop before moving the switch to the next function. Oper-ate controls with slow and even pressure.

• Do not allow personnel to tamper with or operate themachine from the ground with personnel in the platform,except in an emergency.

• Do not carry materials directly on platform railing. ContactJLG for approved material handling accessories.

• When two or more persons are in the platform, the opera-tor shall be responsible for all machine operations.

• Always ensure that power tools are properly stowed andnever left hanging by their cord from the platform workarea.

• Suppro

• Whwithfron

• Do pullfrom

• Do stea

• Sto

Trip and Duringbody hyard ayard a


1-4 3121170

reme caution when entering or leaving platform. that the boom is fully lowered. It may be neces-elescope out to position the platform closer to thefor entry/exit. Face the machine, maintain “threentact” with the machine, using two hands and one

o feet and one hand during entry and exit.

n Hazardschine is not insulated and does not provide pro-rom contact or proximity to electrical current.

– JLG Lift –

• Before operating the machine, make sure all gates areclosed and fastened in their proper position.

• Keep both feet firmly positioned on the platform floor at alltimes. Never use ladders, boxes, steps, planks, or similaritems on platform to provide additional reach.

• Never use the boom assembly to enter or leave the plat-form.

• Use extBe suresary to tground point cofoot or tw

Electrocutio• This ma

tection f


1-5

in a clearance of at least 10 ft. (3m) between any part machine and its occupants, their tools, and their

ent from any electrical line or apparatus carrying up00 volts. One foot additional clearance is required for

additional 30,000 volts or less.

1-1. Minimum Approach Distances (M.A.D.)

oltage Rangease to Phase)

MINIMUM APPROACH DISTANCEin Feet (Meters)

0 to 50 KV 10 (3)

r 50KV to 200 KV 15 (5)

200 KV to 350 KV 20 (6)

350 KV to 500 KV 25 (8)

500 KV to 750 KV 35 (11)

50 KV to 1000 KV 45 (14)

This requirement shall apply except whereemployer, local or governmental regulationsare more stringent.

3121170 – JLG Lift –

• Maintain distance from electrical lines, apparatus, or anyenergized (exposed or insulated) parts according to theMinimum Approach Distance (MAD) as shown in Table 1-1.

• Allow for machine movement and electrical line swaying.

• Maintaof theequipmto 50,0every

Table

V(Ph

Ove

Over

Over

Over

Over 7

NOTE:


1-6 3121170

•

DO ZONENE

ardsr must be familiar with the surface before driving.exceed the allowable sideslope and grade while

– JLG Lift –

The minimum approach distance may be reduced if insulat-ing barriers are installed to prevent contact, and the barriersare rated for the voltage of the line being guarded. Thesebarriers shall not be part of (or attached to) the machine. Theminimum approach distance shall be reduced to a distancewithin the designed working dimensions of the insulatingbarrier. This determination shall be made by a qualified per-son in accordance with the employer, local, or governmentalrequirements for work practices near energized equipment

NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITEDE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARERGIZED UNLESS KNOWN OTHERWISE.

Tipping Haz• The use

Do not driving.


1-7

oom assembly or platform is in a position that one ore wheels are off the ground, all persons must beoved before attempting to stabilize the machine. Usees, forklift trucks, or other appropriate equipment toilize machine.

and Collision Hazardsroved head gear must be worn by all operating and

und personnel.

ck work area for clearances overhead, on sides, andom of platform when lifting or lowering platform, anding.

ing operation, keep all body parts inside platform rail-

3121170 – JLG Lift –

• Do not elevate platform or drive with platform elevatedwhile on a sloping, uneven, or soft surface.

• Before driving on floors, bridges, trucks, and other sur-faces, check allowable capacity of the surfaces.

• Never exceed the maximum platform capacity. Distributeloads evenly on platform floor.

• Do not raise the platform or drive from an elevated posi-tion unless the machine is on firm, level and smooth sur-faces.

• Keep the chassis of the machine at least 2 ft. (0.6m) fromholes, bumps, drop-offs, obstructions, debris, concealedholes, and other potential hazards on the floor/surface.

• Do not push or pull any object with the boom.

• Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure.

• Do not operate the machine when wind conditions exceed28 mph (12.5 m/s). Refer to Table 1-2, Beaufort Scale (ForReference Only).

• Do not increase the surface area of the platform or theload. Increase of the area exposed to the wind willdecrease stability.

• Do not increase the platform size with unauthorized deckextensions or attachments.

• If bmorremcranstab

Crushing• App

gro

• Chebottdriv

• During.


1-8 3121170

G, LIFTING, AND HAULINGllow personnel in platform while towing, lifting, or

chine should not be towed, except in the event ofcy, malfunction, power failure, or loading/unload-

er to the Emergency Procedures section of thisfor emergency towing procedures.

boom is in the stowed position and the turntablerior to towing, lifting or hauling. The platform mustletely empty of tools.

ting machine, lift only at designated areas of the. Lift the unit with equipment of adequate capac-

the Machine Operation section of this manual forormation.

– JLG Lift –

• Use the boom functions, not the drive function, to positionthe platform close to obstacles.

• Always post a lookout when driving in areas where visionis obstructed.

• Keep non-operating personnel at least 6 ft. (1.8m) awayfrom machine during all driving and swing operations.

• Limit travel speed according to conditions of ground sur-face, congestion, visibility, slope, location of personnel,and other factors which may cause collision or injury topersonnel.

• Be aware of stopping distances in all drive speeds. Whendriving in high speed, switch to low speed before stop-ping. Travel grades in low speed only.

• Do not use high speed drive in restricted or close quartersor when driving in reverse.

• Exercise extreme caution at all times to prevent obstaclesfrom striking or interfering with operating controls and per-sons in the platform.

• Be sure that operators of other overhead and floor levelmachines are aware of the aerial work platform’s pres-ence. Disconnect power to overhead cranes.

• Warn personnel not to work, stand, or walk under a raisedboom or platform. Position barricades on floor if neces-sary.

1.4 TOWIN• Never a

hauling.

• This maemergening. Refmanual

• Ensure locked pbe comp

• When lifmachineity.

• Refer tolifting inf


1-9

not refuel the machine with the engine running.

tery fluid is highly corrosive. Avoid contact with skin clothing at all times.

rge batteries only in a well ventilated area.

3121170 – JLG Lift –

1.5 ADDITIONAL HAZARDS / SAFETY• Do not use machine as a ground for welding.

• When performing welding or metal cutting operations,precautions must be taken to protect the chassis fromdirect exposure to weld and metal cutting spatter.

• Do

• Batand

• Cha


1-1 3121170

DO NMPH

Only)

Land Conditions

ertically

n smoke

skin. Leaves rustle

wigs in constant motion

r raised. Small branches begin to move.

tion. Whistling heard in overhead wires. es difficult.

n. Effort needed to walk against the wind.

ees. Cars veer on road.

ge.

0 – JLG Lift –

OT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 (12.5 M/S).

Table 1-2. Beaufort Scale (For Reference

Beaufort Number

Wind SpeedDescription

mph m/s

0 0 0-0.2 Calm Calm. Smoke rises v

1 1-3 0.3-1.5 Light air Wind motion visible i

2 4-7 1.6-3.3 Light breeze Wind felt on exposed

3 8-12 3.4-5.4 Gentle breeze Leaves and smaller t

4 13-18 5.5-7.9 Moderate breeze Dust and loose pape

5 19-24 8.0-10.7 Fresh breeze Smaller trees sway.

6 25-31 10.8-13.8 Strong breeze Large branches in moUmbrella use becom

7 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motio

8 39-46 17.2-20.7 Fresh Gale Twigs broken from tr

9 47-54 20.8-24.4 Strong Gale Light structure dama

CHINE PREPARATION, AND INSPECTION

2-1

PREPARATION, AND INSPECTION

e safest means to operate the machine where over-ad obstructions, other moving equipment, and obsta-

es, depressions, holes, drop-offs.

eans to avoid the hazards of unprotected electricalnductors.

ecific job requirements or machine application.

Supervisiong must be done under the supervision of a qualified in an open area free of obstructions until the traineeveloped the ability to safely control and operate the

ne.

Responsibilityerator must be instructed that he/she has the respon-

and authority to shut down the machine in case of action or other unsafe condition of either the machinejob site.

SECTION 2 - USER RESPONSIBILITIES, MA

3121170 – JLG Lift –

SECTION 2. USER RESPONSIBILITIES, MACHINE

2.1 PERSONNEL TRAININGThe aerial platform is a personnel handling device; so it isnecessary that it be operated and maintained only by trainedpersonnel.

Persons under the influence of drugs or alcohol or who aresubject to seizures, dizziness or loss of physical control mustnot operate this machine.

Operator TrainingOperator training must cover:

1. Use and limitations of the controls in the platform and atthe ground, emergency controls and safety systems.

2. Control labels, instructions, and warnings on themachine.

3. Rules of the employer and government regulations.

4. Use of approved fall protection device.

5. Enough knowledge of the mechanical operation of themachine to recognize a malfunction or potential mal-function.

6. Thhecl

7. Mco

8. Sp

Training Traininpersonhas demachi

OperatorThe opsibilitymalfunor the

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2-2 3121170

2.2, INC. RECOGNIZES A FACTORY-QUALIFIED SERVICEA PERSON WHO HAS SUCCESSFULLY COMPLETED TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT

– JLG Lift –

PREPARATION, INSPECTION, AND MAINTENANCE

The following table covers the periodic machine inspectionsand maintenance required by JLG Industries, Inc. Consultlocal regulations for further requirements for aerial work plat-forms. The frequency of inspections and maintenance mustbe increased as necessary when the machine is used in aharsh or hostile environment, if the machine is used withincreased frequency, or if the machine is used in a severemanner.

JLG INDUSTRIESTECHNICIAN AS THE JLG SERVICEMODEL.


2-3

ance Table

ryibility

Service Qualification

Reference

or User or Operator Operator and Safety Manual

or User Qualified JLG Mechanic

Service and Maintenance Manual and applicable JLG inspection form



or User Factory-Qualified Service Technician(Recommended)



Service and Maintenance Manual

nce Manual to perform inspections.


3121170 – JLG Lift –

Table 2-1. Inspection and Mainten

Type Frequency PrimaRespons

Pre-Start Inspection Before using each day; or whenever there’s an Operator change.

User or Operat

Pre-Delivery Inspection (See Note)

Before each sale, lease, or rental delivery. Owner, Dealer,

Frequent Inspection(See Note)

In service for 3 months or 150 hours, whichever comes first; orOut of service for a period of more than 3 months; orPurchased used.

Owner, Dealer,

Annual Machine Inspec-tion(See Note)

Annually, no later than 13 months from the date of prior inspection.

Owner, Dealer,

Preventative Maintenance At intervals as specified in the Service and Main-tenance Manual.

Owner, Dealer,

NOTE: Inspection forms are available from JLG. Use the Service and Maintena


2-4 3121170

Pre tion and Safety Manuals – Make sure a copy oferator and Safety Manual, AEM Safety Manual

markets only), and ANSI Manual of Responsibili-NSI markets only) is enclosed in the weathernt storage container.

-Around” Inspection – Refer to Figure 2-2.

y – Charge as required.

ombustion Engine Powered Machines) – Add the fuel as necessary.

e Oil Supply - Ensure the engine oil level is at theark on the dipstick and the filler cap is secure.

ulic Oil – Check the hydraulic oil level. Ensurelic oil is added as required.

sories/Attachments - Reference the Operatorafety Manual of each attachment or accessoryd upon the machine for specific inspection, oper-

and maintenance instructions.

– JLG Lift –

-Start InspectionThe Pre-Start Inspection should include each of the follow-ing:

1. Cleanliness – Check all surfaces for leakage (oil, fuel,or battery fluid) or foreign objects. Report any leakage tothe proper maintenance personnel.

2. Structure - Inspect the machine structure for dents,damage, weld or parent metal cracks or other discrep-ancies.

3. Decals and Placards – Check all for cleanliness andlegibility. Make sure none of the decals and placards aremissing. Make sure all illegible decals and placards arecleaned or replaced.

4. Operathe Op(ANSI ties (Aresista

5. “Walk

6. Batter

7. Fuel (Cproper

8. EnginFull m

9. Hydrahydrau

10. Accesand Sinstalleation,

Parent Metal Crack Weld Crack


2-5

Check the Function Check as follows:

om the ground control console with no load in theatform:

. Check that all guards protecting the switches orlocks are in place;

. Operate all functions and make sure the Boom Con-trol System warning light does not come on;

. Check auxiliary power;

. Ensure that all machine functions are disabledwhen the Emergency Stop Button is pushed in.

. Ensure all boom functions stop when the functionenable switch is released.


3121170 – JLG Lift –

11. Function Check – Once the “Walk-Around” Inspectionis complete, perform a functional check of all systems inan area free of overhead and ground level obstructions.Refer to Section 4 for more specific operating instruc-tions.

IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THEMACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPERMAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL ITIS DECLARED SAFE FOR OPERATION.

FunctionPerform

1. Frpl

a

b

c

d

e


2-6 3121170

heck that all boom functions are disabled with theles retracted and the boom out of transport

ode.

chine is in transport mode until one of the follow-e factors are exceeded:n boom extended more than 4 ft. (1.2 m) ORn boom 6° above horizontal (w/tower stowed) ORer above horizontal.

the boom over either of the rear tires and ensuree Drive Orientation indicator illuminates and thative Orientation Override switch must be used forve function to operate.

– JLG Lift –

2. From the platform control console:

a. Ensure that the control console is firmly secured inthe proper location;

b. Check that all guards protecting the switches orlocks are in place;

c. Operate all functions and make sure the Boom Con-trol System warning light does not come on;

d. Ensure that all machine functions are disabledwhen the Emergency Stop Button is pushed in.

3. With the platform in the stowed position:

a. Drive the machine on a grade, not to exceed therated gradeability, and stop to ensure the brakeshold;

b. Check the tilt sensor alarm to ensure proper opera-tion.

c. Caxm

NOTE: The maing thre Mai Mai Tow

4. Swingthat ththe Drthe dri


2-7

ure

1. Front Drive\Steer Wheels2. Rear Drive\Steer Wheels3. Tower Lift Cylinder4. Ground Console5. Tower Base Boom Section6. Tower Mid Boom Section7. Tower Fly Boom Section8. Tower Boom Assembly9. Main Lift Cylinder10. Main Base Boom Section11. Main Boom Fly Section12. Main Boom Assembly13. Jib14. Platform15. Platform Console


3121170 – JLG Lift –

Figure 2-1. Basic Nomenclat


2-8 3121170

heet 1 of 2

– JLG Lift –

Figure 2-2. Daily Walk-Around Inspection - S


2-9

wing Drive - No evidence of damage.

heel/Tire Assemblies - Properly secured, no miss-g lug nuts. Inspect for worn tread, cuts, tears orther discrepancies. Inspect wheels for damage andorrosion.

rive Motor, Brake, and Hub - No evidence of leak-ge.

ood Assemblies - See Inspection Note.

uxiliary Hydraulic Pump - See Inspection Note.

ll Hydraulic Cylinders - No visible damage; pivotins and hydraulic hoses undamaged, not leaking.

urntable Bearing - Evidence of proper lubrication.o evidence of loose bolts or looseness betweenearing and machine.

teering Spindles and Sensors - See Inspectionote.

ain Hydraulic Pump - See Inspection Note.

latform Rotator - See Inspection Note.

ib Rotator - See Inspection Note.

n - Sheet 2 of 2


3121170 – JLG Lift –

GeneralBegin the "Walk-Around Inspection" at Item 1, as noted onthe diagram. Continue checking each item in sequencefor the conditions listed in the following checklist.

TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS OFF.

DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEENCORRECTED.

INSPECTION NOTE: On all components, make sure thereare no loose or missing parts, that they are securely fas-tened, and no visible damage, leaks or excessive wearexists in addition to any other criteria mentioned.

1. Platform Assembly and Gate - Footswitch worksproperly, not modified, disabled or blocked. Latchand hinges in working condition.

2. Platform & Ground Control Consoles - Switchesand levers return to neutral, decals/placards secureand legible, control markings legible.

3. Boom Sections/Turntable - See Inspection Note.

4. S

5. Winoc

6. Da

7. H

8. A

9. Ap

10. TNb

11. SN

12. M

13. P

14. J

Figure 2-3. Daily Walk-Around Inspectio


2-1 3121170

2.3

Tp

LOCA SYOPE

NOT

oom in this position, place Drive control lever toe and carefully drive machine off of block and

n assistant check to see that left front or right rearremains elevated in position off of the ground.

lly return the boom to the transport position.boom reaches the transport position, carefullye Drive to release cylinders. The lockout cylinders release and allow the wheel to rest on ground.

t the procedure for the right oscillation cylindering to see that the right front or left rear wheels elevated in position off of the ground.

out cylinders do not function properly, have quali-rsonnel correct the malfunction prior to any fur-eration.

0 – JLG Lift –

OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)

he front axles will oscillate when the boom is in the transportosition.

KOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIMESTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEM

RATION IS SUSPECTED.

E: Ensure the axles are extended and the boom is fullyretracted, lowered, and centered between the rearwheels prior to beginning lockout cylinder test.

1. Place a 6 inches (15.2 cm) high block with ascensionramp in front of left front wheel.

2. From platform control station, start engine.

3. Place the Drive control lever to the forward position andcarefully drive machine up ascension ramp until left frontwheel is on top of block.

4. Carefully extend the boom just enough to get it out ofthe transport position.

5. With bReversramp.

6. Have awheel

7. CarefuWhen activatshould

8. Repeacheckremain

9. If lockfied pether op

MACHINE CONTROLS AND INDICATORS

3-1

AND INDICATORS

e indicator panels use different shaped symbols to alert operator to different types of operational situationst could arise. The meaning of those symbols arelained below.

Indicates a potentially hazardous situation, whichif not corrected, could result in serious injury ordeath. This indicator will be red.

Indicates an abnormal operating condition,which if not corrected, may result in machineinterruption or damage. This indicator will be yel-low.

Indicates important information regarding theoperating condition, i.e. procedures essential forsafe operation. This indicator will be green withthe exception of the capacity indicator which willbe green or yellow depending upon platformposition.

SECTION 3 -

3121170 – JLG Lift –

SECTION 3. MACHINE CONTROLS

3.1 GENERAL

THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINEAPPLICATION AND OPERATION. THE USER AND OPERATOR ARERESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES.

This section provides the necessary information needed tounderstand control functions.

3.2 CONTROLS AND INDICATORS

NOTE: All machines are equipped with control panels that usesymbols to indicate control functions. On ANSI machinesrefer to decal located on the control box guard in front ofthe control box or by the ground controls for these sym-bols and the corresponding functions.

NOTE: Ththethaexp

SECTION 3 - MACHINE CONTROLS AND INDICATORS

3-2 3121170

TO ATROMOV

Gro

(S

NOT

Lift Control

es raising and lowering of the tower boom.

Control

es 360 degrees continuous turntable rotation.

ift Control

es raising and lowering of the main boom.

es raising and lowering of the jib.

PLATFORM LEVELING OVERRIDE FUNCTION FOR OF THE PLATFORM. INCORRECT USE COULD CAUSEANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD OR SERIOUS INJURY.

m Leveling Override

e position switch allows the operator to adjust theatic self leveling system. This switch is used to platform level in situations such as ascending/nding a grade.

– JLG Lift –

VOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-L LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORMEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED.

und Control Station

ee Figure 3-1., Ground Control Station)

1. Indicator Panel

The Indicator Panel contains indicator lights that signalproblem conditions or functions operating duringmachine operation.

E: The Function Enable switch must be helddown in order to operate Main Boom Tele-scope, Tower Lift, Swing, Main Lift, Jib Lift,Platform Level Override, Platform Rotate, and Jib Swingfunctions.

2. Main Boom Telescope Control

Provides extension and retraction of the main boom.

3. Tower

Provid

4. Swing

Provid

5. Main L

Provid

6. Jib Lift

Provid

ONLY USE THE SLIGHT LEVELINGTHE LOAD/OCCUPRESULT IN DEATH

7. Platfor

A threautomadjustdesce


3-3

1. Indicator Panel2. Main Boom Telescope3. Tower Boom Lift4. Swing5. Main Boom Lift6. Jib Lift7. Platform Leveling Override8. Platform Rotate9. Jib Swing10. Platform/Ground Select Switch11. Hourmeter12. Power/Emergency Stop13. Engine Start/Auxiliary Power/Function Enable

ation

SECTION 3 -

3121170 – JLG Lift –

1 9

2

3

4 5 10

11

12

13

6

7

8

Figure 3-1. Ground Control St


3-4 3121170

NOT

eter

ers the amount of time the machine has been inith engine running. By connecting into the oilre circuit of the engine, only engine run hours areed. The hourmeter registers up to 9,999.9 hoursnnot be reset.

ower/Emergency Stop switch is in the “ON” posi- engine is not running, an alarm will sound, indi-

gnition is “ON”.

INE IS SHUT DOWN THE MASTER/EMERGENCY STOPE POSITIONED TO THE “OFF” POSITION TO PREVENTTTERY.

/Emergency Stop Switch

-position red mushroom shaped switch supplies to PLATFORM/GROUND SELECT switch when out (on). When pushed in (off), power is shut offPLATFORM/GROUND SELECT switch.

– JLG Lift –

8. Platform Rotate

Allows rotation of the platform.

9. Jib Swing

Allows swinging of the jib.

E: With PLATFORM/GROUND SELECT switch in the centerposition, power is shut off to controls at both operatingstations.

10. Platform/Ground Select Switch

A three position, key operated switch supplies power tothe platform control console when positioned to PLAT-FORM. With the switch key held in the GROUND posi-tion, power is shut off to platform and only groundcontrols are operable.

11. Hourm

Registuse, wpressurecordand ca

NOTE: When Ption andcating I

WHEN THE MACHSWITCH MUST BDRAINING THE BA

12. Power

A twopowerpulledto the


3-5

ontrol Indicator Panel

re 3-1., Ground Control Indicator Panel)

ttery Charging Indicator

dicates a problem in the battery or charging circuit,d service is required.

w Engine Oil Pressure Indicator

dicates that engine oil pressure is below normal andrvice is required.

igh Engine Temperature Indicator

dicates that engine coolant temperature is abnormallygh and service is required.

gine Oil Temperature Indicator

dicates the temperature of the engine oil, which alsorves as engine coolant, is abnormally high and ser-

ce is required.

low Plug Indicator

dicates the glow plugs are operating. After turning onnition, wait until light goes out before cranking engine.

SECTION 3 -

3121170 – JLG Lift –

NOTE: Auxiliary power only works if there is no engine oil pres-sure, and is disabled if engine is running.

Functions will operate at a slower than normal ratebecause of the reduced hydraulic flow.

WHEN USING AUXILIARY POWER, DO NOT OPERATE MORE THAN ONEFUNCTION AT A TIME. (SIMULTANEOUS OPERATION CAN OVERLOADTHE AUXILIARY PUMP.

13. Engine Start/ Auxiliary Power Switch /Function Enable

To start the engine, the switch must be held "UP"until the engine starts.

To use auxiliary power, the switch must be held“DOWN” for duration of auxiliary pump use.

When the engine is running, the switch must beheld "DOWN" to enable all boom controls.

Ground C

(See Figu

1. Ba

Inan

2. Lo

Inse

3. H

Inhi

4. En

Insevi

5. G

Inig


3-6 3121170

Capacity Overload

ontrol System Warningel

– JLG Lift –

1. Battery Charging2. Low Engine Oil Pressure3. High Engine Coolant Temp.

4. High Engine Oil Temp.5. Glow Plug Indicator6. Axles Set

7. Platform8. Platform9. Boom C

Figure 3-1. Ground Control Indicator Pan


3-7

Station

re 3-2., Platform Control Console)

RIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-S OR TOGGLE SWITCHES CONTROLLING PLATFORMDO NOT RETURN TO THE OFF OR NEUTRAL POSITIONSED.

wer/Emergency Stop

two-position red mushroom shaped switch supplieswer to PLATFORM Controls when pulled out (on).hen pushed in (off), power is shut off to the platformntrols.

ithin about 2 seconds of pulling the switch out, theachine will perform a diagnostic check of the variousectrical circuits, and if everything is OK, the platformarm will beep once. During this time the lights on thedicator panel will also blink once as a bulb check.

SECTION 3 -

3121170 – JLG Lift –

6. Axles Set Indicator

Indicates that the axles are fully extended. The indicatorwill flash as the axles are extending or retracting and beon solid when fully extended. The light will go out whenthe axles are fully retracted.

7. Platform Capacity Indicator

Indicates which capacity range is selected. This capac-ity can only be selected at the platform control console.

8. Platform Overload Indicator (If Equipped)

Indicates the platform has been overloaded.

9. Boom Control System Warning Indicator

Indicates the platform is outside the operating area andoperation of certain boom functions may be disabled(i.e. lift, telescope). Attempts to use the disabled func-tions cause the indicator to flash and an alarm to sound.Immediately return the platform to the ground. If the indi-cator remains lit, a boom control system fault or failurehas been detected. If a failure is discovered, the systemmust be repaired by JLG authorized service personnelbefore the machine can be used.

Platform

(See Figu

TO AVOID SETROL LEVERMOVEMENT WHEN RELEA

1. Po

A poWco

Wmelalin


3-8 3121170

trol

Select

19. Platform Level Override20. Axle Extend/Retract21. Horn22. Indicator Panel

– JLG Lift –

1. Power/Emergency Stop2. Engine Start / Aux Power3. Capacity Select4. Drive Orientation Override5. Drive/Steer6. Main Boom Telescope

7. Lights8. Jib Lift9. Soft Touch Override10. Jib Swing11. Tower Boom Lift12. Soft Touch Indicator

13. Platform Rotate14. Jib Stow Override15. Function Speed Con16. Main Lift / Swing17. Drive Speed / Torque18. Steer Select

Figure 3-2. Platform Control Console


3-9

rive Orientation Override

hen the boom is swung over the rear tires or further inther direction, the Drive Orientation indicator will illumi-te when the drive function is selected. Push andlease the switch, and within 3 seconds move therive/Steer control to activate drive or steer. Before driv-g, locate the black/white orientation arrows on bothe chassis and the platform controls. Move the driventrols in a direction matching the directional arrows.

operate the Drive Joystick, pull up on the locking ringlow the handle.

e DRIVE control levers are spring-loaded and will auto-tically return to neutral (OFF) position when released.

rive/Steer

ovides for driving either forward or backward. Thentroller is infinitely proportional to allow variable driveeed.

eering is controlled by a thumb operated switch onp of the joystick.

SECTION 3 -

3121170 – JLG Lift –

2. Start/Auxiliary Power

When pushed forward, the switch energizes the startermotor to start the engine.

When pushed back, it energizes the electrically oper-ated hydraulic pump, when actuated. (Switch must beheld ON for duration of auxiliary pump use.)

3. Capacity Select

This switch allows the operator to select between anoperating envelope with a 500 lb. (227 kg for ANSI mar-kets and 230 kg for CE and Australia markets) capacityrestriction or a 1000 lb. (454 kg for ANSI markets and450 kg for CE and Australia markets) capacity restric-tion.

4. D

WeinareDinthco

NOTE: To be

NOTE: Thma

5. D

Prcosp

Stto


3-1 3121170

Swing function is not operable when the Capacityontrol is in the 1000 lb. (454 kg for ANSI markets

0 kg for CE and Australia markets) position.

ing

the operator to swing the jib to the left or right.

Boom Lift

raising and lowering of the tower boom by acti- the tower lift and telescope cylinders as dictated Boom Control System.

uch Indicator (If Equipped)

tes the Soft Touch bumper is against an object. Allls are cut out until the override button is pushed,h time controls are active in the Creep Mode.

m Rotate

the operator to rotate the platform to the left or

0 – JLG Lift –

6. Main Telescope

Allows extension and retraction of the main boom.

7. Lights (If Equipped)

Operates accessory light packages if the machine is soequipped.

8. Jib Lift

Push forward to lift up, pull back to lift down. Variable liftspeed is accomplished by using the Function SpeedControl.

9. Soft Touch Override Switch (If equipped)

Enables the functions that were cut out by the SoftTouch system to operate again at creep speed, allowingthe operator to move the platform away from the obsta-cle that caused the shutdown situation.

NOTE: The JibSelect cand 45

10. Jib Sw

Allows

11. Tower

Allowsvatingby the

12. Soft To

Indicacontroat whic

13. Platfor

Allowsright.


3-11

en boom is positioned above transport position or tele-ped out and any of the following switches, DRIVE

EED/TORQUE SELECT or FUNCTION SPEED, are posi-ned to HIGH, high function speeds are automaticallyt out and the machine continues to operate at a lowereed.

ERATE MACHINE IF DRIVE SPEED/TORQUE SELECT ORPEED SWITCHES OPERATE WHEN BOOM IS OUT OF

POSITION.

rive Speed/Torque Select

e forward position gives maximum drive speed. Theck position gives maximum torque for rough terraind climbing grades. The center position allows theachine to be driven as quietly as possible.

SECTION 3 -

3121170 – JLG Lift –

14. Jib Stow Override

Allows the operator to swing the jib to the right past theelectronic stop to stow the jib beside the boom for trans-port.

15. Function Speed Control

Controls the speed of Boom and Swing Functions.Rotate CCW for slower speed and CW for faster speed.To adjust to creep, turn knob fully CCW until it clicks.

NOTE: To operate the Main Lift/Swing Joystick, pull up on thelocking ring below the handle.

NOTE: The MAIN LIFT/SWING control lever is spring-loaded andwill automatically return to neutral (OFF) position whenreleased.

16. Main Boom Lift/Swing Controller

An infinitely proportional dual axis joystick is providedfor main lift and swing. Push forward to lift up, pull back-ward to lift down. Move right to swing right, move left toswing left.

NOTE: WhscoSPtiocusp

DO NOT OPFUNCTION STRANSPORT

17. D

Thbaanm


3-1 3121170

ONLSLIGTHERES

xtend/Retract

the operator to extend or retract the axles. Thecan only be extended or retracted while thene is being driven forward or reverse.

sed, this switch supplies power to the horn.

tor Panel

ED Indicator Panel contains indicator lights thatproblem conditions or functions operating duringne operation.

2 – JLG Lift –

18. Steer Select

The action of the steering system is operator selectable.The center switch position gives conventional frontwheel steering with the rear wheels unaffected. This isfor normal driving at maximum speeds. The forwardposition is for “crab” steering. When in this mode bothfront and rear axles steer in the same direction, whichallows the chassis to move sideways as it goes forward.This can be used for positioning the machine in aisleways or close to buildings. The back switch position isfor “coordinated” steering. In this mode the front andrear axles steer in the opposite directions to produce thetightest turning circle for maneuvering in confined areas.

Y USE THE PLATFORM LEVELING OVERRIDE FUNCTION FORHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE

LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULDULT IN DEATH OR SERIOUS INJURY.

19. Platform Leveling Override

A three position switch allows the operator to adjust theautomatic self leveling system. This switch is used toadjust platform level in situations such as ascending/descending a grade.

20. Axle E

Allowsaxles machi

21. Horn

If pres

22. Indica

The Lsignal machi


3-13

atform Capacity Indicator

dicates the maximum platform capacity selected fore platform.

ne of the capacity lights should be on at all times. Bothhts will flash and an alarm will sound if the platform ist of the operating envelope for the selected capacity.

lt Alarm Warning Light

TED WHEN BOOM IS RAISED OR EXTENDED, RETRACT ANDELOW HORIZONTAL THEN REPOSITION MACHINE SO THATBEFORE EXTENDING BOOM OR RAISING BOOM FROM THE POSITION.

dicates that the chassis is on a slope (over 3 to 5grees, depending upon boom angle). If the boom ist of transport position and the machine is on a slope, alarm will sound and CREEP is automatically acti-ted.

SECTION 3 -

3121170 – JLG Lift –

Platform Control Indicator Panel

(See Figure 3-3., Platform Control Indicator Panel)

1. Level System Fault Indicator

Indicates a fault in the electronic leveling system. Thefault indicator will flash and an alarm sound. All func-tions will default to creep if the boom is out of transportmode.

IF THE LEVEL SYSTEM FAULT INDICATOR IS ILLUMINATED, SHUTDOWN THE MACHINE, RESET THE EMERGENCY STOP, AND RESTARTTHE MACHINE. IF THE FAULT PERSISTS, RETURN THE PLATFORM TOTHE STOWED POSITION, USING MANUAL LEVELING AS REQUIRED,AND HAVE LEVELING SYSTEM REPAIRED.

2. AC Generator (If Equipped)

Indicates the generator is in operation.

3. Platform Overload Indicator (If Equipped)

Indicates the platform has been overloaded.

4. Pl

Inth

Oligou

5. Ti

IF ILLUMINALOWER TO BIT IS LEVEL TRANSPORT

Indeouanva


3-1 3121170

entationtntrol System Warning

Panel

4 – JLG Lift –

1. Level System2. AC Generator3. Platform Overload4. Platform Capacity5. Tilt Alarm Warning

6. Glow Plug7. Enable8. Fuel Level9. Creep Speed10. System Distress

11. Drive Ori12. Axles Se13. Boom Co

Figure 3-3. Platform Control Indicator


3-15

ht will go out and the footswitch must be released andpressed again to enable the controls.

leasing the footswitch removes power from all con-ls and applies the drive brakes.

el Level Indicator

dicates the level of fuel in the fuel tank.

reep Speed Indicator

hen the Function Speed Control is turned to the creepsition, the indicator acts as a reminder that all func-ns are set to the slowest speed. The light flashes if thentrol system puts the machine into creep speed and

ill be on continuously if the operator selects creepeed.

SECTION 3 -

3121170 – JLG Lift –

6. Glow Plug/Wait to Start Indicator

NOTE: If the engine fails to start due to cold temperatures orexcessive amounts of smoke are produced on startup,wait for the glow plug/wait to start indicator to go outbefore starting the engine.

Indicates the glow plugs are operating. After turning onignition, wait until light goes out before starting engine.

7. Footswitch/Enable Indicator

TO AVOID SERIOUS INJURY, DO NOT REMOVE, MODIFY OR DISABLETHE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS.

FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHENSWITCH ONLY OPERATES WITHIN LAST 1/4" OF TRAVEL, TOP OR BOT-TOM.

To operate any function, the footswitch must bedepressed and the function selected within seven sec-onds. The enable indicator shows that the controls areenabled. If a function is not selected within seven sec-onds, or if a seven second lapse between ending onefunction and beginning the next function, the enable

ligde

Retro

8. Fu

In

9. C

Wpotiocowsp


3-1 3121170

Control System Warning Indicator

tes the platform is outside the operating area andion of certain boom functions may be disabledt, telescope). Attempts to use the disabled func-ause the indicator to flash and an alarm to sound.iately return the platform to the ground. If the indi-emains lit, a boom control system fault or failureen detected. If a failure is discovered, the systeme repaired by JLG authorized service personnel

the machine can be used.

6 – JLG Lift –

10. System Distress Indicator

The light indicates that the JLG Control System hasdetected a malfunction and a Diagnostic Trouble Codehas been set in the system memory. Refer to the ServiceManual for instructions concerning the trouble codesand trouble code retrieval.

The malfunction indicator light will illuminate for 2-3 sec-onds when the key is positioned to the on position to actas a self test.

11. Drive Orientation Indicator

When the boom is swung beyond the rear drive tires orfurther in either direction, the Drive Orientation indicatorwill illuminate when the drive function is selected. This isa signal for the operator to verify that the drive control isbeing operated in the proper direction (i.e. controlsreversed situations).

12. Axles Set Indicator

Indicates that the axles are fully extended. The indicatorwill flash as the axles are extending or retracting and beon solid when fully extended. The light will go out whenthe axles are fully retracted.

13. Boom

Indicaoperat(i.e. liftions cImmedcator rhas bemust bbefore

SECTION 4 - MACHINE OPERATION

4-1

PERATIONimary operator control station is in the platform. Fromntrol station, the operator can drive and steer the

ne in both forward and reverse directions. The opera- raise or lower the main or tower boom or swing the

to the left or right. Standard boom swing is 360 degreeuous left and right of the stowed position. The machine

round Control Station which will override the Platforml Station. Ground Controls operate Boom Lift and

, and are to be used in an emergency to lower the plat-o the ground should the operator in the platform be to do so.

3121170 – JLG Lift –

SECTION 4. MACHINE O

4.1 DESCRIPTIONThis machine is a self-propelled hydraulic personnel liftequipped with a work platform on the end of an elevatingand rotating boom.

The prthis comachitor canboom continhas a GControSwingform tunable


4-2 3121170

4.2 OPERATING CHARACTERISTICS AND TIONS

can be raised from the transport position with or load in platform, if:

ne is positioned on a smooth, firm and level sur-

re extended.

s within manufacturer’s rated capacity.

chine systems are functioning properly.

r tire pressure.

ne is as originally equipped from JLG.

– JLG Lift –

HYDRAULIC SYSTEM WARM UPThe control system monitors the hydraulic system inextremely cold temperatures and provides optimal perfor-mance by automatically limiting the function speeds of thehigh demand functions. The warm up mode automaticallyshuts off when system oil reaches allowable temperatures.

While the system is cold and in the warm up mode, the towerlift, main lift, and main telescope functions are limited tocreep speeds and is indicated to the operator by flashing thecreep light on the platform control panel.

Functions being operated when the warm up mode turns offwill remain in the creep speed until the function is re-initiated.

4.3 BOOMLIMITA

CapacitiesThe boom without any

1. Machiface.

2. Axles a

3. Load i

4. All ma

5. Prope

6. Machi


4-3

telescope to be suspended. A forward tower path vio-can be resolved by operating the tower lift up switch telescope out without auto tower lift up) or the towern switch (tower lift down without auto tower telescope

backward tower path violation can be resolved bying the tower lift up switch (tower lift up without autotelescope out) or the tower lift down switch (tower tele- in without auto tower lift down).

stricted functions due to backward tower envelope vio- are disallowing automatic tower lift down, automatictelescope out, main lift up and down, main telescopeswing, drive and steer.

stricted functions due to forward tower envelope viola-re disallowing automatic tower lift up, automatic towerpe in, main lift up and down, main telescope out, jib,

drive and steer.

stricted functions due to maximum main boom enve-iolations are disallowing tower lift up and down, main main telescope in, jib, swing and drive.

stricted functions due to minimum main boom enve-iolations are disallowing main lift down, swing and

3121170 – JLG Lift –

Envelope Control SystemThe Envelope Control System is the primary means of con-trolling the working positions of the tower and main boomwithin the stability and structural requirements of themachine.

The main boom must be controlled in maximum angle andminimum angle to avoid entering a position that could com-promise backward stability and avoid main boom to towerboom interference. The tower boom must be controlled bypermitting only specific combinations of tower length andtower angle to avoid entering a position that could compro-mise forward and backward stability (see Tower Path ControlSystem).

Recognized failures within this system will result in control bythe Electrical Retrieval System (refer to the Service Manual),reduced function speeds, and BCS warning light illumina-tion. After retrieval the boom will be restricted from leavingthe transport position until the failure is resolved.

Boom position violations outside of the allowable envelopewill result in reduced function speeds, BCS warning light illu-mination, and restriction of functions. Attempts to operaterestricted functions will cause the BCS warning light to flashand the platform alarm to sound.

Violations of the tower path (with a healthy control system)will cause the automatic combined operation of tower lift and

tower lation (towerlift dowin). Aoperattower scope

The relationstower in, jib,

The retions atelescoswing,

The relope vlift up,

The relope vdrive.


4-4 3121170

Tow

TOWER PATH FOR MAIN BOOM ANGLES ABOVE 55 DEGREES

PATH FOR BOOM BELOW 15 REES

– JLG Lift –

er Path Control SystemThe Tower Path Control System uses the envelope controlsensors to enhance the control of the tower boom forincreased user efficiency and is used as an integral part ofthe envelope control system.

Both the ground and platform control panels use one func-tion switch to control the tower. User commands for tower liftup or tower lift down causes the control system to automati-cally introduce the correct combination of tower telescopeand tower lift for the tower boom to follow a pre-describedpath or trajectory of the tower nose.

TOWERMAIN

ANGLESDEG


4-5

LIFT UP - MAIN BOOM ABOVE 60°

tower lift up with the main boom already above 60°,ntrol system will delay automatic compensation of theboom angle during tower lift until the main booms approximately 60°. The control system will then con- main boom to 60° until the tower boom has reached

ximum height. Continuing to operate the tower lift upthe tower reaches its maximum height will cause thel system to automatically raise the main boom to itsl angle.

n Systemntrol system uses the envelope control sensors to

atically slow down the tower lift up and tower lift downtop of the tower path and to automatically slow downift up and main lift down as the minimum and maxi-ngles of the working envelope are approached. Thel system indicates to the operator this slow down byg the creep light on the platform display. This applies platform and ground controls, however, no indicatione on the ground control panel.

3121170 – JLG Lift –

Automatic Main Boom Control System During combined tower lift and main lift functions, the controlsystem will maintain the tower lift speed and automaticallyvary the maximum main lift command as needed to compen-sate for the movement of the tower.

The interaction of the main boom and the tower boom isslightly different when the main boom is above or below 60°relative to gravity.

TOWER LIFT UP/DOWN - MAIN BOOM BELOW 60°

During tower lift up or down with the main boom below 60°,the control system will maintain the angle of the main boomread at the start of the tower lift command or as read at theconclusion of main lift during combined tower and main liftcommands.

TOWER LIFT DOWN - MAIN BOOM ABOVE 60°

During tower lift down with the main boom initially above 60°,the control system will lower the main boom to approxi-mately 60° before starting tower movement. The control sys-tem will then control the main boom to 60° for the remainderof the tower lift down command.

TOWER

Duringthe comain reachetrol theits mawhen controorigina

Slow DowThe coautomat the main lmum acontroflashinto bothis mad


4-6 3121170

Co Proportioning control system sensors sense the distance the extended from the centerline of rotation, allowingg speeds with the platform nearest to the center-ion and gradually slower swing speeds the further gets from the centerline of rotation.

tability is based on two (2) conditions which areWARD and BACKWARD stability. The machine’s

least FORWARD stability is shown in (See Figurets position of least BACKWARD stability is shownure 4-4.)

ARD OR BACKWARD TIPPING, DO NOT OVERLOADRATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE.

– JLG Lift –

ntrolled AngleThe Controlled Boom Angle System minimizes the interac-tion of swing and drive functions with the envelope edges.This interaction is due to two factors. First, the envelope iscontrolled relative to gravity regardless of ground slope andsecond, the turntable/boom mounting is effected by swingand drive functions when the ground slope varies. This cancause the boom position to vary within the envelope or evenviolate the envelope edges when swinging or driving withoutintentionally moving the boom. The controlled boom anglesystem automatically activates either the tower or mainboom lift up or down during swing and drive commands tomaintain a constant boom angle relative to gravity.

Controlled boom angle is disabled with any envelope viola-tion or failure.

Swing SpeedThe boomplatform ishigher swinline of rotatthe platform

StabilityMachine scalled FORposition of4-2.), and iin (See Fig

TO AVOID FORWMACHINE OR OPE


4-7

d Stability

INE WILL TIP OVER INF ARROWS IF OVERLOADEDOR OPERATEDUT-OF-LEVEL SURFACE

3121170 – JLG Lift –

Figure 4-2. Position of Least Forwar

MACHDIRECTION O

ON AN O

MAIN BOOMFULLY EXTENDED

TURNTABLE ROTATED90 DEGREES FROMSTOWED POSITION

TOWER BOOMFULLY LOWERED TO FULLY RAISED


4-8 3121170

.

Fig

ure

4-3.

Po

sitio

n o

f Le

ast B

ackw

ard

Sta

bili

ty -

Sh

eet

1 o

f 2

TURN

TABL

E RO

TATE

D90

DEG

REES

FROM

STOW

ED P

OSIT

ION

TOW

ER B

OOM

FULL

Y LO

WER

EDTO

FULL

Y RA

ISED

– JLG Lift –

JIB

ELEV

ATED

MAC

HINE

WIL

L TI

P OV

ER IN

DIRE

CTIO

N OF

ARR

OW IF

OVE

RLOA

DED

OR O

PERA

TED

ON A

N OU

T-OF

-LEV

EL S

URFA

CE

MAI

N BO

OMFU

LLY

ELEV

ATED


4-9

Fig

ure

4-4.

Po

sitio

n o

f Le

ast B

ackw

ard

Sta

bili

ty -

Sh

eet

2 o

f 2

TURN

TABL

E RO

TATE

D90

DEG

REES

FROM

STOW

ED P

OSIT

ION

TOW

ER B

OOM

FULL

Y LO

WER

ED

TOFU

LLY

RAIS

ED

3121170 – JLG Lift –

JIB

ELEV

ATED

MAC

HINE

WIL

L TI

P OV

ER IN

DIRE

CTIO

N OF

ARR

OW IF

OVE

RLOA

DED

OR O

PERA

TED

ON A

N OU

T-OF

-LEV

EL S

URFA

CE

MAI

N BO

OMFU

LLY

ELEV

ATED


4-1 3121170

4.4

NOT

ITY SELECT Control System allows the operator to selectn a 500 lb. (227 kg for ANSI markets and 230 kg Australia markets) capacity restriction envelope. (454 kg for ANSI markets and 450 kg for CE andarkets) capacity restriction envelope. The opera-the desired capacity restriction by positioning theelect switch on the platform console. The Capac-r shows the capacity selected, and both capacitylash and an alarm sound if the platform is out ofd capacity range.

on in the 1000 lb. (454 kg for ANSI markets and for CE and Australia markets) envelope requireso be fixed in the centered position.

0 – JLG Lift –

AUXILIARY POWER OPERATIONThe Auxiliary Power System provides a means of moving theplatform in the event of an engine malfunction. This systemuses an electric motor/pump unit capable of operating allboom functions needed to allow the platform to be loweredto ground level.

With auxiliary power activated, the control system willattempt to use the force of gravity to operate main lift down,tower lift down, and tower telescope in. If appropriate move-ment is not detected by the boom sensors, the auxiliarypower system will supply hydraulic flow to power boommovement. Allow sufficient operating time for system torespond.

E: To ensure sufficient battery life, where possible, use theMain Lift and Main Telescope functions to lower the plat-form to ground level before using Tower Lift. Movementsof the boom using auxiliary power will be SLOW and themovements will momentarily stop and alternate betweenother functions as needed. When operating Tower Lift, themovements will alternate between tower lift, tower tele-scope, and main lift. When operating Main Lift, the move-ments will alternate between main lift, tower lift, andplatform level.

4.5 CAPACThe Boomoperation ifor CE andor a 1000 lbAustralia mtor selects Capacity Sity Indicatolights will fthe selecte

NOTE: Operati450 kgthe jib t


4-11

Fig

ure

4-5.

Ran

ge

Dia

gra

m

3121170 – JLG Lift –


4-1 3121170

4.6

NOT

Sta

IF EEXTSTASEV

NOT

ALLBEF

ngine has had sufficient time to warm up, shut off.

ELECT switch to PLATFORM.

latform, pull POWER/EMERGENCY STOP switch en push the ENGINE START switch until engine

itch must be in released (up) position beforewill operate. If starter operates with footswitch inressed position, DO NOT OPERATE MACHINE.

rocedure

LFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN,CAUSE AND CORRECT IT BEFORE RESTARTING THE

e all load and allow engine to operate at low for 3-5 minutes; this allows further reduction of l engine temperature.

OWER/EMERGENCY STOP switch in.

ASTER switch to Off.

gine Manufacturer’s manual for detailed informa-

2 – JLG Lift –

ENGINE OPERATION

E: Initial starting should always be performed from theGround Control console.

rting Procedure

NGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR ANENDED TIME. SHOULD ENGINE FAIL TO START AGAIN, ALLOWRTER TO “COOL OFF” FOR 2-3 MINUTES. IF ENGINE FAILS AFTERERAL ATTEMPTS, REFER TO ENGINE MAINTENANCE MANUAL.

E: If the engine fails to start due to cold temperatures orexcessive amounts of smoke are produced on startup,wait for the glow plug/wait to start indicator to go outbefore starting the engine.

1. Turn key of SELECT switch to GROUND. Position POWER/EMERGENCY STOP switch to ON, then push the ENGINE START switch until engine starts.

OW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEEDORE APPLYING ANY LOAD.

2. After eengine

3. Turn S

4. From Pout, thstarts.

NOTE: Footswstarter the dep

Shutdown P

IF AN ENGINE MADETERMINE THE ENGINE.

1. Removspeedinterna

2. Push P

3. Turn M

Refer to Ention.


4-13

ROLS IN A DIRECTION MATCHING THE DIRECTIONAL

ng is limited by two factors:

radeability, which is the percent of grade of the incline e machine can climb.

deslope, which is the angle of the slope the machine n be driven across.

the boom is raised or extended, the machine must noterated on grades or sideslopes that are greater thantected by the tilt alarm. The tilt alarm will sound to alerterator when the machine is on an unsafe slope. Thenes high drive function will also be cut back to low

3121170 – JLG Lift –

4.7 TRAVELING (DRIVING)

See Figure 4-6., Grade and Side Slopes

NOTE: Refer to the Operating Specifications table for Gradeabil-ity and Sideslope ratings.

All ratings for Gradeability and Sideslope are based uponthe machine’s boom being in the stowed position, fullylowered, and retracted.

DO NOT DRIVE WITH BOOM OUT OF TRANSPORT MODE EXCEPT ON ASMOOTH, FIRM AND LEVEL SURFACE.

TO AVOID LOSS OF TRAVEL CONTROL OR “TIP OVER”, DO NOT DRIVEMACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON THE SERIALNUMBER PLATE.

DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES.

USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALLTIMES WHEN THE PLATFORM IS ELEVATED.

BEFORE DRIVING, LOCATE THE BLACK/WHITE ORIENTATION ARROWSON BOTH THE CHASSIS AND THE PLATFORM CONTROLS. MOVE THE

DRIVE CONTARROWS.

Traveli

1. Gth

2. Sica

When be opthat dethe opmachidrive.


4-1 3121170
4 – JLG Lift –
Figure 4-6. Grade and Side Slopes


4-15

TENDING THE AXLES

e operator must be driving the machine (forward orerse) in order to extend the axles.

n the Axle Extend switch to extend the axles or to to retract the axles.

ATFORM

Level Adjustment

THE PLATFORM LEVELING OVERRIDE FUNCTION FORLING OF THE PLATFORM. INCORRECT USE COULD CAUSE

CCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULDEATH OR SERIOUS INJURY.

tform Leveling is active during all functions except dur- main boom telescope operations.

normal operation of the machine, the platform willatically maintain it’s position. To manually Level Up or - Position the Platform/Level control switch Up or and hold until the desired platform position ised.

3121170 – JLG Lift –

Traveling Forward and Reverse1. At Platform Controls, pull out Emergency Stop switch,

start engine, and activate footswitch.

2. Position Drive controller to FORWARD or REVERSE as desired.

This machine is equipped with a Drive Orientation Indicator.The yellow light on the platform control console indicatesthat the boom is swung beyond the rear drive tires and themachine may Drive/Steer in the opposite direction from themovement of the controls. If the indicator is illuminated,operate the Drive function in the following manner:

1. Match the black and white direction arrows on both plat-form control panel and the chassis to determine the direction the machine will travel.

2. Push and release the Drive Orientation Override switch. Within 3 seconds, slowly move the Drive control toward the arrow matching the intended direction of machine travel. The indicator light will flash during the 3 second interval until the drive function is selected.

4.8 STEERINGPosition thumb switch on Drive/Steer controller to RIGHT forsteering right, or to LEFT for steering left.

4.9 EX

NOTE: Threv

Positioretract

4.10 PL

Platform

ONLY USE SLIGHT LEVETHE LOAD/ORESULT IN D

NOTE: Plaing

DuringautomDownDownobtain


4-1 3121170

Pla

4.1

DO MAC

DO CHA

TO ADRIV

TO ATROMENREL

IF TLEVEME

e Boomoom, use Swing control to select Right or Left

THE BOOM MAKE SURE THERE IS AMPLE ROOM FOREAR SURROUNDING WALLS, PARTITIONS AND EQUIP-

Lowering the Main Boom

in lift function is not operable with the boom out ofsport mode if the axles are not fully extended.

lower the Main Boom, use Boom Lift control tor Down movement.

the Main Boom

scope function is not operable beyond the trans-sition if the axles are not fully extended.

r retract the main boom, use the Telescope Con-to select In or Out movement.

6 – JLG Lift –

tform RotationTo rotate the platform to the left or right, use the PlatformRotate control switch to select the direction and hold untildesired position is reached.

1 BOOM

NOT SWING OR RAISE BOOM OUT OF TRANSPORT MODE WHENHINE IS OUT OF LEVEL.

NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THESSIS.

VOID TIP OVER, LOWER PLATFORM TO GROUND LEVEL. THENE MACHINE TO A LEVEL SURFACE BEFORE RAISING BOOM.

VOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-L LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM MOVE-T DOES NOT RETURN TO THE ‘OFF’ OR NEUTRAL POSITION WHEN

EASED.

HE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH ORER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USERGENCY STOP SWITCH TO STOP THE MACHINE.

Swinging thTo swing bdirection.

WHEN SWINGINGTHE BOOM TO CLMENT.

Raising and

NOTE: The mathe tran

To raise orselect Up o

Telescoping

NOTE: The teleport po

To extend otrol Switch


4-17

ERGENCY TOWING

EHICLE/MACHINE HAZARD. MACHINE HAS NO TOWINGWING VEHICLE MUST BE ABLE TO CONTROL MACHINE ATON-HIGHWAY TOWING NOT PERMITTED. FAILURE TO FOL-CTIONS COULD CAUSE SERIOUS INJURY OR DEATH.

OWING SPEED 5 M.P.H. (8 K.M.H.)

OWING GRADE 25%.

MACHINE WITH ENGINE OPERATING OR DRIVE HUBS

tract, lower and position boom in travel position; lock rntable.

isconnect drive hubs by inverting disconnect cap.

3121170 – JLG Lift –

Tower Lift

NOTE: The control system automatically uses a combination oftower telescope and tower lift for the tower boom to followa pre-described path.

To raise or lower the tower boom, use the Tower Boom Liftcontrol to select Up or Down movement.

Swinging the Jib

NOTE: For 1000 lb. (454 kg for ANSI markets and 450 kg for CEand Australia markets) mode operation, the jib must becentered and the Jib Swing function is not operable. If thejib is out of the centered position when in this mode, thejib swing function will allow the operator to center the jibagain.

To swing the jib, use the Jib Swing control to select Right orLeft direction.

4.12 FUNCTION SPEED CONTROLThis control affects the speed of all boom functions and Plat-form Rotate. When in the CCW maximum position, Drive isplaced in creep speed.

4.13 EM

RUNAWAY VBRAKES. TOALL TIMES. LOW INSTRU

MAXIMUM T

MAXIMUM T

DO NOT TOWENGAGED.

1. Retu

2. D


4-1 3121170

nect the drive hubs by inverting the disconnect en towing is complete.

DOWN AND PARKwn and park the machine, the procedures are as

achine to a reasonably well protected area.

boom is lowered over rear drive axle.

n the Emergency Stop at Platform Controls.

n the Emergency Stop at Ground Controls. Posi-atform/Ground Select switch to center OFF.

ssary, cover Platform Controls to protect instruc-acards, warning decals and operating controls ostile environment.

8 – JLG Lift –

3. Reconcap wh

4.14 SHUT To shut dofollows:

1. Drive m

2. Ensure

3. Push i

4. Push ition Pl

5. If necetion plfrom h

Figure 4-7. Drive Disconnect Hub


4-19

ace the boom in the stowed position with the turntable cked.

move all loose items from the machine.

cure the chassis and the platform using straps or ains of adequate strength and attached to the desig-ted tie down points.

WING THE JIB FOR TRANSPORTace the boom in the stowed position with the axles tracted.

old the Jib Swing control switch to the right until the atform will no longer swing.

e Jib Swing function is not operable when the Capacitylect control is in the 1000 lb. (454 kg for ANSI marketsd 450 kg for CE and Australia markets) position.

tomatic platform leveling is disabled when stowing the

sh and hold the Jib Stow Override control switch until e jib and platform are in the stowed position under the om.

3121170 – JLG Lift –

4.15 LIFTING AND TIE DOWN(See Figure 4-8.)

Lifting1. The weight of the machine is stamped on the serial num-

ber plate. If the plate is missing or illegible, call JLG Industries or weigh the individual unit to find out the Gross Vehicle Weight.

2. Place the boom in the stowed position with the turntable locked.

3. Remove all loose items from the machine.

4. Attach lifting device and equipment only to the desig-nated lifting points.

5. Properly adjust the rigging to prevent damage to the machine and so the machine remains level.

Tie Down

WHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLYLOWERED INTO THE BOOM REST.

1. Pllo

2. Re

3. Sechna

4.16 STO1. Pl

re

2. Hpl

NOTE: ThSean

NOTE: Aujib.

3. Puthbo


4-2 3121170

art

0 – JLG Lift –

Figure 4-8. Lifting and Tie Down Ch


4-21

eet 1 of 5

3121170 – JLG Lift –

Figure 4-9. Decal Location Sh


4-2 3121170

f 5

2 – JLG Lift –

Figure 4-10. Decal Location Sheet 2 o


4-23

heet 3 of 5

3121170 – JLG Lift –

Figure 4-11. Decal Location S


4-2 3121170

f 5

4 – JLG Lift –

Figure 4-12. Decal Location Sheet 4 o


4-25

et 5 of 5

3121170 – JLG Lift –

Figure 4-13. Decal Location She


4-2 3121170

0141446

French/English

0274727-7

CE/Australian0274728-8

Japan0274729-7

- - - - - -

1701499 1701499 1701499

- - - - - -

- - - - - -

1701509 1701509 1701509

1701529 1701529 1701529

1703811 1703811 1703811

1703814 1703814 1703814

1704277 1704277 1704277

1704412 1704412 1704412

- - 17055515 - -

1705514 - - - -

3251243 - - 3251243

- - - - - -

1705341 - - 1705338

1705505 - - 1705493

6 – JLG Lift –

Table 4-1. Decal Legend - Prior to S/N 030

Item # ANSI0274722-7

Korean0274723-7

Chinese0274724-7

Portuguese0274725-7

English/Spanish

0274726-8

1 - - - - - - - - - -

2 1701499 1701499 1701499 1701499 1701499

3 - - - - - - - - - -

4 - - - - - - - - - -

5 1701509 1701509 1701509 1701509 1701509

6 1701529 1701529 1701529 1701529 1701529

7 1703811 1703811 1703811 1703811 1703811

8 1703814 1703814 1703814 1703814 1703814

9 1704277 1704277 1704277 1704277 1704277

10 1704412 1704412 1704412 1704412 1704412

11 - - - - - - - - - -

12 - - - - - - - - - -

13 3251243 3251243 3251243 3251243 3251243

14 - - - - - - - - - -

15 1705337 1705337 1705342 1705904 1705337

16 - - - - 1705507 1705906 1705916


4-27

007 1704006 - - - -

941 1703942 - - 1703944

001 1704000 - - - -

923 1703924 1705921 1703926

917 1705347 1705822 1705344

947 1703948 1701518 1703950

935 1703936 1705961 1703938

983 1703984 1705828 1703980

813 3251813 - - 3251813

915 1705506 - - 1705494

631 1702631 1702631 1702631

908 1705333 1706770 1705330

919 1705477 1705468 1705480

584 1700584 1700584 1700584

751 1706751 - - 1706751

868 1705868 - - 1705868

910 1705429 - - 1705426

505 1701505 1701505 1701505

0300141446

sh/ish26-8

French/English

0274727-7


Japan0274729-7

3121170 – JLG Lift –

17 - - 1702153 - - 1705901 1704

18 1703953 1703953 1703943 1705903 1703

19 1702868 1702868 1705968 1705967 1704

20 1703797 1703797 1703925 1705895 1703

21 1705336 1705336 1705348 1705896 1705

22 1703804 1703804 1703949 1705898 1703

23 1703805 1703805 1703937 1705897 1703

24 3252347 - - 1703982 1705902 1703

25 3251813 3251813 3251813 3251813 3251

26 1705492 1705492 1705508 1705907 1705

27 1702631 1702631 1702631 1702631 1702

28 1705168 1705168 1705334 1705899 1705

29 1705181 1705181 1705478 1705900 1705

30 1700584 1700584 1700584 1700584 1700

31 1706751 1706751 1706751 1706751 1706

32 1705868 1705868 1705868 1705868 1705

33 1705351 1705351 1705430 1705905 1705

34 1701505 1701505 1701505 1701505 1701

Table 4-1. Decal Legend - Prior to S/N


Korean0274723-7

Chinese0274724-7

Portuguese0274725-7

EngliSpan

02747


4-2 3121170

1706064 1706098 1704972

1705511 1705511 1705511

1701501 1701501 1701501

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

0141446

French/English

0274727-7


Japan0274729-7

8 – JLG Lift –

35 1704972 1704972 1706060 1706059 1706063

36 1705511 1705511 1705511 1705511 1705511

37 1701501 1701501 1701501 1701501 1701501

38 - - - - - - - - - -

39 - - - - - - - - - -

40 - - - - - - - - - -

41 - - - - - - - - - -

42 - - - - - - - - - -

43 - - - - - - - - - -

44 - - - - - - - - - -

45 - - - - - - - - - -

46 - - - - - - - - - -

47 - - - - - - - - - -

48 - - - - - - - - - -

49 - - - - - - - - - -

50 - - - - - - - - - -

51 - - - - - - - - - -

52 - - - - - - - - - -

Table 4-1. Decal Legend - Prior to S/N 030


Korean0274723-7

Chinese0274724-7

Portuguese0274725-7

English/Spanish

0274726-8


4-29

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

0300141446

sh/ish26-8

French/English

0274727-7


Japan0274729-7

3121170 – JLG Lift –

53 - - - - - - - - - -

54 - - - - - - - - - -

55 - - - - - - - - - -

56 - - - - - - - - - -

57 - - - - - - - - - -

58 - - - - - - - - - -

59 - - - - - - - - - -

60 - - - - - - - - - -

Table 4-1. Decal Legend - Prior to S/N


Korean0274723-7

Chinese0274724-7

Portuguese0274725-7

EngliSpan

02747


4-3 3121170

o Present

French/English

0274727-8


Japan0274729-8

- - - - - -

1701499 1701499 1701499

- - - - - -

- - - - - -

1701509 1701509 1701509

1701529 1701529 1701529

1703811 1703811 1703811

1703814 1703814 1703814

1704277 1704277 1704277

1704412 1704412 1704412

- - 17055515 - -

1705514 - - - -

3251243 - - 3251243

- - - - - -

1705341 - - 1705338

1705505 - - 1705493

0 – JLG Lift –

Table 4-2. Decal Legend - S/N 0300141446 t


Korean0274723-8

Chinese0274724-8

Portuguese0274725-8

English/Spanish

0274726-9

1 - - - - - - - - - -

2 1701499 1701499 1701499 1701499 1701499

3 - - - - - - - - - -

4 - - - - - - - - - -

5 1701509 1701509 1701509 1701509 1701509

6 1701529 1701529 1701529 1701529 1701529

7 1703811 1703811 1703811 1703811 1703811

8 1703814 1703814 1703814 1703814 1703814

9 1704277 1704277 1704277 1704277 1704277

10 1704412 1704412 1704412 1704412 1704412

11 - - - - - - - - - -

12 - - - - - - - - - -

13 3251243 3251243 3251243 3251243 3251243

14 - - - - - - - - - -

15 1705337 1705337 1705342 1705904 1705337

16 - - - - 1705507 1705906 1705916


4-31

007 1704006 - - - -

941 1703942 - - 1703944

001 1704000 - - - -

923 1703924 1705921 1703926

917 1705347 1705822 1705344

947 1703948 1701518 1703950

935 1703936 1705961 1703938

983 1703984 1705828 1703980

813 3251813 - - 3251813

915 1705506 - - 1705494

631 1702631 1702631 1702631

2373 1001122374 1706770 1001122375

2380 1001122381 1705468 1001122382

584 1700584 1700584 1700584

751 1706751 - - 1706751

868 1705868 - - 1705868

910 1705429 - - 1705426

505 1701505 1701505 1701505

446 to Present

sh/ish26-9

French/English

0274727-8


Japan0274729-8

3121170 – JLG Lift –

17 - - 1702153 - - 1705901 1704

18 1703953 1703953 1703943 1705903 1703

19 1702868 1702868 1705968 1705967 1704

20 1703797 1703797 1703925 1705895 1703

21 1705336 1705336 1705348 1705896 1705

22 1703804 1703804 1703949 1705898 1703

23 1703805 1703805 1703937 1705897 1703

24 3252347 - - 1703982 1705902 1703

25 3251813 3251813 3251813 3251813 3251

26 1705492 1705492 1705508 1705907 1705

27 1702631 1702631 1702631 1702631 1702

28 1001122369 1001122370 1001122371 1001122372 100112

29 1001122376 1001122377 1001122378 1001122379 100112

30 1700584 1700584 1700584 1700584 1700

31 1706751 1706751 1706751 1706751 1706

32 1705868 1705868 1705868 1705868 1705

33 1705351 1705351 1705430 1705905 1705

34 1701505 1701505 1701505 1701505 1701

Table 4-2. Decal Legend - S/N 0300141


Korean0274723-8

Chinese0274724-8

Portuguese0274725-8

EngliSpan

02747


4-3 3121170

1706064 1706098 1704972

1705511 1705511 1705511

1701501 1701501 1701501

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

o Present

French/English

0274727-8


Japan0274729-8

2 – JLG Lift –

35 1704972 1704972 1706060 1706059 1706063

36 1705511 1705511 1705511 1705511 1705511

37 1701501 1701501 1701501 1701501 1701501

38 - - - - - - - - - -

39 - - - - - - - - - -

40 - - - - - - - - - -

41 - - - - - - - - - -

42 - - - - - - - - - -

43 - - - - - - - - - -

44 - - - - - - - - - -

45 - - - - - - - - - -

46 - - - - - - - - - -

47 - - - - - - - - - -

48 - - - - - - - - - -

49 - - - - - - - - - -

50 - - - - - - - - - -

51 - - - - - - - - - -

52 - - - - - - - - - -

Table 4-2. Decal Legend - S/N 0300141446 t


Korean0274723-8

Chinese0274724-8

Portuguese0274725-8

English/Spanish

0274726-9


4-33

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

- - - - - -

446 to Present

sh/ish26-9

French/English

0274727-8


Japan0274729-8

3121170 – JLG Lift –

53 - - - - - - - - - -

54 - - - - - - - - - -

55 - - - - - - - - - -

56 - - - - - - - - - -

57 - - - - - - - - - -

58 - - - - - - - - - -

59 - - - - - - - - - -

60 - - - - - - - - - -

Table 4-2. Decal Legend - S/N 0300141


Korean0274723-8

Chinese0274724-8

Portuguese0274725-8

EngliSpan

02747


4-3 3121170
4 – JLG Lift –
NOTES:

SECTION 5 - EMERGENCY PROCEDURES

5-1

ROCEDURES

ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINELL FUNCTIONS FIRST FROM THE GROUND CONTROLS,THE PLATFORM CONTROLS. DO NOT LIFT ABOVE 3 M (10OU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED, IFND THAT ALL CONTROLS ARE OPERATING CORRECTLY.

ERGENCY OPERATION

Unable to Control Machine PLATFORM OPERATOR IS PINNED, TRAPPED OR

LE TO OPERATE OR CONTROL MACHINE:

ther personnel should operate the machine from ound controls only as required.

ther qualified personnel on the platform may use the atform controls. DO NOT CONTINUE OPERATION IF ONTROLS DO NOT FUNCTION PROPERLY.

ranes, forklift trucks or other equipment can be used to move platform occupants and stabilize motion of the achine.

3121170 – JLG Lift –

SECTION 5. EMERGENCY P

5.1 GENERALThis section explains the steps to be taken in case of anemergency situation while operating.

5.2 INCIDENT NOTIFICATIONJLG Industries, Inc. must be notified immediately of any inci-dent involving a JLG product. Even if no injury or propertydamage is evident, the factory should be contacted by tele-phone and provided with all necessary details.

In USA:JLG Phone: 877-JLG-SAFE (554-7233) (8am till 4:45pm EST)

Outside USA: 240-420-2661

E-mail:

[email protected]

Failure to notify the manufacturer of an incident involving aJLG Industries product within 48 hours of such an occur-rence may void any warranty consideration on that particularmachine.

FOLLOWINGAND TEST ATHEN FROM FT.) UNTIL YREQUIRED, A

5.3 EM

OperatorIF THEUNAB

1. Ogr

2. OplC

3. Crem

SECTION 5 - EMERGENCY PROCEDURES

5-2 3121170

Pla GENCY TOWING PROCEDURES machine is prohibited, unless properly equipped.provisions for moving the machine have beend. For specific procedures, refer to Section 4.

– JLG Lift –

tform or Boom Caught OverheadIf the platform or boom becomes jammed or snagged inoverhead structures or equipment, rescue platform occu-pants prior to freeing the machine.

5.4 EMERTowing thisHowever, incorporate

FICATIONS & OPERATOR MAINTENANCE

6-1

OPERATOR MAINTENANCE

ERATING SPECIFICATIONS AND RFORMANCE DATA

perating Specifications - Prior to S/N 0300141446

ork Load (Capacity)d 500 lb (230 kg)

1000 lb. (450 kg)

Platform Height (Unrestricted) 125 ft. (38.1 m)

Platform Height (Restricted) 125 ft. (38.1 m)

tal Platform Reach (Unrestricted) 63 ft. 2 in. (19.3 m)

tal Platform Reach (Restricted) 53 ft. 2 in. (16.2 m)

Height 60 ft. 7 in. (18.5 m)

ange (At Maximum Up & Over) +75° / -55°

om Swing 360° Continuous

Motiontion

8ft. (2.44m)125° working, 210° stowed130° (+75/-55)

lic System Pressure 4600 psi (317 Bar)

SECTION 6 - GENERAL SPECI

3121170 – JLG Lift –

SECTION 6. GENERAL SPECIFICATIONS &

6.1 INTRODUCTIONThis section of the manual provides additional necessaryinformation to the operator for proper operation and mainte-nance of this machine.

The maintenance portion of this section is intended as infor-mation to assist the machine operator to perform daily main-tenance tasks only, and does not replace the more thoroughPreventive Maintenance and Inspection Schedule includedin the Service and Maintenance Manual.

Other Publications Available:

Service and Maintenance Manual ............................ 3121171

Illustrated Parts Manual ............................................ 3121172

Troubleshooting Guide ............................................. 3128411

Troubleshooting CD.................................................. 3128444

6.2 OPPE

Table 6-1. O

Maximum W Unrestricte Restricted

Max.Vertical

Max.Vertical

Max.Horizon

Max.Horizon

Up and Over

Main Boom R

Maximum Bo

JibPLUS Length Horizontal Vertical Mo

Max. Hydrau

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

6-2 3121170

Ma

Ma

Ele

Ma

Ma

T

Ma U R

MaCE U R

Ma

Ma

Ma

Ma

Up

Ma

Tab

wing 360° Continuous

n8ft. (2.44m)125° working, 210° stowed130° (+75/-55)

stem Pressure 4600 psi (317 Bar)

eed 28 mph (12.5 m/s)

Force 400 N

Voltage 12 Volts

23,700 lbs. (10750 kg)

Rotation ±90°

perating Specifications - S/N 0300141446 to Present

– JLG Lift –

ximum Wind Speed 28 mph (12.5 m/s)

ximum Manual Force 400 N

ctrical System Voltage 12 Volts

x Tire Load 23,700 lbs. (10750 kg)

ximum Platform Rotation ±90°

able 6-2. Operating Specifications - S/N 0300141446 to Present

ximum Work Load (Capacity) - ANSInrestrictedestricted

500 lb (227 kg)1000 lb. (454 kg)

ximum Work Load (Capacity)- & Australianrestrictedestricted

500 lb (230 kg)1000 lb. (450 kg)

x.Vertical Platform Height (Unrestricted) 125 ft. (38.1 m)

x.Vertical Platform Height (Restricted) 125 ft. (38.1 m)

x.Horizontal Platform Reach (Unrestricted) 63 ft. 2 in. (19.3 m)

x.Horizontal Platform Reach (Restricted) 53 ft. 2 in. (16.2 m)

and Over Height 60 ft. 7 in. (18.5 m)

in Boom Range (At Maximum Up & Over) +75° / -55°

le 6-1. Operating Specifications - Prior to S/N 0300141446

Maximum Boom S

JibPLUS Length Horizontal Motio Vertical Motion

Max. Hydraulic Sy

Maximum Wind Sp

Maximum Manual

Electrical System

Max Tire Load

Maximum Platform

Table 6-2. O


6-3

Table 6-4. Chassis Specifications

vel Grade With boom in ion (Gradeability)

45%

vel Grade With boom in ion (Side Slope)

5°

s (Axles Retracted)22 ft. 6 in. (6.8 m)14 ft. 5 in. (4.4 m)

s (Axles Extended)8 ft. (2.4 m)

19 ft. 4 in. (5.9 m)

23700 lbs. (10750 kg)

earing Pressure 100 psi (7.03 kg/cm2)

ive Speed3.25 mph (5.2 kph)0.75 mph (1.2 kph)

e Weightmptympty w/ Skypower

44,000 lbs. (19,958 kg)44,215 lbs. (20,056 kg)


3121170 – JLG Lift –

Dimensional Data Chassis

Table 6-3. Dimensional Data

Overall Width Axles Retracted Axles Extended

8ft. 2in. (2.49 m)12ft. 6in. (3.8 m)

Stowed Height 10ft. (3.05 m)

Stowed Length (Transport Mode) 37 ft. 7 in. (11.46 m)

Stowed Length (Working Mode) 47 ft. 6 in. (14.48 m)

Wheelbase 12ft. 6in. (3.81 m)

Tailswing Tower Up Tower Down

7 ft. (2.13 m)11 ft. 3 in. (3.43 m)

Oscillating Axle ±6 in. (0.15 m)

Ground Clearance (Axle) 12 in. (30.4 cm)

Ground Clearance (Chassis) 25.5 in. (64.7 cm)

Maximum Trastowed posit

Maximum Trastowed posit

Turning Radiu Outside Inside

Turning Radiu Inside Outside

Max Tire Load

Max Ground B

Maximum Dr Stowed Elevated

Gross Machin Platform E Platform E


6-4 3121170

CaTable 6-6. Tire Specifications

445/50D710

J

18

Polyurethane HD (55 Durometer) Foam

46.45 in. (117.9 cm)

18 in. (45.7 cm)

15x28

eight 867 lbs. (393 kg)

23,700 lbs. (10750 kg)

445/65-24

Solid

45.3 in. (115.1 cm)

17.3 in. (43.9 cm)

12.00-24

eight 960 lbs. (435.4 kg)

23,700 lbs. (10750 kg)

– JLG Lift –

pacities Tires

Table 6-5. Capacities

Hydraulic Tank 53.3 gallons (201.7 liters)

Fuel Tank 31 gallons (117 liters)

Hydraulic System 65.4 gallons (247.5 liters)

Drive Hub Bonfiglioli Reggiana Riduttori

2.1 quarts (2 liters) ± 10%0.5 quarts (0.5 liters) ± 10%

Size

Load Range

Ply Rating

Foam Fill

Diameter

Width

Rim Size

Tire & Wheel W

Max Tire Load

Size

Type

Diameter

Width

Rim Size

Tire & Wheel W

Max Tire Load


6-5

ata S/N 0300127698 to Present able 6-8. Deutz TD2011L4 Specifications

Liquid Cooled

ylinders 4

3.7 in. (94 mm)

4.4 in. (112 mm)

ement 190 cu. in. (3108 cm³)

n Ratio 17.5

1-3-4-2

75hp (56 kW)

stem

city

5 Quarts (4.5 L) 11 Quarts (10.5 L) 16 Quarts (15 L)

Consumption 1.1 gph (4.1 lph)

PM 1200

PM 1800

RPM 2475


3121170 – JLG Lift –

Engine Data Prior to S/N 0300127698 Engine DTable 6-7. Deutz BF4M2011 Specifications

Type Liquid Cooled

Number of Cylinders 4

Bore 3.7 in. (94 mm)

Stroke 4.4 in. (112 mm)

Total Displacement 190 cu. in. (3108 cm³)

Compression Ratio 17.5

Firing Order 1-3-4-2

Output 87hp (65 kW)

Oil Capacity Cooling System w/Filter Total Capacity

5 Quarts (4.5 L) 11 Quarts (10.5 L) 16 Quarts (15 L)

Average Fuel Consumption 1.1 gph (4.1 lph)

Idle Engine RPM 1200

Mid Engine RPM 1800

High Engine RPM 2475

T

Type

Number of C

Bore

Stroke

Total Displac

Compressio

Firing Order

Output

Oil Capacity Cooling Sy w/Filter Total Capa

Average Fuel

Idle Engine R

Mid Engine R

High Engine


6-6 3121170

En l

lic oils must have anti-wear qualities at least to API Classification GL-3, and sufficient chemical stabil-mobile hydraulic system service. JLG Industriesends Mobilfluid 424 hydraulic oil, which has an

cosity index of 152.

temperatures remain consistently below 20s F. (-7 degrees C.), JLG Industries recommends of Mobil DTE13.

Typ

Nu

Bor

Str

Tot

Com

Firi

Ou

Oil

Ave

Idle

Mid

Hig

e 6-10. Hydraulic Oil Specifications

aulic Systemperating

erature Range

S.A.E. ViscosityGrade

° to + 180° F° to +83° C)

10W

° to + 210° F° to +99° C)

10W-20, 10W30

° to + 210° F0° to +99° C

20W-20

– JLG Lift –

gine Data - Caterpillar Hydraulic Oi

NOTE: HydrauServiceity for recommSAE vis

NOTE: When degreethe use

Table 6-9. Caterpillar 3.4T

e Liquid Cooled, Antifreeze

mber of Cylinders 4

e 3.7 in. (94 mm)

oke 4.7 in. (120 mm)

al Displacement 201 cu. in. (3294 cm³)

pression Ratio 19.5:1

ng Order 1-3-4-2

tput 73.7hp (55 kW)

Capacity 10.5 Quarts (10 L)

rage Fuel Consumption 1.36 gph (5.14 lph)

Engine RPM 1200

Engine RPM 1800

h Engine RPM 2475

Tabl

HydrO

Temp

+0(-18

+0(-18

+50(+1


6-7

Table 6-12. Mobil DTE 13M Specs

O Viscosity Grade #32

Specific Gravity 0.877

Pour Point, Max -40°F (-40°C)

lash Point, Min. 330°F (166°C)

Viscosity

at 40° C 33cSt

at 100° C 6.6 cSt

at 100° F 169 SUS

at 210° F 48 SUS

cp at -20° F 6,200

Viscosity Index 140


3121170 – JLG Lift –

Aside from JLG recommendations, it is not advisable to mix oilsof different brands or types, as they may not contain the samerequired additives or be of comparable viscosities. If use ofhydraulic oil other than Mobilfluid 424 is desired, contact JLGIndustries for proper recommendations.

Table 6-11. Mobilfluid 424 Specs

SAE Grade 10W30

Gravity, API 29.0

Density, Lb/Gal. 60°F 7.35


Flash Point, Min. 442°F (228°C)

Viscosity

Brookfield, cP at -18°C 2700

at 40° C 55 cSt

at 100° C 9.3 cSt

Viscosity Index 152

IS

F


6-8 3121170

le 6-14. Exxon Univis HVI 26 Specs

fic Gravity 32.1

r Point -76°F (-60°C)

h Point 217°F (103°C)

Viscosity

40° C 25.8 cSt

100° C 9.3 cSt

sity Index 376

il/Exxon recommends that this oil be checked yearly basis for viscosity.

– JLG Lift –

Table 6-13. UCon Hydrolube HP-5046

Type Synthetic Biodegradable

Specific Gravity 1.082


pH 9.1

Viscosity

at 0° C (32° F) 340 cSt (1600SUS)

at 40° C (104° F) 46 cSt (215SUS)

at 65° C (150° F) 22 cSt (106SUS)

Viscosity Index 170

Tab

Speci

Pou

Flas

at

at

Visco

NOTE: Mobon a


6-9

mponent Weights

Table 6-16. Component Weights

mponent Pounds Kilograms

eel 867 393

& Motor 275.5 123

sembly 1275 579

m 5186 2357

om 6990 3173

escope Cylinder 915 415

lation Cylinder 74 34

d Cylinder 92 42

nder 89 40

6 x 96 245 111

6 x 72 195 89

eight * 3320 1506

al weight, see stamping on counterweight


3121170 – JLG Lift –

Major CoTable 6-15. Mobil EAL H 46 Specs

Type Synthetic Biodegradable

ISO Viscosity Grade 46

Specific Gravity .910

Pour Point -44°F (-42°C)

Flash Point 500°F (260°C)

Operating Temp. 0 to 180°F (-17 to 162°C)

Weight7.64 lb. per gal.(0.9 kg per liter)

Viscosity

at 40° C 45 cSt

at 100° C 8.0 cSt

Viscosity Index 153

Co

Tire & Wh

Drive Hub

Engine As

Main Boo

Tower Bo

Tower Tel

Axle Oscil

Axle Exten

Level Cyli

Platform 3

Platform 3

Counterw

* For actu


6-1 3121170

-40° F(-40° C)

-30° F(-34° C)

-20° F(-29° C)

-10° F(-23° C)

0° F(-18° C)

10° F(-12° C)

20° F(-7° C)

30° F(-1° C)

40° F(4° C)

50° F(10° C)

60° F(16° C)

70° F(21° C)

80° F(27° C)

90° F(32° C)

100° F(38° C)

110° F(43° C)

120° F(49° C)

WA

G

AMBIENT AIRTEMPERATURE

- Deutz - Sheet 1 of 2

0 – JLG Lift –

ENGINESPECIFICATIONS

ENGINE WILL START AND OPERATE AT THIS TEMPERATUREITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERYND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHERPACKAGE (IE. ENGINE BLOCK HEATER, ETHER INJECTION OR

LOW PLUGS, BATTERY WARMER AND HYDRAULIC OIL TANK HEATER)

ENGINE WILL START AND OPERATE UNAIDED AT THISTEMPERATURE WITH THE RECOMMENDED FLUIDS AND A

FULLY CHARGED BATTERY.

SUMMERGRADEFUEL

WINTERGRADEFUEL

WINTERGRADEFUELWITH

KEROSENEADDED

NO OPERATION BELOW THISAMBIENT TEMPERATURE

NO OPERATION ABOVE THISAMBIENT TEMPERATURE

Figure 6-1. Engine Operating Temperature Specifications


6-11

TH CONDITIONS RECOMMENDS

F A HYDRAULICULT JLG SERVICE

ERATION INPERATURESR ABOVE.

G WITHNKF 180°F

M E 424 ATURE

R

NOTE:

1) RECOMMENDATIONS ARE FOR AMBIENT TEMPERATURES CONSISTANTLY WITHIN SHOWN LIMITS

2) ALL VALUES ARE ASSUMED TO BE AT SEA LEVEL.

0+32

-5

-10

-15

-20

-25

-30

+23

+14

+5

-4

-13

-22

CF

0 10 20 30 40 50 60

% OF ADDED KEROSENE

AMBI

ENT T

EMPE

RATU

RE

SUMMER-GRADEFUEL

WINTER-GRADEFUEL

ions - Deutz - Sheet 2 of 24150548-E


3121170 – JLG Lift –

(HYD. OIL TANK TEMP.) IF EITHER OR BOEXIST JLG HIGHLYTHE ADDITION O

OIL COOLER (CONS

180° F (82° C)

-40° F (-40° C)

-30° F (-34° C)

-20° F (-29° C)

-10° F (-23° C)

0° F (-18° C)

10° F (-12° C)

20° F (-7° C)

30° F (-1° C)

40° F (4° C)

50° F (10° C)

60° F (16° C)

70° F (21° C)

80° F (27° C)

90° F (32° C)

100° F (38° C)

110° F (43° C)

120° F (49° C)


PROLONGED OPAMBIENT AIR TEMOF 100°F(38°C) O

EXTENDED DRIVINHYDRAULIC OIL TATEMPERATURES O(82°C) OR ABOVE.


MO

BIL

424

10W

-30

HYDRAULICSPECIFICATIONS


DO NOT START UP HYDRAULIC SYSTEWITHOUT HEATING AIDS WITH MOBILHYDRAULIC OIL BELOW THIS TEMPER

DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHEHYDRAULIC OIL BELOW THIS TEMPERATURE

EXXO

N U

NIV

IS H

VI 2

6

MO

BIL

DTE

13

Figure 6-2. Engine Operating Temperature Specificat


6-1 3121170

-40 F(-40 C)

-30 F(-34 C)

-20 F(-29 C)

-10 F(-23 C)

0 F(-18 C)

10 F(-12 C)

20 F(-7 C)

30 F(-1 C)

40 F(4 C)

50 F(10 C)

60 F(16 C)

70 F(21 C)

80 F(27 C)

90 F(32 C)

100 F(38 C)

110 F(43 C)

120 F(49 C)


aterpillar - Sheet 1 of 2

2 – JLG Lift –

ENGINESPECIFICATIONS

ENGINE WILL START AND OPERATE AT THIS TEMPERATUREWITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERYAND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHERPACKAGE (IE. ENGINE BLOCK HEATER, BATTERY WARMER ANDHYDRAULIC OIL TANK HEATER)

ENGINE WILL START AND OPERATE UNAIDED AT THISTEMPERATURE WITH THE RECOMMENDED FLUIDS AND AFULLY CHARGED BATTERY.



Figure 6-3. Engine Operating Temperature Specifications - C


6-13

ONSNDSICERVICE

ION INATURES

ABOVE.

ITH

80° F

RE

NOTE: 1) RECOMMENDATIONS ARE FOR AMBIENT TEMPERATURES CONSISTENTLY WITHIN SHOWN LIMITS

2) ALL VALUES ARE ASSUMED TO BE AT SEA LEVEL.

ns - Caterpillar - Sheet 2 of 24150548-E


3121170 – JLG Lift –

(HYD. OIL TANK TEMP.)IF EITHER OR BOTH CONDITIEXIST JLG HIGHLY RECOMMETHE ADDITION OF A HYDRAULOIL COOLER (CONSULT JLG S

180° F (82° C)

PROLONGED OPERATAMBIENT AIR TEMPEROF 100° F (38° C) OR

EXTENDED DRIVING WHYDRAULIC OIL TANKTEMPERATURES OF 1(82°C) OR ABOVE.


MO

BIL

424

10W

-30

HYDRAULICSPECIFICATIONS


DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS WITH MOBILE 424HYDRAULIC OIL BELOW THIS TEMPERATU

DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHERHYDRAULIC OIL BELOW THIS TEMPERATURE

EX

XO

N U

NIV

IS H

VI 2

6

MO

BIL

DTE

13

-40° F (-40° C)

-30° F (-34° C)

-20° F (-29° C)

-10° F (-23° C)

0° F (-18° C)

10° F (-12° C)

20° F (-7° C)

30° F (-1° C)

40° F (4° C)

50° F (10° C)

60° F (16° C)

70° F (21° C)

80° F (27° C)

90° F (32° C)

100° F (38° C)

110° F (43° C)

120° F (49° C)


Figure 6-4. Engine Operating Temperature Specificatio


6-1 3121170

tion Diagram

4 – JLG Lift –

Figure 6-5. Operator Maintenance and Lubrica


6-15

recommended as a good practice to replace all filtersthe same time.

ing Bearing - Remote Lube

e Point(s) - 2 Grease Fittingacity - A/Re - MPGrval - Every 3 months or 150 hours of operation


3121170 – JLG Lift –

6.3 OPERATOR MAINTENANCE

NOTE: The following numbers correspond to those in Figure 6-5., Operator Maintenance and Lubrication Diagram.

LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATIONUNDER NORMAL CONDITIONS. FOR MACHINES USED IN MULTI-SHIFTOPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CON-DITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORD-INGLY.

NOTE: It isat

1. Sw

LubCapLubInte

Table 6-17. Lubrication Specifications

KEY SPECIFICATIONS

MPG Multipurpose Grease having a minimum dripping point of 350° F (177° C). Excellent water resistance and adhesive qualities, and being of extreme pressure type. (Timken OK 40 pounds minimum.)

EPGL Extreme Pressure Gear Lube (oil) meeting API service classifica-tion GL-5 or MIL-Spec MIL-L-2105

HO Hydraulic Oil. API service classification GL-3, e.g. Mobilfluid 424.

EO Engine (crankcase) Oil. Gas - API SF, SH, SG class, MIL-L-2104. Diesel - API CC/CD class, MIL-L-2104B/MIL-L-2104C.


6-1 3121170

Brake

int(s) - Fill Plug - 2.7 ounces (80 ml)TE24 Check level every 150 hrs/Change every 1200 of operation.

6 – JLG Lift –

2. Swing Gearbox

Lube Point(s) - Fill PlugCapacity - 79 ounces (2.3 L)Lube - GL-5Interval - Check level every 150 hrs/Change every 1200 hours of operation. Fill to cover ring gear.

3. Swing

Lube PoCapacityLube - DInterval - hours


6-17

heel Drive Hub - Bonfiglioli (S/N 100128 to Present)

e Point(s) - Level/Fill Plugacity - 2.1 quarts (2 liters) ± 10%e - EPGLrval - Change after first 150 hours then every 1200hours of operation

ments - Place Fill port at 12 o’clock position andCheck port at 8 o’clock position. Pour lubricant into fillport until it just starts to flow out of check port.


3121170 – JLG Lift –

4. A. Wheel Drive Hub (Prior to S/N 100128)

Lube Point(s) - Level/Fill PlugCapacity - 0.5 liters (1/2 full)Lube - EPGLInterval - Change after first 150 hours then every 1200 hours of operationComments - Place Fill port at 12 o’clock position andCheck port at 3 o’clock position. Pour lubricant into fill portuntil it just starts to flow out of check port.

NOTE: After S/N 0300134389 machines may be built with eitherBonfiglioli or Reggiana Riduttori wheel drive hubs.

B: W

LubCapLubInte

Com


6-1 3121170

ulic Return Filterre 6-6., Hydraulic Return Filter Condition Indicator - Prior9396 and Figure 6-7., Hydraulic Return Filter Condition- S/N 139396 to Present)

int(s) - Replaceable Element Change after first 50 hours and every 300 hoursafter or as indicated by condition indicator.

8 – JLG Lift –

C: Wheel Drive Hub - Reggiana Riduttori (S/N 134389 toPresent)

Lube Point(s) - Level/Fill PlugCapacity - 0.5 quarts (0.5 liters) ± 10%Lube - EPGLInterval - Change after first 150 hours then every 1200

hours of operationComments - Place Fill port at 12 o’clock position and

Check port at 3 o’clock position. Pour lubricant into fillport until it just starts to flow out of check port.

5. Hydra(See Figuto S/N 13Indicator

Lube PoInterval - there


6-19

d = Filter Restricted; Filter ssed

ator - Prior to S/N 139396


3121170 – JLG Lift –

A - ReBypa

Figure 6-6. Hydraulic Return Filter Condition Indic


6-2 3121170

lter Restricted; Filter Bypassed Filter Good; Not Restricted

S/N 139396 to Present

0 – JLG Lift –

Red = FiGreen =

Figure 6-7. Hydraulic Return Filter Condition Indicator -


6-21

or

e Point(s) - Replaceable Elementrval - Change after first 50 hours and every 300 hoursereafter or as indicated by condition indicator equipped)


3121170 – JLG Lift –

6. Hydraulic Charge Filter

LubInte th (if


6-2 3121170

ulic Oil

int(s) - Fill Cap - 55 gallons (208 liters) TankO Check level daily. Change every 2 years or 1200 of operation.

1705511 B

FULL LEVEL (HOT OIL)

FULL LEVEL (COLD OIL)

2 – JLG Lift –

7. Main Valve Filter

Lube Point(s) - Replaceable ElementInterval - Change after first 50 hours and every 300 hours

thereafter

8. Hydra

Lube PoCapacityLube - HInterval - hours


6-23

il Change w/Filter - Deutz

e Point(s) - Fill Cap/Spin-on Elementacity - 11 Quarts (10.5 L) w/Filtere - EOrval - Check level daily; change every 500 hours or sixonths, whichever comes first. Adjust final oil level byark on dipstick.


3121170 – JLG Lift –

9. Suction Strainers (In Tank)

Lube Point(s) - 2Interval - Every 2 years or 1200 hours of operation. Remove and clean at time of hydraulic oil change.

10. O

LubCapLubInte

mm


6-2 3121170

trainer - Deutz

int(s) - Replaceable Element Every year or 600 hours of operation

4 – JLG Lift –

11. Fuel Filter - Deutz

Lube Point(s) - Replaceable ElementInterval - Every year or 600 hours of operation

12. Fuel S

Lube PoInterval -


6-25

el Filter/Water Separator - CAT

e Point(s) - Replaceable Elementrval - Drain water daily; Replace element every year or hours of operation


3121170 – JLG Lift –

13. Oil Change w/Filter - CAT

Lube Point(s) - Fill Cap/Spin-on Element (element can be accessed from below engine tray)Capacity - 10.5 Quarts (10 L)Lube - EOInterval - Check level daily; change every 150 hours or

three months, whichever comes first. Adjust final oillevel by mark on dipstick.

14. Fu

LubInte600


6-2 3121170

int(s) - Replaceable Element Every 6 months or 300 hours of operation or asted by the condition indicator

m Filter

int(s) - Replaceable Element- Change after first 50 hours and then every year0 hours of operation thereafter

6 – JLG Lift –

15. Air Filter Lube PoInterval - indica

16. Platfor

Lube PoInterval

or 60

DEUTZ

CAT


6-27

any damage to the bead area cords of the tire

damaged but is within the above noted criteria, the tireinspected on a daily basis to insure the damage hasgated beyond the allowable criteria.

lacement

mmends a replacement tire be the same size, ply andoriginally installed on the machine. Please refer to the Manual for the part number of the approved tires for a machine model. If not using a JLG approved replace- we recommend that replacement tires have the follow-cteristics:

Equal or greater ply/load rating and size of original

Tire tread contact width equal or greater than original

Wheel diameter, width, and offset dimensions equal tothe original

Approved for the application by the tire manufacturer(including inflation pressure and maximum tire load)

pecifically approved by JLG Industries Inc. do not foam filled or ballast filled tire assembly with a pneu-. When selecting and installing a replacement tire,at all tires are inflated to the pressure recommended


3121170 – JLG Lift –

6.4 TIRES & WHEELS

Tire InflationThe air pressure for pneumatic tires must be equal to the airpressure that is stenciled on the side of the JLG product orrim decal for safe and proper operational characteristics.

Tire Damage

For pneumatic tires, JLG Industries, Inc. recommends that whenany cut, rip, or tear is discovered that exposes sidewall or treadarea cords in the tire, measures must be taken to remove theJLG product from service immediately. Arrangements must bemade for replacement of the tire or tire assembly.

For polyurethane foam filled tires, JLG Industries, Inc. recom-mends that when any of the following are discovered, measuresmust be taken to remove the JLG product from service immedi-ately and arrangements must be made for replacement of thetire or tire assembly.

• a smooth, even cut through the cord plies whichexceeds 3 inches (7.5 cm) in total length

• any tears or rips (ragged edges) in the cord plieswhich exceeds 1 inch (2.5 cm) in any direction

• any punctures which exceed 1 inch in diameter

•

If a tire is must be not propa

Tire Rep

JLG recobrand as JLG Partsparticularment tire,ing chara

•

•

•

•

Unless sreplace amatic tireensure th


6-2 3121170

bo

Wh

Tfosupfare

WhIt m

WHETORBLETO WHE

Ticoyo

en immediately have a service garage or dealerg nuts to the proper torque. Over-tightening willking the studs or permanently deforming the holes in the wheels. The proper procedure for

els is as follows:

ll nuts by hand to prevent cross threading. DOse a lubricant on threads or nuts.

8 – JLG Lift –

y JLG. Due to size variations between tire brands, both tiresn the same axle should be the same.

eel and Tire Replacement

he rims installed on each product model have been designedr stability requirements which consist of track width, tire pres-re, and load capacity. Size changes such as rim width, center

iece location, larger or smaller diameter, etc., without writtenctory recommendations, may result in an unsafe conditiongarding stability.

eel Installationis extremely important to apply and maintain proper wheelounting torque.

EL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPERQUE TO PREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSI- DANGEROUS SEPARATION OF WHEEL FROM THE AXLE. BE SUREUSE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THEEL.

ghten the lug nuts to the proper torque to prevent wheels fromming loose. Use a torque wrench to tighten the fasteners. Ifu do not have a torque wrench, tighten the fasteners with a

lug wrench, thtighten the luresult in breamounting studattaching whe

1. Start aNOT u


6-29

heel nuts should be torqued before first road use and ter each wheel removal. Check and torque every 3 onths or 150 hours of operation.

Table 6-18. Wheel Torque Chart

TORQUE SEQUENCE

1st Stage 2nd Stage 3rd Stage

45 ft. lbs.(60 Nm)

100 ft. lbs.(140 Nm)

180 ft. lbs.(252 Nm)


3121170 – JLG Lift –

2. Tighten nuts in the following sequence:

3. The tightening of the nuts should be done in stages. Fol-lowing the recommended sequence, tighten nuts per wheel torque chart.

4. Wafm


6-3 3121170

6.5

0 – JLG Lift –

SUPPLEMENTAL INFORMATIONThe following information is provided in accordance with therequirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines.

For electric powered machines, the equivalent continuous A-Weighted sound pressure level at the work platform is lessthan 70dB(A)

For combustion engine powered machines, guaranteedSound Power Level (LWA) per European Directive 2000/14/EC (Noise Emission in the Environment by Equipment forUse Outdoors) based on test methods in accordance withAnnex III, Part B, Method 1 and 0 of the directive, is 109 dB.

The vibration total value to which the hand-arm system issubjected does not exceed 2,5 m/s2. The highest root meansquare value of weighted acceleration to which the wholebody is subjected does not exceed 0,5 m/s2.

TION 7 - INSPECTION AND REPAIR LOG

7-1

D REPAIR LOG

ir Log

nts

SEC

3121170 – JLG Lift –

SECTION 7. INSPECTION ANMachine Serial Number _______________________________________

Table 7-1. Inspection and Repa

Date Comme

SECTION 7 - INSPECTION AND REPAIR LOG

7-2 3121170

og

– JLG Lift –

Table 7-1. Inspection and Repair L

Date Comments

TRA

NS

FE

R O

F O

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Corporate Office

JLG Industries, Inc.

1 JLG Drive

McConnellsburg PA. 17233-9533

USA

(717) 485-5161

(717) 485-6417

JLG Worldwide LocationsJLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444Australia

+61 2 65 811111

+61 2 65 810122

JLG Latino Americana Ltda.Rua Eng. Carlos Stevenson,80-Suite 7113092-310 Campinas-SPBrazil

+55 19 3295 0407

+55 19 3295 1025

JLG Industries (UK) LtdBentley HouseBentley AvenueMiddletonGreater ManchesterM24 2GP - England

+44 (0)161 654 1000

+44 (0)161 654 1001

JLG France SASZ.I. de Baulieu47400 FauilletFrance

+33 (0)5 53 88 31 70

+33 (0)5 53 88 31 79

JLG Deutschland GmbHMax-Planck-Str. 21D - 27721 Ritterhude - IhlpohlGermany

+49 (0)421 69 350 20

+49 (0)421 69 350 45

JLG Equipment Services Ltd.Rm 1107 Landmark North39 Lung Sum AvenueSheung Shui N. T.Hong Kong

(852) 2639 5783

(852) 2639 5797

JLG Industries (Italia) s.r.l.Via Po. 2220010 Pregnana Milanese - MIItaly

+39 029 359 5210

+39 029 359 5845

Oshkosh-JLG Singapore Technology Equipment Pte Ltd29 Tuas Ave 4,Jurong Industrial EstateSingapore, 639379

+65-6591 9030

+65-6591 9031

Plataformas Elevadoras JLG Iberica, S.L.Trapadella, 2P.I. Castellbisbal Sur08755 Castellbisbal, BarcelonaSpain

+34 93 772 4700

+34 93 771 1762

JLG Sverige ABEnkopingsvagen 150Box 704SE - 176 27 JarfallaSweden

+46 (0)850 659 500

+46 (0)850 659 534

www.jlg.com

3121170

Documents

Operation and Safety Manual - Flexihire Equipment Hire...Operation and Safety Manual ANSI ® Original Instructions - Keep this manual with the machine at all times. Boom Lift Models