Operations Management Ch. 4 Outline

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    1. Process Design

    2. Design: “To design” refers to the

    process of originating and

    developing a plan for a product,

    service or process.Process: Is

    any part of an organizationhich ta!es a set of input

    resources hich are then used

    to transfor" so"ething into

    outputs of products or services.

    #. Process Design Process design

    Processes that Processes

    thatDesign Products Produce

    Products and $ervices and

    $ervices $upply %etor!

    Design&oncept 'eneration$creening (ayout and )lo

    Preli"inary Design *valuation

    and I"prove"ent Process +o

     Technology DesignPrototyping

    and -nal design

    . %ature of the design activity:1/

    Design is inevitale 0 products,

    services and the processes

    hich produce the" all have to

    e designed.2/ Product design

    inuences process design 0decisions ta!en during the

    design of a product or service

    ill have an i"pact on the

    decisions ta!en during the

    design of the process hich

    produces those products or

    services and vice versa.

    . Product 3 services design are

    interrelated to its process

    design Designing the Designingthe Product or Processes that

    $ervice Produce the Product or

    $ervice Processes should e

    Products and services designed

    so they can should e designed

    in create all products such a

    ay that they and services

    hich can e created the

    operation is li!ely e4ectively to

    introduceDecisions ta!en during

    the design of the product or

    service ill have an i"pact on

    the process that produces the"and vice versa

    5. Process Design and

    Product6$ervice Design are

    Interrelated7 To co""it to the

    detailed design of a product or

    service consideration "ust e

    given to ho it is to e

    produced.7 Design of process

    can constrain the design of 

    products and services.7 The

    overlap is greater in the serviceindustry: 7 $ervice industry 8 it

    is i"possile to separate

    service design and process

    design 0 they are the sa"e

    thing. 7 9anufacturing industry

    8 it is possile to separate

    product design and process

    design ut it is ene-cial to

    consider the" together ecause

    the design of products has a

    "aor e4ect on the cost of "a!ing the".

    ;. Process and product6service

    design "ust satisfy custo"er7

    Products6services designer

    custo"ers satisfaction criteria 7

    pectation 7

    Ine>pensive 7 ?uality 7 *asy to

    "anufacture and deliver 7

    $peedy7 Process designer

    custo"ers satisfaction achieved

    through: 7 (ayout 7 (ocation 7

    Process technology 7 @u"an

    s!ills

    A. The design activity is itself a

    process )inished designs hich

    are: T=

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    Cuality: *rror8free designs

    =*$B=&*$ hich ful-l their

    purpose in a Technical

    infor"ation e4ective and

    creative ay 9ar!et infor"ation

     Ti"e infor"ation $peedilyproduced: Designs hich have

    "oved fro" concept to detailed

     T@* D*$I'% speci-cation in a

    short ti"e I%PT$ BTPT

    ily:

    Design and technical hich

    include the latest ideas sta4 to

    e"erge during the process

     T=

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    Jchangeovers/ at each stage of 

    production7 Process or cellular

    layout

    1G.Latch Process

    2H.9ass J(ine/ Processes7 @ighervolu"es than Latch7 $tandard,

    repeat products7 (o and6or

    narro s!ills7 %o set8ups, or

    al"ost instantaneous ones7 &ell

    or product layout

    21.9ass Process

    22. &ontinuous Process7 *>tre"ely

    high volu"es and lo variety:

    often single product7 $tandard,

    repeat products7 @ighly capital8

    intensive and auto"ated7 )e

    changeovers reCuired7 DiMcult

    and e>pensive to start and stop

    the process7 Product layout:

    usually o along conveyors or

    pipes2#. &ontinuous Process

    2.9anufacturing process $ervice

    process types types @igh @igh

    Proect Professional service

     +oing $ervice shop Eariety

    Eariety Latch 9ass &ontinuous

    (o 9ass service (o Eolu"e

    @igh (o Eolu"e @igh

    http://image.slidesharecdn.com/processdesign-121227055455-phpapp02/95/process-design-23-638.jpg?cb=1356587745http://image.slidesharecdn.com/processdesign-121227055455-phpapp02/95/process-design-23-638.jpg?cb=1356587745