OPERATIONS MANUAL - Marshalltown

OPERATIONS MANUAL

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104 S. 8th Ave.Marshalltown, IA

Phone 800-888-0127 / 641-753-0127 Fax 800-477-6341 / 641-753-6341

www.marshalltown.com20073

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TABLE OFCONTENTS

TABLE OF CONTENTS ................................................................................................... 2

INFORMATION CONTAINED IN THIS MANUAL .............................................................. 3

ORDERING INFORMATION ........................................................................................... 3

SERIAL NUMBER LOCATION ........................................................................................ 4

DISTRIBUTOR INFORMATION ....................................................................................... 5

SAFETY NOTATIONS ...................................................................................................... 5

SPARK ARRESTERS ...................................................................................................... 5

OPERATING SAFETY ..................................................................................................... 6

SERVICE SAFETY .......................................................................................................... 6

VIBRATION & SOUND ANALYSIS .................................................................................. 6

DIMENSIONAL PICTORIALS ......................................................................................... 7

TECHNICAL DATA ........................................................................................................... 8

BEFORE STARTING ....................................................................................................... 9

OPERATING .................................................................................................................... 9

PERIODIC MAINTENANCE SCHEDULE ..................................................................... 10

LIFTING PROCEDURES .............................................................................................. 11

SECTION ASSEMBLY ................................................................................................... 12

ATTACHING WINCHES TO STAKES ............................................................................ 13

DETERMINING LEFT & RIGHT OF SCREED .............................................................. 13

STRINGLINING ............................................................................................................. 14

END HANDLE ASSEMBLY ........................................................................................... 15

PARTS SECTION 2 ........................................................................................................ 16

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OPERATIONSSECTION 1

INFORMATION CONTAINED IN THIS MANUAL The information contained in this manual provides important procedures to safely operate and maintain your truss screed. The steps that are illustrated in this manual must be followed otherwise the life of the machine could be greatly shortened due to operator neglect. Remember that a machine that is well taken care of will provide many years of trouble free operation. For your own protection and safety, always adhere to the safety warnings and notes that are pointed out in this manual. Disregarding these instructions could lead to personal injury or possibly even death.

ORDERING PARTSThis manual contains an illustrated parts list to help you in ordering replacement parts for your truss screed. Follow the instructions below carefully when ordering parts to ensure that you get the exact parts that you want.

•Allordersforservicepartsmustincludeatrussscreedserialnumber.Shipmentofyourpartswillbedelayedifthisinformation is not available when you contact Marshalltown Company.

•IncludethedescriptionandcorrectpartnumberfromSection2,aswellas,thequantityneeded.

•Forpromptandaccurateshipments,specifyexactshippinginstructions,includingpreferredroutingandcomplete destination address.

•DONOTreturnpartstoMarshalltownwithoutreceivingwrittenauthorizationfromMarshalltown. Allauthorizedreturnsmustbeshippedpre-paid.

ToplaceanordercontactMARSHALLTOWNCustomerServiceat800-888-0127

104 S 8th Ave

Marshalltown, IA 50158 U.S.A

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OPERATIONSSECTION 1

SERIAL NUMBER LOCATION

NOTE: EVERY SECTION THAT LEAVES MARSHALLTOWN CO. HAS A SERIAL NUMBER DECAL ONTHE TOP TRUSS PIPE. WHEN ORDERING PARTS, YOU WILL BE ASKED FOR THIS SERIAL NUMBER.

MAKE NOTE OF ALL YOUR SECTION SERIAL NUMBERS FOR FUTURE REFERENCE.

Truss Screed Part # Serial #

FILL OUT SERIAL #’S HERE FOR FUTURE REFERENCE

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OPERATIONSSECTION 1

DISTRIBUTOR INFORMATION

SAFETY NOTATIONS

PLACE DISTRIBUTOR INFORMATION HERE FOR FUTURE REFERENCE

DISTRIBUTOR NAME:__________________________________ PHONE #:_______________________________ADDRESS:______________________________________________________________________

CITY: _____________________________________________STATE: _______________ZIP:_______________SALESMAN :____________________________________________________________________ADDITIONAL COMMENTS:_________________________________________________________________________________________________________________________________________________________________________________________________________________________

NOTE: Throughout this manual, there are NOTES, CAUTIONS, and WARNINGS which must be followed to reduce the possibility ofimproperservicedamagetotheequipmentorpersonalinjury.

NOTE-Containsadditionalinformationimportanttoaprocedure.CAUTION-Providesinformationimportanttopreventerrorswhichcoulddamagethemachine.

LAWS PERTAINING TO SPARK ARRESTERS

Some states require that spark arresters be used on internal combustion engines in some locations. A spark arrester is a device designed to prevent the discharge of sparks or flames from the engine exhaust. It is often required to have a spark

arrester on an engine when operating equipment on forested areas to reduce risk of fires. Consult the engine distributor or contact local authorities to make sure that you comply with regulations concerning spark arresters.

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OPERATIONSSECTION 1

Familiarityandpropertrainingarerequiredforthesafeoperationofthisequipment.Equipmentoperatedimproperlyorbyuntrainedper-sonnelcandamageequipmentandcouldbedangerous.Readtheoperatinginstructionscontainedinthismanualtofamiliarizeyourselfwith the location and proper use of all the controls.

DO NOT operate this machine until you have read the operating and safety instructions. Operate the machine in accordance with the manufacturer’s instructions.

ALWAYS inspect your screed upon arrival for damage or tampering that can sometimes occur during shipping. If damage is found, file a claim with your carrier immediately!! Mark freight bill of lading as “damaged shipment”.

NEVERallowuntrainedpersonneltooperateyourtrussscreed.Individualswhooperatethisscreedshouldhaveadequatetraininginoperating procedures.

DO NOT attempt to fill hydraulic(winch) tanks while machine is running.

NEVERuseover-the-counterhardwaretoreplacemanufacturershardware.ContactMARSHALLTOWNCustomerServiceDepartmentforinformationregardingreplacementparts.800-888-0127

HAZARD: When operating machines with gas engines in confined areas, the fumes must be ventilated. Improper ventilation could lead to serious health problems or even death.

ALWAYS be aware of HOT components on this machine, such as, hydraulic components.

OPERATING SAFETY

SERVICE SAFETY

DO NOT attempt to clean or service screed while machine is running.

DO NOT use gasoline, other fuels, or any flammable solvent to clean parts, especially in enclosed areas. Fumes from fuels and sol-vents can cause serious health problems if you are exposed to them over an extended period of time.

ALWAYSdisconnectsparkplugbeforeservicingenginetopreventaccidentalstart-up.

ALWAYSwearadequatehearingprotectionwhilerunningyourtrussscreed.

Theinformationabovewasacquiredthroughvibrationandsoundanalysis.Acertifiedsoundandvibrationtechnicianwasusedtotestseveralofourproducts.AllofthedatacollectedwasmeasuredaccordingtoOSHAstandardsISO3744.Ifthereareanyquestionsonthisparticularsubject,contactMARSHALLTOWNCustomerService.800-888-0127

AVERAGE EQUIVALENTSOUND PRESSURE LEVEL

SOUND PRESSURE LEVEL AT OPERATOR’S EAR

EQUIVALENT SOUND POWER LEVEL

89DB (A) 96DB (A) 106DB (A)

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OPERATIONSSECTION 1

DIMENSIONAL PICTORIALS

The dimensions of the truss screed are illustrated on this page. The height and width are in Figure 1 and the lengths of the different screed sectionsavailable are illustrated in Figure 2.

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OPERATIONSSECTION 1

SPECIFICATIONS ON THE MARSHALLTOWN TRUSS SCREEDTruss Blades 10' 7 1/2' 5' 2 1/2' 2' Max Width

10 GA. Galv. Steel 180lbs. (64kg) 135lbs. (47kg) 90lbs. (32kg) 50lbs. (16kg) 36lbs. (13kg) 65'

• Toppipe-couplingsystem-finethreadadjustment15/16-16tpiwithfullflow1”non-restrictingairsystemwithduallockingjamnuts.

• Vibrationproofweldswithexclusivevibration-dampeningsystem.

• Bolt-onbladeswithquickconnectingspliceplatesfrontandbackateachtrusssectionusing1/2-13nutsandboltsthroughout.

• Balanceddesigntrussheighttooverallbasewidthprovidesequilateraltrianglestrengthforobtainingprecisegradecontrol and structural integrity.

• Toppipecouplingsystemprovidesforcrownedorinvertslabsectionwithoutlooseningbottomsplicebladebolts.Specialcrowns or inverts are obtainable with ball joint top pipe coupler or crown invert bracket. The coupler bracket must be special ordered from MARSHALLTOWN.

• NOTE:selectscreedwidthtoallowminimumoverhangpastforms;6”overhangsareideal,overhangsover12"are not recommended

• NOTE:specialmaketrussscreedsareavailableuponrequest.Mostspecialmakescreedscanbeavailablein4-6weeks.

TECHNICAL DATA

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OPERATIONSSECTION 1

BEFORE STARTINGBefore starting the truss screed, there are a few items that need to be checked to prevent damage or personal injury.•Makesurethatboltsaresecureandwillnotvibrateloose.•Checkjamnutsontoppipetoensurethattheyaretightagainstthetoppipecoupler.•Checkthehydrauliclevelinthetankforthehydraulicwinches(ifapplicable).•Checkwinchcablestomakesurethattheywillnotloosenduringthescreedrun.•Lookovertheformstocheckforunevennesssothatthescreedwillnothangup.

Ask yourselves these questions when preparing your screed for a job.•Whatisthe“exact”pourwidth?•Whatistheslump?•Istheslabflat,crowned,orinverted?•Whatistherequiredsurfacetolerance?•Choosescreedtypeandsizebasedontheaboveinformation.•Areanyaccessoriesrequired?•Dothewinchesworkproperly?•Whatsizeandtypeofscreedisrequiredforthispour?

OPERATINGOperating your engine driven screed correctly will assist you in achieving the desired outcome of a pour. Follow the instructions below tooperateyourscreedcorrectlyandyouwillbeverypleasedwithyourequipment.

Start the engine and slowly increase the throttle.•Engage or turn winch handles simultaneously to keep the screed even.•DO NOT adjust the throttle on the engine to slow down or speed up the hydraulic winches, use the flow controls instead.•NEVER let the concrete build up on the front blade, this causes the screed to be stressed and is strenuous on the operators •controlling the manual winches. The concrete should not go above the bolts attaching the blades. If this happens, stop the screed and let the vibration do its job.If the concrete is not being added at the appropriate rate, slow the screed down to compensate.•The speed at which the screed should be operated depends on the slump of the concrete. Pay close attention to the aggre-•gates, slump and concrete modifying agents so that you can compensate for them. REMINDER! – DO NOT OVER – VI-BRATE THE CONCRETE

Make sure that when you have completed the pour(s) that you clean the screed immediately to prevent concrete from curing in the drive shaft and bearing, etc. Pressure washers are recommended for this job.

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OPERATIONSSECTION 1

Always make sure that the drive shaft is aligned properly. •When connecting drive shafts, assemble with all the weights on each section facing the bull float blade. If weights are •mismatched, the screed will not vibrate properly. Match the keyways on the drive shafts and connectors.Do not overspeed, engine RPM must not exceed 3600 RPM. Shaft speed will remain within the designed limitations if the •engine maximums are adhered to.DO NOT crown or invert without universal joints or flex couplers on the shaft connectors. •Maintain engine in accordance with the manufacturer’s instructions.•UseLoctiteanti-seizeMILA907Dtolubricatethetoppipecouplerthreadsbeforeassembly.•Grease screed bearings at 40 hr. operating intervals. Use ONE stroke of a hand grease gun (No More). Use Shell Alvo-•nia#21,TexacoL-15,orChevronSR1.Cleanfittingsbeforegreasing.Forlowtemperatures,useDowMolykoteBR-2.DO NOT OVER GREASE!Oil winch bushings at 10 hr. operation intervals. Use light lubricating oil.•CAUTION! Change worn or frayed cables – cables under tension may snap and cause severe injury. Use proper meth-•ods illustrated in this manual to properly attach cables. Always connect cables properly – wrap cable under last form pin then connect cable hook to the next form pin towards the screed.DO NOT hook cables to a stake driven into the ground, the stake can tilt under tension and snap back and cause severe •injury.Forcoldweatheroperations,usecoldweatherbearinglubricantthatoperatesfrom~-22°F-~350°F.•CAUTION! For screeds over 65 ft. in length, consult MARSHALLTOWN.•

•CAUTION!Wheninstallingpillowblockbearings,besurethatthebottomflatsurfacedoesnothavenicksordeepmarks. Thiscancausethebearingtorideoffofthemountedsurface;whenvibrationoccursthissmalldeformationcanwearoff quickly,allowingthebearingtoloosen.Withthebearinglooseonitsmounting,failurecanoccur.

PERIODIC MAINTENANCE SCHEDULE

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OPERATIONSSECTION 1

LIFTING PROCEDURES

Thefollowingproceduresdescribeproperliftingtechniquesforscreed.ThereisnoOSHAstandardweightlimitformanuallifting.Therefore, rather than stating a regulated limit, they ask that employers or contractors do the following:

A)Identifyeachhazardtowhichapersonattheworkplace(jobsite)islikelytobeexposedto

B)Assesstheriskofinjuryorharmtoapersonresultingfromeachhazard

C) Consider the means by which the risk may be reduced.

NOTE: Never lift more than what you personally feel that you can handle. The lifting handles at each end of the screed are not intended tobeusedastheonlysourcetoliftthescreed.Itisquiteobviousthattwolargemenwillnotbeabletolift70feetofscreed.Donotexceed 65 feet when using the Marshalltown Truss Screed.

MARSHALLTOWN TRUSS SCREED - MAXIMUM 65 FEET

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OPERATIONSSECTION 1

The following figures describe the proper instructions for correctly assembling engine driven screed. Make sure that you follow the instructions in order. If the assembling of your screed is not done in this order, there could be some problems in trying to maintain floor flatness because your screed is not level. Levelness of your screed is critical!

SECTION ASSEMBLY

STEP 1: Screw jam nuts onto top pipe. Start the top pipe coupler onto the top pipe of the mating truss section. Only thread the coupler on about three turns.NOTE: The right and left hand jam nuts will already be installed on the screed section.TIGHTEN JAM NUTS AFTER SCREED IS LEVEL

STEP 2: Slide screed sections together until top pipe threads on screed marked “R” line up with threads in coupler on the screed. Start coupler on adjoining threads by hand to prevent cross threading.

STEP 3: Bearing support bolts should be loose so that splice plate can move in clearance holes. With 15” adjustable wrench, turn top pipe coupler until screed and bull float blades contact, then back the coupler off slightly so that the blades touch without tension.

STEP 4: Tighten bolts on splice plates. Next slide the shaft coupler onto the adjoining section and tighten the setscrewsprovided.Makesurethatthe3/16keyisontheshaft before sliding sections together. Repeat these steps for attaching all engine driven screed sections.

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To attach the winch cables properly, adhere to the following instructions.•Takethecableandgoaroundthelastformstake.Makesurethatyougounderneaththeform.•Attachthecablehooktothenextformstakefromtheend.

DETERMINING LEFT AND RIGHT OF

The following illustration shows all the key information on how to determine the left and right and thefront and rear of a screed section.

Note the circle with the product stamp.

This is probably the easiest way todetermine the left and right sides ofthe screed assembly. The right sidehasthemodelnumberandthea5-digit product stamp. The left handside is only stamped with an “L”.Also the front of the screed isdetermined by the two screed bladesmountedback-to-back.Therearofthe screed has only one bullfloatblade.

OPERATIONSSECTION 1

A

C

D D

ATTACHING WINCHES TO FORM STAKES

The figure below illustrates the proper way to attach the winch cables to the form stakes. This is the only way that the cables should be attached. If the cables are not attached properly, the cables could snap loose causing severe injury to finishing personnel surrounding the screed.

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OPERATIONSSECTION 1

When you have assembled yourscreed it is important to string lineit to make sure it is flat.

To string line your screed, thereare a few important steps thatneed to be followed.

•Placescreedendsona2x6or other wooden type support.

•Atapproximately1”outfromthe leading edge of the screedblade, drive a nail into thewooden support. NOTE: Nailshould be on the outside of thewooden support.

•Stretchalineastightaspossible from nail to nail.Make sure that the nail iscontacting each support at thepoint of blade contact.

•NOTE:Thesupportsdonothave to be on the same level.•Useashort,flatpieceofmetalor wood as a gauge block tocompare the string to thebottom surface of the screedblade and bullfloat blade.

•Thebladesshouldbeequaltoeach other at each splice. Ifthey are not even, loosen jamnuts and tighten top pipecoupler as described on pageS1-12.

•NOTE:Alwaysstringlineyourscreed before each pour to ensure that you get the desired flatness& levelness rating.

STRING LINING

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OPERATIONSSECTION 1

END HANDLE ASSEMBLY

The following figure shows the proper way to mount a standard end handle to the screed section. Do not try to modify this mounting procedure, this is the only way to mount the end handles where they will work properly.

Always follow the steps below to properly mount the end handles to your screed.

•Mountthebearingontothebearingsupportbracket.

•Mountthehandlegripsontotheliftinghandles.

•Mounttheliftinghandlesontotheendhandleusingtwo3/8x2boltsand3/8nylonlocknuts.

•Mountthebearingsupportbrackettotheendhandleusingfour1/4x11/2boltsand1/4stovernuts.

•Mounttheendhandletothescreedusingthree1/2x3/4bolts,three1/2x1boltsandsix1/2hexnuts.Screwtheappropriateadaptorfortheendyouareworkingonontothetoppipe.Next,usinga1"flatwasher,screwtheendhandleboltontotheadaptor.

•Tightenallfastenersaftertheendhandleiscompletelyassembled.

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PARTS SECTION 2

1. TABLE OF CONTENTS .................................................................................................................... 16

2.ASSEMBLYOF2’HEDSCREEDSECTION-TS2S ......................................................................... 17

3.ASSEMBLYof2-1/2’HEDSCREEDSECTION-TS25S................................................................... 18

4.ASSEMBLYof5’HEDSCREEDSECTION-TS5S ........................................................................... 19

5.ASSEMBLYof7-1/2’HEDSCREEDSECTION-TS75S.................................................................. 20

6.ASSEMBLYof10’HEDSECTION-TS10S ....................................................................................... 21

7.ENDHANDLEASSEMBLY-TSEHG ................................................................................................ 22

8.WINCHASSEMBLY-TSMWG .......................................................................................................... 23

9.HYDRAULICWINCHASSEMBLY-TSPWG ..................................................................................... 24

10.LOWPROFILEENGINEKIT-TSLPEK9&TSLPEK11 ................................................................... 25

PARTS TABLE OF CONTENTS

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PARTS SECTION 2

ASSEMBLY 2' SECTION - TS2S

PART # DESCRIPTION QTY.1. M016564 ............................. 2’ TRUSS WELDMENT ................................................ 12. M108001 ..................................... NUT, LH JAM ....................................................... 13. M107000 .............................. TOP PIPE COUPLER ................................................. 14. M108000 ..................................... NUT, RH JAM ....................................................... 15. M013374 ..................... FSTN,SETSCREW1/4-28x1/4 ........................................ 26. M020635 .......................... COUPLER, DRIVE SHAFT ............................................. 17. M010273 ........................... KEY,3/16SQ.x2”LONG .............................................. 28. M020716 .................................... DRIVE SHAFT ...................................................... 19. M010038 .......................... FSTN,BOLT3/8-16x11/2 ............................................. 410. M010005 .......................... FSTN,BOLT1/4-20x11/2 ............................................. 211. M020542 ....................FSTN,NUTSTOVERLOCK1/4-20 ...................................... 212. M020514 ....................FSTN,NUTSTOVERLOCK3/8-16 ...................................... 413. M010067 ............................. FSTN,BOLT1/2-13x1 .............................................. 1114. M010106 .............................FSTN,NUTHEX1/2-13 ............................................. 1615. M010066 ............................FSTN,BOLT1/2-13x3/4 .............................................. 516. M135000 ............................... BEARING SUPPORT ................................................. 1 M010172 ............................ 2’ HED SCREED BLADE .............................................. 2 M010173 ......................... 2’ HED BULLFLOAT BLADE ............................................ 119. M106000 ....................... BLADESPLICE-EDSCREED ......................................... 2 M106001 ......................BLADESPLICE-HEDSCREED ........................................ 2 M022430 .................... BLADESPLICE-SHEDSCREED ....................................... 220. M018999 ..................... FSTN,SETSCREW1/4-28x3/8 ........................................ 221. M020704 ........................................ BEARING .......................................................... 222. M010276 .............................. ECCENTRIC WEIGHT ................................................ 223. M 017751...............FSTN,FLATWASHER3/8HARDENED .................................... 4

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PARTS SECTION 2

PART # DESCRIPTION QTY.1. M028702 .......................... BLADE, BULLFLOAT HED ............................................. 12. M108000 ................................ NUT, TOP PIPE RH .................................................. 13. M028626 ................................... SHAFT, DRIVE ...................................................... 14. M020542 .........................FSTN,NUTSTOVER1/4-20 ........................................... 25. M010005 ............................... BOLT,1/4-20x11/2 .................................................. 26. M020704 ..................... BEARING,3/4”PILLOWBLOCK ........................................ 27. M010106 ............................ FSTN,NUTHEX1/2-13 ............................................. 168. M010067 .................................. BOLT,1/2-13x1 ................................................... 119. M010276 ............................. WEIGHT, ECCENTRIC ............................................... 210. M028701 ............................. BLADE, SCREED HED ............................................... 211. M135000 ................ INTERMEDIATE BEARING SUPPORT ................................... 112. M010038 ...............................BOLT,3/8-16x1-1/2 ................................................. 413. M017751 ................ FSTN,HARDENEDFLATWASHER3/8 ................................... 414. M020635 ................................ COUPLER, SHAFT .................................................. 115. M020514 ........................... FSTN,NUTSTOVER3/8 .............................................. 416. M108001 ................................ NUT, TOP PIPE LH .................................................. 117. M107000 ............................. COUPLER, TOP PIPE ................................................ 118. M028700 ........................... TRUSS,2-1/2’SECTION .............................................. 119. M106000 ............................... PLATE, SPLICE ED .................................................. 2 M106001 .............................. PLATE, SPLICE HED ................................................. 2 M022430 ............................. PLATE, SPLICE SHED ............................................... 220. M010273 .................................... KEY,3/16x2 ....................................................... 221. M010066................................. BOLT,1/2-13X3/4 .................................................... 5

ASSEMBLY 2 1/2' SECTION - TS25S

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PARTS SECTION 2


PART # DESCRIPTION QTY.1. M016565 .............................5’ TRUSS WELDMENT ................................................ 12. M108001 .................................... NUT, LH JAM ........................................................ 13. M107000 ..............................TOP PIPE COUPLER ................................................. 14. M108000 .................................... NUT, RH JAM ........................................................ 15. M013374 .....................FSTN,SETSCREW1/4-28x1/4 ........................................ 26. M020635 ..........................COUPLER, DRIVE SHAFT ............................................. 17. M010273 ...........................KEY,3/16SQ.x2”LONG .............................................. 28. M032112 ................................... DRIVE SHAFT ....................................................... 19. M010038 ..........................FSTN,BOLT3/8-16x11/2 ............................................. 410. M010005 ..........................FSTN,BOLT1/4-20x11/2 ............................................. 411. M020542 ................... FSTN,NUTSTOVERLOCK1/4-20 ....................................... 412. M020514 ................... FSTN,NUTSTOVERLOCK3/8-16 ....................................... 413. M010067 .............................FSTN,BOLT1/2-13x1 .............................................. 1314. M010106 ............................ FSTN,NUTHEX1/2-13 .............................................. 2415. M010066 ........................... FSTN,BOLT1/2-13x3/4 ............................................... 916. M135000 ..............................BEARING SUPPORT .................................................. 117. M103001 ........................... 5’ HED SCREED BLADE ............................................... 218. M105001 ..........................5’ HED BULLFLOAT BLADE ............................................ 119. M106001 ..................... BLADESPLICE-HEDSCREED ......................................... 220. M018999 .....................FSTN,SETSCREW1/4-28x3/8 ........................................ 221. M020704 ....................................... BEARING ........................................................... 322. M136000 .................................STABILIZER ROD .................................................... 123. M010276 ............................. ECCENTRIC WEIGHT ................................................. 424. M017751 ................FSTN,FLATWASHER3/8HARDENED.................................... 625. M012979 ........................... FSTN,NUTFLANGE1/2 ............................................... 2

20

PARTS SECTION 2

PART # DESCRIPTION QTY.1. M016566 .......................... TRUSSF/7-1/2’SECTION ............................................. 12. M108000 ..................... NUT,RIGHTHANDF/TOPPIPE ........................................ 13. M028402 .............................FSTN,BOLT3/8x1-1/2 ............................................... 84. M020542 ...................... FSTN,NUT1/4STOVERLOCK ......................................... 65. M010066 .............................. FSTN,BOLT1/2x3/4 ............................................... 176. M106001 .....................BLADE,SPLICE-HEDSCREED ........................................ 27. M104001 ...................... 7-1/2’HEDBULLFLOATBLADE ......................................... 18. M135000 .................INTERMEDIATE BEARING SUPPORT ................................... 19. M020514 ...................... FSTN,NUT3/8STOVERLOCK ......................................... 810. M010106 ............................... FSTN,NUT1/2HEX ................................................ 3211. M102001 .........................7-1/2’HEDSCREEDBLADE ........................................... 212. M010067 ................................FSTN,BOLT1/2x1 ................................................ 1513. M010005 .............................FSTN,BOLT1/4x1-1/2 ............................................... 614. M020704 ......................BEARING,3/4”PILLOWBLOCK ........................................ 415. M136000 ................................. STABILIZER ROD .................................................... 216. M010276 ..............................ECCENTRIC WEIGHT ................................................ 617. M029041 .......................... SHAFTF/7-1/2’SECTION ............................................. 118. M020635 ................................ COUPLER, SHAFT ................................................... 119. M108001 .......................NUT,LEFTHANDF/TOPPIPE ......................................... 120. M107000 .............................. TOP PIPE COUPLER ................................................. 121. M012979 ............................FSTN,NUTFLANGE1/2 .............................................. 4

ASSEMBLY 7 1/2' SECTION - TS75S

21

PARTS SECTION 2

PART # DESCRIPTION QTY.1. M010066 ................................ BOLT,1/2-13x3/4 ................................................. 222. M032139 .......................... BLADE, BULLFLOAT HED .............................................. 13. M012979 .........................FSTN,NUTFLANGE1/2-13 ............................................ 44. M108000 ................................ NUT, TOP PIPE RH ................................................... 25. M010273 .................................... KEY,3/16x2 ........................................................ 46. M020542 .........................FSTN,NUTSTOVER1/4-20 ............................................ 87. M010005 ............................... BOLT,1/4-20x11/2 ................................................... 88. M032138 ............................. BLADE, SCREED HED ................................................ 29. M010067 .................................. BOLT,1/2-13x1 .................................................... 2610. M010106 ................................ FSTN,NUT1/2-13 .................................................. 4811. M020704 ......................BEARING3/4”PILLOWBLOCK ......................................... 612. M010038 ............................... BOLT,3/8-16x11/2 ................................................... 613. M016565 ............................ TRUSS, 5’ WELDMENT ................................................ 214. M032112 .............................. SHAFT, DRIVE 5’ 10” .................................................. 215. M010276 ............................. WEIGHT, ECCENTRIC ................................................ 816. M020514 .........................FSTN,NUTSTOVER3/8-16 .......................................... 1217. M017751 ................ FSTN,FLATWASHER3/8HARDENED .................................. 1218. M136000 ................................ ROD, STABILIZER .................................................... 219. M106000 .................................. PLATE, SPLICE ...................................................... 220. M020635 ................................ COUPLER, SHAFT ................................................... 221. M135000 ............... BEARING SUPPORT (INTERMEDIATE) ................................... 222. M107000 ............................. COUPLER, TOP PIPE ................................................. 223. M108001 ................................ NUT, TOP PIPE LH ................................................... 2


22

PARTS SECTION 2

END HANDLE ASSEMBLY- TSEHG

PART # DESCRIPTION QTY.1. M110100 ................. COMPLETE RH WINCH ASSEMBLY ..................................... 1 M018670 ................ COMPLETE LH WINCH ASSEMBLY ...................................... 12. M110101R ......................RH WINCH LESS CABLE ............................................... 1 M110101L ....................... LH WINCH LESS CABLE ............................................... 13. M010082 ........................FSTN,5/16FLATWASHER .............................................. 44. M010023 .......................FSTN,BOLT5/16-18x13/4 ............................................. 25. M109000 ..................................END HANDLE ........................................................ 16. M010100 ................................ FSTN,NUT5/16 ...................................................... 27. M010088 ..........................FSTN, 1” FLATWASHER ................................................ 18. M113000 ...................... FSTN,NUTF/ENDHANDLE ............................................ 19. M010005 ........................FSTN,BOLT1/4-20x11/2 .............................................. 410. M010464 ...................FSTN,NUTNYLONLOCK3/8-16 ........................................ 211. M015767 ................................. HANDLE GRIP ....................................................... 212. M017066 .............................. LIFTING HANDLE .................................................... 213. M010040 ...........................FSTN,BOLT3/8-16x2 ................................................. 214. M112000 ................... BEARING SUPPORT BRACKET ......................................... 115. M020704 ......................................BEARING ........................................................... 116. M010106 .......................... FSTN,NUTHEX1/2-13 ................................................ 617. M010085 .........................FSTN,1/2FLATWASHER ............................................... 118. M110005 .....................PULLEYBLOCKW/EYEBOLT ........................................... 119. M012391 .................................CABLE CLAMP ....................................................... 120. M110008 ....................................SLIP HOOK .......................................................... 121. M110103 ................. CABLEF/WINCH(1/8AIRCRAFT) ............................... 100 ft.22. M020542 ..................FSTN,NUTSTOVERLOCK1/4-20 ....................................... 423. M114000 .........................ADAPTOR, R.H. AIR END ............................................... 1 M115000 ......................... ADAPTOR, L.H. AIR END ............................................... 124. M010066 .......................... FSTN,BOLT1/2-13x3/4 ............................................... 325. M010067 ............................ FSTN,BOLT1/2-13x1 .................................................. 2

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PARTS SECTION 2

WINCH ASSEMBLY - TSMWG

PART # DESCRIPTION QTY.1. M250002 ........................................BUSHING ............................................................ 22. M250003 ......................................... E-RING .............................................................. 23. M250022 ...................... INTERMEDIATE DRIVE SHAFT .......................................... 14. M250014 .................................... SHAFT REEL ......................................................... 15. M012826 .........................................SPACER ............................................................. 16. M250024 ........................................BUSHING ............................................................ 27. M120013 .....................FSTN,BOLTCARRAGE1/4x3/4 ......................................... 18. M250017 ............................ WINCHREEL21/2DIA ................................................. 19. M120012 ................................... CABLE CLAMP ........................................................ 110. M120011 ................................ FSTN,NUTHEX1/4 .................................................... 111. M120015 .......................... FSTN,STOVERLOCK3/8 ............................................... 112. M250009 ................................SLEEVE RATCHET ..................................................... 113. M120017 ...........................COMPRESSION SPRING ............................................... 114. M120018 ................................. LEVER RATCHET ...................................................... 115. M020471 .................................PLATE, LATCH LH ..................................................... 1 M250026 ................................ PLATE, LATCH RH ..................................................... 116. M250007 .................................. BOLT, RATCHET ....................................................... 117. M250001 ............................... BASE WINCH, 2500 .................................................... 118. M250025 .........................................SPACER ............................................................. 119. M250006 ....................................DRIVE SHAFT ........................................................ 120. M120021 ..............................SPRING EXTENSION ................................................... 121. M120020 .................................. PAWL RATCHET ....................................................... 122. M110102 ........................................ HANDLE ............................................................. 123. M120016 ...................... FSTN,NUTSTOVERLOCK1/4 ........................................... 124. M110101R ....................HD WINCH RH (WINCH ONLY) ........................................... 125. M110101L .....................HD WINCH LH (WINCH ONLY)............................................ 1

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PARTS SECTION 2

HYDRAULIC WINCH ASSEBMLY- TSPWG

PART # DESCRIPTION QTY.1. M029109 ....................................ROD, SPRING ....................................................... 12. M010098 .................................FSTN,NUT1/4-20 ................................................... 23. M029108 ........................... SPRING,F/HYDWINCH .............................................. 14. M027898L & R ........................ REEL ASSEMBLY ..................................................... 15. M022656 ................................... CABLE CLAMP ...................................................... 26. M110008 ...................................... SLIP HOOK ........................................................ 17. M010039 .............................FSTN,BOLT3/8x1-3/4 ............................................... 28. M029112 .................................. REEL BRACKET ..................................................... 19. M034011 ..............................MOTOR, HYDRAULIC ................................................. 110. M000751 ..................... CABLE1/8”(AIRCRAFTSTYLE) ................................... 100’11. M010036 .............................FSTN,BOLT3/8-16x1 ................................................ 412. M010091 ............... FSTN,3/8LOCKWASHERHARDENED .................................. 413. M027906L & R .................HANDLE, MANUAL WINCH ............................................ 114. M029107 ....................................VALVE BLOCK ...................................................... 115. M010005 ..........................FSTN,BOLT1/4-20x11/2 ............................................. 416. M010081 ...........................FSTN,1/4FLATWASHER .............................................. 817. M017751 ................ FSTN,3/8FLATWASHERHARDENED ................................... 418. M010464 .............................FSTN,NUTNYLON3/8 ............................................... 219. M020542 .........................FSTN,NUTSTOVER1/4-20 ............................................ 420. M029105L & R .......................PUMP, HYDRAULIC .................................................. 121. M010019 ...........................FSTN,BOLT5/16-18x3/4 ............................................. 422. M027903 ....................................PUMP COVER ...................................................... 123. M029117 ............................TANK, HYDRAULIC (RH) .............................................. 1 M029116 ............................TANK, HYDRAULIC (LH) .............................................. 124. M034013 ........................... CAP, FILLER BREATHER .............................................. 125. M010109 .........................FSTN,NUTNYLON5/16-18 ............................................ 426. M010021 ............................FSTN,BOLT5/16x11/4 .............................................. 427. M010500 ..................................... PULLEY1/2” ........................................................ 128. M026486 ..........................................V-BELT ............................................................ 129. M011896 ..................................... PULLEY3/4” ........................................................ 130. M010090 ....................FSTN,HARDLOCKWASHER5/16 ...................................... 831. M029114 ..................................PUMP BRACKET .................................................... 132. M029111 .......................................... PLATE ............................................................. 133. M010106 .................................FSTN,NUT1/2-13 .................................................. 1

PART # DESCRIPTION QTY.34. M025992 ....................PULLEYBLOCKHDW/EYEBOLT....................................... 135. M010100 .................................. FSTN,NUT5/16 .................................................... 436. M010085 ...........................FSTN,FLATWASHER1/2 ............................................. 137. M010035 .............................. FSTN,BOLT3/8x3/4 ................................................ 138. M221207 ..........HOSE,INTAKE1/2TOMOTOR(NOTSHOWN) ........................... 139. M018344 ...... HOSEASSY.3/8PUMPTOWINCH(NOTSHOWN) ........................ 140. M221203 HOSEASSY.3/8FLOWCONTROLTOTANK(NOTSHOWN) ............... 141. M018355 HOSEASSY.3/8FLOWCONTROLTOMOTOR(NOTSHOWN) ........... 142. M221205 ....HOSEASSY.3/8MOTORTORETURN(NOTSHOWN) ..................... 143. M012557 HOSEADAPTORFITTING,3/4-3/8HOSE(NOTSHOWN) ................... 144. M012558 ......... HOSEADAPTOR7/8-1/2HOSE(NOTSHOWN) ........................... 1

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PARTS SECTION 2

LOW PROFILE ENGINE KIT - TSLPEK9 & TSLPEK11

PART # DESCRIPTION QTY.1. M027872............... ENGINEMOUNTF/9OR11HPENGINE ................................... 12. M027884..................... CLAMP LOPRO ENGINE MOUNT ......................................... 43. M027885.................................SPACER,F/CLAMP .................................................... 44. M027883...........................BUSHING, RUBBER SPLIT .............................................. 25. M020698...............................PULLEY,2BK30X3/4 ................................................... 16. M010066.................................... BOLT,1/2X3/4 ........................................................ 27. M011490............................FSTN,FLATWASHER1/2” ............................................... 28. M012725................................RUBBER ISOLATOR .................................................... 29. M027871................................. BRACKET, ANGLE ..................................................... 110. M011490............................FSTN,FLATWASHER1/2” ............................................... 211. M010066.................................... BOLT,1/2X3/4 ........................................................ 212. M010081............................FSTN,FLATWASHER1/4” ............................................... 413. M010002.................................... BOLT,1/4X3/4 ........................................................ 414. M027877................ BELTGUARD-F/9OR11HPENGINE .................................... 115. M010090..........................FSTN,LOCKWASHER5/16” ............................................. 416. M012974................................... BOLT,5/16X3/4 ....................................................... 417. M126003...CLUTCH,1"BORE2GRV.1300F/9OR11HPENGINE ....................... 118. M027878.............................BELT GUARD BRACKET ................................................ 119. M027882...................................BOLT,3/8X3-3/4 ...................................................... 420. M017751............................FSTN,FLATWASHER3/8” ............................................... 421. M010102................................FSTN,NUTHEX3/8” ................................................... 422. M027917...........V-BELT,B40F/9HPENGINES(NOTSHOWN) .............................. 2 M028325...........V-BELT,B42F/11HPENGINE(NOTSHOWN) ............................... 2

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LIMITED WARRANTYMarshalltown Company warrants all truss screed sections to be free of defects in material or workmanship for One Year.

Warranty period begins on first day of use by End User. This first day of use is established by a completed warranty card or a Bill of

Sale to the end user. All warranty is based on the following limited warranty terms and conditions.

1. Marshalltown Company’s obligation and liability under this warranty is limited to repairing or replacing parts if, after Marshalltown’s inspection, it is determined to be a defect in material or workmanship. Marshalltown Company reserves the choice to repair or replace.

2. IfMarshalltownCompanychoosestoreplacethepart,itwillbeatnocosttothecustomerandwillbemadeavailabletotheDistributor/Dealer from whom the customer purchased the product.

3. Replacement or repair parts, installed in the product, are warranted only for the remainder of the warranty period of the product as though they were the original parts.

4. Marshalltown Company’s warranty applies only to the products that are manufactured by Marshalltown Company and does not cover component partssuchasengines.Enginewarrantyclaimsshouldbemadedirectlytoanauthorizedfactoryservicecenterfortheparticularenginemake.

5.MarshalltownCompany’swarrantydoesnotcoverthenormalmaintenanceofproductsoritscomponents(suchasenginetune-upsandoil changes). The warranty also does not cover normal wear and tear items (such as belts and consumables).

6. Marshalltown Company’s warranty will be void if it is determined that the defect resulted from operator abuse, failure to perform normal maintenance on the product, modification to product, alterations or repairs made to the product without the written approval of Marshalltown Company.

7. Marshalltown Company will pay shop labor repair on warranty at the Marshalltown Company Shop Labor Rate in existence on the date of the warranty claim. A Marshalltown Company Labor Chart will determine the time allowed to complete a repair and will govern the shop labor hours that will be allowed.

8. Marshalltown Company will pay freight on warranty replacement parts at Worldwide standard ground rates. No warranty replacement parts will be shipped air freight at the expense of Marshalltown Company. Marshalltown Company only pays outbound freight charges when sending warranty replacement parts to the customer VIA ground service. Marshalltown Company does not pay any inbound freight, however, if Marshalltown Company determines this to be warranty defect only then will Marshalltown Company reimburse the customer for inbound freight at standard ground rates.

9.MarshalltownCompany’swarrantypolicyWILLNOTCOVERthefollowing;taxes,shopsupplies,environmentalsurcharges,airfreight,travel time,lossofrentalrevenue,oranyotherchargeswhatsoeveroranyliabilitiesfordirect,incidental,orconsequentialdamageordelay.

10. Marshalltown Company makes no other warranty, expressed or implied. This limited warranty is in lieu of the warranty of merchantability and fitness. There are no other warranties that extend beyond the description on this document.

11.NoMarshalltownCompanyemployeeorrepresentativeisauthorizedtochangethiswarrantyinanywayorgrantanyotherwarrantyunless such change is made in writing and signed by an officer of Marshalltown Company.

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Marshalltown, IA Phone 800-888-0127 / 641-753-0127

Fax 800-477-6341 / 641-753-6341 www.marshalltown.com

Documents

OPERATIONS MANUAL - Marshalltown