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SAP DIGITAL MANUFACTURING
Manufacturing Integration & Intelligence (MII)Manufacturing Insights
Predictive Quality & Maintenance
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Reduce manufacturing cost by increasing output and gaining real-time visibility into quality and costs
Reduce revenue loss due to plant fulfillment issues by agile planning and roduction orchestration
Reduce scrap and rework cost by empowering the workforce to take informed decisions
Protect people and the environment and reduce manufacturing downtime by proactively managing operational risk
Reduce manufacturing-related IT cost by using an integrated set of solutions.
Increase revenue growth by mass manufacturing of individualized products and 3D printing
Transform ManufacturingOperations with SAP Solutions
SAP Design to Operate - High Level Building Blocks Design Plan Manufacture Deliver Operate
Business Networks L5
Enterprise Business Processes
L4
Manufacturing Operations Mgmt
L3
Monitoring & Process Control
LO-2
LBN
Plant Connectivity
AIN
EPD • Collaboration • Engineering• Connected Products • Visualization• PLC (future)
IBP • Forecast• Inventory Optimization• Demand Driven MRP
S/4 PLM• Engineering Control Center• Product Compliance• Change Record
S/4 ePP/DS• FInIte production planning S/4 PEO• Change Impact Analysis• Change Record • Master Data Mgmt VersioningS/4 QM S/4 EHS
DMC• Resource Orchestration• Shop Floor Design • Shop Floor Insight• Root Cause Analysis• Predictive Quality
S/4 PEO Complex Assembly Mfg. Execution
ME & MII Mfg. ExecutionDMC
Business Technology Platform
Analytics Database & Data Mgmt.
Intelligent IR Technologies
Application Development
Integration
Abbreviations: EPD: Enterprise Product Development. PLC: Product Lifecycle costing; PLM: Product Litecycle Management, IBP: Integrated Bus. Punning. ePP/DS: Detailed Scheduling, PEO: Producton Engineering and Operation, ME: Mfg. Execution; MII: Mfg. Integr. & Intelligence PM: Plant Maintenance, EHS: Envronrnental Health and Safety. DMC: Digital Mfg. Cloud; PCo: Plant connectivity LBN: Log Bus. Network; TM: Transp. MGMT., YL: Yard Logistics; EWM: Ext. warehouse mgmt. AIN: Asset intelligence Netw; APSM: Asset Strategy & Performance Mgmt ;PDMS: Predictive Maintenance; QM: Quality Mgmt.
Deployed onMobile
Deployed onPremise
Deployed onthe Edge
Deployed inthe Cloud
Supply Chain Control Tower
S/4 TM S/4 PM
S/4 Yard Logistics ASPM
S/4 EWM PDMS
Asset Manager S/4 EWMLog. Execution
loT and EDGE
ExtendedProduction Operations
Production Planning
Enterprise Performance Management
Quality Management and
Compliance
Production Scheduling
Production Warehouse
Production Operations
Production Operations
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Improve your plan to produce process
with SAP software for production
operations management.
Enable production operators to better
meet quality standards by using
receipts and process instructions
Execute batch managed materials
precisely with continuousin process
control
Enhance decision making with
automated transfer of production results and
real-time updates on performance
Gain details on batch lifecycles and
quantities with built-in reports, enabling
product traceability
PRODUCTION OPERATIONS SOLUTIONSIncrease process visibility and performance
SAP S/4HANA MANUFACTURING FOR PRODUCTION ENGINEERING AND OPERATIONS
ProductionOperations
ProductionEngineering
ComplexAssemblyExecution
SAPS/4HANA
Initiates and orchestrates the end-to-end production process
Converts product design into productionprocess design that is the common basis for production planning, order management and execution
Allows real-time access to all relevant data from MRP, PP/DS, PS, PUR, IM, OM, FIN, ...
Manages work queues, instructs operators and
records complete as-built information
SAP Digital Supply Chain Solutions for Manufacture Digitally orchestrate manufacturing operations, resulting in better customer service levels, higher margins, lower Cost-of-Goods Sold, and higher return on assets
SAP S/4HANA Manufacturing Production Engineering 6 Operations (PEO)
Planning & Scheduling Quality Management
SAP Environmental Health and Safety (EHS)
SAP Digital Manufacturing Suite and Digital Manufacturing Cloud
DIGITAL MANUFACTURING
Intelligent Visibility
Across the Business
Machine toMachine
Automation
Complete E2ESupply ChainIntegration
Predictive Service &
Maintenance
FlawlessSupplier
Collaboration
MANUFACTURING SOLUTIONSManufacturing solutions from SAP enable companies to create finished products from raw materials, parts, and assemblies.Doing this requires addressing issues of:
Production planning
ManufacturingExecution
ProductionAnalysis
And the integration of all these processes,with a commitment to quality and collaboration.
Accelerate Profitable Growth
in the Digital Economy
Industrial ManufacturingReimagined for
the New Economy
Digital Transformation
Digital Manufacturing
Powering the 4th Industrial Revolution
Unock New Business Value
with Digital Technology
Industry 4.0
INDUSTRY 4.0 BY SAP Leveraging IE Technologies and Applications
Mar
ketin
g
Sales
Service &Support
Front Office
Production& Logistics
Supply ChainBack Office
Procure& Finance
ITHR
Customer andEmployee Experience
Intelligent Product
Intelligent Product
Intelligent Factory
Intelligent Factory
Empowered People
Empowered People
Intelligent Assets
Intelligent Assets
• Handing over information from Engineering to Manufacturing• Understanding the business impact of engineering changes
• Agile manufacturing to deliver Indvidualzed products • Transparent production and logistic operations with automated production supply and execution (Including, Work In Progress) • Intelligent data driven quality control
• OEM agnostic equipment onboarding, and connecting to business processes, and business networks • Prescriptive Maintenance and Condition Monitoring leveraging digital twin
• Ad hoc decision support to manage unforeseen events close to real time • Workers protection —days without incident
INTERNET OF THINGS AND INDUSTRY 4.0 Convergence of Industry 4.0 and the Internet of Things
Industry 4.0 is a key topic for all companies with industrial assets and leverages in-house industrial operations to drive analytics and process across the enterprise. Key topics are operations management, flexibility, traceability, reliability, and personalized execution that leverages seamless integrated business processes and provides the IoT enablement of existing M2M systems and processes.
The external Internet of Things scenarios enable all smart devices and things to be connected wherever they are. Once connected the information can be transformed and new business scenarios can be realized.
Internet of Things
Consumers
All industries
All things & devices
Ubiquitous
Personalized
Industry 4.0• Industrial Operations
• OT- IT Convergence• Systems, things
and devices across the enterprise
ERP
MES/Historian
SCADA / HMI
Machine LayerSMART industrial THINGSSMART industrial DEVICES
In-house Industrial Operations External scenario
SmartThings
SmartDevices
ManufacturingIntegration &
Intelligence MIIManufacturing
analytics platform
Energy monitoring and
analysis
Business process
integration
Overall Equipment
Effectiveness
ManufacturingIntegration &
Intelligence MIIIncreasing visibility
& efficiency
Raising Plant Productivity & Operational &
Financial
Efficiency with SAP MII
Delivering Efficiency
More Quickly with SAP for
Manufacturing Solutions
DRIVING INNOVATION & EFFICIENCYIN MANUFACTURING WITH SAP MII
SAP MANUFACTURING INTEGRATIONAND INTELLIGENCE (SAP MII)Gain value from the IoT by connecting the four M´s of manufacturing man, material, method, and machine to your extended supply chain.Get the manufacturing intelligence and visibility you need to run in real time, and tightly integrate your manufacturing processes with business operations.
On-premise and private cloud deployment
Predefined content integrated
with SAP S/4HANA®
Local and centralized KPIs
for overall equipment
effectiveness (OEE) and energy
In-memory Big Data analysis
SAP OEE - System Landscape & Technology
ECC & S/4 HANACentral Admin & Planning
MII
OEE Configuration (SLT Replication)
Cross-site Analytics
Production Confirmations & Maintenance Notifications (BAPI / RFC)
PCo
OEE Plant Configuration (IDocs) MII EWMGoods Issue/Receipt
(Synchronous)
plant-1
PCo
plant-2
PCo / *DEP
plant-n
SCADA/HDMIServices
PLC/DCSSystems
MESSystems
CustomDatabase
PlantHistorians
SPC/SQCSystems
LaboratorySystems
MaintenanceSystems
SCADA/HDMIServices
PLC/DCSSystems
MESSystems
CustomDatabase
PlantHistorians
SPC/SQCSystems
LaboratorySystems
MaintenanceSystems
Operator Dashboard
MII
Automated Data Collection
Operator to EWM Interface
SAP DIGITAL MANUFACTURING STACK Insights to Action @ All Levels
• Review Revenue, Cost, Delivery Performance, Quality & Customer satisfaction across manufacturing plants and take decisions • KPI Scorecard• Collaborate across corporate boundaries
• Monitor and Analyze Manufacturing Performance Indicators• Improved adherence to production schedule through real time production insights and expedited actions• Continuous improvement of Yield/Through put, product • Quality, Vendor Quality through advanced analytics(Predictive, Statistical Process Control etc)• Real time visibility to manufacturing line/area/cell performance (Build Conformance, Process conformance)• Real time visibility to top issues related to production, Quality and equipment availability• Take actions to improve KPI
CxOSAP Public
Cloud(SAP DMI)
Plant & Unit Heads
Supervisors & Operators
Machines (PCo/DEP)
SAP On-Premise(MII/MPM/ME)
SAP Public Cloud & On-Premise
(DMI/MII/MPM/ME)
Key Performance Indicators
Quality Cost Delivery Productivity
Metrics, Alerts, & Performance Indicators
Operational Intelligence
Manufacturinginsights
Manufacturinginsights
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Sharpen production insights to foster
continuous improvement in industrial
environments using sense and respond software from SAP
track the resources − people and machines − performing the work to assess progress, and
manage the variations that arise from
changes to the process
Gain a common understanding of the
priority, cost, and impact of driving new and
challenging improvements in
standard processes and workflows
M A N U FAC T U R I N G I N S I G H T S
Su Empresa
DIGITAL MANUFACTURING INSIGHTSEnsure the value of process improvements through shared situational awareness
SAP DIGITAL MANUFACTURING FOR INSIGHTS SAP Digital Manufacturing Cloud for insights (DMCi) - Used in Real-time monitoring story
INTELLIGENT INSIGHTS AND ANALYSIS ACROSS GLOBAL PLANT OPERATIONS
Adaption any manufacturing process and global visibility and analysis for key performance indicators across a single plant or global operations
Full integration to combined business and operational data from ECC, S/4HANA and the Manufacturing Suite for improved decisions
Manage and view harmonized data acquired from disparate sources for better visibility into your plant operations
Business logic orchestration to enable customer-specific process for planning, execution, maintenance and quality
Manufacturing Performance Manage-ment with OEE Energy Management to lower operational costs through an intuitive tailored worker UI
CXOSAP DigitalMarketingInsights
Plant & unit headsSAP Digital
Manufacturing Insights
Supervisors and OperatorsSAP Digital Manufacturing Insights
SAP MII, SAP Manufacturing ExecutionSAP CEE Management
MachinesSAP Plant Connectivity
Enterprise - Global
Regional - site
Site-line
Production Warehouse
Shop-Floor Control
Enterprise Performance Management
Lean Manufacturing
Manufacturing Execution
(Industry 4.0)
Manufacturing Execution
(Industry 4.0)
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SAP MANUFACTURING EXECUTIONSpeed time to market and beat tough competition with our manufacturing execution system (MES). This solution connects business and manufacturing processes and can help you improve everything from production time and costs to inventory management.
On-premise or cloud deployment
Digitally control, monitor
Prebuilt integration with the SAP ERP
application
Automate your manufacturing
operations
Streamlined compliance processes
Paperless and digital
manufacturing
Enable a production
lot size of one
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Improve your enterprise productivity with efficient production and process material flow
Improve your visibility and optimize enterprise material movements between warehousing and production operations through synchronized material flow with SAP software for production warehouses.
PRODUCTION WAREHOUSE
Stage materials that are required for
production and process operations in production
supply areas in timely and required quantities to
support efficient consumption during the
production process cycle
Improve your enterprise productivity, supporting
agile manufacturing principles
SHOP-FLOOR CONTROL Improve efficiency through execution and continuous control
Production control increases throughput, makes cycle times shorter and more predictable, and reduces work in process.
Automated data collection
enables complete as built records
Integrated, embedded quality and compliance
controls
Help manage exceptions and address non conformance
Planned orders that are scheduledand dispatched for
execution are received by SAP software
to be processed
Collaborative Supply Network
Product Genealogy
Distributed Manufacturing
ManufacturingNetworks
Digital Manufacturing
Insights
MANUFACTURINGNETWORKS
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Easily balance production capacity in your existing resources for greater success
Share processimprovement ideas
across your enterprise.
MANUFACTURING NETWORKS
Have the ability to scale up and down quickly based on
market demand in a cost-effective way with SAP
software for production network
Identify and resolve any issues across the extended
supply chain to increase fulfi-llment ofdelivery
commitments, manage changes to existing and new
product introductions
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Increase fulfillment of delivery commitments
and enhancecustomer satisfaction
Manufacturing managers have the visibility they need
to collaborate with the entire supply network
With complete informationat their fingertips, managers can identify and resolve any
issues in thenetwork
EXTENDED SUPPLY CHAINEasily balance production capacity in your existing resources for greater success
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Connect with contract manufacturers using SAP software for outsourced
manufacturing collaboration
Use automated functions to view the status of
materials at outsourced locations, track
milestones, and identify issues proactively
Create, publish, and finalize work orders
fast, including subcontractor purchase
orders and orders for configure to order items
Improving visibility of multitiered supply
networks, our software helps shorten lead times and reduce
manufacturing costs
Improve supply network visibility and collaboration for profitable outsourced Manufacturing
COLLABORATIVE SUPPLY NETWORK
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Trace batch-managed products and components across the supply network
With SAP software, companies can establish
complete product genealogyby tracing batch-managed
products and components across the entire supply network and
linking them to related business activities, such as
deliveries and purchase orders
Browser-based graphical tools enable plant personnel to
analyze and find the root cause of product defects, and
then perform and report on targeted holds, withdrawals,
or recalls
The comprehensive view into batch genealogy
reduces the risksassociated with product issues,
improves service levels, and facilitates regulatory
compliance, which helps protect brand equity
PRODUCT GENEALOGY
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SAP FIORI THE NEW
USER EXPERIENCE
SAP FIORI THE NEW
USER EXPERIENCEwww.tag-consulting.net
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