Operator E-Jets News Rel 84

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    E M B R A E R

    S E R V I C E S & S U P P O R T

    T E C H N I C A L P U B L I C A T I O N

    F A M I L YE - J E T S

    E NEWS 84DECEMBE R / 2 0 1 3

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    SERVICES & SUPPORT

    Editor: Juliana Born da SilvaEditorial Designer: Marcell Marra

    E-NEWS is a periodic publication aimed to provide technical inormation to Engineering and Maintenance personnel.

    This edition and earlier ones can be ound at Flyembraer Portal:www.lyembraer.com > Download_center > Commercial Jets > Maintenance > Technical

    Support > E-Jets NEWS.

    Should you need any additional inormation, do not hesitate to contact us: +55 12 3927-8495 / [email protected]

    Proprietary NoticeThe articles published in E-NEWS are or inormation only and are Embraer S/A property. This newsletter must not be reproduced or distributed in whole or inpart to a third party without Embraers written consent. Also, no article published should be considered authority-approved data, unless so speciically stated.

    84E-JETS/INFO

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    EMBRAER S E R V I C E S & S U P P O R T T E C H N I C A L P U B L I C A T I O N

    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3

    3

    CAS Messages Clean-upduring aircraf power-up

    1

    S U M M A R Y

    S U M M A R Y Choose yourdestination

    SNAPSHOT

    OF THE MONTH

    10

    TECHNICAL

    Flight Control No DispatchBest Practices Service News Letter (SNL)

    2No More Auto BrakeSpurious Warningson Load 25.1

    3 4REMINDER

    FOCUS ON

    6MRB process achievements in 2013

    DID YOU KNOW?

    5

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    EMBRAER S E R V I C E S & S U P P O R T T E C H N I C A L P U B L I C A T I O N

    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3T E C H N I C A L

    1

    Equipments and systems havedifferent initialization times duringthe aircraf power up. Due to this,some EICAS messages can bedisplayed but goes automaticallyoff afer the proper initialization othese systems.

    In order to avoid that transitorymessages are displayed during thepower up, a 120-second-delay was

    implemented to the logic o someEICAS messages.

    Prior to this logic modiication, alist o 17 messages were inhibitedduring power up in several Epic

    Rodrigo de Sousa Frutos

    Technical Support (EFTC)[email protected]

    CAS Messages Clean-upduring aircraf power-up

    Figure 1EICAS

    Load versions. Then, 94 messageswere added to the previous list andare also inhibited during power upin the Epic Load Versions 25.3, 25.4and higher versions.

    The messages related to each EpicLoad Version are listed in the ServiceNewsletters - SNL 190-00-0071 and170-00-0074 - CAS Messages Clean-up during the Aircraf Power-Up.

    The ACFOG Airplane ChangesFlight Operations Guide reerenceswere also revised to include therelated inormation in the Sections1-23 and 1-24.

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    EMBRAER S E R V I C E S & S U P P O R T T E C H N I C A L P U B L I C A T I O N

    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3T E C H N I C A L

    2

    Artur Emanuel de Barros Macedo

    Technical Support (EFTC)

    [email protected]

    Flight Control No Dispatch Best Practices Service News Letter (SNL)

    Embraer developed the SNL170-27-0061 and SNL190-27-0057 that bring

    a compilation o the best practices with

    the purpose o helping the operators

    to troubleshoot the Flight Controls No

    Dispatch (FCND) ailures. These practices

    have been identiied during FCND Tiger

    Team meetings and were complemented

    with good maintenance practices shared

    by operators over the time.

    The document is divided in sections thatconsist o, among others, troubleshooting

    tips, reset guidelines, health monitoring

    basics and a list o FIM tasks that were

    revised due to Tiger Team workshop.

    These practices have proved to be helpul or

    operators to identiy and reduce repeaters

    aircraf, speed up troubleshooting, build a

    conident database with FCND ailures that

    helps troubleshooters on similar situationswith the purpose o dropping FCND ailure

    rate (delays and cancellations).

    Furthermore, the FCND Tiger Team hasstudied the perormance o several

    operators with low and high FCND

    rates and has determined a correlation

    between reset and FCND ailure rate.

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    EMBRAER S E R V I C E S & S U P P O R T T E C H N I C A L P U B L I C A T I O N

    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3T E C H N I C A L

    3

    The autobrake system provides automaticbraking at maximum deceleration rates. It

    controls hydraulic pressure to the brakes

    and provides a constant deceleration rate.

    Four autobrake levels (LO, MED, HI and

    RTO) are available via a selector knob on

    the cockpit main instrument panel. The

    aural message AUTOBRAKE is enabled

    when the selected level is disarmed by the

    autobrake module (ABM) or brake control

    module (BCM) ailure during parking,

    taxiing, takeoff roll or landing.

    Claudio Sade Brodt

    Technical Support (EFTC)

    [email protected]

    No More Auto Brake SpuriousWarnings on Load 25.1

    Every autobrake system ailure is displayedon the EICAS through the AUTOBRAKE FAIL

    message. However, Embraer customers have

    reported spurious auto brake aural warning

    during take-off, which increases the pilot

    workload.

    Afer investigating this issue, ABM PN 142-

    071171was introduced in 2008 as an interim

    action to address 70% o the events. The

    inal solution was released in 2011 through

    Honeywell load version 25.1. Two years afer

    the implementation, the effectivenessanalysis showed no pilot reports o

    spurious auto brake aural warning during

    take-off and the solution was considered

    effective.

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    E M B R A E R S E R V I C E S & S U P P O R T T E C H N I C A L P U B L I C A T I O N

    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3R E M I N D E R & D I D Y O U K N O W ?

    4

    Reminder

    Victor de Andrade Nunes

    Technical Support (EFTC)

    [email protected]

    As inormed in the Technical Workshop during theEOC Rio 2013, corrupted DPRAM data in one FADECchannel could initiate uel shutoff request, causingengine shutdown.

    FADEC V5.42 sofware brings a modiied DPRAMdata corruption ault logic and thrust controlmalunction (TCM) shutdown logic, so that crosschannel shall no longer command uel shutoff inthe standby channel.

    GE and Embraer Service Bulletins were alreadyreleased and are available or implementation:

    Embraer SB 190-73-0014;

    GE Cat 2 SB 73-0027, 1200 hr compliance;

    +

    +

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    E M B R A E R S E R V I C E S & S U P P O R T T E C H N I C A L P U B L I C A T I O N

    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3R E M I N D E R & D I D Y O U K N O W ?

    5

    Eduardo Nishihara

    Technical Support (EFTC)[email protected]

    Did you know?

    There are some cases where a good pictureworths more than a thousand words and

    more than the need to understand hard

    technical drawings.

    This Service Newsletter which is an Embraer

    ormal document, was irst presented as a

    draf to some operators and those rapidly

    requested Embraer to make it official by

    means o a SNL.

    Figure 1 Check o ODS wire or proper installation

    The new SNL 190-36-0022 aims toprovide some important tips to support

    the maintenance personnel during the

    incorporation o Embraer SB 190-36-0019 -

    PYLON - OVERHEAT DETECTOR SENSORS

    (ODS) INSTALLATION IMPROVEMENT.

    The aorementioned mentioned document

    is available at FlyEmbraer since the

    beginning o Dec/2013.

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    E M B R A E R S E R V I C E S & S U P P O R T T E C H N I C A L P U B L I C A T I O N

    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3F O C U S O N

    6

    Wagner Luiz Cazzaniga

    Maintenance Programs Engineering

    [email protected]

    MRB process achievements in 2013

    In this edition the Focus Onhas the main goal to dividewith the readers the excellentresults reached during theE-Jets MRB process over 2013.Trough established partnershipwith Airlines to send and/orauthorization o inormationacquisition arising rom thescheduled maintenanceinspections, participation andvalidation o technical proposalduring Working Groups, it waspossible the progress o E-JetsEscalation Project and publishingo Temporary Revision aiming

    to make easy the scheduledmaintenance and consequently,reducing cost.

    Technical Proposal or E-Jets

    MRB Optimization

    Altogether were presented more than 500

    technical proposals addressing the interval

    optimization o the Basic 1 maintenancepackage rom 6,000 FH to 7,500 FH and Basic

    2 rom 12,000 FH to 15,000 FH where it was

    considered system section, structural and

    zonal tasks. Other tasks were addressed

    and through the data collected rom ield

    with the reliability analysis was possible

    to get an approval with ANAC (Primary

    Authority) and authorities (FAA/EAS/TCCA)

    temporary revision to rise complex tasks

    intervals as Horizontal Stabilizer Backlash,

    inspection o control cables in uselagearea and other tasks that presented high

    accomplishment cost.

    Another important point to be considered

    to 2013 was the presentation o more

    than 10,000 pages o technical subsidies

    related to statistical and reliability analysis

    to determine the new interval 25% higher

    than the actual one or the deinition

    o optimal interval based on ield data

    analysis (scheduled and non scheduled

    maintenance).

    In summary, we had over this year, meetingo optimizing structures / zonal, twogeneral optimization meetings, whereit was discussed proposals or systems,structures, zonal and ISC (Industry SteeringCommittee) in early November where alltechnical proposals that were approved bythe Working Groups had a second approvaland will be submitted or inal approvalby the authorities in the event calledMRB meeting, which will take place in theweek o 20th to 24th January 2014 andwill involve the authorities and operatorsrepresentatives(ISC and WG Co-chairman).Other two technical events and ISC realizedduring 2012 (Structural / Zonal WorkingGroups and General Working Group) hadtechnical proposals approved and will besubmitted to MRB meeting in January 2014.

    As additional results we had had approvals

    by the technical Working Group and ISC o

    rising interval to some tasks rom the INT

    package that stayed out o phase afer the

    irst part o the optimization project o this

    package during 2010 and 2011.

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    E M B R A E R S E R V I C E S & S U P P O R T T E C H N I C A L P U B L I C A T I O N

    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3F O C U S O N

    7

    MRB PROCESS ACHIEVEMENTS IN 2013

    Participants Airlines in the process

    The following airlines had participated in the

    technical Working Group and ISC.

    Members o Working Groupheld in February, 2012 in Fort.Lauderdale, USA

    Members o Working Groupheld in September, 2013 inSo Jos dos Campos, Brazil

    Members o Working Groupheld in November, 2013 inFort. Lauderdale, USA

    Flybe

    KLM Cityhopper

    Republic Aiways

    US Airways

    BA Citylyer

    Lufhansa Cityline

    JetBlue

    Virgin Austrlia

    Hop!Regional

    Azul

    Compass

    Alitalia

    Air Canad

    Tianjin Airlines

    4th Working Group 6th Working Group 7th Working Group

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

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    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3F O C U S O N

    8

    Achieved Results during 2013

    The ollowing results were achieved during

    the Working Groups and approved in the

    ISC meeting perormed in 2012 and 7th

    and 8th o November 2013 and will be

    submitted to authorities approval.

    MRB PROCESS ACHIEVEMENTS IN 2013

    As shown in the graphics below,the next MRB 170/175 revision(rev 9) and MRB 190/195 (rev7) will bring partial resultson E-Jets escalation projectsBasic 1 as to Basic 2 foreseento April 2014.

    It is important to highlight the result obtained

    with the evolution o structural program

    and CPCP in 2013 where harmonization

    between 170 and 190 programs and

    the deinition o optimal intervals were

    discussed and agreed in the Working

    Groups ensuring continued airworthiness

    with low maintenance costs. It is hoped,

    through the new structural program which

    will be partially available in April 2014, that

    E-Jets operators realize how much the plan

    is improved. However, completion o BASIC

    1 project and also the review o structures

    will occur until mid-2014.

    0 100 200 300 400

    0

    0

    43

    284

    190/170

    Basic 2 package escalation status

    7,5K FHPACKAGE

    0 100 200 300 400

    2

    49

    352

    190

    190/170

    Basic 1 package escalation status

    OUT OF PHASE ANALYSIS APPROVED

    IN PHASE (MRB APPROVAL) UNDER STUDY

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    E M B R A E R S E R V I C E S & S U P P O R T T E C H N I C A L P U B L I C A T I O N

    E J E T S F A M I L Y - N U M B E R 8 4 - D E C E M B E R 2 0 1 3F O C U S O N

    9

    MRB PROCESS ACHIEVEMENTS IN 2013

    Next Steps in 2014

    The next year, will be no different o 2013 and will have great

    challenges both rom the point o view o continuity o ield

    data collection as the participation o business areas or the

    validation and approval o technical proposals to complete

    the escalation o BASIC 1 in June 2014, and BASIC 2 in

    December 2014.

    It is planned or the middle o next year to issue a temporary

    revision addressing technical proposals approved during the

    Working Groups and ISC in the irst hal o 2014 and another

    ull review o MRB 170/175 (rev 10) and MRB 190/195 (rev 8)

    contemplating the escalation intervals BASIC 2 in January

    2014.

    We would like to thank all operators and authorities that

    have participated in this milestone providing the E-Jets with

    optimized intervals and seize the opportunity to wish you allhappy holidays and a great new year ull o happiness and

    achievements.

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    S N A P S H O TO F T H E M O N T H

    Last November, British Airways decorated one of their E-190s with a giant moustache. This is a joint action with London City Airportto support the charity campaign called Movember. Movember (a merged word of mustache and november) is an annual, month-longevent that encourages men to grow their moustaches as a way of raising the awareness of prostate cancer and other male cancer andassociated charities. Passengers could take photographs of the giant moustache in exchange of a donation. Passengers were also invi-ted to share photos and their own Movember efforts online, with prizes available to thank them for their donation. The results are great.

    In 2012, British Airways raised 80,000 worldwide for the Movember campaign. Source: BA Cityflyer

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    SERVICES & SUPPORT

    Should you need any additional inormation, do not hesitate to contact us: +55 12 3927-8495 / [email protected]

    Proprietary NoticeThe articles published in E-NEWS are or inormation only and are the Embraer S/A property. This newsletter must not be reproduced or di stributed in whole

    or in part to a third party without Embraers written consent. Also, no article published should be considered authority-approved data, unless so speciicallystated.