Operator's Manual Parts List - Groupe Valmetal Group · 4 13C50-0161 - Silo unloader Nordic 215 - January 2016 SORTIE 170, ROUTE 20 ST-GERMAIN, DRUMMONDVILLE QUÉBEC, CANADA, J0C

www.valmetal.com

Silo Unloader

January 201613C50-0161 Model : NORDIC 215

Operator's ManualParts List

13C50-0161 - Silo unloader Nordic 215 - January 20162

TABLE OF CONTENTSSERIAL NUMBER LOCATION ��4

SECTION 1 - INTRODUCTION ��5

SECTION 2 - SAFETY��6

SECTION 3 - SAFETY DECAL LOCATION ��8

SECTION 4 - INSTALLATION��10

ASSEMBLE DRIVE RING ��10

ASSEMBLE DRIVE RING, COLLECTOR RING AND SUSPENSION ARMS ��11

REINFORCING ARMS (SILO 24` ONLY) ��13

FASTEN IMPELLER TO FRAME ASSEMBLY ��13

ASSEMBLE MOTOR MOUNT ��14

ATTACH COLLECTOR RING TO IMPELLER ��14

INSTALL RING DRIVE SUPPORT, VERTICAL RAISING WHEEL AND WALL WHEELS ��15

INSTALL RING DRIVE ASSEMBLY ��16

VS-3000 GEARBOX INSTALLATION ��17

INSTALL MOTOR, PULLEYS, BELTS AND SHIELD ��18

INSTALL CASTER BRACKET AND WHEEL ASSEMBLY ��19

ASSEMBLE DISCHARGE CHUTE ��20

INSTALL TORQUE ARM ��21

ASSEMBLE DISCHARGE CHUTE ��22

POWER CORD LOOPING KIT ��24

INSTALL AUGER KNIVES ��25

SECTION 5 - ELECTRICAL INSTALLATION INSTRUCTIONS ��26

UNLOADER ELECTRICAL INSTALLATION GENERAL LAYOUT ��27

1 - MAIN FUSIBLE DISCONNECT SWITCH ��28

2 - MAGNETIC STARTER AND CONTROL PANEL ��29

3 - CONTROL CABLE ��30

4 - POWER CABLE ��30

5 - JOG CONTROL STATION ��32

6 - POWER CORD CONNECTOR (OPTIONAL) ��32

8 - SLIP RING ��34

10 - MAIN MOTORS (OPTIONAL) ��34

11 - CIRCUIT BREAKER LOAD PANEL ��35

12 - POWER CABLE FOR MAIN MOTOR ��36

13 - RING DRIVE MOTOR ��36

SECTION 6 - ADJUSTING THE SILO UNLOADER ��44

PRESSURE WHEEL, GUIDE WHEEL AND WALL WHEELS ��44

OPERATING THE SILO UNLOADER ��45

SECTION 7 - MAINTENANCE��46

LUBRICATION TO BE MADE BEFORE STARTING-UP UNLOADER AND MONTHLY ��46

Collector Ring ��46

13C50-0161 - Silo unloader Nordic 215 - January 2016 3

TABLE OF CONTENTSLine Shaft Ring Drive ��46

Torque Limiter ��47

Blower ��47

CHECK OIL LEVEL ��48

Gearbox ��48

Vertical Raising Wheel and Pivot ��49

Hoist ��49

TURBINE ADJUSTMENT AND V-BELTS ��50

SECTION 8 - CONVERTING FROM UNLOADING TO DISTRIBUTING ��51

INSTALLATION OF THE DEFLECTOR DISTRIBUTOR ��52

POWERED DISTRIBUTOR INSTALLATION ��53

POWER CORD ��54

SECTION 9 - BEFORE RAISING THE UNLOADER ��55

OPERATING THE DISTRIBUTOR ��56

Parts List

Suspension arm and Collector ring ��58

Suspension arm and Collector ring (3 phase current - 4 wires) ��60

Torque Arm ��62

Ring Drive Support and Wall Wheel Assembly ��63

Auger Frame and Auger assembly ��64

Guide and Pressure Wheel ��66

Motor Mount, Pulleys, Belts and Shield ��68

Independant Ring Drive Model (VS-3000) ��69

Line Shaft Ring Drive Model (VS-1000) ��70

Impeller - VS-6000 ��71

Discharge chute and Aiming Rod ��72

Discharge Chute (Torque Arm Supported) ��73

Collector Ring (Single phase current) ��74

Collector Ring 4 wires - (3 phase current) ��76

Collector Ring 5 wires - (3 phase current) ��78

Gear Box VS-1000 ��80

Gear Box VS-3000 ��81

Auger Gear Box - VS-2250��82

Worm Gear Hoist - VM-2125 ��84

Motorised Worm Gear Hoist ��85

Distributor ��86

Motorised Distributor ��88

Hexapod suspension ��90

Warranty ��92


SORTIE 170, ROUTE 20ST-GERMAIN, DRUMMONDVILLEQUÉBEC, CANADA, J0C 1K0

TÉL.: (819) 395-4282

MOD. SER.

FABRIQUÉ AU CANADA MADE IN CANADA

SERIAL NUMBER LOCATION

MODEL : SERIAL NUMBER :

Always state the serial number of your Valmetal equipment when ordering parts or requesting service or other information�

The serial number plate is located where indicated� Please mark the number in the space provided for easy reference�


SECTION 1 - INTRODUCTION

Congratulations on your choice of a ValMetal Silo Unloader NORDIC 215 to complement your farming operation� This equipment has been designed and manufactured to meet the needs of a discriminating buyer�

Safe, efficient and trouble free operation of your new equipment requires that you and anyone else who will be operating or maintaining the

machine, read and understand the Safety, Operation and Maintenance informations contained in this Operator's Manual�

Keep this manual handy for frequent reference and to pass on to new operators or owners�

Call your ValMetal Dealer or Distributor if you need assistance or information�


SECTION 2 - SAFETY

SAFETY ALERT SYMBOL

This Safety Alert symbol meansATTENTION! BECOME ALERT!YOUR SAFETY IS INVOLVED!

The Safety Alert symbol identifies important safety messages on this Valmetal equipment and in this manual� When you see this Safety Alert symbol, be alert to the possibility of personal injury or death� Follow the instructions in the safety message�

3 big reasons why SAFETY is so important to you ?

• Accidents Disable and Kill,• Accidents Cost,• Accidents Can be avoided.

Note :The use of the signal words DANGER, WARNING and CAUTION with the safety messages� The appropriate signal word for each message has been selected using the following guide-lines:

DANGER

CAUTION

WARNING

An immediate and specific hazard which WILL result in severe personal injury or death if the proper precautions are not taken�

A specific hazard or unsafe practice which COULD result in severe personal injury or death if proper precautions are not taken�

Unsafe practices which COULD result in personal injury if proper practices are not taken, or as a reminder of good safety practices�


IMPORTANT

YOU are responsible for the SAFE operation and maintenance of your equipment� YOU must ensure that you and anyone else who is going to operate, maintain or work around the machine be fa-miliar with the operating and maintenance procedures and related SAFETY information contained in this manual�

Remember, YOU are the key to safety� Good safety practices not only protect you but also the people around you� Make these practices a working part of your safety program� Be certain that EVERYONE operating this equipment is familiar with the recom-mended operating and maintenance procedures and follows all the safety precautions� Most accidents can be prevented� Do not risk injury or death by ignoring good safety practices�

Owners must give operating instructions to operators or employees before allowing them to operate the machine, and at least annually thereafter per OSHA regulation 1928�57�

The most important safety device on this equipment is a SAFE operator� It is the operator's responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these� All accidents can be avoided�

A person who has not read and understood all operating and safety instructions is not qualified to operate the machine� An untrained operator exposes himself and bystanders to possible serious injury or death�

Do not modify the equipment in any way� Unauthorized modification may impair the function and/or safety and could affect the Iife of the machine�

Think SAFETY! Work SAFELY!

OPERATING SAFETY

Follow ALL the operating, maintenance and safety information in the manual�

1� Read and understand the Operator’s Manual and all safety signs before operating, servicing, adjusting, repairing or unplugging�

2� Clear the area of bystanders, especially small children, when carrying out any maintenance and repairs or making any ad-justments�

3� Never stand underneath a suspended silo unloader�

4� Never work or crawl on a silo unloader that is suspended� Always lower silo unloader to silage level to work on it�

5� Keep hands, feet, hair and clothing away from moving parts�

6� Clear the area of people before starting the unit�

7� Be certain that all guards and shields are secured before star-ting or operating�

8� Always shut off and lock up main power switch before entering silo�

9� Never disconnect the electrical cord connector if the silo un-loader is running because moisture conditions inside the silo could give you a severe shock�

10� Always inspect suspension cables carefully before you raise unloader to top of silo�

11� Always leave at least three feet of suspension cable between the suspension arms and the cable pulleys� Snubbing the un-loader any tighter at the top could cause undue strain on the suspension, which might cause the unloader to fall�

12� Beware of silo gases�

Failure to follow these instructions could result in serious injury or death.


SECTION 3 - SAFETY DECAL LOCATION

ROTATING PART HAZARD

PIÈCES EN MOUVEMENT

Keep all guards and shield in place.

Garder tous les écrans protecteurs en place.

AVERTISSEMENT

WARNING

Keep hands, feet, hair and clothing away frommoving parts.Keep others away.FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS INJURY OR DEATH

À DÉFAUT DE SUIVRE CES INSTRUCTIONS,CELA POURRAIT ENTRAÎNER DE SÉRIEUSES

BLESSURES OU MÊME LA MORT

Garder les mains, pieds, cheveux et vêtementséloignés des éléments mobiles et rotafifs.Garder les gens et les animaux à une distancesécuritaire de la machine.

01-60-0110

NEVER WALK OR CRAWL ON THIS MACHINEWHEN IT IS SUSPENDED ABOVE THE SILAGE

SURFACE OR WHEN IT IS OPERATING.FAILURE TO HEED THIS WARNING CAN RESULT

IN PERMANENT INJURY OR LOSS OF LIFE.

13C33-0096

DANGERNE JAMAIS MARCHER OU RAMPER SUR LA

MACHINE QUAND ELLE EST SUSPENDUE AU-DESSUS DE L’ENSILLAGE OU BIEN EN MARCHE.

NE PAS RESPECTER CETTE MISE EN GARDEC’EST RISQUER DES BLESSURES PERMANENTES

OU LA MORT.

This sticker is found on every safety guard� It indicates that under the guard there are moving parts which can cause se-rious injuries or even death� Make sure that all guards are in place and properly secured�

This safety decal is affixed on the auger cover�


WARNING/AVERTISSEMENTFAILURE TO HEED MAY RESULT IN DEATH OR PERSONAL INJURY.

145877

NEVER STAND UNDERNEATH A SUSPENDEDSILO UNLOADER.NEVER WORK ON AN UNLOADER THAT ISSUSPENDED, ALWAYS LOWER SILO UNLOADERTO SILAGE LEVEL TO WORK ON IT.NEVER CRAWL OUT ON A SUSPENDED SILOUNLOADER.LOCK OFF MAIN POWER SWITCH BEFOREENTERING SILO.BEWARE OF SILO GASES, THEY CAN BE FATAL.NEVER GO INTO SILO TO WORK ON AMOVING SILO UNLOADER, STAY IN SILOCHUTE TO OBSERVE OPERATION.BEFORE RAISING OR LOWERING SILOUNLOADER :A : MAKE SURE NO ONE IS INSIDE THE SILOB : INSPECT SUSPENSION SYSTEM, CABLES WINCH AND TRIPOD PER OPERATORS MANUALKEEP HANDS, FEET AND CLOTHING AWAYFROM POWER DRIVEN PART IN MOTION.

1-2-

3-

4-

5-6-

7-

8-

1-

2-

3-

4-

5-6-

7-

8-

NE JAMAIS SE PLACER SOUS UN VIDEUR DE SILO SUSPENDU.TOUJOURS DESCENDRE LE VIDEUR DE SILO AU NIVEAU DE L’ENSILAGE AVANT D’EFFECTUER DES TRAVAUX SUR CELUI-CI.NE JAMAIS MARCHER OU RAMPER SUR UN VIDEUR DE SILO SUSPENDU OU EN MARCHE.COUPER OU CADENASSER L’ALIMENTATION DU COURANT AVANTD’ENTRER DANS LE SILO OU AVANT TOUT AJUSTEMENT, TOUT GRAISSAGEOU TOUTES RÉPARATIONS SUR CET ÉQUIPEMENT. ATTENTION AU GAZ D’ENSILAGE; ILS PEUVENT ÊTRE MORTELS.NE JAMAIS ENTRER DANS UN SILO LORSQUE LE VIDEUR EST ENOPÉRATION. RESTEZ DANS LA CHUTE DU SILO POUR EN OBSERVERL’OPÉRATION.AVANT DE MONTER OU DESCENDRE UN VIDEUR DE SILO :A : ASSUREZ-VOUS QU’IL N’Y A PERSONNE À L’INTÉRIEUR DU SILO.B : INSPECTEZ LE SYSTÈME DE SUSPENSION, LES CÂBLES ET LE TREUIL TEL QUE SPÉCIFIÉ DANS LE MANUEL DE L’UTILISATEUR.TOUJOURS GARDER LES MAINS, LES PIEDS AINSI QUE LES VÊTEMENTSHORS DE PORTÉ DES PIÈCES EN MOUVEMENT.

NE PAS TENIR COMPTE DE CES AVERTISSEMENTS POURRAITENTRAÎNER DES BLESSURES GRAVES ET MÊME LA MORT

This sign must be installed at the silo base near the ladder (chute)… TO BE SEEN BY ALL�


SECTION 4 - INSTALLATION

13

2

2

1

NOTE : DO NOT TIGHT BOLTS UNTIL THE WHOLE ASSEMBLY IS COMPLETED. Assemble the drive ring segments on the silo floor or on the silage surface� Level the silage surface to make assembly easier�

Install splice plates in the upper holes of drive ring segment with 1/2" x 1-1/2" hex� bolts and nylon lock nuts� Splice plate with round holes on the outside and splice plate with slotted holes on the inside�

Install the drive ring brackets in the middle holes of splice plates with 1/2" x 1-3/4" hex� bolts and nylon lock nuts�

ASSEMBLE DRIVE RING


ASSEMBLE DRIVE RING, COLLECTOR RING AND SUSPENSION ARMS

9

8

7

6

5

4

13

10

See note 2NOTE : DO NOT TIGHT BOLTS UNTIL THE WHOLE ASSEMBLY IS COMPLETED.

Join the 3 suspension arms with 1/2" x 6-1/2" hex� bolts and nylon lock nuts� NOTE 1: Insert bolts from bottom side up to avoid contact with the blower.

Install collector ring supports to the collector ring with 1/2" x 1-1/4" hex� bolts, lock washers and washers�

Install the discharge chute base on the collector ring with chute hold down clips and spacers , use 3/8" x 1" hex� bolts, lock washers and washers�

Secure the collector ring assembly to the suspension arms with 1/2" x 6-1/2" hex� bolts and nylon lock nuts or secure the collector ring to the spacer tube with 1/2" x 8-1/2" hex. bolts and nylon lock nuts if collector ring is 3ph - 5 wires�

Attach suspension arms to the drive ring brackets with 1/2" x 1-1/2" hex� bolts and nylon lock nuts�

Attach the suspension cables to the suspension arms with 5/16" cable clamps� Be sure drive ring is level and cables tight before tightening the cable clamps� Cable clamps should be as close as possible to the suspension arms�

NOTE : If power cord looping kit will be used, slide looping ring over one of the suspension cable before installing cable clamps. (See page 24)�

Assemble the anchor chain over the suspension cable at the right side of the silo door, looking from the silo chute (Standard version without torque arm)�

TIGHT ALL BOLTS AND NUTS.

NOTE 2 : The mounting procedure for the offset arms (optionnal) is the same except for the suspension cables that have to be attached to the U-bracket as shown.

Assembly plan for (collector ring 1ph - 3 or 4 wires) and (collector ring 3ph - 5 wires)

Collector Ring230 or 460 or 575V - 3ph 5 wires

11

HEX. BOLT1/2’’ X 8-1/2’’


Assembly plan for (collector ring 3ph - 4 wires)

4

8

7

6

5

2

31

9

Fix the adaptor to the collector ring with hex� bolt 1/2" x 1" and lock washer�

Fix adaptor Collector-Base chute to the collector ring with machine screw round head 3/8" x 3/4" and flange nut�

Install plastic gasket , spacers and clips with stainless steel hex� bolts 3/8" x 1", washers and nylon lock nuts�

Put the collector ring on the suspension arms �

Install the collector ring support brackets on each suspension arm with hex� bolts 1/2" x 6-1/2", washers and nylon lock nuts� The edge of the collector ring must be placed under the collector ring support brackets �

Screw the jam nut 1/2" on the square head set screw 1/2" x 1-3/4" � Screw a square head set screw on each collector ring support bracket � Finish the work by tightening the jam nut�

For Drive ring and Suspension arm installation, refer to the previous page�


REINFORCING ARMS (SILO 24` ONLY)

FASTEN IMPELLER TO FRAME ASSEMBLY

Assemble the reinforcing arms with left and right attachments, use 1/2" x 3" hex� bolts and nylon lock nuts�

Attach the reinforcing attachments to the drive ring segments with 1/2" x 1-1/2" hex� bolts, washers and nylon lock nuts�

OFFSET SUSPENSION ARM (OPTIONAL)The mounting procedure for the offset arms is the same except for the suspension cables, that have to be attached to the U-bracket as shown�

Remove blower upper housing to provide clearance to pass blower assembly through silo door�

Attach angles and to the frame with 3/8" x 3-1/4" carriage bolts (except A 3/8" x 3-1/2"), washers and nylon lock nuts�

Attach blower housing to the angles and with 3/8" x 1-1/4" carriage bolts, washers and nylon lock nuts�

Attach shield mount angle to the blower housing with 3/8" x 1" carriage bolt and lock nut�

NOTE : Operating the hoist, raise the assembled parts of the unloader so the drive ring is approximately 24" from the floor or silage surface.

42

1

3

1

5

34

2

A


ASSEMBLE MOTOR MOUNT

ATTACH COLLECTOR RING TO IMPELLER

Attach upper housing to blower assembly with 3/8" x 3/4" carriage bolts and nylon lock nuts�

Attach side angles et to gear reducer mount with 3/8" x 1-1/4" carriage bolts, washers and nylon lock nuts�

Attach the end tie to side angles with 3/8" x 1" carriage bolts,washers and nylon lock nuts�

Fix the "J" bolt to end tie with a washer and a flange nut�

Install the motor mount on side angles with one 3/8" x 3" hex� bolt, three 3/8" x 1- 1/4" carriage bolts, washers and nylon lock nuts�

Fix the turnbuckle with 1/2" x 1-3/4" hex� bolt, 2 washers and a nylon lock nut�

Attach shield mount angle to the side angle with a 3/8" x 1" carriage bolt and lock nut�

3

1

2

Fasten access door to auger frame with 3/8" x 2 3/4" hex� bolts, washers and nylon lock nuts�

Fix the impeller assembly to the four studs underneath the collector ring with 1/2" lock washers and nuts� One of the studs is off center and must align according with blower flange�

NOTE : Attach wheel tube braces as shown for (18',20',24' models only).

7

6

8

1

2 5

43


INSTALL RING DRIVE SUPPORT, VERTICAL RAISING WHEEL AND WALL WHEELS

8

10

9

7

4

28

11

5

4

2

1

3

Loosen 3/8" nuts on mobile supports and install mobile supports on the drive ring � Push the gliding blocks close to lateral face of the ring, gliding blocks should ride flat on lip ring, tighten�

Attach support brackets to ends of gearbox support with 1/2" x 1-1/2" carr� bolts, washers and nylon lock nuts�

Attach gearbox support assembly to ring drive assembly with an adjusting collar at each end� DO NOT TIGHTEN AT THIS TIME. Be sure guide wheel brace is installed at position shown�

Install set screws and nuts in adjusting collars � DO NOT TIGHTEN AT THIS TIME�

Attach gearbox support to frame assembly with 1/2" x 2 1/2" hex� bolts, washers and nylon lock nuts� Fasten wall wheel assembly to frame with 3/8" x 3-1/4" hex� bolts, washers and nylon lock nuts�

Install 1/2" x 4" adjusting bolts and nuts to frame sides� Turn adjusting bolt to push wall wheels out until chipper blades clear silo wall by 1/8"� Tighten nuts of adjusting bolts and 3/8" x 3-1/4" hex bolts attaching wall wheel assembly to frame�

Install vertical raising wheel to frame assembly with 3/8" x 2-3/4" hex� bolt and nylon lock nut�


INSTALL RING DRIVE ASSEMBLY

2

1

3

1

Attach the ring drive assembly to the floating gearbox support with 3/4"Ø rods, washers and 3/16" x 1-1/2" cutter pins�

Adjust collars so gearbox is level and the ends of the rods are in middle of the oblong holes when teeth of the drive sprocket are engaged in the holes of the ring segment�

Install back-up roll on the gearbox�

1

2

3 4

5 6

7

8

9

9

10

Unscrew the rear left bolt that secure the auger gearbox to its mount and fasten support bracket using the same bolt �

Attach female drive shaft to ring drive gearbox and male drive shaft to jack shaft with universal joints and 3/16" x 3/16" x 1-1/4" keys, tighten set screws�

Mount pulleys on auger gearbox and on jack shaft� Install belt and tighten with the adjusting screw� When belt is properly tensioned, tighten all bolts and lock nuts�

Fix long line shaft guard support with 3/8" x 1" carriage bolt, washer and lock nut�

Fix short line shaft guard support with 3/8" x 3/4" hex� bolt, washer and lock nut�

Fix the guards and with 3/8" x 3/4" hex� bolts, washers and lock nut�


VS-3000 GEARBOX INSTALLATION(Independant ring drive only)

7 5 6

423

1

Attach the ring drive assembly to the floating gearbox support with 3/4"Ø rods , washers and 3/16" x 1-1/2" cotter pins�

Adjust collars so gearbox is level and the ends of the rods are in middle of the oblong holes when teeth of the drive sprocket are engaged in the holes of the ring segment�

Install back-up roll on the gearbox�

Attach control box mount to frame with 3/8" x 3" hex� bolts and lock nuts�

Attach control box to control box mount with 1/4" x 5/8" hex� bolts and lock nuts�


INSTALL MOTOR, PULLEYS, BELTS AND SHIELD

13 1 122438

10 11 5 6 7

9

Attach motor to mounting plate with 3/8" x 1-1/4" carriage bolts, lock washers and nuts� Slide motor as close as possible to impeller before tightening nuts� (Motor shaft must be parallel with impeller shaft.)

Insert tapered bushing in 2 grooves pulley and mount as far in as possible on motor shaft�

Insert 1-1/4" tapered bushing in single groove 7" pulley and install on auger gearbox shaft � (Must be aligned with inside groove of motor pulley).

Install auger drive belt �

Insert 1-1/4" tapered bushing in blower pulley and install on impeller shaft� (Must be aligned with outside groove of motor pulley).

Install impeller drive belt �

To tighten impeller and auger drive belts, move motor mount away from impeller with take up bolt and tilt motor plate upward with turnbuckle� If auger belt becomes tight before impeller belt, then motor plate must be lowered while moving motor mount further away from impeller

with the "J" rod � If impeller belt becomes tight before auger belt, then motor mount must be moved back towards impeller while raising motor plate� Adjustment in horizontal direction and upward direction must be made together so that both belts become tight at the same time�

Tighten all motor mount bolts and locking nuts after adjustment is complete�

Install drive belt shield with 5/16" wing nuts, lock washers and washer�


INSTALL CASTER BRACKET AND WHEEL ASSEMBLY

2

5

3 9

1

7 6

5

4

8

10

Slide collar over end of guide wheel tube�

Insert the caster bracket and wheel assembly without holes into guide wheel tube �

Attach guide wheel tube to frame assembly with 3/8" x 4-1/2" hex� bolts and nylon lock nuts�

Adjust caster bracket and wheel assembly so the distance from the near side of impeller housing to silo wall is one-half the maximum diameter of silo� Note: Locking screw must extend through hole at end of tube. Place wheel in horizontal position and tighten locking screw.

Attach pressure wheel tube to motor mount angle with 3/8" x 2-3/4" hex� bolts and nylon lock nuts�

On 18’ to 24’ silo, attach wheel tube braces to wheel tubes using 3/8" x 1" hex� bolts, washers and nylon lock nuts�

Attach caster bracket and wheel assembly to pressure wheel tube with 3/8" x 3" hex� bolt and nylon lock nut� Bolt handle under locking tab (on pressure wheel tube) with 3/8" x 1" hex� bolt and nylon lock nut� Do not overtighten� Handle must pivot� Insert 3/8" x 1" hex� bolt through slot in locking tab and slot in handle and secure with lock nut� Do not overtighten� Bolt must slide in slot�

Insert eye bolt of spring assembly throught caster bracket tube and secure with nylon lock nut� Install S-hook between handle and chain�

When unloading, extend spring by swinging handle toward pressure wheel tube and lock by sliding bolt into slot of locking tab� Proper tension is about 4" of extension� Adjust chain if necessary� Unlatch handle for filling silo� Attach guide and pressure wheel braces onto guide and pressure wheel tubes with 3/8" x 1" hex� bolts and nylon lock nuts�


4

2

3

2

1

5

6

8

7

9

10

ASSEMBLE DISCHARGE CHUTE(Model without torque arm)

Attach braces to discharge chute with 5/16" x 1" round head machine screws and nylon lock nuts� Attach one cord clip with brace at the top of the discharge chute�

Attach brace plate to braces with 5/16" x 3/4" round head machine screws and nylon lock nuts�

Attach the other cord clip to the discharge chute with 5/16" x 3/4" round head machine screws and nylon lock nuts�

Attach the chute support brackets to discharge chute with 5/16"x 1" round head machine screws and nylon lock nuts�

Cut the power cord from the collector ring to lenght required�

(BE SURE THERE IS APPROXIMATELY 2’ LOOP IN POWER CORD BETWEEN END CLIP ON DISCHARGE CHUTE AND THE SILO DOOR.

Install male connector to power cord end�

Place cord grip over power cord in silo chute� Allow 3’ to 4’ of cord to extend into silo� Install female connector to power cord end� Using s-hook, hang cord from ladder rung or other convenient location�

Disregard next steps if a distributor has been ordered and the unloader will be used first for filling. Refer to separate instructions packed with the distributor. If no distributor is ordered or the unloader will be used first for unloading, install the parts illustrated above.

Attach discharge chute base with 5/16" x 1 1/4" hex� bolts, washers and nylon lock nuts�

Slide chute support through chute rollers � Adjust height of chute so stream of silage will go through the top center of the door� Hook chain to the ladder rung� Place the power cord from the collector ring in cord clips� Secure anchor chain�


INSTALL TORQUE ARM

10

5

1

11 13

2

12

9

6

4

6

7

3

Assemble the torque arm main plate with two rollers (4 hal-ves) and a roller plate at the end of the plate with three holes, use 1/2" x 4" hex� bolts and nylon lock nuts�

In the middle hole assemble the two braces and with 1/2" x 1-1/2" hex� bolt and nylon lock nut� Use holes corresponding to silo size, as shown�

Assemble two rollers ( 4 halves) and the two torque arm tube at the other end of the main plate, use 1/2" x 4-1/2" hex� bolts and nylon lock nuts�

Install the discharge chute support bracket to main plate with 1/2" x 1-1/2" hex� bolts and nylon lock nuts�

FOR 12' TO 20' MODELS,

Attach the torque arm bracket to ring segment with 1/2" x 1-1/2" hex� bolts and nylon lock nuts�

FOR 24' MODEL,

Drill 1/2" holes trough the upper part of the ring segments, use the torque arm bracket as templates�

(Optional)


IMPORTANT:

THE TORQUE ARM BRACKETS SHOULD BE SECURED TO THE RING SEGMENT IN A SYMETRIC WAY AND IN ORDER TO LET A MINIMUM OF 12" BETWEEN THE MAIN TORQUE ARM PLATE AND THE SILO DOOR.

Attach the torque arm tubes to brackets with 1/2" "U" bolts and nylon lock nuts�

Attach the torque arm tubes to braces and with 3/8" x 2-1/8" "U" bolts and nylon lock nuts�

Slide the torque arm between rollers�

Slide the discharge chute support extension on the the discharge chute support and secure with the locking screw�

Attach the discharge chute support assembly to the discharge chute support bracket with 3/16" x 2" cotter pins�

ASSEMBLE DISCHARGE CHUTE(Torque arm model)

2

2

4

3

1

Attach braces to discharge chute with 5/16" x 1" round head ma-chine screws and nylon lock nuts� Note : Attach one cord clip with brace at the top of the discharge chute�

Attach brace plate to braces with 5/16" x 3/4" round head machine screws and nylon lock nuts�

Attach the other cord clip to the discharge chute with 5/16" x 3/4" round head machine screws and nylon lock nuts�

Attach the chute support bracket to discharge chute with 5/16" x 1" round head machine screws and nylon lock nuts�


ASSEMBLE DISCHARGE CHUTE (continued...)

Cut the power cord from the collector ring to lenght required�

(BE SURE THERE IS APPROXIMATELY 2’ LOOP IN POWER CORD BETWEEN END CLIP ON DISCHARGE CHUTE AND THE SILO DOOR.)

Install male connector to power cord end�

Place cord grip over power cord in silo chute� Allow 3’ to 4’ of cord to extend into silo� Install female connector to power cord end�Using s-hook, hang cord from ladder rung or other convenient location�

NOTE : Disregard next steps if a distributor has been ordered and the unloader will be used first for filling. Refer to separate instructions packed with the distributor. If no distributor is ordered or if the unloader will be used first for unloading, install the parts illustrated above.

Attach discharge chute base with 5/16" x 1-1/4" hex� bolts, washers and nylon lock nuts�

Slide the discharge chute support extension on chute support bracket and lock with 3/16" x 2" cotter pins�

Place the power cord from the collector ring in cord clips�


POWER CORD LOOPING KIT(Optional)

5’

15’’

96-8090

cableclamp

Install one looping clamp on the power cable every 5 feet�

The first looping ring must be attached to the suspension cable at 15" from the suspension arm to prevent any damages to power cord as the unloader pivots underneath. Use one 5/16" cable clamp.


INSTALL AUGER KNIVES

Install auger knives to auger with 1/4" x 5/8" hex� bolts and nylon lock nuts�

SECURE ANCHOR CHAIN

Note : Disregard if the unloader is equipped with a torque arm.

Assemble the anchor chain over the suspension cable at the right side of the silo door (looking from the silo chute)� Attach the chain to a silo hoop or the door sill� Allow about one foot of sag at the center of the chain�

TEST RUN

Raise the unloader above the silage to do a test run and check the following :

• Make sure the skates slide freely and the ring segments are flush� If not, bend ring flange so there is no interference�

• Be sure chipper blades are held close to, but not in contact with the silo wall all the way around�

• Be sure the belts are running true and the sheaves are in line�


Notwithstanding these instructions, the complete electrical installation shall be subject to the inspection of the local Inspection Authorities having jurisdiction.

SPECIFICATIONSMAIN DRIVE MOTOR

5 hp 7-½ hp 10 hp

230 V� 575 V� 230 V� 575 V� 230 V� 575 V�

30 A 5 A 40 A 8 A 50 A 10 A

60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz

1 Phase 3 Phases 1 Phase 3 Phases 1 Phase 3 Phases

SECTION 5 - ELECTRICAL INSTALLATION INSTRUCTIONS


UNLOADER ELECTRICAL INSTALLATION GENERAL LAYOUT

4

3

2 1

5

6 7

8

9

10

11

12

13

Item Description Item Description

1 Main fuses disconnect switch 8 Collector ring

2 Magnetic starter and control 9 Power cord

3 Control cable 10 Main motor

4 Power cable Independant ring drive system only (2 motors)

5 Jog control station 11 Circuit breaker load panel

6 Power cord connector 12 Power cable

7 Power cord 13 Ring drive motor


1 - MAIN FUSIBLE DISCONNECT SWITCH

NOTE: The main fusible disconnect switch is normally supplied by the customer.

For 230 Volts motors:

Type: Two poles, fusible (with solid neutral) (neutral not grounded) and with a ground terminal�

For 575 Volts motors: Type: Three poles, fusibles�Enclosure type: "CSA ENCL 3" (weatherproof)

5 hp MOTOR

Rating 230 V. 1 phase 575 V. 3 phases

Fuse holder rating 250 V� 60 A 600 V� 20 A

Fuse 250 V� 40 A 600 V� 7 A

Fuse type D D

7-½ hp MOTOR



Fuse 250 V� 60 A 600 V� 10 A

Fuse type D Time delay

10 hp MOTOR



Fuse 250 V� 60 A 600 V� 15 A

Fuse type D Time delay

NOTE:

The electrical Code requires a disconnecting means to be located within sight of the motor starter, and requires each ungrounded conductor to have overcurrent protection, which is afforded by the main fuses�


2 - MAGNETIC STARTER AND CONTROL PANEL

NOTE : The control panel must be mounted on vertical surface only. (See page 37 to page 43 for electrical diagram)�

Enclosure: Lume 3544F Nema 5

Magnetic starter: Leeson Electric (Canada) ltd�

See the following table for starter and overload relay model�

MOTOR(S) HP VOLTAGE PHASE MODEL (LOVATO)

HEATER ELEMENT(LOVATO)

5 230 1 B32 RC80-Q7�5 230 1 B46 RC80-S10 230 1 B63 RC80-X

5 & 3/4 230 1 B32 RC80-R7�5 & 3/4 230 1 B46 RC80-S

10 & 1 230 1 B63 RC80-X3/4 575 3 Same as main motor KTA3-1�6 (*)5 575 3 B12 KTA3-10 (*)

7�5 575 3 B16 KTA3-10 (*)10 575 3 B22 KTA3-16 (*)

(*) Those thermal elements are located in the control panel and are from Sprecher Schuh�

Push button Breter

Switch for drive motor (230 Volts only) Carling EK 204-73, 2 poles wired in parallel�

Voltage transformer Marcus EXA 50-39

Circuit protector A-0701 3A, Sang Mao

Current transformer SEW ST 30 CT

Ammeter SEW ST96-25/5

Terminals Entrelec M6/8, M10/10, M16/12 or M35/16

IMPORTANT: The jumper between terminal block 2 and 3 must be removed if remote control station is used.


3 - CONTROL CABLE

4 - POWER CABLE

Type SOW Cab Tyre - 16 AWG

Number of conductors 4, one of which is green�

Length As required� Do not splice smaller length�

Strain relief Use strain relief connectors, Thomas & Betts # 2-050-464�

Type SOW ou SJOW

Number of conductors

Three (3) for 230 Volts - single phase, one motor system only (no ring drive motor)� One conductor is coloured green and is to be used only for grounding�

Four (4) conductors for all other models� One conductor is coloured green and is to be used only for grounding�

Size of conductorsThe size of conductors varies according to the length of cable required as shown in the table below� This is based on the recommanded code requirement of not more than a 3 percent voltage drop�


TABLE 1

TABLE 2

Motor(s) Phase(s) Voltage NominalCurrent

AGW SizeTotal cable length between the control panel and the silo

unloader(in feet).Hp Volt Ampere < 100 < 150 < 200 < 250

5 1 230 29 8 6 6 4

5 et ¾ 1 230 36 8 6 6 4

7�5 1 230 41 6 6 4 4

7�5 et ¾ 1 230 48 6 6 4 4

10 1 230 50 4 4 4 4

10 et ¾ 1 230 57 4 4 3 3

5 et ¾ 3 575 6 12 12 12 12

7�5 et ¾ 3 575 9 12 12 12 12

10 et ¾ 3 575 11 12 12 12 12

Grounding The green grounding conductor shall be terminated securely at the grounding terminal in the magnetic starter and the ground terminal of the connector at the main motor�

Strain relief Thomas & Betts (see table No� 2 for size)� A strain relief bushing shall be used at the magnetic starter and the strain relief of the connector shall be properly secured�

Protection of cord Route the cord up the silo to support it and protect it from mechanical damage� Do not splice cords together�

AWG Size Catalogue Number Manufacturer

16 - 4 2 - 050 - 464 Thomas & Betts

14 - 3 2 - 050 - 464 Thomas & Betts

12 - 3 2 - 050 - 464 Thomas & Betts

12 - 4 2 - 050 - 465 Thomas & Betts

8 - 3 2 - 050 - 466 Thomas & Betts

8 - 4 2 - 075 - 468 Thomas & Betts

6 - 3 2 - 075 - 467 Thomas & Betts

6 - 4 2 - 075 - 468 Thomas & Betts

4 - 4 2 - 100 - 469 Thomas & Betts


Manufacturer Multico Electrique (1988) Inc�

Enclosure LUME 3520F

Push button Breter M6065R For stop button�Breter RT010 For start push button�

Connector KH RODALE C 650 DF

Plug KH RODALE P 650 DF

Rating 50 Amps, 250 Volts - 2 Poles, 3 wires

Connector KH RODALE C 1450 DF

Plug KH RODALE P 1450 DF

Rating 50 Amps, 250 Volts - 3 poles, 4 wires

5 - JOG CONTROL STATION

6 - POWER CORD CONNECTOR (OPTIONAL)

This station affords remote control of the motor starter installed at the base of the silo. It permits positive lockout control which will prevent the starting of the motor from any other location.

Always store this pendant hand-held control in a convenient location so that positive lockout control can be made before entering the silo. See page 37 to page 43 for electric diagrams�

This connector is on the power cord of the unloader�

For 230 Volts - Single phase system with only one motor

For 230 Volts - Single phase system with independant ring drive motor (2 motors)(Requesting 50 amps maximum)


6 - JOG CONTROL STATION (Continued...)

Connector Harrow Hart # 26427

Plug Harrow Hart # 26426


Connector Leviton # 2743

Plug Leviton # 2741


For 230 Volts - Single phase system with independant ring drive motor(Requesting more than 50 Amps. (ex. 10 HP and 3/4 HP))

For 575 Volts - 3 phases system with independant ring drive motor (2 motors) (Requesting 30 Amps maximum) (ex. 10 HP and 3/4 HP))

The electrical codes require a suitable disconnecting means within sight of the motor, and in some localities, this weatherproof connector may serve of this disconnect means, subject to the acceptance of the local Electrical Inspection Authority having jurisdiction�

IMPORTANT:

Do not use this connector to start or stop the motor. Always open the main disconnect switch at the base of the silo before connecting and disconnecting this connector.


8 - SLIP RING

10 - MAIN MOTORS (OPTIONAL)

The slip ring is supplied with two (2) cables already installed� One of them must be connected to the male connector and fixed along the discharge chute� The other cable must be connected to the circuit breaker load panel mounted on side of auger frame on independant ring drive system or to the motor on system with only one motor�

Totally enclosed (TEFC). Internal overload protected with manual reset for 230 Volts motor only.

Motor 230 Volts - 1 Phase 575 Volts - 3 phases

5 HpBALDOR Cat� no� : L3731M

MARATHON Cat� no� : Z117

BALDOR Cat� no� : EM3665T-5

MARATHON Cat� no� : H675

7�5 HpBALDOR Cat� no� : L3732M




10 HpBALDOR Cat� no� : L3737TM





11 - CIRCUIT BREAKER LOAD PANEL

For 230V. motor

Model : Square D QO cat� Q08L100RBEnclosure : CEMA 3Max� No� of single poles 8 - 100 AmpsSingle phase - 120 / 240 Volts A�C�1 breaker 60 Amps for main motor1 breaker 15 Amps for drive motor

For 575V. motor

Model : MulticoEnclosure : Hoffman A-1086CHQRFGCEMA 4 XTerminals : Entrelec M6/8Thermal relay : Sprecher SchuhKTA3-1�6 for 1 HP motorsKTA3-10 for 5 and 7�5 HP motorsKTA3-16 for 10 HP motorsPush button for reset / stop and start : Breter

This CIRCUIT BREAKER LOAD PANEL permits to shut off power from inside the silo.

NOTE : This panel is not required for system using only one motor.


12 - POWER CABLE FOR MAIN MOTOR

13 - RING DRIVE MOTOR

Type

SOW cab tyre - 8 AWG for 5 HP 230 V� motorSOW cab tyre - 6 AWG for 7�5 and 10 HP 230 V� motorThree (3) conductors, one of which is green�

SOW cab tyre - 12 AWG for 575 V� motorFour (4) conductors, one of which is green

Strain relief bushing See Table No� 2 page 31

Type SOW cab tyre - 12 AWG

Strain relief bushing See Table No� 2 page 31

POWER CABLE FOR RING DRIVE MOTOR ¾ HP

Motor 230 Volts - 1 Phase 575 Volts - 3 phases

¾ HpBALDOR Cat� no� : L3507M

MARATHON Cat� no� : F103

BALDOR Cat� no� : M3542-5

MARATHON Cat� no� : G340


DIAGRAMMES ÉLECTRIQUES DÉBUT

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

&SC

HEM

A/4

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 N°

DE

DES

SIN

/ D

WG

N°

ME-

10XX

(60

0V)

ALL RIGHTS RESERVED BY CONTRÔLES A-TECH-DRUMMOND NO PART OF THIS DIAGRAM MAY BE PHOTOCOPIED OR REPRODUCED IN ANY FORM PRESENT TO A THIRD PARTY WHITHOUT PRIOR WRITTEN CONSENT FROM CONTRÔLES A-TECH-DRUMMOND

TOUS DROITS RÉSERVÉ PAR CONTRÔLES A-TECH-DRUMMOND, CE SCHÉMA NE PEUT-ÊTRE PHOTOCOPIÉE OU REPRODUITE EN PARTIES OU EN TOTALITÉ SOUS CETTE FORME PRÉSENTE SANS LE CONSENTEMENT ÉCRIT DE CONTRÔLES A-TECH-DRUMMOND Rev.

DAT

EPa

r/By

Des

crip

tion

Circ

uit

de c

ontr

ôle

/ Co

ntro

l circ

uits

242,

bou

l. In

dust

riel

St-G

erm

ain,

Qc,

Can

ada

J0C

1K0

Tél.:

819

-395

-558

7Té

léc.

: 81

9-39

5-42

16db

elan

ger@

a-te

ch-d

rum

mon

d.co

m

TITR

E D

U P

ROJE

T /

PRO

JECT

TIT

LEVI

DEU

R D

E SI

LO 1

5HP

600V

AC

CLIE

NT

/ CU

STO

MER

VALM

ÉTAL

PAG

E

PAR/

BYJ.

PATR

Y

VERS

ION

2.4.

4

00

VOL T

:A: PH

ASE:

HER

TZ:

VOLT

:FL

A:PH

ASE:

HER

TZ:

HP:

ALIM

ENTA

TIO

NSU

PPLY

CHAR

GE

PRIN

CIPA

LELA

RGES

T LO

AD

I sc:

kA

RMS

SYM

. 600

V M

AX:

600V

AC

25 3 60

575V

AC

17 3 60 15 5

Alim

enta

tion

four

nie

par

le c

lient

600

VAC

Sect

ionn

eur

et P

rote

ctio

n d'

artè

reco

ntre

les

surin

tens

ités

four

nis

par

le c

lient

Cust

omer

sup

ply

600

VAC

Dis

conn

ect

and

bran

ch s

hort

-circ

uit

prot

ectio

n su

pplie

d by

cus

tom

er

COU

RON

NE

COLL

ECTR

ICE

COLL

ECT O

R RI

NG

COU

RON

NE

COLL

ECTR

ICE

COLL

ECT O

R RI

NG

12

(530

)

C1

34

56

12 A

WG

L1.1

12 A

WG

/BK

L2.1

12 A

WG

/BK

L3.1

12 A

WG

/BK

L112

AW

G/B

K

L212

AW

G/B

K

L312

AW

G/B

K

500

501

1X2X

CT1

60/5

A

+-

30/5

A

AM1

AM

12

(469

)

C2A

34

56

U1 V1 W1

PE

MTR

2

ENTR

AÎN

EMEN

TRI

NG

DRI

VE

¾H

P , 5

75VA

C, 1

.3A

M 3

14 A

WG

12

34

56

MM

P3

I r=

1.6

-2.5

A

53

54(551)

61

62

12

(565

)

C3U

34

56

U1 V1 W1

PE

MTR

3

TREU

ILW

INCH

1HP ,

575

VAC,

1.7

A

M 3

12

(551

)

C3D

34

56

TB1 1 2 3

L114

AW

G/B

K

L214

AW

G/B

K

L314

AW

G/B

K

L1.3

14 A

WG

/BK

L2.3

14 A

WG

/BK

L3.3

14 A

WG

/BK

14 A

WG

L1.2

14 A

WG

/BK

L2.2

14 A

WG

/BK

L3.2

14 A

WG

/BK

L1

GN

D L2 L3 L3A

L1

GN

D L2 L3 L3A

12

(535

)

C2

34

56

A1A2

9AC2A

12

(460

)3

4(4

61)

56

(462

)

9596

OL2

A

LL1

18 A

WG

/BK

LL2

18 A

WG

/BK

12

34

6/10

A

FU1

L114

AW

G/B

K

L214

AW

G/B

K

12

ES1

ARRÊ

T

LL1.

118

AW

G/R

DES

118

AW

G/R

D

N18

AW

G/W

H

T1

100V

A60

0VAC

/120

VAC

H1

X1 X3X2 X4H

3

12

34

56

MM

P2A

I r=

1-1

.6A

53

5461

62

12

34

56

MM

P1

Ir=

16-

20A

53

54(530)

61

62

U1 V1 W1

PE

MTR

1

VID

EUR

UN

LOAD

ER

15H

P, 5

75VA

C, 1

7A

M 3

L3.1

14 A

WG

/BK

214

AW

G/B

K

314

AW

G/B

K

414

AW

G/B

K

51

12

34

56

MM

P1A

Ir=

16-

20A

53

5461

62

L114 AWG/BK

L214 AWG/BK

L314 AWG/BK

ES1

/(5

00)

N /

(500

)

L1L2

L3G

ND

ELE

CTR

ICA

L D

IAG

RA

M F

OR

- 3

PH

AS

ES

CU

RR

EN

T - 5

WIR

ES

(PA

GE

1)


01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

&SC

HEM

A/5

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 N°

DE

DES

SIN

/ D

WG

N°

ME-

10XX

(60

0V)

ALL RIGHTS RESERVED BY CONTRÔLES A-TECH-DRUMMOND NO PART OF THIS DIAGRAM MAY BE PHOTOCOPIED OR REPRODUCED IN ANY FORM PRESENT TO A THIRD PARTY WHITHOUT PRIOR WRITTEN CONSENT FROM CONTRÔLES A-TECH-DRUMMOND

TOUS DROITS RÉSERVÉ PAR CONTRÔLES A-TECH-DRUMMOND, CE SCHÉMA NE PEUT-ÊTRE PHOTOCOPIÉE OU REPRODUITE EN PARTIES OU EN TOTALITÉ SOUS CETTE FORME PRÉSENTE SANS LE CONSENTEMENT ÉCRIT DE CONTRÔLES A-TECH-DRUMMOND Rev.

DAT

EPa

r/By

Des

crip

tion

Circ

uit

de c

ontr

ôle

/ Co

ntro

l circ

uits

242,

bou

l. In

dust

riel

St-G

erm

ain,

Qc,

Can

ada

J0C

1K0

Tél.:

819

-395

-558

7Té

léc.

: 81

9-39

5-42

16db

elan

ger@

a-te

ch-d

rum

mon

d.co

m

TITR

E D

U P

ROJE

T /

PRO

JECT

TIT

LEVI

DEU

R D

E SI

LO 1

5HP

600V

AC

CLIE

NT

/ CU

STO

MER

VALM

ÉTAL

PAG

E

PAR/

BYJ.

PATR

Y

VERS

ION

2.4.

4

00

TÉLÉ

COM

MAN

DE/

REM

OTE

34

S S1

(535

)AUTO

MAN

AUTO

TÉLÉ

COM

MAN

DE/

REM

OTE SI

UTI

LISÉ

, EN

LEVE

RLE

CAV

ALIE

RRE

MO

VE J

UM

PER,

IF

USE

D

VID

EUR

UN

L OAD

ER

ENT A

ÎNEM

ENT

RIN

G D

RIVE

34

S S1

(551

)ON

OFF

ON

34

(548

)

PB3

DES

CEN

DRE

TRE

UIL

WIN

CH D

OW

N

34

PB3T

DES

CEN

DRE

TRE

UIL

WIN

CH D

OW

N

34

PB4T

MO

NTE

R TR

EUIL

WIN

CH U

P

34

(563

)

PB4

MO

NTE

R TR

EUIL

WIN

CH U

P

TB2 6

TB2 4TB2 5

2221

(565

)

C3U

2221

(551

)

C3D

5354

(424

)

MM

P3

A1A2

2S

TMR1

TEM

PS P

OU

R L A

DES

CEN

TE D

U T

REU

ILTI

ME

SETT

ING

FO

RW

INCH

DO

WN

27

41

3 58

6 13

(574

)

x1x2

(554

)

GN

PB3

x1x2

(565

)

GN

PB4

N

13

TMR2

(571

)

ES118 AWG/RD

12

12 12

13

13

11

11 11 11

19

19

18

17

N18 AWG/WH

N N

A1A2

9AC3U

12

(424

)3

4(4

25)

56

(426

)22

21(5

51)

A1A2

9AC3D

12

(428

)3

4(4

29)

56

(430

)22

21(5

65)

5354

6261

(573

)

TEM

PS P

OU

R U

N T

OU

R D

E SI

LOTI

ME

SETT

ING

FO

RO

NE

TURN

OF

RIN

G D

RIVE

MO

DE

'ON

', 0-

12 M

IN.

(551

)TM

R2

GA T

E5

STAR

T6

7TESER

210

2221

(535

)

C2

6261

(551

)

C3D

13

TMR1

(555

)

N

20 21 22

ES1 1SE1SE ES1

ES118 AWG/RD

N18 AWG/WH

ES118 AWG/RD

N18 AWG/WH

12

(521

)

PB1

ARRÊ

TST

OP

34

PB1

MAR

CHE

STAR

T

(521

)

12

PB1T

ARRÊ

TST

OP

34

PB1T

MAR

CHE

STAR

T

22BT2BT

32BT2BT

N

7

14

ES1

TB2 1

7

89

A1A2

9AC2

12

(417

)3

4(4

18)

56

(419

)22

21(5

72)

162A

1ATM

R100

ÉCH

ELLE

:?S

SET:

?

15

610

2 MO

DE

D0-

1.2M

INSE

T : 3

0SEC

TMR1

01

DÉL

AI D

'ARR

ÊT V

IDEU

RU

NLO

ADER

STO

P TI

ME

41

3 811

9 13

(526

)

ES1

618

AW

G/R

D12

8R1

A

(521

)

1314

R1A

MO

DE

A UTO

120V

AC,

10A

, 4PD

T13

14

19

5(5

23)

210

6(5

30)

311

7(5

35)

412

8(5

06)

95

R1A

(521

)

ES1

N18 AWG/WH

106

R1A

(521

)

117

R1A

(521

)

13

TMR1

01

(506

)

5354

(411

)

MM

P1

N.1

10

10

ES1ES1ES1ES1

17

N

N

A1A2

25A

C1

12

(411

)3

4(4

12)

56

(413

)13

14

ES1

(540

)N

(541

)

ES1

(435

)N

(437

)ES

1(5

38)

N(5

39)

ELE

CTR

ICA

L D

IAG

RA

M F

OR

- 3

PH

AS

ES

CU

RR

EN

T - 5

WIR

ES

(PA

GE

2)


Plan des bornes / Terminal diagram A-TECH_TERMINALS_MULTI

Bornier / Strip

Destinations externes Destinations internesTexte de fonction

Câblage

Page

Niveau / Level 3

Niveau / Level 2

Niveau / Level 1Niveau / Level 2

Niveau / Level 1 TB1

MTR3:U1 1TREUIL WINCH

C3U:2BK(SCHEMA424) L1.3

MTR3:V1 2

TREUIL WINCHC3U:4BK(SCHEMA425) L2.3

MTR3:W1 3

TREUIL WINCHC3U:6BK(SCHEMA426) L3.3

Plan des bornes / Terminal diagram A-TECH_TERMINALS_MULTI

Bornier / Strip

Destinations externes Destinations internesTexte de fonction

Câblage

Page

Niveau / Level 3

Niveau / Level 2

Niveau / Level 1Niveau / Level 2

Niveau / Level 1 TB2

PB1:3PB1T:3 1

MARCHE STARTTMR101:2

RDRD(SCHEMA518) ES1

ES1

PB1T:4 2

MARCHE STARTR1A:5BK(SCHEMA520) 7

PB1T:2 3

ARRÊT STOPPB1:1BK(SCHEMA520) 8

PB4T:4 4

MONTER TREUIL WINCH UPC3D:22BU(SCHEMA562) 13

PB3T:4 5

DESCENDRE TREUIL WINCH DOWNPB3:4BU(SCHEMA559) 12

PB3T:3 6

DESCENDRE TREUIL WINCH DOWNPB3:3BU(SCHEMA559) 11

PB4:311 UB

ELECTRICAL DIAGRAM FOR - 3 PHASES CURRENT - 5 WIRES (PAGE 3)


L1

D1

L2

CT

STO

P

T1

RS

/D1

RS

/D1

T2

AM

ME

TRE

RS

/D1

STO

PS

TAR

T

3A

3

D1

STA

RT

2D

11

BR

EA

KE

R3

AM

PS

JUM

PE

R

EX

TER

NA

L C

ON

TRO

L S

TATI

ON

CO

NTR

OL

PAN

EL

FOR

SIL

O U

NLO

AD

ER

UN

LOA

DE

R C

OLL

EC

TOR

RIN

GC

ON

TRO

L S

TATI

ON

.

RE

MO

VE

TH

E J

UM

PE

R B

ETW

EE

N T

ER

MIN

AL

2 A

ND

3 W

HE

N IN

STA

LLIN

G A

N E

XTE

RN

AL

5 O

R 7

.5 O

R 1

0 H

P M

OTO

R23

0V 1

PH

AS

E

SU

PP

LIE

D B

Y C

OS

TUM

ER

DIS

CO

NN

EC

T A

ND

FU

SE

S

ELE

CTR

ICA

L C

OD

E IP

PLY

ELE

CTR

ICA

L D

IAG

RA

M F

OR

230

VO

LTS

1 P

HA

SE

- 3

CO

ND

UC

TOR

PO

WE

R C

OR

DW

ITH

ON

E M

OTO

R


BLO

WER

DR

IVE

CT

L1L1

L2

SWIT

CH

RS/

D1

D1

T1

RS/

D1

15A

AT1

T2

15A

L1L2

60A

EXTE

RN

AL C

ON

TRO

L ST

ATIO

N

3

BREA

KER

STO

P

3 AM

PS

AMM

ETR

E

2

JUM

PER

STO

PST

ART

STAR

T

D1

60A

1D

1

3A RS/

D1

UN

LOAD

ER C

OLL

ECTO

R R

ING

3/4

HP

MO

TOR

SUPP

LIED

BY

CO

STU

MER

DIS

CO

NN

ECT

AND

FU

SES

ELEC

TRIC

AL C

OD

E IP

PLY

230V

1 P

HAS

E5

OR

7.5

OR

10

HP

MO

TOR

CO

NTR

OL

PAN

EL F

OR

SIL

O U

NLO

ADER

REM

OVE

TH

E JU

MPE

R B

ETW

EEN

TER

MIN

AL2

AND

3 W

HEN

INST

ALLI

NG

AN

EXT

ERN

AL

BREA

KER

PAN

ELC

IRC

UIT

CO

NTR

OL

STAT

ION

.

230V

1 P

HAS

E

WIT

H IN

DEP

END

ANT

RIN

G D

RIV

E M

OTO

R (2

MO

TOR

S).

ELEC

TRIC

AL D

IAG

RAM

FO

R 2

30 V

OLT

S 1

PHAS

E -

4 C

ON

DU

CTO

R P

OW

ER C

OR

D


40A

3/4

HP

MO

TOR

T1

15A

15A

T1

T2

40AT2

L1

RS/

D1

D1

L1

RS/

D1

CT

L2

5 O

R 7

.5 O

R 1

0 H

P M

OTO

R

AMM

ETR

E

D1

JUM

PER

STO

P

3 AM

PSBR

EAKE

R

STO

P

32

STAR

T

1

STAR

T

D1

RS/

D1

3A

230V

1 P

HAS

E

DR

IVE

BLO

WER

230V

1 P

HAS

E

CO

NTR

OL

PAN

EL F

OR

SIL

O U

NLO

ADER

EXTE

RN

AL C

ON

TRO

L ST

ATIO

N

CO

NTR

OL

STAT

ION

.

REM

OVE

TH

E JU

MPE

R B

ETW

EEN

TER

MIN

AL2

AND

3 W

HEN

INST

ALLI

NG

AN

EXT

ERN

ALU

NLO

ADER

CO

LLEC

TOR

RIN

G

BREA

KER

PAN

ELC

IRC

UIT

SUPP

LIED

BY

CO

STU

MER

DIS

CO

NN

ECT

AND

FU

SES

ELEC

TRIC

AL C

OD

E IP

PLY

BOTH

MO

TOR

S ST

ART

OR

STO

P SI

MU

LTAN

EOU

SLY

ELEC

TRIC

AL D

IAG

RAM

FO

R 2

30 V

OLT

S 1

PHAS

E - 3

CO

ND

UTO

R P

OW

ER C

OR

D W

ITH

TW

O M

OTO

RS.


DIAGRAMMES ÉLECTRIQUES FIN

CONTROL PANEL

EXTERNAL CONTROL STATION

START

1

3STOP

2

REMOVE THE JUMPER BETWEEN TERMINALS 2 AND 3

JUM

PE

R 21

3

IMPORTANT


PRESSURE WHEEL, GUIDE WHEEL AND WALL WHEELS

1

2

3

1� The pressure wheel should run against the silo wall at all times� Its purpose is to hold the auger wall wheels in contact with the silo wall and to insure that all material is removed from the wall area� Normal adjustment of the pressure wheel is when the spring is extended 4"� During extremely frozen conditions, it may be necessary to increase the spring force� This is done by moving the hook on the spring to a different chain link when tension is released� After changing pressure wheel adjustment, you should always watch the unloader rotate around the silo at least once to make sure that your adjustment will not cause the pressure wheel to exert force on the unloader� Observe operation from safety of silo chute.

2� The unloader is kept centered in the silo by the side guide wheel , this is the one extending out at approximately a 90 degree angle from the auger� The guide wheel should run against the silo whall at all times� You can get the correct setting for this wheel by first mea-suring the maximum silo diameter� Then extend the wheel so that the distance from near side of the impeller housing to the edge of the wheel is equal to one half the maximum diameter of the silo� You can tell when this adjustment is incorrect by a pile of undisturbed silage being left in the center of the silo directly under the impeller housing� If this occurs, the wheel is probably not extended out far enough�

3� The position of the wall wheels in relation to the auger, determines the closeness of the chipper knives to the silo wall� This is very critical in freezing weather and should be set so the chipper knives are within 1/8" of the silo wall� Adjust by loosening the bolts wich secure the wall wheel bracket to the auger frame and turn the adjusting screw out or in to obtain the correct adjustment� After you make any change in the wall wheel setting, rotate the unloader around the silo to make sure the chipper blades do not hit the wall at any place� Observe operation from safety of silo chute. The trailing wheel will generally be in contact with the silo wall except near the silo doors� As the machine approaches a door, the lead wheel will come in contact with the flattened wall and protect it from being damaged by the chipper knives�

SECTION 6 - ADJUSTING THE SILO UNLOADER


OPERATING THE SILO UNLOADER

For trouble-free operation of your silo unloader, the following operator schedule is recommended�

After turning off the silo unloader at the end of feeding, raise the machine off the silage pack�

During extreme cold weather if the motor switch is turned on and off momentarily after raising, this will clear the impeller of any material left in it for easier starting at the next feeding� To begin feeding again, lower the unloader the same amount that it was raised previously� Now turn on the motor switch�

When you turn on the silo unloader, the needle will flick over to a maximum reading� The ammeter is designed so that this initial surge of current will not damage it� A couple of seconds after starting, the ammeter will level off at the normal load current for your motor� Most reliable, efficient operation and highest capacity will be obtained when you operate your silo unloader motor in its proper amperage range�

After the unloader has completed its revolution around the dilo, the silage flow will decrease and the unloader should again be lowered the amount necessary to load the motor to rated current� Observation will tell you how many turns of the crank are necessary to do this� Five turns lower the unloader about one inch� Slight overloading or underloading will not damage the equipment and is much better for it than continuous jockeying up and down the hoist�

A complete revolution around the silo will take about 5 minutes� Should any obstruction occur in the silo during this 5 minutes period, a built in clutch will prevent damage to the equipment�

If the impeller should become plugged due to long hard-to-handle material or rotten material from the top of the silo, the stall current of the motor is such that it will trip the overload device in the control box at the bottom of the silo before damage is done to the motor or the unloader� Whenever this happens, you should go up and find the cause of the stoppage before attempting to restart the unloader.

The curved discharge chute is designed to allow maximum lowering for a given size of silo before it is necessary to move the discharge chute down to another silo door� This discharge chute should be lowered every two doors. This would be a good opportunity for you to take the time to check your unloader.

DISCONNECT AND LOCK OUT POWER SOURCE BEFORE ADJUSTING OR SERVICING UNIT.

1� Before entering the silo chute be sure the power to the unloader has been turned off and locked�

2� If your unloader is equiped with a remote control switch, lock the stop button down so the unloader cannot be started accidentally and take the remote switch with you�

3� As soon as you climb the silo chute to the door through which the material was being thrown out, reach into the silo and unplug the power cord to the silo unloader�

4� Remove the torque arm bracket from the door frame and lower it�

5� Unless equiped with cord looping, unhook the power cord grip and reattach it to a ladder rung just above the next discharge door you will use�

6� Before leaving the silo you should check the machine over thoroughly�

7� After you are out in the silo chute, plug the cord connectors together before climbing down�


LUBRICATION TO BE MADE BEFORE STARTING-UP UNLOADER AND MONTHLY

Collector Ring

Line Shaft Ring Drive

Grease both grease fittings on the upper support bearing of the collector ring with two pumps from a hand grease gun�

ATTENTION, Avoid over greasing as it is possible to damage the collector ring seal and get grease down into the electri-cal contact area.

Grease the drive shaft�

SECTION 7 - MAINTENANCE

Collector ring 1ph - 3 or 4 wires and Collector ring 3ph - 5 wires

Collector ring 3ph - 4 wires


Torque Limiter

Blower

VS-1000 VS-3000

The torque limiter is located on the output shaft of the ring drive gearbox� It was factory set and does not require any adjustements� Grease the torque limiter monthly.

Grease impeller flanged bearing once a month�


CHECK OIL LEVEL

SIGHTGLASS

OIL FILLERPLUG

SIGHTGLASS

OIL FILLERPLUG

VS-1000 VS-3000

Lubricant level should be check in the ring drive gearbox every time you go into the silo to change door; this is accomplished by viewing the oil level through the sight plug located on the gearbox� If lubricant level is low, add EP 80-90 high pressure gear lubricant�

OIL LEVELSIGHT PLUG

The gear lubricant level in the auger gearbox should also be checked every time you go into the silo to change door� If lubricant level is low, add synthetic oil Shell Spirax S75W90�

Gearbox


Vertical Raising Wheel and Pivot

Hoist

Oil the vertical raising wheel and pivot�

OIL LEVEL

OIL PLUG FILLER

The lubrication level in the worm gear hoist should be checked every 6 months and every time you will raise the unloader to the top of silo� The oil level should be visible in the oil level sight plug� If oil is low, add EP 80-90 extreme pressure gear lubricant� Lubricant should be changed annually�The hoist cable assembly will have a much longer life if lubricated with motor oil or gear lubricant� You should do this when the unloader has been raised to the top of the silo and all the cable is wrapped on the hoist�Paint on a liberal coat and allow it to drip off�


TURBINE ADJUSTMENT AND V-BELTS

TURBINE ADJUSTMENT

V BELTS

During initial unloading operation, some stretch of the impeller and auger belts may occur, and belts should be readjusted� To tighten these drive belts, loosen the 4 horizontal carriage bolts through the motor mount, move motor mount away from impeller with take-up "J" bolt and tilt motor plate upward with 1/2" hex� bolts on under side of motor mount� If auger belt becomes tight before impeller belt, then motor plate must be lowered while moving motor mount further away from impeller� If impeller belt becomes tight before auger belt, then motor mount must be moved back toward impeller while raising motor plate with turnbuckle� Adjustment in the horizontal direction and upward direction must be made together so that both belts become tight at the same time�

The correct tension for the impeller belt may be determined by placing a 6 pounds force at the mid-point between the 2 pulleys� This should depress the belt 1/4" to 3/8"� The correct tension for the auger drive belt may be determined by placing a 6 pounds force at the mid-point between the 2 pulleys� This should depress the belt 1/8" to 3/16"�

Avoid overtightening belts. It may cause bearing damage.

After the belts are properly tensioned, tighten the 1/2" lock nuts on the 1/2" adjusting bolts, lock the 3/8" nut on take-up "J" bolt, and tighten four horizontal carriage bolts�


Impeller must not be turning when using distributor.

On the line shaft drive model :The impeller V-belt must be removed to prevent the impeller from turning.

On independent ring drive only :Cut power to impeller and auger motor by switching to off the breaker located in the breaker box mounted on the auger frame.

DISCONNECT AND LOCK OUT POWER SOURCE BEFORE CONVERTING TO UNLOADING.

DEFLECTOR IN ITS STORAGE SUPPORT

SECTION 8 - CONVERTING FROM UNLOADING TO DISTRIBUTING


INSTALLATION OF THE DEFLECTOR DISTRIBUTOR

Secure the nylon disc to the top of collector ring with the existing six stainless hexagonal bolts 3/8" x 1"�

Install the distributor support on a suspension arm with 1/2" x 2" hex� bolts, washers and lock nuts�

Install the storage bracket with 3/8" x 3" hex, bolt and a lock nut�

The distance between each element is about 23 1/2"� (See below)

1 2 3

23 1/2"

23 1/2"

2

1

Attach the discharge chute on guide wheel tube and pressure wheel tube using two tie wraps �


NOTE :

DEFLECTOR PLATE MUST BE SLANTED OVER THE IMPELLER BELT SHIELD AS SHOWN TO PREVENT ANY BUILD UP OF SILAGE ON THE UNLOADER DURING FILLING.

POWERED DISTRIBUTOR INSTALLATION

Fix the powered distributor on upper pedestal

BLADE ASSEMBLY MUST SLANT OVER THE IM-PELLER BELT SHIELD AS SHOWN TO PREVENT ANY BUILD UP OF SILAGE ON THE UNLOADER DURING FILLING.


POWER CORD

ON INDEPENDANT RING DRIVE SYSTEM THE BREAKER MUST BE IN THE « OFF » POSITION TO PREVENT THE IMPELLER FROM TURNING.

ON THE LINE SHAFT DRIVE SYSTEM, THE IMPELLER V-BELT MUST BE REMOVED TO PREVENT THE IMPELLER FROM TURNING.

On powered distributor, guide the motor cord through the upper pedestal hole and down through the pedestal and impeller�Pull cord through lower opening in impeller and connect to female connector from the circuit breaker box�


SECTION 9 - BEFORE RAISING THE UNLOADER

Follow these steps before raising the unloader at the top of the silo�

1� Release spring pressure on the pressure wheel�

2� Loosen the lock screw for the guide wheel and slide the wheel all the way in� Leave the set screw loose so the wheel can pivot for raising�

3� Lubricate all grease points and check oil level in the gearboxes�

4� Adjust the wall wheels so they are all the way out (toward silo wall)�

5� Check for condition and proper tension of belt on powered distributor� Operate the unloader around the silo at least once to make sure it moves freely� Observe from the safety of the silo chute� Stop the unloader with the auger near the main leg of the suspension system or leg nearest chute� You must be able to reach the auger frame from the silo door�

6� Flip the vertical raising wheel against the silo wall� Make sure it turns freely�

7� Check the condition of the support cables and the cable clamps� Replace the cables if they are frayed�

8� Place the main power cord connector on the auger frame so it can be reached from the silo doors�

9� Raise the unloader to the top of the silo� Always leave about 6’ of suspension cable between the suspension arms and the cable pulley on the hexapod� This reduces lateral forces on the hexapod� The unloader can be raised higher for additional silo capacity at the very end of silo filling after the silo has been filled to this level�

IMPORTANT :

Always have someone available to observe the unloader from the safety cage platform or from the top of the silo chute to announce when the unloader is nearing the top.

DANGER

Never enter a silo under a suspended silo unloader.

10� Take the power cord up the silo chute and hang the cord support on a ladder rung near the top of the silo� (Unless unloader is equipped with a cord looping kit�)

11� Flip the vertical raising wheel to the stored position (away from the silo wall)�

12� Plug in the unloader-distributor (make sure there is sufficient slack in the power cord to prevent pulling the connection apart) and let it rotate around the silo until the guide wheel is near the silo door�

13� Turn the guide wheel caster to a level position and tighten its set screw�

14� Continue operating the unloader around the silo at least one to make sure it moves freely�

15� Do not connect torque chain to door frame during filling� If optional torque arm is used, store it in storage bracket� Do not put in door frame during filling.


OPERATING THE DISTRIBUTOR

Always make sure that the unloader-distributor is operating when filling� If the time between loads is less than three minutes, it may be advi-sable to allow it to operate continuously to reduce the likelihood of filling with the distributor not moving�

A normal fill pattern is one which is high and level around the silo wall and sloppes into a low point at the center, making a large inverted cone� The standard distributor will achieve the pattern in 12’ through 18’ silos� A powered distributor should be added for larger size silos�

Should the fill pattern become uneven, the distributor should be deliberately parked and fill pattern evened out by running one or two loads toward the low side�

When the silo is nearly full (check this often), someone must watch from the outside to insure that material is not dumped on the unloader� The unloader may be raised as high as possible and still keep the wall wheels below the hexapod plates for topping off the silo (see note below)� When using powered distributor the inverted cone may be filled by disconnecting the powered distributor and operating the unloader, thus allowing the material to fall near the center of the silo and fill in the inverted cone�

IMPORTANT :Always have someone available to observe the unloader from the safety cage platform or from the top of the silo chute to announce when the unloader is nearing the top.

After the silo has been topped off and leveled, the unloader-distributor should be cleaned off and raised out of contact with the acidic rust producing silage during the fermentation process� It is also a good idea to convert the machine to unloading at this time since the silo filling blower is usually still set up and can be run to provide fresh air to the persons in the silo� This is accomplished by reversing the conversion steps listed in the converting to distributing section�

6"

6’-0"

www.valmetal.com

Silo Unloader

January 201613C50-0161 Model : NORDIC 215

Parts List


Suspension arm and Collector ring

24'

22

23

24

12

21

1920

10

10

7

18

17

16

6

25

26

28

27

14

112

152

3

12

11

1413

4

55

9

9

8

7

29

31 12181716

30

Collector Ring230 or 460 or 575V - 3ph5 wires

Collector Ring230V - 1ph - 3 or 4 wires


Suspension arm and Collector ring

Item Part No. Description

1 VS-1801-12 Suspension arm for 12' silo

VS-1801 Suspension arm for 14' silo




VS-1806 Suspension arm for 24'-25' silo

2 VS-1906 Drive ring bracket (others)

3 VS-1908 Inside splice plate

4 VS-1910 Outside splice plate

5 VS-1912 Drive ring segment (12' to 20')

VS-1830 Drive ring segment (24'-25')

6 VS-2600-3 Collector ring assembly (3 wires)

VS-2600-4 Collector ring assembly (4 wires)

7 VS-2001 Collector ring support

8 96-031-SS Discharge chute base

9 VS-2003 Chute hold down spacer

10 VS-2002 Chute hold down clip

11 99-536 5/16" Cable clamp

99-537 3/8" Cable clamp

12 99-318 1/2" nylon lock nut

13 99-176 1/2" x 1-¾" Hex� bolt

14 99-175 1/2" x 1-½" Hex� bolt

15 99-197 1/2" x 6-½" Hex� bolt

16 99-174 1/2" x 1-¼" Hex� bolt

17 99-353 1/2" Lock washer

18 99-343 1/2" Washer

19 99-143 3/8" x 1" Hex� bolt

20 99-352 3/8" Lock washer

21 99-342 3/8" Washer

22 VS-4144 Offset suspension arm 16'

VS-4145 Offset suspension arm 18'

VS-4146 Offset suspension arm 20'

VS-4149 Offset suspension arm 24'-25'

23 VS-1808 Anchor chain

24 VS-2002-K Hold down kit

25 VS-1827 Right attachment (24'-25')

26 VS-1829 Reinforcing arm (24'-25')

27 VS-1828 Left attachment (24'-25')

28 99-181 ½" x 3" Hex� bolt

29 VS-6045 Spacer (if Collector Ring with 5 rings)

30 VS-2645 Collector ring (3 phase current - 5 wires) (5 rings)

31 01C25-0272 Hex� bolt 1/2"-13NC x 8" lg gr5


Suspension arm and Collector ring (3 phase current - 4 wires)

4

8

7

6

5

2

31

18

17

11109

1615

14 1312

Collector Ring230 or 460 or 575V - 3ph4 wires


Suspension arm and Collector ring (3 phase current - 4 wires)


If Regular suspension arm

1 VS-1840 Regular suspension arm - Silo 12 ft

VS-1841 Regular suspension arm - Silo 14 ft





VS-1846 Reg� suspension arm - Silo 24-25 ft

If Offset suspension arm

1 VS-4160 Offset suspension arm - Silo unloader 16 ft

VS-4161 Offset suspension arm - Silo unloader 18 ft



VS-4164 Offset suspension arm - Silo 24-25 feet

2 02799 Collector ring

3 VS-2973 Adapt Collector Hanson - Blower Valmetal

4 01128 Collector ring support bracket�

5 VS-2008 Adapter Collector Hanson - Chute base

6 VS-2731 UHMW Gasket

7 VS-2003 Chute hold down spacer

8 VS-2002 Chute hold down clip

9 01C25-0269 Hex� bolt 1/2"-13NC x 6-1/2" gr 5

10 02C25-0024 Flat washer 1/2"

11 01C96-0014 Nylon lock nut 1/2"-13NC

12 01C25-0114 Hex� bolt 3/8"-16NC x 1" gr5

13 02C25-0022 Flat washer 3/8"


15 02C40-0029 Round head slotted machine screw 3/8" x 3/4"

16 01C95-0011 Flange nut 3/8-16NC

17 02C46-0042 Square head set screw 1/2"-13NC x 1-3/4" lg

18 02C01-0005 Jam nut 1/2"-13NC


Torque Arm

12

11

19 17

4

8 16 16 16

7

16

22

5

14

13

21

16

1

3

17

2

15

16

19

9

6

17

10

20

23


1 96-032 Right attachment plate

2 96-033 Left attachment plate

3 96-004 Torque arm brace (12' silo)

96-005 Torque arm brace (14' and 16' silo)



4 96-038 Torque arm plate

5 96-036 Lower brace

6 96-037 Upper brace

7 96-011 Roller

8 96-041 Torque arm roller plate

9 96-039 Torque arm extension (12' to 16' silo)

96-040 Torque arm extension (18' to 25' silo)

10 PD-5452 Upper chute support bracket


11 96-016 Discharge chute support bracket

12 96-017 Discharge chute support

13 96-018 Discharge chute support extension

14 VS-3129 Locking screw

15 99-299 1/2" U bolt

16 99-318 ½" Nylon lock nut

17 99-175 1/2" X 1½" Hex� Bolt

18 01C17-0259 1/2" X 4" Hex� Bolt

19 01C17-0259 1/2" X 4" Hex� Bolt

20 01C69-0161 3/16" X 2" Cotter pin

21 99-295 3/8" X 2 1/8" U bolt

22 99-317 3/8" Nylon lock nut

23 01C69-0161 3/16" X 2" Cotter pin


Ring Drive Support and Wall Wheel Assembly

15

29

21

30

22

14

15

16

13

17

5

3

3

20

18

12

24

24

26

5

25

2316

18

19

14

38

39

41424230 44 43

40

30

4547

7

18

46


1 VS-2938 Floating gearbox support

3 VS-2911 Ring support bracket

5 VS-2914 Adjusting collar

6 VS-2906 Support tube

7 VS-2910 Saddle

12 VS-1510 Left wall wheel bracket

13 VS-1511 Right wall wheel bracket

14 01549 10" wheel

15 VS-1512 Wheel bracket

16 99-450 2 1/2" x 1-1/4" x 3/8" Wheel

17 99-151 3/8" x 2-3/4" Hex� Bolt


19 99-254 3/8" x 3-1/4" Carriage bolt

20 99-342 3/8" Washer

21 99-186 1/2" x 4" Adjusting bolt

22 99-304 1/2" Nut


23 99-179 1/2" x 2-1/2" Hex� Bolt


25 99-343 1/2" Washer

26 99-265 1/2" x 1-1/2" Carriage bolt

29 99-282 5/16" x 1" Square head set screw

30 99-301 5/16" Nut

38 01C69-0179 ¼" x 1-½" cotter pin

39 02C22-0016 ¾" Washer

40 96-050 Dual block bracket

41 96-051 Single block bracket

42 96-052 Gliding block

43 01C17-0062 Hex� bolt 5/16" x 1-½"

44 01C04-0110 Carriage bolt 3/8" x 1-¼"

45 02C32-0012 Lock washer 3/8"

46 96-054 Ring support ass'y

47 96-055 Ring support


Auger Frame and Auger assembly

1824 17 25 27 27 26 15 12

2825

19

2325

2916

10

22

11 30 13 14 25

20

21

27

26

31

25

927

26

238

39

6

7

26

5

26

25

8

32 33

34

2529526

4

35

25

3

1

36

37

28A


Auger Frame and Auger assembly


1 VS-1110 Frame (12’ silo)

VS-1111 Frame (14’ silo)







2 VS-1126-SS Left side (12’ silo)

VS-1127-SS Left side (14’ silo)







3 VS-1120-SS Right side (12’ silo)

VS-1121-SS Right side (14’ silo)







4 VS-1119 Short right side

5 VS-1118 Attachment angle

6 VS-1138-SS Acces door

7 VS-1132-SS Auger cover (12’ silo)

VS-1133-SS Auger cover (14’ silo)







8 VS-1150 Gear box mount

9 VS-1152 Bearing bracket

10 VS-1143 Auger for 12' silo (including 11 - 12)

VS-1144 Auger for 14' silo (including 11 - 12)








11 VS-1187 Auger bushing (1-3/4" I�D�)

12 VS-2500-27 Auger bushing (1 3/8" I�D�)

13 VS-1149 Coupler shaft

14 VS-1188 Coupling

15 VS-1140 Threaded splice shaft

16 VS-1154 Bearing hanger

17 VS-2541 Threaded shipper wheel

18 VS-1117 1 Knife w/bolts and nuts

18A VS-1172 6 knifes kit w/bolts and nuts

19 VS-3856 Bag of knives (56)

20 VS-1151 Spacer plate

21 VS-2250 Gearbox

22 99-189 1/2" x 4-3/4" Hex� bolt


24 99-245 3/8" x 1-1/4" gr�5 Carr� b


26 99-244 3/8" x 1" Carriage bolt

27 40-F6Z Flange 206

28 VS-1169 Oilite spherical bearing

28A VS-1170 Bearing and flange assembly

29 99-342 3/8" Washer

30 99-146 3/8" x 1-1/2" Hex� bolt

31 40-SB206-20 Bearing SB206-20

32 99-277 M12 x 30 Hex� bolt

33 99-353 1/2" Lock washer

34 99-343 1/2" Washer

35 99-152 3/8" x 3" Hex� bolt

36 99-145 3/8" x 1-1/4" Hex� bolt

37 99-151 3/8" x 2-3/4" carr� bolt

38 VS-1513-SK Scraper 12’ silo (option)

VS-1514-SK Scraper 14’ silo (option)







39 99-380 Key 3/8" x 3/8" x 1-1/2"


Guide and Pressure Wheel

VS-3136

VS-3138

AS-3124

13

12

2524

6

21

18

10

18

119

5

2118

18

4

1922

2112

3

13

12

11

1821

1918

218

2016

210

723

1714

915

12

26

11

828

27

15

1617

14


Guide and Pressure Wheel


1 VS-3151 Guide wheel tube for 12’ silo

VS-3152 Guide wheel tube for 14’ silo






2 VS-3137 Caster bracket assembly

3 VS-3130 Collar

4 VS-3129 Locking screw

5 VS-3113 Guide wheel tube brace for 12’ silo

VS-3114 Guide wheel tube brace for 14’ silo




VS-3118 Guide wheel tube brace for 24'-25' silo

6 VS-2914 Adjusting collar

7 VS-3157 Pressure wheel tube for 12’ silo

VS-3158 Pressure wheel tube for 14’ silo






8 VS-3128 Handle


9 VS-3119 Pressure wheel tube brace for 12’ silo

VS-3120 Pressure wheel tube brace for 14’ silo




VS-3124 Pressure wheel tube brace for 24'-25' silo

10 VS-3134 Wheel tube support brace (18’-25’silo only)

11 01549 10" Wheel

12 99-338 SAE 13/16" Washer


14 99-503 Spring

14A AS-3124 Assembly including items 8-14-15-16-17

15 99-CHAIN�25 Ø1/4" X 12" Chain

16 99-910 3/8" S-Hook

17 99-421 3/8" X 2-1/2" Eye bolt


19 99-342 3/8" Washer

20 99-152 3/8" X 3" Hex� bolt

21 99-143 3/8" X 1" Hex� bolt

22 99-158 3/8" X 4-1/2" Hex� bolt

23 99-151 3/8" X 2-3/4" Hex� bolt

24 99-231 5/16" X 1" Square head set screw

25 99-301 5/16" Nut

26 VS-3136 Caster bracket and guide wheel assembly

27 VS-3139 Caster bracket ass’y

28 VS-3138 Caster bracket and pressure wheel assembly


Motor Mount, Pulleys, Belts and Shield


1 VS-6000 Impeller assembly

2 VS-6050 Impeller support - Rear side

3 VS-2950 Impeller support - Front side

4 VS-6110 Motor base ass'y

5 VS-2273 Motor support angle

6 VS-2213 Motor support angle

7 VS-2274 End tie

8 41-SDS-1�25 Hub SDS 1-1/4" bore

9 41-1B94-SDS Impeller pulley 1B94

10 99-368 Key 1/4" x 1/4" x 1-3/4"

11 Motor

12 41-SDS-1�375 Hub 1-3/8" bore

41-SDS-1�125 Hub 1-1/8" bore (If motor 7�5 hp - single phase)

13 41-2B66-SDS Motor pulley 2B66

14 41-1B66-SDS Auger gear box pulley 1B66

15 99-372-2 Key 5/16" x 5/16" x 2"

99-368 Key 1/4" x 1/4" x 1-3/4" (If motor 7�5 hp - 1 ph)


16 42-B47 B47 Belt (Transmission - Motor)

17 42-B71 B71 Belt (Impeller - Motor)

18 VS-2204 J Bolt

19 VS-3132 Left belt shield mount angle

20 VS-3131 Right belt shield mount angle

21 VS-2801 Belt shield ass'y

22 01C82-0009 Turnbuckle 3/8"-16NC - (9-1/2" MAX)

23 01C07-0110 Carriage bolt 3/8"x 1-1/4"

24 02C25-0022 Washer 3/8"


26 01C07-0118 Carriage bolt 3/8"x 3-1/4"

27 01C07-0109 Carriage bolt 3/8"x 1"

28 01C25-0249 Hex� bolt 1/2"-13NC x 1-1/2"

29 02C25-0024 Washer 1/2"


11

23 26 27 28

29

29

30

2425

2425

2425

2425

4

122

56

10

15

19

187

202

3

13121721

98

1014816

A

A

B

B

C

C

J

A

C

D D

AA

E

E


Independant Ring Drive Model (VS-3000)

14 34 17

16

15

32

35

26

18 28

42

27

2526

402029

2628

1919

36

8

9

26

27

1125

1030

31

7

5

4

3

1

22

2

21

29

4141

39

38

3740

8


1 VS-3038 Motor and gear box mount

2 VS-2941 Rod

3 VS-3000 Gear box

4 VS-3030 Spacer

5 VS-3033 Hub for back-up roll

7 VS-2400-19 Back up roll

8 VS-3040W Torque limiter

9 VS-2550 Drive sprocket

10 VS-3023 Shield

11 VS-3043 Motor cover

14 VS-2208 Control box mount

VS-2208-3PH Control box mount 3PH

15 97-2829 Breaker box

16 97-2832 60 amp� breaker (Simple phase only)

17 97-2831 15 amp� Breaker double (Simple phase only)

97-2830 15 amp� Breaker single (Simple phase only)

18 Motor

19 98-3J Coupling flange

20 98-3JE Coupling sleeve


21 99-402 3/16" x 1-1/2" Cotter pin

22 99-345 3/4" Washer

25 99-128 5/16" x 1" Hex� bolt

26 99-341 5/16" Washer

27 99-351 5/16" Lock washer


29 99-128 5/16" x 1" Hex� bolt

30 99-154 3/8" x 3-1/2" gr�5 Hex� bolt

31 99-342 3/8" Washer

32 99-152 3/8" x 3" Hex� bolt

34 99-102 1/4" x 5/8" Hex� bolt


36 99-365 1/4" x 1/4" x 1" Key

37 VS-3041-1 Spring (big)

38 VS-3041-2 Spring (small)

39 VS-3041W Repair kit (8X)

40 VS-3056 "R" Flex coupling

41 VS-3035 Back up roll kit

42 VS-2207-2 Tie plate


Line Shaft Ring Drive Model (VS-1000)

2

1

2

3

4

6

12

2626

27

29

34

36

37

3234

35

27

20

38

27

20

39

9

32

2627

1821

2922

3025

3126

33

1920

2324

2517

2828

2716 26

1315

3226

32

7

1429

2019

32

8

41

33 4010

11

42

42

7

43

44

45


1 VS-1197 Base

2 VS-2941 Rod

3 VS-1000 Gear box

4 VS-3033 Hub for back-up roll

6 VS-2400-19 Back-up roll

7 VS-3040W Torque limiter

8 VS-2550 Drive sprocket

9 VS-1153 Drive sprocket guard

10 VS-1160 Female drive shaft for 12’ to 20’

VS-1174 Female drive shaft for 24’-25' silo

11 VS-1159 Male drive shaft

12 VS-1164 Long support

13 VS-1165 Short support

14 VS-1163 Guard for 12’ to 20’ silo

VS-1171 Guard for 24’-25' silo

15 VS-1158 Shaft

16 VS-1156 Support

17 VS-1157 Belt tightener

18 VS-1162 Belt shield

19 99-142 3/8" x 3/4" Hex� bolt

20 99-352 3/8" lock washer

21 42-A38 A38 Belt

22 41-MA38-1 MA38 Pulley X 1" bore


23 41-MA38-�625 MA38 Pulley X 5/8" bore

24 99-149 3/8" x 1 3/4" Hex� bolt

25 40-UCFL202-10 Flange bearing


27 99-342 3/8" Washer

28 99-302 3/8" Nut

29 99-244 3/8" x 1" Carriage bolt

30 99-253 3/8" x 3" Carriage bolt

31 99-151 3/8" x 2 3/4" Hex� bolt

32 99-361 3/16" x 3/16" x 1 1/4" Key

33 99-367 1/4" x ¼" x 1 1/4" Key

34 VS-1161 Universal joint

35 99-143 3/8" x 1" Hex� bolt

36 99-345 3/4" Washer

37 99-402 3/16" x 1 1/2" Cotter pin

38 VS-3030 Spacer

39 99-154 3/8" x 3 1/2" gr�5 Hex� bolt

40 99-410 Straight 1/4" NPT Grease fitting

41 99-127 5/16" x 3/4" Hex� bolt

42 VS-3035 Back up roller kit

43 VS-3041-1 Spring (big)

44 VS-3041-2 Spring (small)

45 VS-3041W Repair kit (8X)


Impeller - VS-6000

2

3

101812

1

7205

8

21 6 9 4

19

11 12

15 17 16

1413

22


1 VS-6100 Housing assembly with stainless steel band VS 215

2 VS-1702 Cover

3 VS-1714 Shear plate

4 VS-6105 Welded paddle

5 VS-6040 Shaft

6 VS-1712 Pin

7 VS-1700-4 Hub - w/bushings

8 40-HCPA207-20 Flange bearing 2 holes HCPA207-20

9 01C69-0173 Cotter pin 3/16" X 2"

10 01C07-0109 Carriage bolt 3/8"-16NC x 1" lg gr5

11 01C07-0108 Carriage bolt 3/8"-16NC x 3/4" lg gr5 SN



13 01C25-0115 Hex� bolt 3/8"-16NC x 1 1/4" lg gr5

14 02C07-0018 Standard nut 3/8"-16NC

15 01C25-0247 Hex� bolt 1/2"-13NC x 1" lg gr5

16 02C22-0011 Washer 1/2"

17 02C32-0014 Lock washer 1/2"

18 02C22-0010 Washer 3/8"

19 99-283 Square head set screw 3/8" x 1-1/4"

20 99-369 Key 1/4" x 1/4" x 2"

21 VS-6135 Kit 6 bearing spacers (2x11GA, 2x14GA, 2x16GA)

22 VS-6102 Kit 3 paddles w/pin and cotter pin


Discharge chute and Aiming Rod

12 13

5

1

11

6

10

10

11

94

149

16

15

11

3

2

7

17

8


1 VS-2062 Discharge chute 12' and 14' silo (including item 2)

VS-2066 Discharge chute 16' silo (including item 2)

VS-2068 Discharge chute 18'-20' silo (including item 2)

VS-2074 Discharge chute 24'-25' silo (including item 2)

2 VS-2024-UHMW UHMW wear band with bolts

3 VS-2028 Brace (12' and 14' silo) (pair)

VS-2029 Brace (16' silo) (pair)

VS-2030 Brace (18' and 20' silo) (pair)

VS-2031 Brace (24' and 25' silo) (pair)

4 VS-2017 Brace plate

5 VS-2033 Roller wheel bracket assembly

6 VS-2013 Roller

7 VS-2005 Discharge chute support (12' to 16' silo)

VS-2044 Discharge chute support (18' to 25' silo)


8 VS-2011 Roller bracket

9 VS-2007 Cord clip

10 99-292 5/16" x 1" round head machine screw


12 99-107 1/4" x 2" hex� Bolt


14 99-291 5/16" x 3/4" round head machine screw

15 99-201 #10-24 X 3/4" round head machine screw

16 99-310 #10 nut

17 VS-2072 Complete discharge chute (12’ and 14’ silo)

VS-2076 Complete discharge chute (16’ silo)

VS-2078 Complete discharge chute (18’ and 20’ silo)

VS-2084 Complete discharge chute (24’ and 25' silo)


Discharge Chute (Torque Arm Supported)

1

3

4

7

8

10

56

12

12

13

11

14 15

9

212


1 PD-5012 Chute de déchargement silos 12'-14' (inclus item 2)

PD-5016 Chute de déchargement silo 16' (inclus item 2)

PD-5018 Chute de déchargement silos 18'-20' (inclus item 2)

PD-5022 Chute de déchargement silos 24'-25' (inclus item 2)

2 VS-2024-UHMW Bande d'usure en UHMW avec boulons

3 PD-5452 Braquette support de chute

4 VS-2028 Entretoise (silos 12' et 14') (la paire)

VS-2029 Entretoise (silo 16') (la paire)

VS-2030 Entretoise (silos 18' et 20') (la paire)

VS-2031 Entretoise (silos 24' et 25') (la paire)

5 VS-2017 Plaque de renforcement

6 VS-2007 Attache pour fil électrique

7 94-201 Vis à machine tête ronde #10-24 X 3/4"

8 99-348 Rondelle #10


9 99-358 Rondelle d’arrêt #10

10 99-310 Écrou #10

11 99-292 Vis à machine tête ronde 5/16" x 1"

12 99-316 Écrou autobloquant 5/16"

13 99-291 Vis à machine tête ronde 5/16" x 3/4"

14 PD-5032 Goulotte droite avec support (silos 12' et 14')

PD-5036 Goulotte droite avec support (silo 16')

PD-5038 Goulotte droite avec support (silos 18' et 20')

PD-5042 Goulotte droite avec support (silos 24' et 25')

15 PD-5052 Goulotte droite complète (silos 12' et 14')

PD-5056 Goulotte droite complète (silo 16')

PD-5058 Goulotte droite complète (silos 18' et 20')

PD-5062 Goulotte droite complète (silos 24' et 25')


Collector Ring (Single phase current)

25

27

15

14

2419

239

23 22 26

10

21 5

267

13

2

11

12

29

18

4

3

8

17

6

16

1

13

20

CONNECTOR

2 POLES - 3 WIRES50A� - 250V�

PART #

97-C650-DF97-P650-DF97-S650-DF

DESCRIPTION

CONNECTOR (FEMALE)CONNECTOR (MALE)SET (MALE + FEMALE)

CONNECTOR

3 POLES - 4 WIRES50A� - 250V�

PART #

97-C1450-DF97-P1450-DF97-S1450-DF

DESCRIPTION


Product Code:

215-230-3 = 230V - 1ph - 3 wires 215-230-4 = 230V - 1ph - 4 wires


Collector Ring (Single phase current)


1 VS-2608 Support plate w/ ring holder supports ass'y

2 VS-2613 Ring holder support

3 VS-2607 Ring holder 1 PH

4 VS-2606 Ring 1 PH

5 VS-2605 Transition

6 VS-2601 Collector ring housing

7 VS-2604 Clamp ring (2 parts)

8 VS-2602 Support bearing

9 VS-2615 Cover

10 VS-2622 Brush holder 1 PH

11 01C69-0998 1/2" X 2" Stud

12 99-921 3/16" X 1/2" Rivet

13 94-202 #10 X 1" Machine screw

14 99-358 #10 Lock washer

15 99-310 #10 Nut

16 99-352 3/8" Lock washer

17 99-143 3/8" X 1" Hex� bolt

18 99-412 1/8" NPT Grease fitting

19 VS-2618 Brush 1 PH

20 VS-2621 Lug

21 94-200 #10 X 3/8" Machine screw

22 01C32-0008 #8 Lock washer

23 02C07-0014 #8 Nut

24 VS-2619 Spring 1 PH

25 VS-2623 Speed nut

26 VS-2603 "O" ring

27 VS-2609 Connector 1 PH

28 VS-2624 Connector 1 PH

29 VS-2620-1210 Terminal


Collector Ring 4 wires - (3 phase current)

35

1

238

37

39

3

40

33

12a

12b

23

22

4

15

34

14

12

1624

36

18

3217

13

28

11

10

9

8

7

27

29

25

26

19

5

20

16

21

6

30

31

CONNECTOR

3 POLES - 4 WIRES30A� - 600V� 3Ø

PART #

97-C30A600V97-P30A600V97-S30A600V

DESCRIPTION


Product Code:

215-4C = 230V or 460V or 600V - 3ph - 4 wires



1 00768 Serial # Plate2 00023 Gasket, Serial # Plate3 00010 Casting Machined Top4 Z2TA Zerk 45 Deg� ¼-28 Grease5 02495 Connector ¼ Hole Elec� (3 Phase)6 00013 Ring Holder Plastic Machined7 00014 Ring Assy Large8 00017 Ring Assy Medium9 00019 Ring Assy Small

10 00057 Gasket Felt11 00011 Casting Machined Bottom12a 01445 Retainer Ring Machined12b 01837 3/8 Adapter Ring 19" OD13 MPS1 Pipe Strap 1" (3 Phases)14 00056 Brush Holder Cover15 03415 Cord Bottom 3-Phase 6/4 (76") 16 00055 Copper Tabs17 00049 Brush18 00050 Brush Holder Box (3 Ring)19 01985 Cord Connector 1 x 7/8" W/T20 02025 Cord Top 3-Phase 6/4 (15')21 S102RFP RHMS #10-32 x 3/822 B416HCSC5P Bolt HHCS 3/8 x 3 ¼23 W4LP Washer 3/8 Lock24 N1HFBR Nut #10-32 Brass25 M209BR Bolt Stud ¼ x 1 ½ Brass26 N2HCBR Brass Nut ¼¨27 S104RFBR RHMS #10-32 x 5/828 Z2TS Zerk ¼-28 Threaded Straight29 00802 Ring Holder Kit30 00801 Brush Holder Kit31 S202RCP RHMS ¼ x 3/832 S108RFBR RHMS #10-32 x 1 ¼ Brass33 02829 Bearing Collector Ring34 00044 Connector 3/16 Hole Elect (1-Phase)35 01960 Sticker 36 S103RFP 10-32 x ½ RHMS P37 W6LP Lock washer ½¨38 B608HC5P Bolt ½ x 1 ¼39 N4HCP Nut 3/8¨ HX NC40 50326 Grounding Strap (3-Phase)




1

16 17 182

3

4

11

5

1087

619 20 21

19 20 21 12

713

14 1522 23 24 25

9

CONNECTOR

4 POLES - 5 WIRES30A� - 600V� 3Ø

PART #

97-AHL2330-C97-AHL2330-P97-AHL2330-S

DESCRIPTION


Product Code:

215-5C = 230V or 460V or 600V - 3ph - 5 wires




1 VS-2602 Support de couronne

2 VS-2604 Clamp ring (2 parts)

3 VS-2603 "O" ring

4 VS-2639 Transition

5 VS-2643 Collector ring housing

6 VS-2641 Cover

7 97-RSR-212 Cord Grip 3/4"

8 VS-2646 Brush holder (5 brushes)

9 VS-2636 Support plate - Brush holder

10 302621B1 brush with spring

11 01C69-0998 1/2" X 2" Stud

12 VS-2606-575 Ring 3 PH)

13 VS-2635 Ring holder

14 VS-2613 Ring holder support

15 VS-2608-1 Support plate w/ ring holder support

16 01C25-0116 Hex� bolt 3/8"-16NC x 1-1/2" lg

17 02C32-0012 Lock washer 3/8"

18 02C22-0010 Washer 3/8"

19 01C25-0002 Hex� bolt 1/4"-20NC x 1/2" lg

20 01C32-0010 Lock washer 1/4"

21 02C22-0004 Washer 1/4"

22 02C40-0001 Machine screw Quadrex #10-24NC x 1" lg

23 02C32-0008 Lock washer #10

24 02C25-0015 Washer #10

25 02C07-0014 Standard Nut #10-24NC


Gear Box VS-1000


1 VS-1007 Gear housing

2 VS-1003 Gear housing cover

3 VS-1004 Worm gear

4 VS-1009 Input worm shaft

5 VS-1005 Output shaft Ø1"

6 99-365 ¼" x ¼" x 1" Key

7 40-162016 Oilite bushing 1" x 1-¼" x 1"

8 39-1-1�25-�125 Seal 1-1�25-0�125

9 40-NJK51102 Ball thrust bearing NJK51102

10 40-6003 Ball bearing 6003

11 94-001 Circlip D-1300-0350

12 39-17-35-7-TC Oil seal 17-35-7-TC

13 94-060 Sight glass Ø1"

14 94-110 Oil filler plug 3/8"-14 NPT

15 99-103 ¼" x 1"Hex� bolt

16 99-350 ¼" Lock washer


Gear Box VS-3000


1 VS-3002 Gear housing

2 VS-3001 Gear housing cover

3 VS-3003 Worm gear

4 VS-3005 Spur gear

5 VS-3004-1 Worm shaft Ø5/8"

6 VS-3006-1 Gear

7 VS-3008 Idler shaft Ø3/4"

8 VS-3007 Output shaft Ø1"

9 39-�625-1�375-�25 Seal 5/8 x 1 3/8 x 1/4

10 94-1300-137 Snap ring 1300-137

11 40-99R10 Ball bearing 99R10

12 40-121620 Oilite bearing ¾ X 1 X 1 1/4

13 99-367 ¼" x ¼" x 1-¼" Key

14 40-162024 Oilite bearing 1 x 1-¼ x 1-1/2

15 39-1-1�25-�125 Seal 1 x 1-¼ x 1/8

16 99-145 Hex� bolt 3/8" x 1-¼"

17 99-352 Lock washer 3/8"

18 99-302 Nut 3/8"

19 94-060 Sight glass Ø1"


Auger Gear Box - VS-2250


Auger Gear Box - VS-2250


1 VS-2222 Housing

2 VS-2252 Cover

3 VS-2218 Gear

4 VS-2251-2 Output shaft

5 VS-2223 Pinion

6 39-40627 Dust Seal

7 94-061 Oil level plug

8 99-277 Hex� bolt M10 x 25mm

9 94-105 Oil plug 3/8" GAS

10 40-30208 Bearing 30208

11 VS-2217 Spacer 50�5

12 99-939 Key 12mm x 8mm x 30mm

13 VS-2236 Spacer 35�3 x 1�3

14 VS-2224 Spacer 48�0

15 40-32207 Bearing 32207

16 VS-2226 Spacer

17 40-6207 Bearing 6207

18 94-003 Inner snap ring 72 UNI7437

19 94-004 External snap ring 35 UNI7436

20 39-357210 Dust seal 35-72-10


Worm Gear Hoist - VM-2125

4

23

1

29

24

1213

15

1312

18

2617

29

31

27

11

16

14

1110

2530

36

35

68

7

5

23

2122

26

28

20

19

33 32

34

109


1 VS-2132 Hoist drum assembly

2 40-242824 Bushing with shoulder 1½" x 1¾" x 1-½"

3 VS-2131 Bearing (oilite bushing included)

4 VS-2130 Base

5 VS-2161 Housing

6 40-242824 Bushing with shoulder 1½" x 1¾" x 1-½"

7 VS-2162 Worm gear

8 VS-2164 Cover

9 39-25627 Oil seal

10 94-1300-62 Internal Snap ring 62mm

11 40-15101 Bearing 15101

12 40-15245 Cup 15245

13 VS-2140 Spacer

14 VS-2192 Shaft

15 VS-2193 Worm

16 VS-2149 Crank

17 VS-2153 Pulley

18 VS-2155 Brake mount


19 VS-2154 Belt brake

20 VS-2100 Hoist mount chanel

21 VS-2160 Socket head cap screw 5/16" x 1/2"

22 94-110 Plug 3/8"-14 npt

23 94-060 Oil level

24 94-110 Plug 3/8"-14 npt

25 02C46-0020 5/16" x 1" square head setscrew

26 --- #8 x 3/4" Round head machine screw

27 02C22-0006 #8 washer

28 02C07-0013 #8 nut

29 99-380 3/8" x 3/8" x 1½" key

30 VS-2194 Spring

31 99-173 1/2" x 1" hex� bolt

32 99-343 1/2" washer

33 99-353 1/2" lock washer

34 99-143 3/8" x 1" hex� bolt

35 99-352 3/8" lock washer

36 99-299 "U" bolt 1/2"


Motorised Worm Gear Hoist

349

6

7

1 24

589

8

13

1012

11

20

10

19

18

2122

23

2

14

16

15

17

25

26


1 VM-2125-SEUL Worm gear hoist

2 VS-2118 Shield brace

3 VS-2102 Reversing switch

4 VS-2115-99 Shaf ¾" Auxiliary motorised winch

5 17-041-�75 Motor 3/4 hp - 115/230V - 1 ph

17-043-�75 Motor 3/4 hp - 575V - 3 ph

6 VS-2112-99 Auxiliary shaft support

7 VS-2110 Locking bolt

8 40-EFL-12J Spherifical roller ¾" with 2 holes flanges

9 40-FL4 Flange

10 VS-2119 Shield bracket

11 02C25-0014 Washer 3/4" SAE

12 60-35B15-�75 Sprocket 35B15H x 3/4" kw 3/16" 2SS 1/4"

13 60-35B72-1 Sprocket 35B72 x 1 X kw 1/4" 2SS 5/16"


14 60-35-94 Chain #35 - 35" lg

15 VS-2120 Shield

16 41-MA100-�75 Pulley MA100 x 3/4"

17 42-A38 Belt A38

18 41-4-2 Step pulley 4" x 2" x 5/8"

19 VS-2107-99 Motor mount pin 3/8"Ø

20 VS-2117 Shield mount

21 VS-2108 Tension rod

22 VS-2106 Motor mount

23 VM-2164 Motor guard (including CV-4423) (Option)

24 CV-4423 Guard bracket (included with guard) (Option)

25 99-007 Key 3/16" x 3/16" x 2-1/2"

26 01C69-0461 Spring pin 1/4" x 1-1/2"


Distributor

4

3

2

22

21

20 12

7

1

10

11

8

9

13

14

6

161517 19 18

5 6

5 6


Distributor


1 19-015 TUBE LOWER PEDESTRAL 17-3/8" LG

19-003 TUBE LOWER PEDESTRAL 16-1/2" LG (If Collector Ring 3ph - 4 wires)2 19-001 UPPER PEDESTRAL

3 19-008-1 DISTRIBUTOR - LEFT PANEL

4 19-008-2 DISTRIBUTOR - RIGHT PANEL

5 01C07-0103 CARRIAGE BOLT 3/8"-16NC x 3/4" lg gr5 SN

6 01C96-0011 NYLON LOCK NUT 3/8"-16NC

7 19-002-600 SWING ARM - LONG MODEL

8 19-006 SUPPORT FOR SWING ARM

9 19-013 SUPPORT PLATE FOR SWING ARM

10 CB-3457 PIN 5/8"

11 01C70-0010 HITCH PIN 3/16" x 3-1/4" LG

12 01C69-0791 GREASE FITTING 1/8"NPT

13 19-007 STORAGE SUPPORT

14 01C25-0122 HEX� BOLT 3/8"-16NC x 3" lg gr5

15 02C22-0011 WASHER 1/2"



18 02C10-0016 STANDARD NUT 1/2"-20NC

19 01C25-0250 HEX� BOLT 1/2"-13NC x 1 3/4" lg gr5

20 19-002-7-250 SPACER 1/4" - DISTRIBUTOR

21 19-002-7-188 SPACER 3/16" - DISTRIBUTOR

22 19-002-7-125 SPACER 11GA - DISTRIBUTOR


Motorised Distributor

8

1312102

1151 3

4

7 9 26

16

15

27

6141516

181717

20 19 19 21 2216

15

14

1623

16

15

15

23

242517

Connectors


Motorised Distributor


1 19-009 LEFT SIDE PANEL - MOTORISED DISTRIBUTOR

2 19-010 RIGHT SIDE PANEL - MOTORISED DISTRIBUTOR

3 VS-2736 MOTOR BASE - MOTORISED DISTRIBUTOR

4 19-012 MOTORISED DISTRIBUTOR SUPPORT

5 VS-2734 POWER CORD SUPPORT

6 VS-2720 ADJUSTABLE PLATE

7 40-UCFL205-16 FLANGE BEARING 1" (2 HOLES)

8 VS-2735 ROTOR - MOTORISED DISTRIBUTOR

9 41-2MA60-1 PULLEY 2MA60 x 1"

10 41-2MA25-�625 PULLEY 2MA25 x 5/8" (SILOS 12' TO 20' AND MOTOR 1�5HP 1PH)

41-2MA30-�625 PULLEY 2MA30 x 5/8" (SILOS 22' TO 26' AND MOTOR 1�5HP 1PH)

41-2MA25-�875 PULLEY 2MA25 x 7/8" (SILOS 12' TO 20' AND MOTOR 1�5HP 3PH)

41-2MA30-�875 PULLEY 2MA30 x 7/8" (SILOS 22' TO 26' AND MOTOR 1�5HP 3PH) OR (SILOS 12' TO 26' AND MOTOR 2HP 1PH OR 3PH)

11 --- MOTOR

12 42-A80 BELT A-80

13 19-011 BELT GUARD - MOTORISED DISTRIBUTOR

14 01C07-0109 CARRIAGE BOLT 3/8"-16NC x 1" lg gr5

15 02C25-0022 WASHER 3/8"


17 02C07-0020 STANDARD NUT 1/2"-13NC

18 01C23-0024 HEX� BOLT 1/2"-13NC x 4" lg FULL THREAD gr5

19 02C25-0010 WASHER 5/16"


21 02C32-0011 LOCK WASHER 5/16"

22 02C07-0017 STANDARD NUT 5/16"-18NC



25 02C32-0014 LOCK WASHER 1/2"

26 99-369 KEY 1/4" X 1/4" X 2"


28 97-CL615-DF FEMALE CONNECTOR 15A, 250V, 1PH

97-C30A600V FEMALE CONNECTOR 30A, 600V, 3PH

97-C20A250V FEMALE CONNECTOR 20A, 250V, 3PH

29 97-PL615-DF MALE CONNECTOR 15A, 250V, 1PH

97-P30A600V MALE CONNECTOR 30A, 600V, 3PH

97-P20A250V MALE CONNECTOR 20A, 250V, 3PH

30 97-SL615-DF KIT male+fem� 15A, 250V, 1PH


Hexapod suspension

6

5 4

7

1

24

25

24

12

26

27

2

22

15

1614

7

21

18

7

16

19

20

6

3

17

13 23

7

5

11

8

12

10

9

10

28


Hexapod suspension


1 VS-1601-12 Leg assembly (12’ silo)

VS-1601 Leg assembly (14’-26’ silo)

2 VS-1621 Tie tube assembly (12’ silo)

VS-1622 Tie tube assembly (14’ silo)






3 VS-1627 Hexapod brace

4 VS-1629 Wall bracket clamp

5 99-244 3/8" x 1" Carriage bolt

6 99-342 3/8" washer


8 VS-1631 Bracket

9 VS-1616 Roller (including bushings)

10 40-101418 5/8" x 7/8" x 1 1/8" oilite bushing (included with item 9)

11 99-218 5/8" x 4" hex� bolt


13 VS-1630 Roller & bracket ass’y

14 VS-1606 Mounting plate

15 99-299 1/2" x 1" U bolt


17 99-296 3/8" x 2 3/8" U bolt

18 VS-1604 Pulley bracket

19 VS-1620 Pulley (including item 20)

20 40-81218 1/2" x 3/4" x 1 1/8" oilite bushing (included with item 19)

21 99-148 3/8" x 2" hex� bolt

22 99-178 1/2" x 2 1/4" hex� bolt

23 VS-1620-1 Pulley & bracket ass’y

24 VS-1602 1/2" shackle

25 99-210 5/8" x 2 1/2" hex� bolt

26 VS-1628 Pin

27 99-391 1/8" x 1" cutter pin

28 VS-1601-12 Main leg assembly (12' silo)

VS-1601 Main leg assembly (14' to 22' silo)

20-250 Main leg assembly (24'-25' silo)


Warranty

VALMETAL INC.SILO UNLOADER - NORDIC 215

WARRANTY

Valmetal Incorporated (Valmetal) warrants a new SILO UNLOADER to be free from defects in material and workmanship, under normal use and service� Obligation under this warranty shall extend for a period of 1 year (12 months) following the date of delivery to the original purchaser and shall be limited to replacement or repair at Valmetal’s choice of any parts found to be defective upon inspection by Valmetal�

WARRANTY CLAIMS The purchaser claiming under this warranty shall submit a warranty claim in the prescribed form to Valmetal or an Authorized Dealer, for inspection by an authorized company representative�

LIMITATIONS OF LIABILITY This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on Valmetal’s part of any kind or character, including liabilities for alleged representations or negligence� We neither assume nor authorize any other person to assume on our behalf, any liability in connection with the subsequent sale of the SILO UNLOADER�

IN NO EVENT SHALL THE OWNER BE ENTITLED TO RECOVER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS, BUT NOT LIMITED TO, LOSS OF CROPS, LOSS OF PROFITS OR REVENUE, OTHER COMMERCIAL LOSSES, INCONVE-NIENCE OR COST OF RENTAL OR REPLACEMENT EQUIPMENT.

This warranty shall not apply to any SILO UNLOADER which has been altered outside the factory in any way if, according to Valmetal, the alterations affected the SILO UNLOADER operation and reliability, or if the SILO UNLOADER has been subject to misuse or accident�

EXCEPTIONS FROM THIS WARRANTYThis warranty does not apply to parts that are under warranty by the original manufacturer and for which service can be obtained directly through authorized service center�This warranty covers equipments under normal use and service, does not cover conditions resulting from misuse, negligence, alteration, accident or lack of performance of required maintenance� Replacement of maintenance items such as belts, spout liners, digger knives, blades, clutch, etc�� are not covered�Motors are warranted directly by the motor manufacturer only and not by Valmetal�

OPERATOR’S MANUALThe Purchaser acknowledges having received training on safe operation of the SILO UNLOADER and further acknowledges that Valmetal does not assume any liability resulting from the operation of the SILO UNLOADER in any manner other than described in the Operator’s Manual supplied at the time of purchase�

WARRANTY VOID IF NOT REGISTERED


www.valmetal.com

230 INDUSTRIAL BLVDST-GERMAIN DE GRANTHAMQUEBEC, CANADA, J0C 1K0

PHONE: 819-395-4282 FAX: [email protected]

NUMÉRO 13C50-0161 JANUARY 2016

Documents

Operator's Manual Parts List - Groupe Valmetal Group · 4 13C50-0161 - Silo unloader Nordic 215 - January 2016 SORTIE 170, ROUTE 20 ST-GERMAIN, DRUMMONDVILLE QUÉBEC, CANADA, J0C