OPERATORS/INSTRUCTION MANUAL AND PARTS LISTmanualarchive.ingersollrandproducts.com/manuals/manuals/... · 4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER . . . . . . . . .

C.C.N. :80440985REV. : CDATE : JULY2008

INTELLISYS REMOTEINTERFACE

OPERATORS/INSTRUCTION MANUAL AND PARTS LIST

MoreThanAir.Answers.Online answers: http://air.ingersollrand.comPHONE: 1-800-526-3615

Before installation or starting the compressor for the first time, this manual should be studied carefully to obtain a clear knowledge of the unit and of the duties to be performed while operating and maintaining the unit.

RETAIN THIS MANUAL WITH UNIT.This Technical manual contains IMPORTANT SAFETY DATA and should be kept with the Intellisys Remote Interface at all times.

AIR COMPRESSOR GROUPBONDED WARRANTY & REGISTERED START UP

WarrantyThe Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in materialand workmanship for a period of twelve months (see extended airend warranty) from the date of placing the Equipment in operation or eighteen months (see extended airend warranty) from the date of shipment from Davidson, NC, whichever shallfirst occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has stored, installed maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company’s prior written approval.

The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limitedto those specifically stated within the Company’s proposal. Unless responsibility for meeting such performance warrantiesare limited to specified tests, the Company’s obligation shall be to correct in the manner and for the period of timeprovided above.

THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.

Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time providedabove, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract,warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.

The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company inwriting of its intention to do so. Any such Equipment will be at Purchaser’s sole risk and liability.

Note that this is Ingersoll-Rand’s standard warranty. Any warranty in force at the time of purchase of the compressor ornegotiated as part of the purchase order may take precendence over this warranty.

© INGERSOLL RAND COMPANY

This unit was purchased from:

_______________________________________________

_______________________________________________

_______________________________________________

Ingersoll Rand Company reserves the right to makechanges or add improvements without notice and withoutincurring any obligation to make such changes or add suchimprovements to products sold previously.

Number of units on order: __________________________

Customer Order Number: __________________________

Ingersoll Rand Company Order Number: ______________

For ready reference, record the serial number andmodel number of your unit here:

Serial Number:___________________________________

Model Number:___________________________________

5.12" (130mm)6.69" (170mm)

2.72" (69mm)

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CONTENTS0.0 SAFETY AND WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.0 RECEIPT OF EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.0 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.1 INTELLISYS REMOTE INTERFACE MOUNTING . . . . . . . . . . . . . . . . . . . . . . 7

3.2 IRI TO INTELLISYS CONTROLLER WIRING . . . . . . . . . . . . . . . . . . . . . . . . 9

3.3 IRI TO NETWORK WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.4 TERMINATING RESISTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.5 POWER SUPPLY CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.5.1 WALL ADAPTOR CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.5.2 CHASSIS MOUNT POWER SUPPLY CONNECTIONS. . . . . . . . . . . . . . . . 13

3.6 POWER ON CONFIRMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1 OPERATOR PANEL LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1.1 PUSH BUTTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1.2 “POWER” LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.3 “NETWORK PORT” LED (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.4 “INGERSOLL RAND PORT” LED (2) . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.5 “SERVICE PORT” LED (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.6 TWO CHARACTER DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.7 SETTING UP THE IRI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.8 ADDRESS [Ad] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.9 BAUD RATE [b1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.10 BAUD RATE [b3] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.11 COMMUNICATIONS MODE [CO] . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.12 CALL UP [Cu] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.13 DISPLAY CHECK [dc] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2 IRI COMMUNICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2.1 MODBUS READ COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.2 MODBUS WRITE COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.3 REGISTER LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.3.1 SSR CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.3.2 SSR SG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.3.3 SE 15-100 HP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.3.4 SIERRA 50-100 HP CONTROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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4.3.5 SIERRA 100-200 HP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.3.6 SIERRA 125-400 HP SG CONTROLLER. . . . . . . . . . . . . . . . . . . . . . . . 36

4.3.7 SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER . . . . . . . 40

4.3.8 RECIP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4.3.9 RECIP SG CONTROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

4.3.10 RECIP BOOSTER CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

4.3.11 NIRVANA SGN CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER . . . . . . . . . . . . . . 67

4.3.13 PEGASUS SE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

4.3.14 ESA SE 22-150 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

4.3.15 Nirvana SGNe of (Oil-Free) Controller . . . . . . . . . . . . . . . . . . . . . . 80

5.0 IRI TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

6.0 IRI SET POINT MAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

0.0 SAFETY AND WARNINGS

Before you install the Intellisys Remote Interface (IRI) you should take the time to carefully read all the instructions contained in this manual, and the compressor manual.

Electricity and compressed air have the potential to cause severe personal injury or property damage. The operator should use common sense and good working practices while operating and maintaining this unit. All applicable codes should be strictly adhered to.

Maintenance should be done by qualified personnel, adequately equipped with proper tools.

1.0 INTRODUCTION

The Intellisys Remote Interface (IRI) is a device to allow electronic communication with an Intellisys controller through a serial communication link (See FIGURE 1-1).

5.12" (130mm)6.69" (170mm)

2.72" (69mm)

FIGURE 1-1 INTELLISYS REMOTE INTERFACE

The IRI allows 2 different paths of communication. First, the IRI allows communication between a Network port and an Intellisys controller port . Second, the IRI allows communication between a Service port and an Intellisys controller port (See FIGURE 1-2).

The IRI has three communication ports. The first port is an RS-�8� serial communication link to transmit and receive data with a Network. The second port provides communication with an Intellisys controller. The third port provides RS-232 communication for Service personnel.

IRI

SERVICE

INTELLISYS CONTROLLERNETWORK

RS-485

RS-232

Port 1 Port 2

Port 3

Communication

Communication

FIGURE 1-2 IRI COMMUNICATION LINKS

The IRI receives commands from the Network port (Port 1) and passes the commands to the Intellisys controller through the Ingersoll Rand port (Port 2). In return, the Intellisys controller responds back to the Network port by sending the response to the IRI (via Port 2), which in turn, relays the response back to the Network (via port 1).

In addition to communication taking place between the Network port and the Intellisys controller, communication is allowed to take place between the Service port and the Intellisys controller. Communication between the Service port and the Intellisys controller is transparent to the operation of the communication taking place between the Network port and the Intellisys controller. The IRI receives commands from the Service port (Port 3) and passes them to the Intellisys controller through the Ingersoll Rand port (Port 2). In return, the Intellisys controller responds back to the Service port by sending the response to the IRI (via Port 2), which in turn, relays the response back to Service (via port 3)

The Network port is the main communication port for Intellisys control. The Network port allows both read and write operations to the registers of the Intellisys controller, allowing control functions to be performed via the Network port. The Service port provides only the ability to read registers from the Intellisys controller. There is no ability to control the Intellisys controller through the Service port. Write commands sent through the Service port to registers are ignored by the IRI. The Service port is provided to allow only reading of registers, transparent to the Network port operations.

Two Character

Service Port LEDIntellisys Controller Port LED

Network Port LEDPower LED

Display

FIGURE 1-3 FRONT PANEL OF IRI

FIGURE 1-3 shows the front view of the IRI. Indicators consisting of � LEDs and a two character display provide status on the operating conditions of the IRI. An amber LED luminates to show that input power is applied. Three dual color (red/green) LED’s provide information on the operating status of each of the three serial communication ports. A two character display provides various information depending upon the current mode of the IRI.


Operators/Instruction Manual and Parts List Intellisys Remote Interface

Power Input

Network Port

Intellisys Controller Port

Service Port

Switch Input9-18 VDC

FIGURE 1-4 REAR VIEW OF IRI

FIGURE 1-� shows the rear view of the IRI. The rear has a power input port - PWR, the Network communication port - COM1, the Intellisys Controller communication port - COM2, the Service communication port - COM3, and a switch input - SW1.

2.0 RECEIPT OF EQUIPMENT

When you receive the Intellisys Remote Interface (IRI) please inspect it closely. Any indication of careless handling by the carrier should be noted on the delivery receipt especially if the IRI will not be immediately unboxed. Obtaining the delivery person’s signed agreement to any noted damages will facilitate any future insurance claims.

3.0 INSTALLATION

Before beginning Intellisys Remote Interface installation and system operation, the following requirements and recommendations must be satisfied:

Each Intellisys controller must have its controller software revision at or above a certain minimum level to work with the IRI. The machine types and required software EPROM minimum version levels are listed below. Check the machine to be connected to an IRI for the appropriate EPROM. If the EPROM is not of the correct minimum version level, the appropriate EPROM may be ordered from your local Ingersoll Rand Distributor or Air Center.

Machine Type EPROM Minimum Version Level

SSR �0-��0 Horsepower - 1 stage (Red Eye)

2.3

SSR �0-��0 Horsepower - 2 stage (Red Eye)

2.3

SSR SG Controller 1.0

1�-�0 Horsepower SE 1.�

Sierra �0-100 Horsepower (SE) 1.2

Sierra 100-200 Horsepower (Red Eye)

2.�

Sierra 12�-�00 HP SG 1.0

Recip (Red Eye) 1.�

Machine Type EPROM Minimum Version Level

Recip SG 1.0

Nirvana SGN 1.0

Nirvana SGNe 2.0

Pegasus SE 1.0

ESA SE 22-1�0 KW 1.�

Nirvana of SGNe 1.0

When monitoring compressor data only, no options are required to be installed in the Intellisys controller. If machine control is desired, the Remote Start/Stop and Sequence options must be installed and turned “On”.

Perform the following tasks to install the IRI. Each task is described in steps that can be checked off to help insure trouble-free installation.

IRI Mounting

IRI to Intellisys Controller Wiring

IRI to Network Wiring

Terminating Resistors

Power Supply Connection

Power On Confirmation

3.1 INTELLISYS REMOTE INTERFACE MOUNTING

The IRI can be installed on any suitable surface in the general vicinity of the Intellisys controller and the Network computer. NOTE the MAXIMUM lengths that the cables can be for proper operation is shown in FIGURE 3-1.

IRI

SERVICE

INTELLISYS CONTROLLER

4000 Ft. Max.

50 Ft. Max.

Port 1 Port 2

Port 3NETWORK

(15.2m)

(1219m)1000 Ft. Max.

(305m)

FIGURE 3-1 IRI MAXIMUM CABLE LENGTHS

A location should be selected that provides access for connection of the IRI’s external power supply. Additional consideration should be given for accessibility of the Service port and wire routing for the Network port and Ingersoll Rand port. A NEMA � type enclosure should be provided for the IRI if mounting in harsh environments.

Use FIGURE 3-2 to locate the four mounting holes for the IRI.

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FIGURE 3-2 IRI DRILL TEMPLATE



65

43

21

RELEASE TAB ON BOTTOM

WHITE WIRE ORANGE STRIPE

ORANGE WIRE WHITE STRIPE

FIGURE 3-3 MODULAR PLUG CONNECTIONS FOR INTELLISYS CONTROLLER WIRING

3.2 IRI TO INTELLISYS CONTROLLER WIRING

The IRI is connected to the Intellisys controller using 22 gauge, � conductor twisted pair (only 1 pair of conductors is utilized) telephone type wire (P/N 3�20��08 Cable, Communication 1000 Feet). This wire should be routed in grounded electrical conduit. This wire should be the only wire in the conduit(s), e.g. do not mix this wire with other high voltage conductor in the conduit. This wire should not be any longer than 1000 feet.

Install one modular plug (P/N 3�20�� Plug, Modular) on each end of the wire using a hand crimping tool (P/N 3�20��8 Tool, Hand Crimping). Refer to FIGURE 3-3 and FIGURE 3-� for instructions on the tool and for proper wire color codes and pin numbers. Be careful to match color codes and pin numbers.

FIGURE 3-4 INSTALLING MODULAR PLUG CONNECTOR

For IRI connections to an SGN or Nirvana controller, the P� port will be used. P� is a � position, pluggable screw terminal connection like other sensor inputs on the SG and SGN controllers. A � position plug, IR Part Number 3�18�0�3, or a 2 position plug, IR Part Number 3�2�23��, is required to make connections to this port. P� pin 1 should be connected to the modular phone plug terminal #2 using the orange wire white stripe. P� pin 2 should be connected to the modular phone plug terminal #� using the white wire orange stripe.



3.3 IRI TO NETWORK WIRING

The connection of the IRI to the Network is dependent upon the particular Network being used at the installation site. The following instructions are suggested for connecting the IRI to the Network. Adaptations may be needed to match the IRI’s Network port to the installation site’s Network.

The IRI’s Network port is an RS-�8� interface that can be used in a full-duplex or half-duplex mode. The Network port pinout on the IRI is configured as shown in FIGURE 3-�. The Network connector on the IRI is a � conductor RJ-11 style connector.

The IRI Network port can be connected to the installation site’s Network port using 22 gauge, � conductor twisted pair telephone type wire (only 1 pair of conductors is needed for half-duplex mode; P/N 3�20��08 Cable, Communication 1000 Feet). This wire should be routed in grounded electrical conduit. This wire should be the only wire in the conduit(s), e.g. do not mix this wire with other high voltage conductor in the conduit. The length of this wire should not exceed �000 feet.

For both full-duplex and half-duplex operation, Pin 2 A(+) Full-Duplex Receiver / Half-Duplex Transceiver and Pin � B(-) Full-Duplex Receiver / Half-Duplex Transceiver should be a twisted pair, e.g. Pin 2 Orange wire with white stripe paired with Pin � white wire with orange stripe. Optionally, for full-duplex operation, Pin 3 A(+) Full-Duplex Transmitter and Pin � B(-) Full-Duplex Transmitter should be a twisted pair, e.g. Pin 3 Blue wire with white stripe paired with Pin � white wire with blue stripe. Following this wiring scheme, the connections would appear as shown in FIGURE 3-�.

65

43

21

RELEASE TAB ON BOTTOM

WHITE WIRE BLUE STRIPE

WHITE WIRE ORANGE STRIPE

BLUE WIRE WHITE STRIPE

ORANGE WIRE WHITE STRIPE

NOTE: NO CONNECTION TO PIN 1 OR PIN 6.

FIGURE 3-5 MODULAR PLUG CONNECTIONS FOR NETWORK WIRING

BACK VIEW OF IRI NETWORK PORT

PIN 1: IRI Ground (Normally No Connection)PIN 2: Orange Wire White Stripe

A(+) Full-Duplex Receiver/A(+) Half-Duplex Transceiver

PIN 3: Blue Wire White StripeA(+) Full-Duplex Transmitter

PIN 4: White Wire Orange StripeB(-) Full-Duplex Receiver/B(-) Half-Duplex Transceiver

PIN 5: White Wire Blue StripeB(-) Full-Duplex Transmitter

PIN 6: RESERVED - No Connection

COM1

1 2 3 4 5 6

FIGURE 3-6 PINOUT OF IRI RS-485 NET-WORK PORT

Install a modular plug (P/N 3�20�� Plug, Modular) using a hand crimping tool (P/N 3�20��8 Tool, Hand Crimping) on the IRI end of the wire as described in the FIGURE 3-� and using FIGURE 3-� for the wiring guideline. Be careful to match color codes and pin numbers as shown in FIGURE 3-�.

Refer to the installation site’s Network manuals for proper mating and connections to the site’s network port.

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As an example, FIGURE 3-� shows-the configuration of three IRIs connected to a single Network set to operate in full-duplex mode.

NETWORKCOMPUTER

485

485

IRI

485

485

INTELLISYSCONTROLLER

485

485

INTELLISYS

485

485

INTELLISYS

T*

T*

T*-Terminating Resistor

B(-)A(+)

B(-)A(+)

Pin 5

Pin 3

Pin 4

Pin 2

B(-)A(+)

B(-)A(+)

Pin 5

Pin 3

Pin 4

Pin 2

A(+)

B(-)A(+)

Pin 5

Pin 3

Pin 4

Pin 2

B(-)A(+)

B(-)

A(+)

IRI

IRI

CONTROLLER

CONTROLLERB(-)

FIGURE 3-7 MULTIPLE IRI’S CONFIGURED FOR FULL-DUPLEX MODE

As an example of half-duplex configuration, FIGURE 3-8 shows the configuration of three IRIs connected to a single Network set to operate in half-duplex mode.

NETWORKCOMPUTER

485

IRI

485

INTELLISYS

485

INTELLISYS

485


T*

T*

T*-Terminating Resistor

Pin 4

Pin 2

B(-)A(+)

Pin 4

Pin 2

A(+)

B(-)Pin 4

Pin 2

B(-)

A(+)TT B(-)

A(+)

T

T

IRI

IRI

CONTROLLER

CONTROLLER

FIGURE 3-8 MULTIPLE IRI’S CONFIGURED FOR HALF-DUPLEX MODE

IRI

485


Pin 4

Pin 2 A(+)

B(-)

J6

R1

485J7

R7Pin 5

Pin 3 A(+)

B(-)

FULL-DUPLEX

FIGURE 3-9 FULL-DUPLEX TERMINATING RESISTOR ORIENTATION

3.4 TERMINATING RESISTORS

The IRI is delivered with termination resistors already installed. Under normal circumstances these termination resistors will work properly as shipped, however, if your configuration demands extra attention, the termination(s) can be removed, as needed, by removing jumper(s) on the IRI circuit board. Jumper J� provides a 1K Ohm resistor (R1) across A(+) and B(-) of pins 2 and � of the IRI’s Network port. Jumper V provides a 1K Ohm resistor (R�) across A(+) and B(-) of pins 3 and � of the IRI’s Network port.

The orientation of terminating resistors for a full-duplex configuration is shown in FIGURE 3-�. A terminating resistor should be in place on the receiver of the last IRI on the bus. A terminating resistor resides on the receiver of the Network port side as well (refer to FIGURE 3-�).

Access may be gained to the termination jumpers by removing the four screws of the rear enclosure plate of the IRI, exposing the IRI circuit board. To remove the terminating resistor from the A(+) and B(-) lines, remove the appropriate jumper(s). FIGURE 3-10 on the next page shows the location of the terminating jumpers.



FIGURE 3-10 LOCATION OF TERMINATING RESISTOR JUMPERS

Proper termination for a half-duplex configuration is shown in FIGURE 3-11 with a terminating resistor in place at the transceiver of the last IRI on the bus. A termination resistor resides on the transceiver of the Network port as well (refer to FIGURE 3-8).

3.5 POWER SUPPLY CONNECTIONS

Connect the power supply according to the appropriate instructions for the type power supply supplied with the IRI.

IRI

485


Pin 4

Pin 2 A(+)

B(-)

J6

R1

HALF-DUPLEX

FIGURE 3-11 HALF-DUPLEX TERMINATING RESISTOR ORIENTATION

3.5.1 WALL ADAPTOR CONNECTIONS

Insert the female plug, FIGURE 3-12, of the wall adaptor power supply into the back jack of the IRI labeled “�-18VDC”. Next, connect the wall adaptor power supply to the appropriate wall connector.

FIGURE 3-12 EXTERNAL POWER SUPPLY FEMALE PLUG



3.5.2 CHASSIS MOUNT POWER SUPPLY CONNECTIONS

FIGURE 3-13 may be used to locate 2 mounting holes for the chassis mount power supply

FIGURE 3-13 CHASSIS MOUNT POWER SUPPLY MOUNTING HOLES TEMPLATE

1� http://air.ingersollrand.com


FIGURE 3-14 CHASSIS MOUNT POWER SUPPLY CONNECTIONS

With power disconnected from the power source, attach the stripped ends of the female plug cable to the chassis mount power supply. Attach the wire connected to the outside of the female plug to “-V” on the chassis mount power supply. Attach the wire connected to the inner tip of the female plug cable to “+V” on the chassis mount power supply (Refer to schematic shown on FIGURE 3-1�).

Attach an 18 gauge wire between a chassis ground point of the chassis and the chassis ground of the power supply, G.

With power disconnected from the power source, connect the chassis mount power supply to the power source connections. Attach an 18 gauge wire between VAC-NEUTRAL of the power source to the “N” connection of the chassis mount power supply. Attach an 18 gauge wire between VAC-HOT of the power source to the “L” connection of the chassis mount power supply.

The adjustment screw on the power supply is factory set. If an adjustment is necessary, adjust screw so that 12 Volt DC signal is measured on the output of the power supply between “+V” and “-V”.

Insert the female plug, FIGURE 3-12 , into the back jack of the IRI labeled “�-18VDC”.

3.6 POWER ON CONFIRMATION

After all physical installation and wiring is complete, apply power to the external power supply, confirm the “Power” LED is on.

If problems are encountered with any part of the IRI operation, refer to Section 5.0 IRI TROUBLE SHOOTING CHART.

4.0 OPERATION

This section of the manual describes the panel controls of the IRI, detailed instructions of how to use these controls to setup the IRI, and commands for communicating with the IRI.

4.1 OPERATOR PANEL LAYOUT

The IRI has one push button, four LED (light emitting diode) lamps and two seven-segment displays. The push button is used for operator input, the LED’s provide continuous status information, and the display exhibits the IRI address and set point information.

The following sections outline the function of the button and the meaning of the LEDs. The display information is described in Section �.1.�, SETTING UP THE IRI, where detailed instructions are provided for each IRI function.

4.1.1 PUSH BUTTON

The push button on the IRI is a multi-functional input. It allows the operator to enter the set point mode, move within the set points, and alter set points. There are two methods for using the push button, the “short” depress and “long” depress. The “short” depress is defined as depressing the button for less than two seconds. In contrast, the “long” depress is defined as depressing the button for longer than two seconds. “Long” depresses are used to enter the menu structure, select set points to alter and accept new set points. “Short” depresses are used to cycle through the various set points and the selections of each set point.

http://air.ingersollrand.com 1�


4.1.2 “POWER” LED

This amber LED lights to indicate there is power supplied to the IRI.

4.1.3 “NETWORK PORT” LED (1)

This LED flashes a green light whenever bytes are received on the network port.

4.1.4 “INGERSOLL RAND PORT” LED (2)

This LED flashes a green light whenever bytes are received on the Ingersoll Rand port. Also, this LED will light up red if the IRI does not receive status information from the Intellisys controller after several status requests.

4.1.5 “SERVICE PORT” LED (3)

This LED flashes a green light whenever bytes are received on the service port.

4.1.6 TWO CHARACTER DISPLAY

This multifunction display is used to show the device address during normal operations. The display is also used when setting parameters.

4.1.7 SETTING UP THE IRI

Setting up the IRI is done by entering chosen values for the IRI operating parameters, which are called set points. Section � displays a chart of all the IRI set points and the range of values for each one.

To alter any of the set points, go into the set point mode by performing a “long” depress on the push button. The IRI will display a two character code showing which set point the menu is on. To move through the set points, perform a series of “short” depresses. To change one of the set points, select the set point to alter and perform a “long” depress. The IRI will display the current value of the set point. To alter a set point, perform a series of “short” depresses which will allow the user to move through the choices for that particular set point. To enter a particular choice for a set point, perform a “long” depress which will cause the display to flash the display as a way to indicate acceptance of the set point, The IRI will then exit the set point mode and display the current address. The IRI will automatically exit the set point mode if the push button is not depressed within ten seconds. Note: When changing the address, the most significant digit (MSD) is changed first. To accept it, perform a long depress. The MSD will flash then the least significant digit( LSD) can be changed. Perform a “long” depress to accept the new address.

The following sections provide descriptions on all the set points within the IRI. The letters within the brackets are the two letter designations exhibited on the IRI display.

4.1.8 ADDRESS [Ad]

The operator uses this set point to give the IRI and its corresponding Intellisys controller a unique device address that the Network will use in order to communicate with it. Addresses range from 0 to 2�� (00 - FF hex).

4.1.9 BAUD RATE [b1]

The baud rate for the Network port is set through this set point. The user can select a 2�00, �800, ��00, or 1�200 baud rate.

4.1.10 BAUD RATE [b3]

The baud rate for the Service port is set through this set point. The user can select a 2�00, �800, ��00, or 1�200 baud rate.

4.1.11 COMMUNICATIONS MODE [CO]

The communications mode for the Network port can either be RTU mode (8 data bits, no parity, two stop bits) or ASCII mode (� data bits, no parity, two stop bits). Refer to Modicon Modbus Protocol Reference Guide (PIMBUS-300 Rev. E) for more information on Modbus transmission modes.

4.1.12 CALL UP [Cu]

This menu function is used to control the ICU function of the IRI. This function is only used in conjunction with IntelliGuard. Consult the factory for further information. “OF” = Call up Off. “on” = Call up On.

4.1.13 DISPLAY CHECK [dc]

This menu function will perform a display check by lighting up the display with “88” and the IRI software version number. In addition, the LEDs cycle from green to red then off.

4.2 IRI COMMUNICATIONS

The IRI uses Modbus protocol to communicate with personal computers or Programmable Logic Controllers (PLCs) over the Network port. The IRI only responds to two Modbus commands, Read Holding Register (03) and Preset Single Register (0�) (See Modicon Modbus Protocol Reference Guide, PI-MBUS-300 Rev. E, for more details on Modbus). There are several types of Intellisys controllers with each having its own unique set points and sensors. All the values are stored within registers in the controllers. The register listings for each Intellisys controller are in section �.3.



4.2.1 MODBUS READ COMMAND

To read the registers from an Intellisys controller, a Read Holding Registers command (03) needs to be sent to the IRI. A maximum of 32 registers can be read at one time. The formats for the query and response are as follows:

The form of the query is: (Hex)IRI address = XXFunction = 03Starting Address Hi = XXStarting Address Lo = XXNumber of points Hi = XXNumber of points Lo = XXError check (CRC or LRC) = XX

The form of the response is: (Hex)IRI Address = XXFunction = 0 3Byte Count = XXData 1 Hi = XXData 1 Lo = XXData 2 Hi = XXData 2 Lo = XXError check (CRC or LRC) = XX

Here is an example of a request to read offline pressure (register �0112 and online pressure (register �0113 from IRI address 22(Hex) using RTU mode:

The form of the query is: (Hex)IRI address = 2 2Function = 0 3Starting Address Hi = 0 0Starting Address Lo = � FNumber of points Hi = 0 0Number of points Lo = 0 2Error check (CRC hi) = F 3Error check (CRC lo) = � �

The form of the response is: (Hex)IRI Address = 2 2Function = 0 3Byte Count = 0 �Data 1 Hi = 0 0Data 1 Lo = � FData 2 Hi = 0 0Data 2 Lo = � �Error check (CRC hi) = 1 8Error check (CRC lo) = D C

4.2.2 MODBUS WRITE COMMAND

To write to the registers in an Intellisys controller, a Preset Single Register command (0�) needs to be sent to the IRI. Note: Writing to registers can only be executed when the compressor is stopped. The formats for the query and response are as follows:

The form of the query is: (Hex)IRI address = XXFunction = 0 �Starting Address Hi = XXStarting Address Lo = XXNumber of points Hi = XXNumber of points Lo = XXError check (CRC or LRC) = XX

The form of the response is: (Hex)IRI Address = XXFunction = 0 �Byte Count = XXData 1 Hi = XXData 1 Lo = XXData 2 Hi = XXData 2 Lo = XXError check (CRC or LRC) = XX

Here is an example to set offline pressure (register �0112 to �� through IRI address 22(Hex) using RTU mode:

The form of the query is: (Hex)IRI address = 2 2Function = 0 �Starting Address Hi = 0 0Starting Address Lo = � FData Hi = 0 0Data Lo = � FError check (CRC hi) = F EError check (CRC lo) = B C

The form of the response is: (Hex)IRI Address = 2 2Function = 0 �Starting Address Hi = 0 0Starting Address Lo = � FData 2 Hi = 0 0Data 2 Lo = � FError check (CRC hi) = F EError check (CRC lo) = B CError check (CRC lo) = D C



4.3 REGISTER LISTING

The following sections contain register definitions for the various Ingersoll Rand Intellisys Controllers.

4.3.1 SSR CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes

001 Status/Control R/W See FIGURE �-2003 Discharge Pressure R00� Sump Pressure R00� Inlet Vacuum R Divide Value by 1000� Coolant Temperature R00� Airend Temperature R008 Discharge Temperature R00� Low Ambient Coolant Temp. R Low Ambient Option0�� Total Hours (hours) R0�� Loaded Hours (hours) R0�� Language Selection R See FIGURE �-30�� Units of Measure R See FIGURE �-30�8 Rated Pressure R0�� Rated Horse Power R See FIGURE �-3112 Offline Pressure R/W �� - (rated+3) rated = rated pressure113 Online Pressure R/W ��-(offline-10) offline = offline pressure11� Display Timer (seconds) R/W 10-�0011� Star-Delta Time (seconds) R11� Auto Start/Stop (AS/S) Time (minutes) R/W 2-�0 No Write if AS/S is off11� Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1=On118 Sequence Control On/Off R 0 or 1 0=Off, 1=On11� Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On120 Mod Only On/Off R/W 0 or 1 0=Off, 1 =On121 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On122 PORO Time (seconds) R/W 10-120 No Write if PORO is off123 Load Delay Time (seconds) R/W 0-�012� Min. Cooler Out Load Temp R/W 30-1�0 Low Ambient Option12� Unloaded Stop Time R/W 10-302�� Warning Code R See FIGURE �-�

2��-2�0 Alarm Code History R See FIGURE �-�2�2-28� Inlet Vacuum Alarm History R288-302 Sump Pressure Alarm History R30�-318 Dischage Pressure Alarm History R320-33� Coolant Temperature Alarm History R33�-3�0 Airend Temperature Alarm History R3�2-3�� Discharge Temperature Alarm History R3�8-382 Low Ambient Coolant Temp. History R Low Ambient Option38�-3�8 Run Hours Alarm History R�00-�1� Load Hours Alarm History R�12-�2� Status Alarm History R See FIGURE �-�

�� IRI Version Number R Reads from IRI only

FIGURE 4-1 INTELLISYS SSR CONTROLLER REGISTER STRUCTURE



Bit 0: Host/Local (R/W)0 = Local

1 = HostBit 1: Run/Stop (R/W)

0 = Stop

1 = RunBit 2: Load/Unload (R/W)

0 = Unload

1 = LoadBit 3: Modulating (R)

0 = Not Modulating

1 = ModulatingBit 4: UnusedBit 5: Stopped in Auto Restart (R)

0 = Not Stopped in Auto Restart

1 = Stopped in Auto Restart

Bit 6: Alarm (R)0 = No Alarms

1 = AlarmsBit 7: Warning (R)

0 = No Warnings

1 = Warnings

Bit 8: On/Off Line Mode (R)

0 = Not in On/Off Line Mode

1 = On/Off Line ModeBit 9: Mod/ACS or Mod Only (R)

0 = Not in Mod/ACS Mode

1 = Mod/ACS ModeBits 10-12: UnusedBits 13-15: Unit Type (R)

001 = SSR controller

FIGURE 4-2 INTELLISYS SSR CONTROLLER REGISTER 01-STATUS/CONTROL

Register 096: Language0 = English

1 = Spanish

2 = French

3 = PortugueseRegister 097: Units of Measure

0 = °F and PSI

1 = °C and PSI

2 = °C and Bar

3 = °C and kPa

� = °C and kg/cm²

Register 99: Rated Horse Power0 = �0

1 = �0

2 = ��

3 = 100

� = 12�

� = 1�0

� = 200

� = 2�0

8 = 300

� = 3�0

10 = �00

11 = ��0

FIGURE 4-3 INTELLISYS SSR CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)0 = Stop

1 = RunBit 1: On/Off Line Mode (R)


1 = On/Off Line ModeBit 2: MOD/ACS Mode (R)


1 = Mod/ACS Mode

Bit 3: Load/Unload (R)0 = Unload

1 = LoadBit 4: Stopped Auto Restart (R)


1= Stopped in Auto RestartBit 5: UnusedBit 6: UnusedBit 7: Unused

FIGURE 4-4 INTELLISYS SSR CONTROLLER STATUS ALARM HISTORY



Code Description01 Sensor Failure 1AVPT

02 Sensor Failure 3APT

03 Sensor Failure �APT

0� Sensor Failure P� (Spare)




08 Sensor Failure P8 (Spare)

0� Sensor Failure 2CTT

10 Sensor Failure 2ATT

11 Sensor Failure �ATT

12 Sensor Failure 3CTT (Optional)

13 Sensor Failure T� (Spare)

1� Sensor Failure T� (Spare)


1� Sensor Failure T8 (Spare)

1� Starter Fault

18 Motor Overload (Main)

1� Fan Motor Overload

20 Door Open (Starter)

21 Stepper Limit Switch

22 Check Motor Rotation

23 Check Inlet Control System

2� Remote Stop Failure

2� Remote Start Failure

2� Check Inlet Control

28 Low Unload Sump Pressure

2� High Air Pressure

30 Low Sump Air Pressure

31 High A/E Discharge Temperature

32 Emergency Stop

33 Change Inlet Filter

3� Change Separator Element

3� Change Coolant Filter

3� 1AVPT Sensor Error (Calibration)

3� Memory Fault

FIGURE 4-5 INTELLISYS SSR CONTROLLER ALARM & WARNING CODES



4.3.2 SSR SG CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes

001 Status/Control R/W See FIGURE �-�

003 Discharge Pressure R

00� Sump Pressure R

00� Inlet Vacuum R Divided by 10

00� Coolant Temperature R

00� Airend Temperature R

008 Discharge Temperature R

00� Low Ambient Coolant Temp. R Low Ambient Option

010 Separator Pressure Drop R

011 Spare Pressure Input � R

012 Dry Side Sump Pressure R Spare Pressure Input #� if no separator delta-p sensor option


01� Spare Pressure Input � R

01� Remote Pressure R Spare Pressure Input #8 if no remote sensor option

01� Spare Temperature Input � R


018 Spare Temperature Input � R

01� Spare Temperature Input 8 R

020 % Load Modulation R

0�� Total Hours (hours) R 0-�� Less Than 10000

0�� Loaded Hours (hours) R 0-�� Less Than 10000

0�� Ten Thousand Total Hours R Multiply by 10000

0�� Ten Thousand Loaded Hours R Multiply by 10000

0�� Language Selection R 0-11 See FIGURE �-8

0�� Units of Measure R 0-� See FIGURE �-8

0�8 Rated Pressure R

0�� Rated Horse Power/Kilowatt R 0 - 21 See FIGURE �-8

100 Starter Type R 0-� See FIGURE �-8

101 Service Level R 0 or 1 0=Level 1, 1 =Level 2

102 Service Type R 0 or 1 0=Hours, 1 =Months

103 Service Interval R 0-3 3, �, �, or 12 months

112 Offline Pressure R/W �� - (rated+3) rated = rated pressure

113 Online Pressure R/W ��-(offline-10) offline = offline pressure

11� Mode of Operation R/W 0-2 See FIGURE �-8

11� Star-Delta Time (seconds) R �-20

11� Auto Start/Stop (AS/S) Time (minutes) R/W 2-�0 No Write if AS/S is off

11� Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1 =On

118 Sequence Control On/Off R 0 or 1 0=Off, 1 =On

11� Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On

120 Solenoid Delta-P R 0 or 1 0=Off, 1 =On

FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE (CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

121 Power Out Restart Option (PORO)On/Off R 0 or 1

122 PORO Time (seconds) R/W 10-120 No Write if PORO is off

123 Auto Start/Stop Delay Time (seconds) R/W 0-�0

12� Min. Cooler Out Load Temp R/W 30-1�0 Low Ambient Option

12� Unloaded Stop Time R/W 10-30

12� Low Ambient Option On/Off R 0 or 1 0= Off, 1=On

12� Contrast R 0-10

128 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag

12� Lag Offset R/W 0-10

130 Max Modulation Pressure R/W (Online+10) - (Offline + �)

131 Lead/Lag Cycle Length (Hours) R/W 0-��0

132 Scheduled Start (Hour) R/W 0-23

133 Scheduled Start (Minute) R/W 0-��

13� Scheduled Stop (Hour) R/W 0-23

13� Scheduled Stop (Minute) R/W 0-��

13� Modbus Protocol R 0 or 1 0=Off, 1 =On

13� Modbus Address R 1-2��

138 High Dust Filter R 0 or 1 0=Off, 1 =On

13� Integral Sequencing Lead R/W 0-3 0=Off, 1 =On, 2=Always, 3=Never

1�0 Integral Sequencing Address R/W 1-�

1�1 Integral Sequencing Total R/W 2-�

1�2 Integral Sequencing Load Delay R/W 10-�0

1�3 Integral Sequencing Lead Change (Hours)

R/W 0-��0

1�� Integral Sequencing Lead Change - Day R/W 0-� See FIGURE �-8

1�� Integral Sequencing Lead Change - Hour R/W 0-23

1�� Integral Sequencing Lead Change - Min R/W 0-�� Steps of 0, 1�, 30, ��

1�� Separator Delta-P Sensor R 0 or 1 0=Off, 1 =On

1�8 Variable frequency Drive R 0 or 1 0=Off, 1 =On

1�� Scheduled Start (Day) R/W 0-� See FIGURE �-8

1�0 Scheduled Stop (Day) R/W 0-� See FIGURE �-8

1�1 Remote Sensor R 0 or 1 0=Off, 1 =On

2�0 Options R See FIGURE �-8

2�1 Unloaded Inlet Vacuum R

2�2 Software Part Number - Most Significant R High Digits

2�3 Software Part Number - Least Significant R Low Digits

2�� Software Version Number R

2�� Warning Code R See FIGURE �-10

2��-2�0 Alarm Code History R See FIGURE �-10

2�2-28� Inlet Vacuum Alarm History R

288-302 Sump Pressure Alarm History R

FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE (CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

30�-318 Discharge Pressure Alarm History R

320-33� Coolant Temperature Alarm History R

33�-3�0 Airend Temperature Alarm History R

3�2-3�� Discharge Temperature Alarm History R

3�8-382 Low Ambient Coolant Temp. History R Low Ambient Option

38�-3�8 Total Hours Alarm History R Less Than 10000 Hours

�00-�1� 10000 Total Hours Alarm History R Multiply by 10000

�1�-�30 Loaded Hours Alarm History R Less Than 10000 Hours

�32-�� 10000 Loaded Hours Alarm History R Multiply by 10000

��8-��2 Unloaded Inlet Vacuum Alarm History R

��-��8 Spare R

�80-�� Dry Side Sump Pressure Alarm History R

��-�10 Remote Pressure Alarm History R

�12-�2� Status Alarm History R See FIGURE �-�

�28-��2 Real Time Clock Alarm History - Hours R

��-��8 Real Time Clock Alarm History - Minutes R

��0-�� Real Time Clock Alarm History - Month R

��-��0 Real Time Clock Alarm History - Date R

��2-�0� Real Time Clock Alarm History - Year R


FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE

Bit 0: Host/Local (R/W)0 = Local

1 = HostBit 1: Run/Stop (R/W)

0 = Stop

1 = RunBit 2: Load/Unload (R/W)

0 = Unload

1 = LoadBit 3: Modulating (R)

0 = Not Modulating

1 = ModulatingBit 4: UnusedBit 5: Stopped in Auto Restart (R)





0 = No Warnings

1 = WarningsBit 8: On/Off Line Mode (R)




1 = Mod/ACS ModeBits 10-12: UnusedBits 13-15: Unit Type (R)


FIGURE 4-7 INTELLISYS SSR SG CONTROLLER REGISTER 01-STATUS/CONTROL



Register 096: Language Register 097: Units of Measure

0 = English

1 = Spanish

2 = Portuguese

3 = French

� = Italian

� = Dutch

� = German

� = Danish

8 = Norwegian

� = Swedish

10 = Finnish

11 = Turkish

0 = °F and PSI

1 = °C and PSI

2 = °C and Bar

3 = °C and kPa


Register 99: Rated Horse Power/Kilowatt

0 = �0hp

1 = �0hp

2 = ��hp

3 = 100hp

� = 12�hp

� = 1�0hp

� = 200hp

� = 2�0hp

8 = 300hp

� = 3�0hp

10 = �00hp

11 = ��0hp

12 = �00hp

13 = ��kw

1� = �0kw

1� = 110kw

1� = 132kw

1� = 1�0kw

18 = 200kw

1� = 2�0kw

20 = 300kw

21 = 2�0kw

Register 100: Starter Type Register 114: Mode of Operation

0 = Star-Delta

1 = Full Voltage

2 = Remote Star-Delta

3 = Remote Full Voltage

� = Soft Starter

0 = MOD/ACS

1 = On/Off Line

2 = Modulation Only

Register 144, 149, 150: Day

0= Sunday

1 = Monday

2 = Tuesday

3 = Wednesday

� = Thursday

� = Friday

� = Saturday

� = Daily

8 = Weekdays

� = Weekends

Register 250: Options

Bit 0: Power Out Restart and Scheduled Start/Stop

0 = Off

1 = On

FIGURE 4-8 INTELLISYS SSR SG CONTROLLER REGISTER CODES



Bit 0: Run/Stop (R)0 = Stop

1 = RunBit 1: On/Off Line Mode (R)


1 = On/Off Line ModeBit 2: MOD/ACS Mode (R)


1 = Mod/ACS ModeBit 3: Load/Unload (R)

0 = Unload

1 = Load

Bit 4: Stopped Auto Restart (R)0 = Not Stopped in Auto Restart

1 = Stopped in Auto RestartBit 5: Unused

Bit 6: Unused

Bit 7: Unused

FIGURE 4-9 INTELLISYS SSR SG CONTROLLER STATUS ALARM HISTORY



Code Description01 Sensor Failure 1AVPT02 Sensor Failure 3APT03 Sensor Failure �APT0� Sensor Failure P� (Spare)0� Sensor Failure �APT (Optional)0� Sensor Failure P� (Spare)0� Sensor Failure P� (Spare)08 Sensor Failure P8 (Spare)0� Sensor Failure 2CTT10 Sensor Failure 2ATT11 Sensor Failure �ATT12 Sensor Failure 3CTT (Optional)13 Sensor Failure T� (Spare)1� Sensor Failure T� (Spare)1� Sensor Failure T� (Spare)1� Sensor Failure T8 (Spare)1� Starter Fault18 Motor Overload (Main)1� Fan Motor Overload20 Control Power Loss21 Stepper Limit Switch22 Check Motor Rotation23 Check Inlet Control System2� Remote Stop Failure2� Remote Start Failure2� Check Inlet Control28 Low Unload Sump Pressure2� High Air Pressure30 Low Sump Air Pressure31 High A/E Discharge Temperature32 Emergency Stop33 Change Inlet Filter3� Change Separator Element3� Change Coolant Filter3� 1AVPT Sensor Error (Calibration)3� Memory Fault38 100 Hours/1� Days To Service3� Service Required�0 Alarm - Service Required�1 Auxiliary 2�2 Auxiliary 1�3 High Line/Sump Differential�� Communication Failure 1�� Communication Failure 2�� Communication Failure 3�� Communication Failure �� Sensor Failure Remote

FIGURE 4-10 INTELLISYS SSR SG CONTROLLER ALARM & WARNING CODES



4.3.3 SE 15-100 HP CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes

001 Status/Control R/W See FIGURE �-12



00� Separator Pressure Drop R


0�� Total Hours (hours) R

0�� Loaded Hours (hours) R

0�� Language Selection R See FIGURE �-13

0�� Units of Measure R See FIGURE �-13


0�� Starter Type R See FIGURE �-13

100 Star-Delta Timer (seconds) R

101 Contrast R

102 Modulation On/Off R/W 0 or 1 0=Off, 1=On

112 Offline Pressure R/W �� - (rated+3)

113 Online Pressure R/W ��-(offline-10)

11� Mode of Operation R/W 0-2 See FIGURE �-13

11� Display Timer (seconds) R/W 10-�00

11� Auto Start/Stop (AS/S) R 0 or 1 0=Off, 1 =On

11� Auto Start/Stop Time (minutes) On/Off R/W 2-20 No Write if AS/S is off


11� Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On

120 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1 =On


122 Load Delay Time (seconds) R/W 0-�0

123 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag

12� Lag Offset R/W 0-10

12� Low Ambient On/Off R/W 0 or 1 0=Off, 1=On

2�2 Software Part Number High Word R

2�3 Software Part Number Low Word R

2�� Warning Code R See FIGURE �-1�

2��-2�0 Alarm Code History R See FIGURE �-1�

2�2-28� Discharge Pressure Alarm History R


30�-318 Airend Temperature Alarm History R

320-33� Separator Pressure Alarm History R

33�-3�0 Run Hours Alarm History R

3�2-3�� Load Hours Alarm History R

3�8-382 Status Alarm History R See FIGURE �-1�


FIGURE 4-11 INTELLISYS SE 15-100 HP CONTROLLER REGISTER STRUCTURE



Bit 0: Host/Local (R/W)

0 = Local

1 = Host

Bit 1: Run/Stop (R/W)

0 = Stop

1 = Run

Bit 2: Load/Unload (R/W)

0 = Unload

1 = Load

Bit 3: Modulating (R)

0 = Not Modulating

1 = Modulating

Bit 4: Sump Pressure (R/W)

1 = Get Sump Pressure

Bit 5: Stopped in Auto Restart (R)





0 = No Warnings




0 = Not in Mod/ACS or Mode

1 = Mod/ACS or Mod ModeBits 10-12: Unused

Bits 13-15: Unit Type (R)010 = SE controller

FIGURE 4-12 INTELLISYS SE 15-100HP CONTROLLER REGISTER 01-STATUS/CONTROL

Register 096: Language

0 = English

1 = Spanish

2 = French

3 = Portuguese

Register 099: Starter Type

0 = Full Voltage

1 = Star-Delta

2 = No Starter

Register 097: Units of Measure

0 =°C and Bar

1 =°C and PSI

2 =°C and kPa

3 =°F and PSI

� =°C and kg/cm²

Register 114: Mode of Operation

0 = MOD/ACS

1 = Modulation Only

2 = On/Off Line

FIGURE 4-13 INTELLISYS SE 15-100HP CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)

0 = Stop

1 = Run



1 = On/Off Line Mode

Bit 2: MOD/ACS Mode (R)

0 = Not Modulating

1 = Modulating

Bit 3: Load/Unload (R)

0 = Unload

1 = Load

Bit 4: Stopped Auto Restart (R)



Bit 5: Unused

Bit 6: Unused

Bit 7: Unused

FIGURE 4-14 INTELLISYS SE 15-100HP CONTROLLER STATUS ALARM HISTORY



Code Description01 Pressure Sensor Failure

02 Temperature Sensor Failure 1

0� Starter Fault

0� Motor Overload

0� Reverse Rotation


08 Remote Start Failure

0� Calibration Error

10 High Airend Discharge Temperature

12 High Pressure

1� Separator Element

1� Control Power Loss


18 Emergency Stop

1� Low Sump Pressure

20 Memory Fault

21 Low Unloaded Sump Pressure

FIGURE 4-15 INTELLISYS SE 15-100HP CONTROLLER ALARM & WARNING CODES



4.3.4 SIERRA 50-100 HP CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes

001 Status/Control R/W See FIGURE �-1�003 Discharge Pressure R00� Package Discharge Temp. R00� Bearing Oil Temp. R00� 2nd Stage Inlet Temp. R00� 2nd State Discharge Temp. R008 1st Stage Discharge Temp. R0�� Total Hours (hours) R0�� Loaded Hours (hours) R0�� Language Selection R See FIGURE �-18

0�� Units of Measure R See FIGURE �-180�8 Rated Pressure R0�� Starter Type R See FIGURE �-18100 Star-Delta Timer (seconds) R101 Contrast R112 Off line Pressure R/W �� - (rated+3)113 Online Pressure R/W ��-(offline-10)11� Display Timer (seconds) R/W 10-�0011� Auto Start/Stop On/Off R 0 or 1 0=Off, 1 =On11� Auto Start/Stop Time (minutes) R/W 2-�0 No Write if AS/S is off11� Condensate Switch On/Off R 0 or 1 0=Off, 1=On118 Sequence Control On/Off R 0 or 1 0=Off, 1 =On11� Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On120 PORO On/Off R 0 or 1 0=Off, 1=On121 PORO Time (seconds) R/W 10-120 No Write if PORO is off122 Load Delay Time (seconds) R/W 0-�0123 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag12� Lag Offset R/W 0-�� psi12� Condensate Discharge Time (seconds) R/W 2-1012� Condensate Interval Time (seconds) R/W �0-2�02�2 Part Number R High 1�-bits2�3 Part Number R Lower 1�-bits2�� Software Version R2�� Warning Code R See FIGURE �-20

2��-2�0 Alarm Code History R See FIGURE �-202�2-28� Discharge Pressure Alarm History R288-302 Package Disch. Temp. Alarm History R30�-318 Bearing Oil Temp. Alarm History R320-33� 2nd Stage Inlet Temp. Alarm History R33�-3�0 2nd Stage Disch. Temp. Alarm History R3�2-3�� 1st Stage Disch. Temp. Alarm History R3�8-382 Run Hours Alarm History R38�-3�8 Load Hours Alarm History R�00-�1� Status Alarm History R See FIGURE �-1�


FIGURE 4-16 INTELLISYS SIERRA 50-100HP CONTROLLER REGISTER STRUCTURE




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load

Bit 3: Unused

Bit 4: Unused






0 = No Warnings



1 = On/Off Line ModeBit 9: Unused

Bits 10-12: Unused

Bits 13-15: Unit Type (R)110 = Sierra SE controller

FIGURE 4-17 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER 01-STATUS/CONTROL


0 = English

1 = Spanish

2 = French

3 = Portuguese


0 = Full Voltage

1 = Star-Delta

2 = No Starter

Register 097: Units of Measure0 = °C and Bar

1 = °C and PSI

2 = °C and kPa

3 = °F and PSI


FIGURE 4-18 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)

0 = Stop

1 = Run




Bit 2: Unused


0 = Unload

1 = Load



Bit 5: Unused

Bit 6: Unused

Bit 7: Unused

FIGURE 4-19 INTELLISYS SIERRA 50-100 HP CONTROLLER STATUS ALARM HISTORY




02 Package Disch. Temp. Sensor Failure

03 Bearing Oil Temp. Sensor Failure

0� Starter Fault

0� Motor Overload

0� 2nd Stage Inlet Temp. Sensor Failure




10 2nd Stage Disch. Temp. Sensor Failure

11 1st Stage Disch. Temp. Sensor Failure

12 High Pressure

13 Oil Pressure Switch

1� Condensate Level

1� High Package Disch. Temp.


1� High Bearing Oil Temp.

18 Emergency Stop

1� High 2nd Stage Inlet Temp.

20 Memory Fault

21 High 1st Stage Disch. Temp.

22 High 2nd Stage Disch. Temp.

23 Excessive Unloaded Operation

FIGURE 4-20 INTELLISYS SIERRA 50-100HP CONTROLLER ALARM & WARNING CODES



4.3.5 SIERRA 100-200 HP CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes



00� 2nd Stage Inlet Pressure R

00� 2nd Stage Discharge Pressure R

00� Inlet Vacuum R

00� Oil Filter In Pressure R

008 Bearing Oil Pressure R

00� 1st Staqe Discharge Temp. R

010 1st Stage lnlet Temp. R

011 2nd Stage Discharge Temp. R

012 Bearing Oil Temp. R

013 Package Discharge Temp. R

0�� Running Hours (<10,000 hours) R

0�� Ten Thousand Running Hours R Multiply value by 10,000

0�� Load Hours (<10,000 hours) R

0�� Ten Thousand Load Hours R Multiply value by 10,000



0�8 Ratinq Pressure R



11� Display Timer (seconds) R/W 10-�00

11� Condensate Time (seconds) R/W �0-2�0

11� Start-Delta Time (seconds) R 10-20

11� Auto Start/Stop Time (minutes) R/W 2-�0 No Write if AS/S is off

118 Max. 1st Stage Temperature R/W 310-�10

11� Max. 2nd Stage Temperature R/W Variable Refer to Sierra’s Manual


121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=On

122 PORO On/Off R 0 or 1 0=Off, 1=On

123 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On

12� Sequence Control On/Off R 0 or 1 0=Off, 1=On

12� Condensate Level On/Off R 0 or 1 0=Off, 1=On

12� Water Unit Yes/No R 0 or 1 0=No, 1=Yes



2�2-28� Inlet Vacuum Alarm History R

288-302 2nd Stage Inlet Pressure Alarm History R

30�-318 2nd Stage Discharge Press. Alarm History R

320-33� Package Discharge Press. Alarm History R

33�-3�0 Oil Filter In Pressure Alarm History R

3�2-3�� Bearing Oil Pressure Alarm History R

FIGURE 4-21 INTELLISYS SIERRA 100-200HP CONTROLLER REGISTER STRUCTURE (CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

3�8-382 1st Stage Discharge Temp Alarm History R

38�-3�8 2nd Stage Inlet Temp Alarm History R

�00-�1� 2nd Stage Discharge Temp Alarm History R

�12-�2� Bearing Oil Temp Alarm History R

�28-��2 Package Discharge Air Temp Alarm History

R

��-��8 Run Hours Alarm History R

��0-�� Run Hours, Ten Thousand, Alarm History R

��-��0 Load Hours Alarm History R

��2-�0� Load Hours, Ten Thousand, Alarm History R

�08-�22 Status Alarm History R See FIGURE �-2�


FIGURE 4-21 INTELLISYS SIERRA 100-200HP CONTROLLER REGISTER STRUCTURE


0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load

Bit 3: Unused

Bit 4: Unused






0 = No Warnings




Bit 9: Unused

Bits 10-12: Unused

Bits 13-15: Unit Type (R)

100 = Sierra controller

FIGURE 4-22 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES




0 = English

1 = Spanish

2 = Portuguese

Register 97: Units of Measure0 = °F and PSI

1 = °C and PSI

2 = °C and Bar

3 = °C and kPa


FIGURE 4-23 INTELLISYS SIERRA 100-200 HP CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)

0 = Stop

1 = Run




Bit 2: Unused


0 = Unload

1 = Load



Bit 5: Unused

Bit 6: Unused

Bit 7: Unused

FIGURE 4-24 INTELLISYS SIERRA 100-200 HP CONTROLLER STATUS ALARM HISTORY



Code Description01 Sensor Failure 1AVPT



0� Sensor Failure �APT

0� Sensor Failure �OPT




0� Sensor Failure 2ATT



12 Sensor Failure �OTT





1� Starter Fault



20 High 1st Stage Discharge Temp.

21 High 2nd Stage Discharge Temp.

22 High Bearing Oil Temp.

23 High I/C Air Temp,

2� Unused



2� High Vacuum

28 High Loaded Vacuum

2� High Discharge Air Pressure

30 Low Bearing Oil Pressure

31 High I/C Pressure (Loaded)

32 Emergency Stop


3� High I/C Pressure (Unloaded)


3� High 2nd Stage Pressure

3� Memory Fault

38 Low Water Flow

3� High Condensate

�0 2nd Stage Over Ratio

FIGURE 4-25 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES



4.3.6 SIERRA 125-400 HP SG CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes

001 Status/Control R/W See FIGURE �-2�003 Discharge Pressure R00� 2nd Stage Inlet Pressure R00� 2nd Stage Discharge Pressure R00� Inlet Vacuum R Value Divided by 1000� Oil Filter In Pressure R008 Bearing Oil Pressure R00� 2nd Stage Inlet Temp R010 1st Stage Discharge Temp. R011 2nd Stage Discharge Temp. R

012 Bearing Oil Temp. R013 Package Discharge Temp. R01� Remote Pressure R Option0�� Running Hours (<10,000 hours) R0�� Ten Thousand Running Hours R Multiply value by 10, 0000�� Load Hours (<10,000 hours) R0�� Ten Thousand Load Hours R Multiply value by 10,0000�3 Service Level R 0 or 1 0=Level 1, 1=Level 20�� Service Type R 0 or 1 0=Hours, 1=Months0�� Service Interval R 0-3 3, �, �, or 12 months0�� Language Selection R See FIGURE �-280�� Units of Measure R See FIGURE �-280�8 Rating Pressure R0�� Starter Type R 0 - � See FIGURE �-28100 Power Type R 0-1 0=�0 Hz, 1=�0 Hz112 Offline Pressure R/W �� - (rated+3) rated = rated pressure113 Online Pressure R/W ��-(offline-10) offline = offline pressure11� Condensate Release Time (seconds) R/W 2-1011� Condensate Interval Time (seconds) R/W �0-2�011� Start-Delta Time (seconds) R 10-2011� Auto Start/Stop Time (minutes) R/W 2-�0 No Write if AS/S is off118 Max. 1st Stage Temperature R/W 310-�1011� Max. 2nd Stage Temperature R/W Variable Refer to Sierra’s Manual120 PORO Time (seconds) R/W 10-120 No Write if PORO is off121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=On122 PORO On/Off R 0 or 1 0=Off, 1=On123 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On12� Sequence Control On/Off R 0 or 1 0=Off, 1=On12� Condensate Level On/Off R 0 or 1 0=Off, 1=On12� Load Delay Time (seconds) R/W 0-�012� Lead/Lag R/W 0 or 1 0=Lead, 1=Lag128 Lag Offset R/W 0 - �� psi



131 Scheduled Start (Hours) R/W 0-23

FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE (CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

132 Scheduled Start (Minutes) R/W 0-��133 Scheduled Stop (Hours) R/W 0-2313� Scheduled Stop (Minutes) R/W 0-��13� Real Time Hours R 0-2313� Real Time Minutes R 0-��13� Month of Year R 1-12138 Day of Month R 1-3113� Year R 0-��1�0 Integral Sequencing Lead R/W 0-3 0=Off, 1=On, 2=Always,

3=Never1�1 Integral Sequencing Total R/W 2-�1�2 Integral Sequencing Address R/W 1-�1�3 Integral Sequencing Load Delay (Seconds) R/W 10-�01�� Integral Sequencing Lead Change (Hours) R/W 0-��01�� Integral Sequencing Lead Change - Day R/W 0-� See FIGURE �-281�� Integral Sequencing Lead Change - Hour R/W 0-231�� Integral Sequencing Lead Change - Min R/W 0-�� Steps of 0, 1�, 30, ��1�8 Scheduled Start-Day R/W 0-� See FIGURE �-281�� Scheduled Stop-Day R/W 0-� See FIGURE �-281�0 High Dust Filter R 0 or 1 0=Off, 1=On1�1 Remote Sensor R 0 or 1 0=Off, 1=On2�2 Part Number R High 1�-bits2�3 Part Number R Lower 1�-bits2�� Software Version R2�� Warning Code R See FIGURE �-30

2��-2�0 Alarm Code History R See FIGURE �-302�2-28� Inlet Vacuum Alarm History R288-302 2nd Stage Inlet Pressure Alarm History R30�-318 2nd Stage Discharge Press. Alarm History R320-33� Package Discharge Press. Alarm History R33�-3�0 Oil Filter In Pressure Alarm History R3�2-3�� Bearing Oil Pressure Alarm History R3�8-382 1st Stage Discharge Temp Alarm History R38�-3�8 2nd Stage Inlet Temp Alarm History R�00-�1� 2nd Stage Discharge Temp Alarm History R�1�-�30 Remote Pressure Alarm History R�12-�2� Bearing Oil Temp Alarm History R�28-��2 Package Discharge Air Temp Alarm History R��-��8 Run Hours Alarm History R��0-�� Run Hours, Ten Thousand, Alarm History R��-��0 Load Hours Alarm History R��2-�0� Load Hours, Ten Thousand, Alarm History R�08-�22 Status Alarm History R SEE FIGURE �-2�


FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load

Bit 3: Unused

Bit 4: Unused






0 = No Warnings




Bit 9: Unused

Bits 10-12: Unused



FIGURE 4-27 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER 01- STATUS/CONTROL


0 = English

1 = Spanish

2 = Portuguese

3 = French

� = Italian

� = Dutch

� = German

� = Danish

8 = Norwegian

� = Swedish

10 = Finnish

11 = Turkish

0 = °F and PSI

1 = °C and PSI

2 = °C and Bar

3 = °C and kPa


Register 099: Starter Type Register 145, 148, 149: Day

0 = Star-Delta

1 = Full Voltage



� = Soft Starter

0 = Sunday

1 = Monday

2 = Tuesday

3 = Wednesday

� = Thursday

� = Friday

� = Saturday

� = Daily

8 =Weekdays

� = Weekends

FIGURE 4-28 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)

0 = Stop

1 = Run




Bit 2: Unused


0 = Unload

1 = Load



Bit 5: Unused

Bit 6: Unused

Bit 7: Unused

FIGURE 4-29 INTELLISYS SIERRA 125-400HP SG CONTROLLER STATUS ALARM



Code Description01 Sensor Failure 1AVPT02 Sensor Failure 2APT03 Sensor Failure 3APT0� Sensor Failure �APT0� Sensor Failure �OPT0� Sensor Failure �OPT0� Sensor Failure Remote08 Sensor Failure P8 (Spare)0� Sensor Failure 2ATT10 Sensor Failure 3ATT11 Sensor Failure �ATT12 Sensor Failure �OTT13 Sensor Failure �ATT1� Sensor Failure T� (Spare)1� Sensor Failure T� (Spare)1� Sensor Failure T8 (Spare)1� Starter Fault18 Motor Overload (Main)1� Fan Motor Overload20 High 1st Stage Discharge Temp.21 High 2nd Stage Discharge Temp.22 High Bearing Oil Temp.23 High I/C Air Temp.2� 2nd Stage Over Ratio2� Remote Stop Failure2� Remote Start Failure2� High Vacuum28 High Loaded Vacuum2� High Discharge Air Pressure30 Low Bearing Oil Pressure31 High I/C Pressure (Loaded)32 Emergency Stop33 Change Inlet Filter/Inlet Restriction3� High I/C Pressure (Unloaded)3� Change Coolant Filter3� High 2nd Stage Pressure3� Memory Fault38 Low Water Flow3� High Condensate�0 Auxiliary 1�1 Auxiliary 2�2 Service Required�3 100 Hours To Service�� 1� Days To Service�� Alarm Service Required�� No Control Power�� Invalid Calibration�8 Communication Failure 1�� Communication Failure 2�0 Communication Failure 3�1 Communication Failure ��2 Excessive Unloader Operation

FIGURE 4-30 INTELLISYS SIERRA 125-400HP SG CONTROLLER ALARM/WARNING CODES

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4.3.7 SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes


003 Package Discharge Pressure R

00� Airend Inlet Pressure R Value Divided by 10

00� Airend Discharge Pressure R

00� Oil Filter In Pressure R


00� Airend Inlet Temp. R

011 Airend Discharge Temp. R

012 Bearing Oil Temp. R

013 Package Discharge Temp. R

0�� Running Hours (<10,000 hours) R

0�� Ten Thousand Running Hours R Multiply value by 10,000

0�� Load Hours (<10,000 hours) R

0�� Ten Thousand Load Hours R Multiply value by 10,000

0�3 Service Level R 0 or 1 0=Level 1, 1=Level 2

0�� Service Type R 0 or 1 0=Hours, 1=Months

0�� Service Interval R 0-3 3, �, �, or 12 months



0�8 Rating Pressure R

0�� Starter Type R 0-�



11� Condensate Release Time (seconds) R/W 2-10

11� Condensate Interval Time (seconds) R/W �0-2�0

11� Start-Delta Time (seconds) R 10-20

11� Auto Start/Stop Time (minutes) R/W 2-�0 No Write if AS/S is off

11� Max. Airend Temperature R/W 328-�28


121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=On

122 PORO On/Off R 0 or1 0=Off, 1=On

123 Remote Start/Stop OR/Off R 0 or 1 0=Off, 1=On


12� Condensate Level On/Off R 0 or 1 0=Off, 1=On

12� Load Delay Time (seconds) R/W 0-�0

12� Lead/Lag R/W 0 or 1 0=Lead, 1=Lag

128 Lag Offset R/W 0-�� psi



131 Scheduled Start (Hours) R/W 0-23

132 Scheduled Start (Minutes) R/W 0-��

FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP CONTROLLER REGISTER STRUCTURE (CONTINUED)

http://air.ingersollrand.com �1


Register(40XXX)

Variable Read/Write

Range Notes

133 Scheduled Stop (Hours) R/W 0-23

13� Scheduled Stop (Minutes) R/W 0-��

13� Real Time Hours R 0-2

13� Real Time Minutes R 0-��

13� Month of Year R 1-12

138 Day of Month R 1-31

13� Year R 0-��

2�2 Part Number R High 1�-bits

2�3 Part Number R Lower 1�-bits

2�� Software Version R



288-302 Airend Inlet Pressure Alarm History R

30�-318 Airend Discharge Press. Alarm History R

320-33� Package Discharge Press. Alarm History R

33�-3�0 Oil Filter In Pressure Alarm History R

3�2-3�� Bearing Oil Pressure Alarm History R

38�-3�8 Airend Inlet Temp Alarm History R

�00-�1� Airend Discharge Temp Alarm History R

�12-�2� Bearing Oil Temp Alarm History R

�28-��2 Package Discharge Air Temp Alarm History R

��-��8 Run Hours Alarm History R

��0-�� Run Hours, Ten Thousand, Alarm History R

��-��0 Load Hours Alarm History R

��2-�0� Load Hours, Ten Thousand, Alarm History R

�08-�22 Status Alarm History R See FIGURE �-3�

�� IRI Version Number R Reads from IRI Only

FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP CONTROLLER REGISTER STRUCTURE




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load

Bit 3: Unused

Bit 4: Unused






0 = No Warnings




Bit 9: Unused

Bits 10-12: Unused



FIGURE 4-32 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER REGISTER 01-STATUS/CONTROL


0 = English

1 = Spanish

2 = French

3 = Portuguese


0 = Full Voltage

1 = Star-Delta

2 = No Starter


1 =°C and PSI

2 = °C and kPa

3 = °F and PSI


FIGURE 4-33 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)

0 = Stop

1 = Run




Bit 2: Unused


0 = Unload

1 = Load



Bit 5: Unused

Bit 6: Unused

Bit 7: Unused

FIGURE 4-34 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER STATUS ALARM HISTORY



Code Description02 Sensor Failure 2APT



0� Sensor Failure �OPT (Warn)




10 Sensor Failure 3ATT (Warn)


12 Sensor Failure �OTT

13 Sensor Failure �ATT (Warn)




1� Starter Fault



21 High Airend Discharge Temp.

22 High Bearing Oil Temp.

23 Hi I/C Air Temp.




2� High Discharge Air Pressure

30 Low Bearing Oil Pressure

31 High I/C Pressure (Loaded)

32 Emergency Stop


3� High I/C Pressure (Unloaded)

3� Change Oil Filter (Warn)

3� Airend Stage Pressure

3� Memory Fault

38 Low Water Flow

3� High Condensate

FIGURE 4-35 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SGCONTROLLER ALARM/WARNING CODES

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4.3.8 RECIP CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes

001 Status/Control R/W See FIGURE �-3�

003 1st Stage Discharge Pressure R

00� Package Discharge Pressure R

00� Air Filter Pressure Drop R

00� Frame Oil Pressure R

00� Package Water In Pressure R

008 Package Water Out Pressure R

00� Pressure AA R

010 Pressure BB R

011 1st Stage Discharge Temp. R


013 Frame Oil Temperature R

01� Package Water In Temp. R

01� 2nd Stage Air In Temp. R

01� 1st Stage Out Temp. R

01� 2nd Stage Water Out Temp. R

018 Unused R

0�� Run 10,000 Hours R

0�� Run Hours (<10,000) R

0�� Load 10,000 Hours R

0�� Load Hours (<10,000) R

0�8 Load ��% 10,000 Hours R

0�� Load ��% Hours (<10,000) R

0�0 Load �0% 10,000 Hours R

0�1 Load �0% Hours (<10,000) R

0�2 Load 2�% 10,000 Hours R

0�3 Load 2�% Hours (<10,000) R

0�� Unload 10,000 Hours R

0�� Unload Hours (<10,000) R

0�� Rated Pressure R

0�� Recip Type R See FIGURE �-38

0�8 Regulation Type R See FIGURE �-38

112 Offline Pressure R/W 30 - rated rated=rated pressure

113 Online Pressure R/W 20-(offline-10) offline=offline pressure

11� Data View Time R/W 10-�00

11� Load Delay Time R/W 1�-�0

11� Star-Delta Time R 3-1� Star-Delta Units Only

11� Auto Start/Stop Time R/W 10-180

118 Remote Start/Stop R 0 or 1 0=Off, 1 =On

11� Sequence Control R 0 or 1 0=Off, 1=On

120 1st Stage Discharge Temp. (max) R/W 1�0-�00

FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)

http://air.ingersollrand.com ��


Register(40XXX)

Variable Read/Write

Range Notes

121 2nd Stage Discharge Temp. (Max) R/W 1�0-�00

122 Frame Oil Temp. (Max) R/W 120-210

123 Frame Oil Temp. Shutdown R 0 or 1 0=No, 1 =Yes

12� Package Water In Temp. (Min) R/W 2�-��

12� Package Water In Temp. Shutdown R 0 or 1 0=No, 1 =Yes

12� Package Water In Temp. (Max) R/W �0-1�0

12� Package Water In Temp. Shutdown R 0 or 1 0=No, 1=Yes

128 2nd Stage Air In Temp. (Max) R/W 80-1�0

12� 2nd Stage Air In Temp. Shutdown R 0 or 1 0=No, 1 =Yes

130 1st Stage Water Out Temp. (Max) R/W 80-1��

131 1st Stage Water Out Temp. Shutdown R 0 or 1 0=No, 1 =Yes

132 2nd Stage Water Out Temp. (Max) R/W 80-1��

133 2nd Stage Water Out Temp Shutdown R 0 or 1 0=No, 1 =Yes

13� Package Discharge Pressure (Max) R/W 30-X X=rated + 10% of rated

13� Package Discharge Press. Shutdown R 0 or 1 0=No, 1 =Yes

13� Air Filter Pressure Drop (Max) R/W .2-1.0

13� Frame Oil Pressure (Min) R/W 8-�0

138 Package Water In Pressure (Max) R/W �0-��

13� Package Water In Press. Shutdown R 0 or 1

1�0 Package Water In Pressure (Min) R/W �-�0

1�1 Package Water In Press. Shutdown R 0 or 1 0=No, 1 =Yes

1�2 Package Water Pressure Loss (Min) R/W 0-30

1�3 Package Water Press. Loss Shutdown R 0 or 1 0=No, 1 =Yes

1�� Pressure AA (Min) R/W 0-200

1�� Pressure AA Shutdown R 0 or 1 0=No, 1 =Yes

1�� Pressure BB (Max) R/W 0-200

1�� Pressure BB Shutdown R 0 or 1 0=No, 1 =Yes

1�8 Lubricator Failure Shutdown R 0 or 1 0=No, 1 =Yes

1�� Intercooler Condensate Shutdown R 0 or 1 0=No, 1 =Yes

1�0 Aftercooler Condensate Shutdown R 0 or 1 0=No, 1 =Yes

1�1 Lubricator Oil Level Shutdown R 0 or 1 0=No, 1 =Yes

1�2 Frame Oil Level Shutdown R 0 or 1 0=No, 1 =Yes

1�3 Switch AA Shutdown R 0 or 1 0=No, 1 =Yes

1�� Switch BB Shutdown R 0 or 1 0=No, 1 =Yes

1�� Condensate Time R/W �-�0

1�� PORO On/Off R 0 or 1 0=No, 1 =Yes

1�� PORO Time R/W 10-120

2�� Warning Code R See FIGURE �-�0

2��-2�0 Alarm Code History R See FIGURE �-�0

2�2-28� 1st Stage Disch. Press. Alarm History R

288-302 Package Disch. Temp. Alarm History R

30�-318 Air Filter Press. Drop Alarm History R

320-33� Frame Oil Press. Alarm History R

FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

33�-3�0 Package Water In Press Alarm History R

3�2-3�� Package Water Out Press Alarm History R

3�8-382 Pressure AA Alarm History R

38�-3�8 Pressure BB Alarm History R

�00-�1� 1st Stage Disch. Temp. Alarm History R

�1�-�30 2nd Stage Disch. Temp. Alarm History R

�32-�� Frame Oil Temp. Alarm History R

��8-��2 Package Water In Temp. Alarm History R

��-��8 2nd Stage Air In Temp. Alarm History R

�80-�� 1st Stage Water Out Temp Alarm History R

��-�10 2nd Stage Water Out Temp Alarm History R

�12-�2� Run Hours >10,000 Alarm History R

�28-��2 Run Hours <10,000 Alarm History R

��-��8 100% Load Hours >10,000 Alarm History R

��0-�� 100% Load Hours <10,000 Alarm History R

��-��0 ��% Load Hours >10,000 Alarm History R

��2-�0� ��% Load Hours <10,000 Alarm History R

�08-�22 �0% Load Hours >10,000 Alarm History R

�2�-�38 �0% Load Hours <10,000 Alarm History R

��0-�� 2�% Load Hours >10,000 Alarm History R

��-��0 2�% Load Hours <10,000 Alarm History R

��2-�8� Unload Hours >10,000 Alarm History R

�88-�02 Unload Hours <10,000 Alarm History R

�0�-�18 Status Alarm History R See FIGURE �-3�


FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load

Bits 3-4: Load Level (R/W)

00 = 2�%

01 = �0%

10 = ��%

11 = 100%






0 = No Warnings

1 = WarningsBit 8: Constant Speed Mode (R)

0 = Not in Constant Speed Mode

1 = Constant Speed Mode

Bit 9: Auto/Dual Mode (R)

0 = Not in Auto/Dual Mode

1 = Auto/Dual Mode

Bits 10-12: Unused


111 = Recip controller

FIGURE 4-37 INTELLISYS RECIP CONTROLLER REGISTER 01-STATUS/CONTROL

Register 097: Recip Type

1 = LLE

2 = XLE

3 = PHE

Register 098: Regulation Type0 = 2 step

1 = 3 step

2 = � step (� output)

3 = � step (3 output)

FIGURE 4-38 INTELLISYS RECIP CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)

0 = Stop

1 = Run




Bit 2: Auto Dual Mode (R)

0 = Not in Auto Dual Mode

1 = Auto Dual Mode


0 = Unload

1 = Load



Bits 5-6: Load Level

00 = 2�% Load

01 = �0% Load

10 = ��% Load

11 = 100% Load

Bit 7: Unused

FIGURE 4-39 INTELLISYS RECIP CONTROLLER STATUS ALARM HISTORY



Code Description01 1st Stage Disch. Press. Sensor Failure02 Package Disch. Press. Sensor Failure03 Air Filter Press. Drop Sensor Failure0� Frame Oil Press. Sensor Failure0� Package Water In Press. Sensor Failure0� Package Water Out Press. Sensor Failure0� Pressure AA Sensor Failure08 Pressure BB Sensor Failure1� 1st Stage Disch. Temp. Sensor Failure18 2nd Stage Disch. Temp. Sensor Failure1� Frame Oil Temp. Sensor Failure20 Package Water In Temp. Sensor Failure21 2nd Stage Air In Temp. Sensor Failure22 1st Stage Water Out Temp. Sensor Failure23 2nd Stage Water Out Temp. Sensor Failure33 Emergency Stop3� Starter Fault3� Main Motor Overload3� Motor Not Synchronized3� Lubricator Failure38 Intercooler Condensate3� Aftercooler Condensate�0 Lubricator Oil�1 Frame Oil�2 Switch AA�3 Switch BB�� Remote Stop Failure�� Remote Start Failure�� 1st Stage Discharge Temp.�� 2nd Stage Discharge Temp.�8 Frame Oil Temp.�� Package Water In Temp. (Low)�0 Package Water In Temp. (High).�1 2nd Stage Air In Temp.�2 1st Stage Water Out Temp.�3 2nd Stage Water Out Temp.�1 Package Discharge Pressure�2 Air Filter Pressure Drop�3 Frame Oil Pressure�� Package Water In Pressure (Low)�� Package Water In Pressure (High)�� Package Water Pressure Loss�� Pressure AA�8 Pressure BB�� High Disch. Press. caused by host

FIGURE 4-40 INTELLISYS RECIP CONTROLLER ALARM & WARNING CODES



4.3.9 RECIP SG CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes

001 Status/Control R/W See FIGURE �-�2

003 Oil Pressure R

00� Water In Pressure R

00� Water Out Pressure R


00� 1st Stage Discharge Pressure R

008 2nd Stage Discharge Pressure R 3 Stage Units Only

00� Suction Pressure R Booster Units Only

010 Inlet Vacuum R Air Filter Press Drop Option

011 Oil Temperature R

012 Water In Temperature R

013 2nd Stage Inlet Temperature R

01� 3rd Stage Inlet Temperature R 3 Stage Units Only

01� Package Discharge Temperature R

01� 1st Stage Discharge Temperature R

01� 2nd Stage Discharge Temperature R

018 3rd Stage Discharge Temperature R 3 Stage Units Only



0�� 100% Loaded Hours (hours) R 0-�� Less Than 10000

0�� Ten Thousand 100% Loaded Hours R Multiply by 10000

0�8 �0% Loaded Hours (hours) R 0-�� Less Than 10000

0�� Ten Thousand �0% Loaded Hours R Multiply by 10000

0�0 2�% Loaded Hours (hours) R 0-�� Less Than 10000

0�1 Ten Thousand 2�% Loaded Hours R Multiply by 10000

0�2 ��% Loaded Hours (hours) R 0-�� Less Than 10000

0�3 Ten Thousand ��% Loaded Hours R Multiply by 10000

0�� Language Selection R 0-2 See FIGURE �-�3

0�� Units of Measure R 0-� See FIGURE �-�3

0�8 Recip Type R 0-� See FIGURE �-�3


100 Sensor 2APT R 0-2 0=22�,1=�00,2=1000

101 Sensor 1APT R 0-2 0=22�,1=�00,2=1000

102 Sensor �APT R 0-2 0=22�,1=�00,2=1000

103 Sensor 3APT R 0-2 0=22�,1=�00,2=1000

10� Regulation R 0-� See FIGURE �-�3

10� Starter Type R 0-3 See FIGURE �-�3

112 Offline Pressure R/W 30 - rated rated = rated pressure

113 Online Pressure R/W 20-(offline-2) offline = offline pressure

11� Mode of Operation R/W 0-1 See FIGURE �-�3

11� Load Delay Time (seconds) R/W 1�-�0

11� Star-Delta Time (seconds) R 10-20

FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

11� Auto Start/Stop (AS/S) Time (minutes) R/W 2-20

118 Condensate Time (seconds) R/W 3-�0


120 Condensate Interval (seconds) R/W �0-300

121 Inlet Regulation Time (10ths of seconds) R/W 0-�.0

122 Minimum 1st Stage Discharge Pressure R/W �0-300

123 Auto Start Delay Time (seconds) R/W 0-�0



130 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On

131 PORO Time (seconds) R 10-120

132 Air Filter Pressure Drop On/Off R 0 or 1 0=Off, 1=On

133 Air Filter Pressure Drop Value (10th of psi) R .2-1.0

13� CIosed Loop Water System R 0 or 1 0=Off, 1=On

1�� High 1st Stage Discharge Temperature R/W 1�0-�00

1�� High 2nd Stage Discharge Temperature R/W 1�0-�00

1�� High 3rd Stage Discharge Temperature R/W 1�0-�00

1�� High Oil Temperature R/W 120-210

1�8 Low Water In Temperature R/W 30-�0

1�� High Water In Temperature R/W �0-1�0

1�0 High 2nd Stage In Temperature R/W 80-1�0

1�1 High 3rd Stage In Temperature R/W 80-1�0

1�2 High Package Discharge Temperature R/W 80-�00

1�3 High 1st Stage Discharge Pressure R/W 100-�00

1�� High 2nd Stage Discharge Pressure R/W 100-�00

1�� Low Suction Pressure R/W 30-�00

1�� High Suction Pressure R/W 3�-�0�

1�� Low Oil Pressure R/W 8-�0

1�8 Low Water In Pressure R/W 2�-��

1�� High Water In Pressure R/W �0-��

1�0 Low Water Pressure Drop R/W 0-�0



2�� Software Version Number R

2�� Warning Code R See FIGURE �-��

2��-2�0 Alarm Code History R See FIGURE �-��

2�2-28� Oil Pressure Alarm History R

288-302 Water In Pressure Alarm History R

30�-318 Water Out Pressure Alarm History R

320-33� Package Discharge Press Alarm History R

33�-3�0 1st Stage Discharge Press Alarm History R

3�2-3�� 2nd Stage Discharge Press Alarm History R

3�8-382 Suction Pressure Alarm History R

FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

38�-3�8 Inlet Vacuum Alarm History R

�00-�1� Oil Temperature Alarm History R

�1�-�30 Water In Temperature Alarm History R

�32-�� 2nd Stage In Temperature Alarm History R

��8-��2 3rd Stage In Temperature Alarm History R

��-��8 Package Discharge Temp Alarm History R

�80-�� 1st Stage Discharge Temp Alarm History R

��-�10 2nd Stage Discharge Temp Alarm History R

�12-�2� 3rd Stage Discharge Temp Alarm History R

�28-��2 Run Hours Alarm History R Less Than 10000 Hours

��-��8 10000 Run Hours Alarm History R Multiply by 10000

��0-�� 100% Loaded Hours Alarm History R Less Than 10000 Hours

��-��0 10000 100% Loaded Hours Alarm History R Multiply by 10000

��2-�0� �0% Loaded Hours Alarm History R Less Than 10000 Hours

�08-�22 10000 �0% Loaded Hours Alarm History R Multiply by 10000

�2�-�38 Status Alarm History R See FIGURE �-�3

��0-�� Real Time Clock Alarm History - Hours R


��2-�8� Real Time Clock Alarm History - Month R

�88-�02 Real Time Clock Alarm History - Date R

�0�-�18 Real Time Clock Alarm History - Year R

�20-�3� 2�% Loaded Hours Alarm History R Less Than 10000 Hours

�3�-��0 10000 2�% Loaded Hours Alarm History R Multiply by 10000

��2-�� % Loaded Hours Alarm History R Less Than 10000 Hours

��8-�82 10000 ��% Loaded Hours Alarm History R Multiply by 10000


FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load


00 = 2�%

01 = �0%

10 = ��%

11 = 100%






0 = No Warnings






1 = Auto/Dual Mode

Bits 10-12: Regulation Type

00 = 2 Step

01 = 3 Step

10 = � Step 1 (� Outputs)

11 = � Step 2 (3 Outputs)



FIGURE 4-42 INTELLISYS RECIP SG CONTROLLER REGISTER 01-STATUS/CONTROL


0 = English

1 = Spanish

2 = Portuguese


0 = ESV

1 = ESV Booster

2 = PHE, LLE, XLE 2 Stage

3 = PHE, DXE 3 Stage

� = PHE 2 A/E Booster

� = PHE 2 Stage Booster


0 = Star-Delta

1 = Full Voltage



Register 097: Units of Measure0 = °F and PSI

1= °C and PSI

2 = °C and Bar

3 = °C and kPa

� = °C and kg/cm²Register 104: Regulation

0 = 2 Step

1 = 3 Step

2 = � Step 1

3 = � Step 2

� = Inlet RegulationRegister 114: Mode of Operation

0 = Constant Speed

1 = Auto/Dual

FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER REGISTER CODES



Bit 0: Run/Stop (R)

0 = Stop

1 = Run

Bit 1: Constant Speed Mode (R)


1= Constant Speed Mode



1 = Auto Dual Mode


0 = Unload

1 = Load




00 = 2�% Load

01 = �0% Load

10 = ��% Load

11 = 100% Load

Bit 7: Unused

FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER STATUS ALARM HISTORY

Code Description01 Sensor Failure 1APT




0� Sensor Failure �WPT

0� Sensor Failure �WPT


08 Sensor Failure 3AVPT

0� Sensor Failure 3OTT

10 Sensor Failure �WTT







1� Starter Fault

18 Motor Overload

1� High Vibration

20 Control Power Loss

21 Lubricator Line Alert

22 Low Lubricator Oil Level

23 Low Frame Oil Level

2� Intercooler Condensate



2� Aftercooler Condensate

28 High Package Inlet Temperature

2� High Water Out Temperature

FIGURE 4-44 INTELLISYS RECIP SG CONTROLLER ALARM & WARNING CODES (PART 1 OF 2 CONTINUED)



Code Description30 High Frame Oil Temperature

31 Low Water In Temperature

32 Emergency Stop

33 High 2nd Stage In Temperature

3� High 3rd Stage In Temperature

3� High Package Discharge Temp

3� High 1st Stage Discharge Temp

3� High 2nd Stage Discharge Temp

38 High 3rd Stage Discharge Temp

3� High Water In Temp

�0 Low Frame Oil Pressure

�1 Low Water In Pressure

�2 High Water In Pressure

�3 Low Water Pressure Loss

�� High Package Discharge Pressure

�� High 1st Stage Discharge Pressure

�� High 2nd Stage Discharge Pressure

�� Low Suction Pressure

�8 High Suction Pressure

�� Air Filter Pressure Drop

�0 High Discharge Pressure by Host

�1 Motor Not Synchronized

�2 Memory Fault

�3 Invalid Calibration

FIGURE 4-44 INTELLISYS RECIP SG CONTROLLER ALARM & WARNING CODES (PART 2 OF 2)



4.3.10 RECIP BOOSTER CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes


003 1st Stage Discharge Pressure R


00� Package Suction Pressure R

00� Frame Oil Pressure R

00� Package Water In Pressure R

008 Package Water Out Pressure R

00� Pressure AA R

010 Pressure BB R

011 1st Stage Discharge Temp. R


013 Frame Oil Temperature R

01� Package Water In Temp. R

01� 2nd Stage Air In Temp. R

01� Package Inlet Air Temp. R

01� Package Water Out Temp- R

018 Unused R

0�� Run 10,000 Hours R

0�� Run Hours (<101000) R

0�� Load 10,000 Hours R

0�� Load Hours (<10,000) R

0�8 Load ��% 10,000 Hours R

0�� Load ��% Hours (<10,000) R

0�0 Load �0% 10,000 Hours R

0�1 Load �0% Hours (<10,000) R

0�2 Load 2�% 10,000 Hours R

0�3 Load 2�% Hours (<10,000) R

0�� Unload 10,000 Hours R

0�� Unload Hours (<10,000) R


0�� Recip Type R See FIGURE �-��

0�8 Regulation Type R See FIGURE �-��

0�� Language R See FIGURE �-��

100 Unit of Measure R See FIGURE �-��

112 Offline Pressure R/W 30 - rated rated=rated pressure

113 Online Pressure R/W 20-(offline-10) offline=offline pressure

11� Data View Time R/W 10-�00

11� Load Delay Time R/W 1�-�0

11� Star-Delta Time R 3-1� Star-Delta Units Only

11� Auto Start/Stop Time R/W 10-180

118 Remote Start/Stop R 0 or 1 0=Off, 1=On

11� Sequence Control R 0 or 1 0=Off, 1=On

FIGURE 4-45 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

120 1st Stage Discharge Temp. (Max) R/W 1�0-�00

121 2nd Stage Discharge Temp. (Max) R/W 1�0-�00

122 Frame Oil Temp. (Max) R/W 120-210

123 Frame Oil Temp. Shutdown R 0 or 1 0=No, 1=Yes

12� Package Water In Temp. (Min) R/W 2�-��


12� Package Water In Temp. (Max) R/W �0-1�0


128 2nd Stage Air In Temp. (Max) R/W 80-1�0

12� 2nd Stage Air In Temp. Shutdown R 0 or 1 0=No, 1=Yes

130 Package Inlet Air Temp. (Max) R/W �0-200

131 Package Inlet Air Temp. Shutdown R 0 or 1 0=No, 1=Yes

132 Package Water Out Temp. (Max) R/W 80-200

133 Package Water Out Temp Shutdown R 0 or 1 0=No, 1=Yes

13� Low 1st Stage Discharge Pressure R/W 80-320

13� High 1st Stage Discharge Pressure R/W 100-�00

13� High 1st Stage Discharge Shutdown R 0 or 1 0=No, 1=Yes

13� Low Package Discharge Pressure R/W 1�-��8

138 High Package Discharge Pressure R/W �00-�1�

13� High Package Discharge Shutdown R 0 or 1 0=No, 1=Yes

1�0 Low Package Suction Pressure R/W �0-180

1�1 High Package Suction Pressure R/W �0-180

1�2 Low Frame Oil Pressure R/W 8-�0

1�3 Low Package Water In Pressure R/W �-�0

1�� Low Package Water In Press. Shutdown R 0 or 1 0=No, 1=Yes

1�� High Package Water In Pressure R/W �0-��

1�� Hgih Package Water In Press. Shutdown R 0 or 1 0=No, 1=Yes

1�� Package Water Pressure Loss (Min) R/W 0-30

1�8 Package Water Press. Loss Shutdown R 0 or 1 0=No, 1=Yes

1�� Pressure AA (Min) R/W 0-200

1�0 Pressure AA Shutdown R 0 or 1 0=No, 1=Yes

1�1 Pressure BB (Max) R/W 0-200

1�2 Pressure BB Shutdown R 0 or 1 0=No, 1=Yes

1�3 Lubricator Failure Shutdown R 0 or 1 0=No, 1=Yes

1�� Intercooler Condensate Shutdown R 0 or 1 0=No, 1=Yes

1�� Aftercooler Condensate Shutdown R 0 or 1 0=No, 1=Yes

1�� Lubricator Oil Level Shutdown R 0 or 1 0=No, 1=Yes

1�� Frame Oil Level Shutdown R 0 or 1 0=No, 1=Yes

1�8 Switch AA Shutdown R 0 or 1 0=No, 1=Yes

1�� Switch BB Shutdown R 0 or 1 0=No, 1=Yes

1�0 Condensate Time R/W �-�0



FIGURE 4-46 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

2�2-28� 1st Stage Disch. Press. Alarm History R

288-302 Package Disch. Temp. Alarm History R

30�-318 Package Suction Press. Alarm History R

320-33� Frame Oil Press. Alarm History R

33�-3�0 Package Water In Press Alarm History R

3�2-3�� Package Water Out Press Alarm History R

3�8-382 Pressure AA Alarm History R

38�-3�8 Pressure BB Alarm History R

�00-�1� 1st Stage Disch. Temp. Alarm History R

�1�-�30 2nd Stage Disch. Temp. Alarm History R

�32-�� Frame Oil Temp. Alarm History R

��8-��2 Package Water In Temp. Alarm History R

��-��8 2nd Stage Air In Temp. Alarm History R

�80-�� Package Inlet Air Temp Alarm History R

��-�10 Package Water Out Temp Alarm History R

�12-�2� Run Hours >10,000 Alarm History R

�28-��2 Run Hours <10,000 Alarm History R

��-��8 100% Load Hours >10,000 Alarm History R

��0-�� 100% Load Hours <10,000 Alarm History R

��-��0 ��% Load Hours >10,000 Alarm History R

��2-�0� ��% Load Hours <10,000 Alarm History R

�08-�22 �0% Load Hours >10,000 Alarm History R

�2�-�38 �0% Load Hours <10,000 Alarm History R

��0-�� 2�% Load Hours >10,000 Alarm History R

��-��0 2�% Load Hours <10,000 Alarm History R

��2-�8� Unload Hours >10,000 Alarm History R

�88-�02 Unload Hours <10,000 Alarm History R

�0�-�18 Status Alarm History R See FIGURE �-�0


FIGURE 4-47 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load


00 = 2�%

01 = �0%

10 = ��%

11 = 100%






0 = No Warnings






1 = Auto/Dual Mode

Bits 10-12: Unused



FIGURE 4-48 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER 01-STATUS/CONTROL


1 = LLE

2 = XLE

3 = PHE


0 = English

1 = Other language

Register 098: Regulation Type0 = 2 step

1 = 3 step

2 = � step (� output)

3 = � step (3 output)Register 100: Units of Measure

0 = °F and PSI

1 = °C and PSI

2 = °C and Bar

3 = °C and kPa


FIGURE 4-49 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER CODES



Bit 0: Run/Stop (R)

0 = Stop

1 = Run

Bit 1: Constant Speed Mode (R)


1= Constant Speed Mode



1 = Auto Dual Mode


0 = Unload

1 = Load




00 = 2�% Load

01 = �0% Load

10 = ��% Load

11 = 100% Load

Bit 7: Unused

FIGURE 4-50 INTELLISYS RECIP BOOSTER CONTROLLER STATUS ALARM HISTORY



Code Description01 1st Stage Disch. Press. Sensor Failure

02 Package Disch. Press. Sensor Failure03 Package Suction Sensor Failure0� Frame Oil Press. Sensor Failure0� Package Water In Press. Sensor Failure0� Package Water Out Press. Sensor Failure0� Pressure AA Sensor Failure08 Pressure BB Sensor Failure1� 1st Stage Disch. Temp. Sensor Failure18 2nd Stage Disch. Temp. Sensor Failure1� Frame Oil Temp. Sensor Failure20 Package Water In Temp. Sensor Failure21 2nd Stage Air In Temp. Sensor Failure22 Package Inlet Air Temp. Sensor Failure23 Package Water Out Temp. Sensor Failure33 Emergency Stop3� Starter Fault3� Main Motor Overload3� Motor Not Synchronized3� Lubricator Failure38 Intercooler Condensate3� Aftercooler Condensate�0 Lubricator Oil�1 Frame Oil�2 Switch AA�3 Switch BB�� Remote Stop Failure�� Remote Start Failure�� 1st Stage Discharge Temp.�� 2nd Stage Discharge Temp.�8 Frame Oil Temp.�� Package Water In Temp. (Low)�0 Package Water In Temp. (High)�1 2nd Stage Air In Temp.�8 Low 1st Stage Discharge Pressure�� High 1st Stage Discharge Pressure�0 Low Package Discharge Pressure�1 Package Discharge Pressure�2 Air Filter Pressure Drop�3 Frame Oil Pressure�� Package Water In Pressure (Low)�� Package Water In Pressure (High)�� Package Water Pressure Loss�� Pressure AA�8 Pressure BB�� High Disch. Press. caused by host

FIGURE 4-51 INTELLISYS RECIP BOOSTER CONTROLLER ALARM & WARNING CODES



4.3.11 NIRVANA SGN CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes




00� Dry Side Sump Pressure R





010 Spare Pressure Input 8 R

011 Coolant Temperature R

012 Airend Temperature R






018 Spare Temperature Input 8 R


020 Percent Capacity R

021 Percent Energy Savings R

02� Motor Speed R

02� Motor Current R

02� Input Voltage R Volts AC

028 DC Bus Voltage R

02� Remote Pressure R

030 Motor Voltage R

031 Package kW R

032 kW Hours R 0-�� Add to (mW hours 1000)

033 mW Hours R

0�8 Average Package kW-hr R

0�� Average % Capacity R

0�0 Average Capacity R CFM or M3

0�1 Package Energy Cost (Low) R 0-��.�� Divide by 100

0�2 Package Energy Cost (High) R Multiply by 100

0�3 Energy Savings (Low) R 0-��.�� Divide by 100

0�� Energy Savings (High) R Multiply by 100

0�� Lifetime Energy Saving (Low) R 0-��.�� Divide by 100

0�� Lifetime Energy Saving (High) R Multiply by 100

0�� Total Hours (hours) R 0-��.�� Less Than 10000


0�� Language Selection R 0-11 See FIGURE �-��

0�� Units of Measure R 0-� See FIGURE �-��

FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 1 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

0�8 Kilowatt Rating R 0-12 See FIGURE �-��

0�� Service Level R 0 or 1 0=Level 1, 1 =Level 2

100 Service Type R 0 or 1 0=Hours, 1 =Months

101 Service Interval R 0-3 3, �, �, or 12 months

112 Target Pressure R/W ��-1��

113 Auto Stop Pressure R/W (T+1)-(T+10) T = target pressure

11� Immediate Stop Pressure R/W ASP-(ASP+1 0) ASP= auto stop pressure

11� Blowdown Mode R/W 0 or 1 0=Off, 1 =On

11� Energy Rate R Divide by 1000

11� Compare Savings To R/W 0-2 0=Mod,1=On/Off,2=Geo

120 Remote Sensor R 0 or 1 0=Off, 1 =On


122 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On

123 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1 =On

12� PORO Time (seconds) R/W 10-�00 No Write if PORO is of

12� Low Ambient Option On/Off R 0 or I 0=Off, 1 =On

12� Min. Cooler Out Load Temp R/W 30-1�0 Low Ambient Option

12� Scheduled Start - Day R/W 0-�

128 Scheduled Stop - Day R/W 0-�

12� Scheduled Start (Hour) R/W 0-23


131 Scheduled Stop (Hour) R/W 0-23

132 Scheduled Stop (Minute) R/W 0-��

133 Modbus Protocol R 0 or 1 0=Off, 1 =On


2�0 Options R See FIGURE �-��

2�1 VSD Software Version Number R Divide by 10



2�� Software Version Number R Divide by 100





30�-318 Dry Side Sump Pressure Alarm History R

320-33� Remote Pressure Sensor Alarm History R

33�-3�0 Coolant Temperature Alarm History R

3�2-3�� Airend Temperature Alarm History R

3�8-382 Discharge Temperature Alarm History R



�1�-�30 Percent Capacity Alarm History R

��8-��2 Package kW alarm History R

FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 2 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

��-��8 Motor Voltage Alarm History R

�80-�� Motor Speed Alarm History R

��-�10 Motor Current Alarm History R

�12-�2� Input Voltage Alarm History R

�28-��2 DC Bus Voltage Alarm History R

��-��8 Status Alarm History R See FIGURE �-��

��0-�� Real Time Clock Alarm History - Hours R


��2-�0� Real Time Clock Alarm History - Month R

�08-�22 Real Time Clock Alarm History - Date R

�2�-�38 Real Time Clock Alarm History - Year R

��0-�� IGBT U Temperature Alarm History R Modular Drive Only

��-��0 IGBT V Temperature Alarm History R Modular Drive Only

��2-�8� IGBT W Temperature Alarm History R Modular Drive Only

�88-�02 Input Rectifier Temperature Alarm History R Modular Drive Only

�0�-�18 VSD Ambient Temperature Alarm History R Modular Drive Only

�� IRI Version Number R Reads from IRI Only

FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 3 OF 3)


0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load

Bit 3: Operating at Minimum Speed (R)

0 = Operating above Minimum Speed

1 = Operating at Minimum Speed

Bit 4: Operating at Maximum Speed (R)

0 = Operating below Maximum Speed

1 = Operating at Maximum Speed






0 = No Warnings

1 = WarningsBits 8 - 9: Normal/Unloaded

00 = Unloaded Operation

11 = Normal Operation

Bit 12: Nirvana Compressor (R)

0 = Not Nirvana

1 = Nirvana

Bit 13-15: Unit Type (R)


FIGURE 4-53 INTELLISYS NIRVANA SGN CONTROLLER REGISTER 01-STATUS/CONTROL




0 = English

1 = Spanish

2 = Portuguese

3 = French

� = Italian

� = Dutch

� = German

� = Danish

8 = Norwegian

� = Swedish

10 = Finnish

11 =Turkish

0 = °F and PSI

1 = °C and PSI

2 = °C and Bar

3 = °C and kPa


Register 98: Compressor Type

0 = 3�kW / �0HP

1 = ��kW / �0HP

2 = ��kW / ��HP

3 = ��kW / 100HP

Register 144: Integral Sequencing Lead Change - Day

0 = Sunday

1 = Monday

2 = Tuesday

3 = Wednesday

� = Thursday

� = Friday

� = Saturday

� = Daily

8 = Weekdays

� = Weekends



0 = Off

1 = On

Bit 1: Remote Start/Stop

0 = Off

1 = On

FIGURE 4-54 INTELLISYS NIRVANA SGN CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)

0 = Stop

1 = Run

Bits 1-3: Unused



Bits 5-7: Unused

FIGURE 4-55 INTELLISYS NIRVANA SGN CONTROLLER STATUS ALARM HISTORY



Code Description01 Sensor Failure �APT
















1� Sensor Failure Remote (Optional)

18 High VSD Temperature


20 VSD Communication Failure

21 VSD Initialization Fault


23 Stop Failure




2� Incorrect VSD Type

28 Replace Coolant Filter (Idle Mode)




32 Emergency Stop




3� Invalid Calibration

3� Check Set Points

38 100 Hours/1� Days To Service

3� Service Required

�0 Alarm - Service Required

�1 Auxiliary 2

�2 Auxiliary 1

�3 High Start Pressure

100 VSD Fault 0

FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES (CONTINUED)



Code Description101 VSD Fault 1

102 VSD Fault 2

103 VSD Fault 3

10� VSD Fault �

10� VSD Fault �

10� VSD Fault �

10� VSD Fault �

108 VSD Fault 8

10� VSD Fault �

110 VSD Fault 10

111 VSD Fault 11

112 VSD Fault 12

113 VSD Fault 13

11� VSD Fault 1�




118 VSD Fault 18


120 VSD Fault 20

121 VSD Fault 21

122 VSD Fault 22

123 VSD Fault 23





128 VSD Fault 28


130 VSD Fault 30

131 VSD Fault 31

133 VSD Fault 33





138 VSD Fault 38


1�0 VSD Fault �0




1�� VSD Fault ��

FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES



4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes




00� Dry Side Sump Pressure R

00� Interstage Pressure R Only in 2-stage units.




010 Spare Pressure Input 8 R

011 Coolant Temperature R

012 Airend Temperature R


01� Inlet Temperature R

01� Cooler Out Temperature R Units with Hot Side Thermal Valve only







02� Motor Speed R


02� Input Voltage R Volts AC



030 Motor Voltage R

031 Package kW R

032 kW Hours R 0 – �� Add to (mW hours * 1000)

033 mW Hours R




0�1 Package Energy Cost (Low) R 0 – ��.�� Divide by 100

0�2 Package Energy Cost (High) R Multiply by 100

0�3 Energy Savings (Low) R 0 – ��.�� Divide by 100


0�� Lifetime Energy Saving (Low) R 0 – ��.�� Divide by 100


0�� Total Hours (hours) R 0 – �� Less Than 10000


FIGURE 4-57 INTELLISYS NIRVANA SGNE CC CONTROLLER REGISTER STRUCTURE (PAGE 1 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

0�� Language Selection R 0 – 11 See FIGURE �-��

0�� Units of Measure R 0 – � See FIGURE �-��

0�8 Kilowatt Rating R 0 – 12 See FIGURE �-��

0�� Service Level R 0 or 1 0=Level 1, 1=Level 2

100 Service Type R 0 or 1 0=Hours, 1=Months

101 Service Interval R 0 - 3 3, �, �, or 12 months

102 Water Cooled R 0 or 1 0=Off, 1=On

103 Hot Side Thermal Valve R 0 or 1 0=Off, 1=On

112 Target Pressure R/W �� - 1��

113 Auto Stop Pressure R/W (T+1)-(T+10) T = target pressure

11� Immediate Stop Pressure R/W ASP–(ASP+10) ASP = auto stop pressure

11� Blowdown Mode R/W 0 or 1 0=Off, 1=On


11� Compare Savings To R/W 0 - 2 0=Mod, 1=On/Off, 2= Geo

118 Condensate Release Time R 2 - 20

11� Condensate Interval Time R �0 - 2�0

120 Remote Sensor R 0 or 1 0=Off, 1=On

121 Sequence Control On/Off R 0 or 1 0=Off, 1=On


123 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On

12� PORO Time (seconds) R/W 10 - �00 No Write if PORO is off

12� Unused

12� Unused

12� Scheduled Start - Day R/W 0 - �

128 Scheduled Stop - Day R/W 0 - �

12� Scheduled Start (Hour) R/W 0 – 23

130 Scheduled Start (Minute) R/W 0 – ��

131 Scheduled Stop (Hour) R/W 0 – 23

132 Scheduled Stop (Minute) R/W 0 – ��

133 Modbus Protocol R 0 or 1 0=Off, 1=On

13� Modbus Address R 1 – 2��

13� Reset Averaging R/W 01010-1231� MMDDY


2�1 VSD Software Version Number R Divide by 10

2�2 Software Part Number – Most Significant R High Digits

2�3 Software Part Number – Least Significant R Low Digits






30�-318 Dry Side Sump Pressure Alarm History R

FIGURE 4-57 INTELLISYS NIRVANA SGNE CC CONTROLLER REGISTER STRUCTURE (PAGE 2 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

320-33� Remote Pressure Sensor Alarm History R

33�-3�0 Coolant Temperature Alarm History R

3�2-3�� Airend Temperature Alarm History R

3�8-382 Discharge Temperature Alarm History R



�1�-�30 Percent Capacity Alarm History R

�32-�� Inlet Temperature Alarm History R

��8-��2 Package kW alarm History R

��-��8 Motor Voltage Alarm History R

�80-�� Motor Speed Alarm History R

��-�10 Motor Current Alarm History R

�12-�2� Input Voltage Alarm History R

�28-��2 DC Bus Voltage Alarm History R

��-��8 Status Alarm History R See FIGURE �-�0

��0-�� Real Time Clock Alarm History – Hours R

��-��0 Real Time Clock Alarm History – Minutes R

��2-�0� Real Time Clock Alarm History – Month R

�08-�22 Real Time Clock Alarm History – Date R

�2�-�38 Real Time Clock Alarm History – Year R

��0-�� Interstage Pressure Alarm History R Only in 2-stage units.

��-��0 IGBT U Temperature Alarm History R

��2-�8� IGBT V Temperature Alarm History R

�88-�02 IGBT W Temperature Alarm History R

�0�-�18 Input Rectifier Temperature Alarm History R

�20-�3� VSD Ambient Temperature Alarm History R

�3�-��0 Cooler Out Temperature Alarm History R


FIGURE 4-57 INTELLISYS NIRVANA SGNE CC CONTROLLER REGISTER STRUCTURE (PAGE 3 OF 3)




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load












0 = No Warnings

1 = WarningsBits 8 - 9: Normal/Unload Operate (R)


11 = Normal Operation

Bits 10 – 11: Unused

Bit 12: Nirvana Compressor (R)

0 = Not Nirvana

1 = Nirvana



FIGURE 4-58 INTELLISYS NIRVANA SGNE CC CONTROLLER REGISTER 01- STATUS/CONTROL




0 = English

1 = Spanish

2 = Portuguese

3 = French

� = Italian

� = Dutch

� = German

� = Danish

8 = Norwegian

� = Swedish

10 = Finnish

11 = Turkish

12 = Lithuanian

13 = Latvian

1� = Estonian

1� = Maltese

1� = Slovenian

1� = Slovakian

18 = Czech

1� = Hungarian

20 = Polish

0 = °F and PSI

1 = °C and PSI

2 = °C and Bar

3 = °C and kPa



0 = 3�kW/�0HP

1 = ��kW/�0HP

2 = ��kW/��HP

3 = ��kW/100HP

� = �0kW

� = 12�HP

� = 110kW

� = 1�0HP

8 = 132kW

� = 200HP

10 = 1�0kW

11 = ��kW/100HP-2S

12 = �0kW-2S

13 = 12�HP-2S

1� = 110kW-2S

1� = 1�0HP-2S

1� = 132kW-2S

1� = 200HP-2S

18 = 1�0kW-2S

1� = 2�0HP-2S

20 = 200kW-2S

21 = 300HP-2S

22 = 2�0kW-2S

23 = �0kW-2S XP

2� = 12�HP-2S XP

2� = 110kW-2S XP

2� = 1�0HP-2S XP

2� = 132kW-2S XP

28 = 200HP-2S XP

2� = 1�0kW-2S XP

Register 127, 128 Scheduled Start & Stop

0 = Sunday

1 = Monday

2 = Tuesday

3 = Wednesday

� = Thursday

� = Friday

� = Saturday

� = Daily

8 = Weekdays

� = Weekends



0 = Off

1 = On


0 = Off

1 = On

FIGURE 4-59 INTELLISYS NIRVANA SGNE CC CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)

0 = Stop

1 = Run

Bits 1-3: Unused



Bits 5-7: Unused

FIGURE 4-60 INTELLISYS NIRVANA SGNE CC CONTROLLER STATUS ALARM HISTORY



Code Description01 Sensor Failure �APT



0� Sensor Failure 2APT (2-stage units)









13 Sensor Failure �CTT




1� Sensor Failure Remote (Optional)

18 High VSD Temperature

1� Blower Fault

20 VSD Communication Failure

21 VSD Initialization Fault


23 Stop Failure




2� Incorrect VSD Type

28 Replace Coolant Filter (Idle Mode)




32 Emergency Stop




3� Invalid Calibration

3� Check Set Points

38 100 Hours/1� Days To Service

3� Service Required

�0 Alarm – Service Required

�1 Auxiliary 2

�2 Auxiliary 1

�3 High Start Pressure

�� Condensate Drain Error

FIGURE 4-61 INTELLISYS NIRVANA SGNE CC CONTROLLER ALARM & WARNING CODES (CONTINUED)



Code Description�� High Interstage Pressure

100 VSD Fault 0

101 VSD Fault 1

102 VSD Fault 2

103 VSD Fault 3

10� VSD Fault �

10� VSD Fault �

10� VSD Fault �

10� VSD Fault �

108 VSD Fault 8

10� VSD Fault �

110 VSD Fault 10

111 VSD Fault 11

112 VSD Fault 12

113 VSD Fault 13





118 VSD Fault 18


120 VSD Fault 20

121 VSD Fault 21

122 VSD Fault 22

123 VSD Fault 23





128 VSD Fault 28


130 VSD Fault 30

131 VSD Fault 31

133 VSD Fault 33





138 VSD Fault 38






1�� VSD Fault ��

FIGURE 4-61 INTELLISYS NIRVANA SGNE CC CONTROLLER ALARM & WARNING CODES



4.3.13 PEGASUS SE CONTROLLER

Register(40XXX)

Variable Read/Write

Range Notes






00� Spare Temperature R



0�� Language Selection R See FIGURE �-��

0�� Units of Measure R See FIGURE �-��


0�� High Temperature R

100 Starter Type R See FIGURE �-��

101 Contrast R

102 Coolant Type R 0 = Ultraplus, 1 = Ultracoolant

103 Dryer Installed R 0 or 1 0=Off, 1=On

112 Offline Pressure 1 R/W �� - (rated +3)

113 Online Pressure 1 R/W ��-(offline-10)

11� Offline Pressure 2 R/W �� - (rated +3)

11� Online Pressure 2 R/W ��-(offline-10)

11� Mode of Operation R/W 0-2 See FIGURE �-��

11� Star-Delta Timer (seconds) R/W �-1�

118 Auto Start/Stop Time (minutes) R/W 0, 2-�0 0 = Off



121 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1=On


123 Auto Start Delay (Seconds) R/W 0-�0

12� Load Delay Time (seconds) R/W 0-3�00

12� Contact Sequencing R 0 or 1 0=Off, 1=On






320-33� Spare Temperature Alarm History R

33�-3�0 Separator Pressure Alarm History R

3�2-3�� Run Hours Alarm History R

3�8-382 Load Hours Alarm History R

38�-3�8 Status Alarm History R See FIGURE �-��


FIGURE 4-62 PEGASUS SE CONTROLLER REGISTER STRUCTURE




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load


0 = Not Modulating

1 = Load








0 = No Warnings




Bit 9: Mod/ACS or Mod Only (R)


1 = Mod/ACS or Mod Mode

Bit 10-12: Unused


010 = SE controller

FIGURE 4-63 PEGASUS SE CONTROLLER REGISTER 01-STATUS/CONTROL


0 = English

1 = Spanish

2 = French

3 = Portuguese

� = Dutch

� = Danish

� = Italian

� = Norwegian

8 = Swedish

� = Finnish

10 = German

11 = Turkish


1 = °C and PSI

2 = °C and kPa

3 = °F and PSI



0 = Full Voltage

1 = Star-Delta

2 = No Starter

0 = MOD/ACS

1 = Modulation Only

2 = On/Off Line

FIGURE 4-64 PEGASUS SE CONTROLLER REGISTER CODES



Bit 0: Run/Stop (R)

0 = Stop

1 = Run





0 = Not Modulating

1 = Modulating


0 = Unload

1 = Load



Bit 5: Unused

Bit 6: Unused

Bit 7: Unused

FIGURE 4-65 PEGASUS SE CONTROLLER STATUS ALARM HISTORY


02 Temperature Sensor Failure

0� Starter Fault

0� Motor Overload






12 High Pressure



18 Emergency Stop


20 Check Set Points

21 Service Required

FIGURE 4-66 PEGASUS SE CONTROLLER ALARM & WARNING CODES



4.3.14 ESA SE 22-150 KW

Register(40XXX)

Variable Read/Write

Range Notes

001 Status/Control R/W





00� Spare Temperature R



0�� Language Selection R See FIGURE �-��

0�� Kilowatt Rating R 0 = 22 - �0 kW

0�8 Units of Measure R 1 = �� - 1�0 kW

0�� Rated Pressure R See FIGURE �-��

100 High Temperature R

101 Starter Type R See FIGURE �-��

102 Contrast R

112 Offline Pressure 1 R/W �� - (rated +3)

113 Online Pressure 1 R/W ��-(offline-10)

11� Offline Pressure 2 R/W �� - (rated +3)

11� Online Pressure 2 R/W ��-(offline-10)

11� Mode of Operation R/W 0-2 See FIGURE �-��

11� Star-Delta Timer (seconds) R/W �-1�

118 Auto Start/Stop Time (minutes) R/W 0, 2-�0 0 = Off



121 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1=On


123 Load Delay Time (seconds) R/W 0-�0






320-33� Spare Temperature Alarm History R

33�-3�0 Separator Pressure Alarm History R

3�2-3�� Run Hours Alarm History R

3�8-382 Load Hours Alarm History R

38�-3�8 Status Alarm History R See FIGURE �-�0


FIGURE 4-67 INTELLISYS ESA SE 22-150 KW CONTROLLER REGISTER STRUCTURE




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load


0 = Not Modulating

1 = Load








0 = No Warnings




Bit 9: Mod/ACS or Mod Only (R)


1 = Mod/ACS or Mod Mode

Bit 10-12: Unused


010 = SE controller

FIGURE 4-68 ESA SE 22-150 KW CONTROLLER REGISTER 01-STATUS/CONTROL


0 = English

1 = Spanish

2 = French

3 = Portuguese

� = Dutch

� = Danish

� = Italian

� = Norwegian

8 = Swedish

� = Finnish

10 = German

11 = Turkish


1 = °C and PSI

2 = °C and kPa

3 = °F and PSI



0 = Full Voltage

1 = Star-Delta

2 = No Starter

0 = MOD/ACS

1 = Modulation Only

2 = On/Off Line

FIGURE 4-69 ESA SE 22-150 KW CONTROLLER REGISTER CODES



Bit 0: Run/Stop (R)

0 = Stop

1 = Run





0 = Not Modulating

1 = Modulating


0 = Unload

1 = Load



Bit 5: Unused

Bit 6: Unused

Bit 7: Unused

FIGURE 4-70 ESA SE 22-150 KW CONTROLLER STATUS ALARM HISTORY




0� Starter Fault

0� Motor Overload






11 High Separator Temperature

12 High Pressure

13 Air Filter

1� Coolant Filter



18 Emergency Stop


20 Check Set Points

21 Service Required

FIGURE 4-71 ESA SE 22-150 KW CONTROLLER ALARM & WARNING CODES



4.3.15 Nirvana SGNe of (Oil-Free) Controller

Register(40XXX)

Variable Read/Write

Range Notes



00� 2nd Stage Inlet Pressure R

00� 2nd Stage Discharge Pressure R

00� Inlet Vacuum R

00� Oil Filter Pressure Drop R


00� 2nd Stage Inlet Temperature R

010 1st Stage Discharge Temperature R

011 2nd Stage Discharge Temperature R

012 Bearing Oil Temperature R







01� 1st Stage Inlet Temperature R



022 Blower Speed R Percentage

02� Motor Speed R


02� Input Voltage R VAC



030 Motor Voltage R

031 Package kW R

032 kW Hours R 0-�� Add to (mW hours * 1000)

033 mW Hours R

03� Motor kW R




0�1 Package Energy Cost (Low) R 0-��.�� Divide by 100

0�2 Package Energy Cost (HIgh) R Multiply by 100

0�3 Energy Savings (Low) R 0-��.�� Divide by 100


0�� Lifetime Energy Saving (Low) R 0-��.�� Divide by 100




FIGURE 4-72 INTELLISYS NIRVANA SGNE OF CONTROLLER REGISTER STRUCTURE (PAGE 1 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

0�� Language Selection R 0-20 See FIGURE �-��

0�� Units of Measure R 0-� See FIGURE �-��

0�8 Kilowatt Rating R 0-1� See FIGURE �-��

0�� Service Level R 0 or 1 0=Level 1, 1=Level 2

100 Service Type R 0 or 1 0=Hours, 1=Months

101 Service Interval R 0-3 3, �, � or 12 months

112 Target Pressure R/W ��-1��

113 Auto Stop Pressure R/W (T+1)-(T+10) T=Target pressure

11� Immediate Stop Pressure R/W ASP-(ASP+10) ASP=Auto Stop Pressure


118 Condensate Interval Time R �0-2�0

11� Condensate Release Time R 2-20

120 Remote Sensor Enable R 0 or 1 0=Off, 1=On

121 Sequence Control On/Off R 0 or 1 0=Off, 1=On


123 Power Out Restart Option (PORO) On/Off R 0 or 1 0=Off, 1=On

12� PORO Time (Seconds) R/W 10-�00 No Write if PORO is off

12� Low Ambient On/Off R 0 or 1 0=Off, 1=On

12� Scheduled Start - Day R/W 0-�

128 Scheduled Stop - Day R/W 0-�

12� Scheduled Start (Hour) R/W 0-23


131 Scheduled Stop (Hour) R/W 0-23

132 Scheduled Stop (Minute) R/W 0-��

133 Modbus Protocol R 0 or 1 0=Off, 1=On


13� Max 1st Stage Temperature R

13� Max 2nd Stage Temperature R








288-302 Discharge Temperature Alarm History R

30�-318 1st Stage Inlet Temperature Alarm History R

320-33� 1st Stage Discharge Temperature Alarm History

R

33�-3�0 2nd Stage Inlet Pressure Alarm History R

3�2-3�� 2nd Stage Inlet Temperature Alarm History R

3�8-382 2nd Stage Discharge Pressure Alarm History

R

FIGURE 4-72 INTELLISYS NIRVANA SGNE OF CONTROLLER REGISTER STRUCTURE (PAGE 2 OF 3 CONTINUED)



Register(40XXX)

Variable Read/Write

Range Notes

38�-3�8 2nd Stage Discharge Temperature Alarm History

R

�00-�1� Oil Pressure Alarm History R

�1�-�30 Oil Temperature Alarm History R

�32-�� Inlet Vacuum Alarm History R

��8-��2 Unused R

��-��8 Oil Filter Alarm History R

�80-�� Total Hours Alarm History R Less Than 10000 Hours

��-�10 10000 Total Hours Alarm History R Multiply by 10000

�12-�2� Percent Capacity Alarm History R

�28-��2 Motor Speed Alarm History R

��-��8 Motor Current Alarm History R

��0-�� Input Voltage Alarm History R

��-��0 DC Bus Voltage Alarm History R

��2-�0� Blower Speed Alarm History R Percentage

�08-�22 Package kW Alarm History R

�2�-�38 Motor Voltage Alarm History R

��0-�� Status Alarm History R See FIGURE �-��

��-��0 Real Time Clock Alarm History - Hours R

��2-�8� Real Time Clock Alarm History - Minutes R

�88-�02 Real Time Clock Alarm History - Month R

�0�-�18 Real Time Clock Alarm History - Date R

�20-�3� Real Time Clock Alarm History - Year R


FIGURE 4-72 INTELLISYS NIRVANA SGNE OF CONTROLLER REGISTER STRUCTURE (PAGE 3 OF 3)




0 = Local

1 = Host


0 = Stop

1 = Run


0 = Unload

1 = Load












0 = No Warnings

1 = WarningsBits 8-9: Normal/Unload Operate (R)


11 =Normal Operation

Bits 10-11: Unused

Bit 12: Nirvana Compressor(R)

0 = Not Nirvana

1 = Nirvana


100 = Sierra Controller

FIGURE 4-73 INTELLISYS NIRVANA SGNE OF CONTROLLER REGISTER 01-STATUS/CONTROL




0 = English

1 = Spanish

2 = Portuguese

3 = French

� = Italian

� = Dutch

� = German

� = Danish

8 = Norwegian

� = Swedish

10 = Finnish

11 = Turkish

12 = Lithuanian

13 = Latvian

1� = Estonian

1� = Maltese

1� = Slovenian

1� = Slovakian

18 = Czech

1� = Hungarian

20 = Polish

0 = °F and PSI

1 = °C and PSI

2 = °C and Bar

3 = °C and kPa



0=22kW/30HP

1=30kW/�0HP

2=3�kW/�0HP

3=��kW/�0HP

�=��kW/��HP AC

�=��kW/��HP WC

�=��kW/100HP AC

�=��kW/100HP WC

8=�0kW

�=12�HP

10=110kW

11=1�0HP

12=132kW

13=200HP

1�=1�0kW

Register 127 & 128: Scheduled Start/Stop-Day

0 = Sunday

1 = Monday

2 = Tuesday

3 = Wednesday

� = Thursday

� = Friday

� = Saturday

� = Daily

8 = Weekdays

� = Weekends



0 = Off

1 = On


0 = Off

1 = On

FIGURE 4-74 INTELLISYS NIRVANA SGNE OF CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R)

0 = Stop

1 = Run

Bits 1-3: Unused



Bits 5-7: Unused

FIGURE 4-75 INTELLISYS NIRVANA SGNE OF CONTROLLER STATUS ALARM HISTORY



Code Description01 Sensor Failure 1AVPT02 Sensor Failure 2APT03 Sensor Failure 3APT0� Sensor Failure �APT0� Spare0� Sensor Failure �OPT0� Sensor Failure �OPT08 Sensor Failure 1ATT0� Sensor Failure 2ATT10 Sensor Failure 3ATT11 Sensor Failure �ATT12 Sensor Failure �OTT13 Sensor Failure �ATT1� Sensor Failure T� (Spare)1� Sensor Failure T� (Spare)1� Sensor Failure T8 (Spare)1� Sensor Failure Remote (Optional)18 High VSD Temperature1� Fan Motor Overload20 High 1st Stage Discharge Temperature21 High 2nd Stage Discharge Temperature22 High Bearing Oil Temperature23 High Intercooler Condensate Level2� High 2nd Stage Over Ratio2� Remote Stop Failure2� Remote Start Failure2� Incorrect VSD Type28 High Intercooler Condensate Level2� High Air Pressure30 Low Bearing Oil Pressure31 High 1st Stage Inlet Temperature32 Emergency Stop33 Inlet Restriction3� High Intercooler Pressure3� Oil Filter Pressure Drop3� High 2nd Stage Discharge Pressure3� Check Set Points38 100 Hours/1� Days To Service3� Service Required�0 Alarm – Service Required�1 Auxiliary 2�2 Auxiliary 1�3 Failed Check Valve�� Condensate Drain Error�� High Interstage Pressure�� Control Power Loss�� Invalid Calibration

FIGURE 4-76 INTELLISYS NIRVANA SGNE CC CONTROLLER ALARM & WARNING CODES (CONTINUED)



Code Description�0 VSD Communication Failure�1 VSD Initialization Fault�2 Stop Failure�3 Check Motor Rotation

100 VSD Fault 0101 VSD Fault 1102 VSD Fault 2103 VSD Fault 310� VSD Fault �10� VSD Fault �10� VSD Fault �10� VSD Fault �108 VSD Fault 810� VSD Fault �110 VSD Fault 10111 VSD Fault 11112 VSD Fault 12113 VSD Fault 1311� VSD Fault 1�11� VSD Fault 1�11� VSD Fault 1�11� VSD Fault 1�118 VSD Fault 1811� VSD Fault 1�120 VSD Fault 20121 VSD Fault 21122 VSD Fault 22123 VSD Fault 2312� VSD Fault 2�12� VSD Fault 2�12� VSD Fault 2�12� VSD Fault 2�128 VSD Fault 2812� VSD Fault 2�130 VSD Fault 30131 VSD Fault 31133 VSD Fault 3313� VSD Fault 3�13� VSD Fault 3�13� VSD Fault 3�13� VSD Fault 3�138 VSD Fault 3813� VSD Fault 3�1�0 VSD Fault �01�1 VSD Fault �11�2 VSD Fault �21�3 VSD Fault �31�� VSD Fault ��

FIGURE 4-76 INTELLISYS NIRVANA SGNE CC CONTROLLER ALARM & WARNING CODES



5.0 IRI TROUBLE SHOOTING CHART

TROUBLE CAUSE AND/OR DISPLAY WHAT TO DOPower light is off. No number in display, no lights on. Check power supply connections to IRI and

power source.

No communications withIngersoll Rand controller

LED 2 is lit red. Check connections between IRI and Intellisys controller.

Check connector wiring.

Check EPROM in Intellisys controller to insure a compatible version is installed.

Check the Intellisys controller to insure power is applied.

1.

2.

3.

�.

No communication with Network.

LED 1 does not flicker whennetwork communicates.

Check connections between IRI and Network.

Check connector wiring.

Check IRI address to insure Network is communicating to the correct IRL.

Check Network port baud rate (b1) to insure the baud rate matches with Network setting.

Check communications mode (CO) to insure it matches with the Network.

1.

2.

3.

�.

�.

Network cannot load or unload the compressor

The Network is not in control. The compressor is not in a load mode.

The compressor has not completed its start.

The sequence control set point on the compressor set to “ON”.

1.

2.

3.

The Network must issue a host control command (Bit 0 =1).

The operator must select a load mode at the compressor.

Refer to the compressor’s operator manual for timing information.

Set sequence control setpoint to “ON”.

1.

2.

3.

�.

Network cannot start or stop the compressor

The Network is not in control.

The sequence control set point on the compressor is not set to “ON”.

The remote start/stop option is not installed.

The remote start/stop set point on the compressor is not set to “ON”.

The timing is wrong for starting the unit.

1.

2.

3.

�.

�.

The Network must issue a host control command (Bit 0 =1).

Set sequence control set point to “ON”.

Install the remote start/stop option. Note: If the remote start/stop option is installed and remote start/stop switches are not connected to the compressor, a wire jumper must be installed in the remote stop connection on the compressor.

Set remote start/stop set point to “ON”.

Refer to the compressor operating manual for start and stop timing information.

1.

2.

3.

�.

�.



6.0 IRI SET POINT MAP

Nor

mal

Dis

play

Add

ress

(Ad)

Bau

dR

ate

(b3)

Bau

dR

ate

(b3 )

Com

m m

ode

(CO

)C

all U

p (C

U)

Sele

ctO

n/O

ff

Dis

play

Che

c k(d

c)

Long

Long

Long

Shor

tSh

ort

Long

Long

Shor

t

Long

Long

Shor

t

Long

Long

Shor

t

Shor

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7.0 PARTS LIST

SUPPLIED:IRI with Chassis Mount Power SupplyBOM 42412122

QTY PART NO. DESCRIPTION1 3�8��2� Assembly, Intellisys Remote Interface

1 3�23�� Power-Supply, Chassis Mount, 8�-2�� VAC ��-��0 Hz Input, 12 VDC 8�0 mA Output

1 3�238001 Cable, Power Supply IRI

IRI with Wall Adaptor Power SupplyBOM 42412130

QTY PART NO. DESCRIPTION1 3�8��2� Assembly, Intellisys Remote Interface

1 3�23��8� Power-Supply, Wall Adaptor 120 VAC �0 Hz Input, � VDC �00 mA Output

NOT REQUIRED, HOWEVER, REFERRED TO IN MANUAL:QTY PART NO. DESCRIPTION

1 3�20��8 Tool, Hand Crimping

A/R 3�20��08 Cable, Communication 1000 Feet

A/R 3�20�� Plug, Modular (RJ-11)

LOOK WHAT INGERSOLL RAND CAN DO FOR YOU!

Efficient Field ServiceWe maintain a highly trained staff of technicians to service your equipment for preventive maintenance, or to assist you should emergencies ever occur.

Special Engineering ServiceWe can help you identify and solve your problems by evaluating your needs and recommending theproper equipment to give your maximum efficiency.

Complete Stock of EquipmentWe carry a complete line of Ingersoll Rand equipment and accessories designed to meet any compressed air application. We are backed by Ingersoll Rand’s prompt factory shipment to ensure you on-time delivery.

Spare PartsBy stocking genuine Ingersoll Rand spare parts, we can help you avoid costly delays or substituting inferior parts. Using genuine Ingersoll Rand parts on you Ingersoll Rand equipment will help to keep even older equipment running in good-as-new condition.

Complete Repair ServiceOur trained technicians will repair or overhaul your equipment to factory specifications, using only genuine Ingersoll Rand parts.

A SUBSTITUTE IS NOT A REPLACEMENT!Ensure you get peak performance and longevity out of your Ingersoll Rand product by insisting on genuine Ingersoll Rand replacement parts and maintenance kits. Not only are the replacement parts made to precise dimensions and OEM-specified metallurgy, but each part is backed by the Ingersoll Rand warranty. Your local Customer Center, Distributor, or direct Ingersoll Rand salesperson will work with your to ensure you get the parts you need to do the job right. Equip your machines with only the best Ingersoll Rand genuine parts.

NOTE: THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL RAND COMPANY APPROVED PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL RAND COMPANY HAS NO CONTROL. INGERSOLL RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH NON-APPROVED REPAIR PARTS ARE INSTALLED.

The manufacturer reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes to products previously sold.

Documents

OPERATORS/INSTRUCTION MANUAL AND PARTS LISTmanualarchive.ingersollrandproducts.com/manuals/manuals/... · 4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER . . . . . . . . .