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Ops Core 2011 Catalogue

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Ops-Core offers multiple helmet solutions, upgrade components and accessories to create a platform with the sole purpose of achiveing the maximum head protection alongside mission capable solutions.

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Page 1: Ops Core 2011 Catalogue
Page 2: Ops Core 2011 Catalogue

Ideas about safeguarding the soldier used to be predominantly defensive. Today, the ability to offensively respond to threats

faster than the enemy is crucial to the concept of protection.

The human brain, eyes and ears are highly evolved to sense and react instantaneously. Yet with the advent of new technologies

to enhance these senses and increase awareness, today’s soldier has been burdened by an excessive amount of equipment to

carry on the head. Traditional military helmets were never intended for this purpose and therefore provide a “solution” that is

uncomfortable, unstable and often compromises the very senses it is trying to protect.

Helmets, gas masks, goggles, visors, mandibles, communication headsets, illuminators and identification devices are all made by

different companies that focus on the performance of their own product. Until now, the soldier was left to figure out how to make

them all work together. A synergetic system can only result from the careful consideration of all the devices and cooperation

between the various headborne equipment manufacturers.

Ops-Core offers multiple helmet solutions, upgrade components and accessories to create a platform with the sole purpose

of achieving this goal. By respecting the anatomy of the elite warrior and the complexity of the equipment, we have built a

foundation for all the elements to work in harmony and yield a solution far greater than the sum of its parts.

PROTECTING THE ELITE WARRIOR

Page 3: Ops Core 2011 Catalogue

•Patented Head-Loc® retention systems and Occ-Dial suspension liners provide greater helmet comfort and stability when used in conjunction with night vision goggles

•Retention system’s unique strap geometry and Head-Loc tabs lock the chinstrap adjustment at any location without any loose ends

•BISS-NVG lanyard/elastic tensioners provide extra stability and enhance performance of NVGs by eliminating rattle and vibration

•4-Position Accessory Rail Connectors (ARCs) are mounted to the sides of the helmet to allow for quick yet secure donning or doffing of various headborne accessories

•ARCs are designed to emergency release accessories at 8 ft.lbs (11 Newton meters) of torque to prevent neck injuries in the event of snagging

•O2 Single Strap Kit easily attaches to ARCs and is compatible with Carleton Phantom & Para-Flite Phaos masks

•Gunsight Mandible and Up-Armor Side Covers offer additional coverage for protection from fragments and debris encountered during breaching and off-road vehicle exercises

•The ARCs and shroud have compatibility with ballistic visors to offer full face protection

•Accessory Rail Connectors (ARCs) allow for streamlined mounting of devices such as IR illuminators, lights, video cameras, IFF devices, Peltor Headsets and Vuzix HMDs

•The VAS Shroud provides a front mounting option for video cameras and illuminators

•Helmets are compatible with various communication devices including headband style headsets and ARC mounted Peltors

Night Operations

Airborne Operations

Breaching / ATV

Mission Documentation

•Night Vision Goggles

•O2 Mask

•Front Video Camera

•Ballistic Mandible

•Side Armor

•Video Camera

•Lanyard

•HMD

•Ballistic Visor

•COMMs Headset

•COMMs Headset

•IR Illuminator

•IFF Strobe

•ARC Rail

SYSTEM LEVEL CAPABILITIES 2011 PRODUCTSHelmets

Accessories

BALLISTIC HIGH CUT CARBONBALLISTIC FULL EAR

OCC-DIAL LINER KITHEAD-LOC® CHINSTRAPS

BASE JUMPSENTRY (LIGHTWEIGHT ACH)

GUNSIGHT MANDIBLE PELTOR® COMTAC-ARC HEADSET

ACH-ARC

SKULL CRUSHER

UP-ARMOR SIDE COVERS MANTA STROBEMultiCam™ MESH HELMET COVER

RAIL ADAPTERSVAS SHROUD

4 5

Page 4: Ops Core 2011 Catalogue

Ops-Core’s hybrid suspension/liner design features an adjustable circumferential fitband with repositionable impact pads. The fitband allows the user to precisely adjust the liner shape and size for a customized fit and optimal comfort. Not only can the length, width, and overall shape be personalized by simply turning the knob dial, the helmet depth can also be set by adjusting the vertical position of the whole system. This provides a perfect and secure fit that is able to support the weight and moment forces of a helmet in demanding military operations. The liner system is also compatible with a variety of communication headsets and hearing protection devices, including headband styleCOMMs. The headband slides under the fitband to rest in between the helmet’s two top impact pads eliminating pressure points andinterference that is a common problem with traditional liner systems. The impact pads are also pre-molded to the shape of the head and are not affected by temperature, altitude or moisture.

COMFORT = FIT + STABILITY + MATERIAL DESIGN

FAST HELMET : CIRCUMFERENCE

0

20

40

60

80

100

120

140

500 510 520 530 540 550 560 570 580 590 600 610 620 630

Distribution of FAST Helmets by Head Circumference

Num

ber o

f Sub

ject

s

Head Circumference (mm)

M/L63.8%

S/M17.5%

L/XL18.0%

FAST HELMET : LENGTH & WIDTH

130170 180 190 200 210 220

140

150

160

170

180

FAST Ballistic 3-Size Distribution by Head Length & Width

Length (mm)

Wid

th (m

m)

FAST Helmet Size

Head Circumference (cm) 53-56 56-59

Head Circumference (in) 21 - 221⁄8 221⁄8 - 233⁄8

S/M M/L

Head Size (US) up to 7 up to 73⁄8

59-61

233⁄8 - 24

L/XL

up to 75⁄8

Sentry Helmet Size

Head Circumference (cm) 53-57 57-59 59-61

Head Circumference (in) 21 - 223⁄8 223⁄8 - 233⁄8 233⁄8 - 24

M L XL

Head Size (US) up to 7 up to 73⁄8 up to 7¾

61-63

24 - 247⁄8

XXL

up to 77⁄8

FAST HELMET SIZING SENTRY (LIGHTWEIGHT ACH) SIZING

3HELMET SIZES 4HELMET

SIZES

S/M

M/L

L/XL

M

L

XL

XXL

Size S/M

Size M/L

Size L/XL

FAST Sizes

Size M

Size L

Size XL

Size XXL

Sentry Sizes

SENTRY (ACH) : CIRCUMFERENCE

0

20

40

60

80

100

120

140

500 510 520 530 540 550 560 570 580 590 600 610 620 630

Distribution of Sentry Helmets by Head Circumference

Num

ber o

f Sub

ject

s

Head Circumference (mm)

L44.4%

M32.3%

XXL2.8%

XL20.0%

SENTRY (ACH) : LENGTH & WIDTH

130170 180 190 200 210 220

140

150

160

170

180

FAST Ballistic 4-Size Distribution by Head Length & Width

Length (mm)

Wid

th (m

m)

6

OPS-CORE USES PROPER ANTHROPOMETRICS AND GEOMETRY TO COMFORTABLY FIT AND

STABILIZE THE HELMET ON THE HEAD

Page 5: Ops Core 2011 Catalogue

New Buckle

Chinstrap Chin Cup

COMFORT = FIT + STABILITY + MATERIAL DESIGN COMFORT = FIT + STABILITY + MATERIAL DESIGNThe patented Head-Loc Retention system design has a unique strap geometry that creates straight force lines to evenly distribute helmet loads to the head. This eliminates pre-existing slack in the system that causes instability and slipping problems inherent to all other conventional chinstraps. Head-Loc tabs do away with loose strap ends and provide quick and easy one-handed adjustment. This also keeps the design low profile, lightweight, and snag free. During use, these innovative features offer a retention solution that is secure, comfortable and adaptable to a variety of mission scenarios and environmental conditions. When wearing night vision goggles or conducting rigorous physical activates, the helmet can be stabilized without use of counterweights or other cumbersome devices. This facilitates a high performance head-borne platform that stays put and does not flop around in ways that could be detrimental to the task at hand.

ACH/LWH STANDARD ISSUE CHINSTRAP

HEAD-LOC® CHINSTRAPS ARE 3X MORE RESISTANT TO ROTATIONAL FORCES THAN STANDARD ISSUE CHINSTRAPS

ACH/LWH OPS-CORE CHINSTRAP FAST HELMET WITH OCC-DIAL

OPS-CORE® CHINSTRAP STANDARD CHINSTRAP

STABLE UNSTABLE

STABILITY MATTERS : CHINSTRAP COMPARISON

Helmets are worn for extensive periods of time under extreme environmental conditions. Therefore, materials selected for helmet components must be able to withstand significant amounts of wear and tear while also providing the user consistent protection, comfort and support. These requirements can be contradictory and difficult to achieve and often require innovative solutions and unique combinations of materials and parts. A good example of this is the helmet liner impact pad. Theoretically, the most comfortable pad would be very soft so as to conform to different shape heads and cover as much surface area as possible to reduce pressure points. But if this is accomplished, it will create unwanted heat due to insulating effects, added weight due to increased surface area, and moisture absorption in the open cell foam. The soft foam would also not be good at mitigating impact energy caused by low speed impacts or shell backface deformation from projectiles. Instead, Ops-Core uses different materials carefully designed and chosen to work in combination with one another to provide the desired performance benefits. The resulting components represent just a few of the many ways we are trying to improve the comfort, ventilation, protection, and stability of our 2011 products.

• Closed cell memory comfort foam

• Low profile, yet easily accessible dial mechanism fits inside the Sentry helmet shell for convenient fitband adjustment

• Durable impact layer is impervious to environmental conditions

• Forehead pad is cushioned with foam and lined with synthetic leather for prolonged skin contact

• Fitband side comfort pad leaves no exposed edges

Impact Pads

Fitband

Worm Dial

• Chin cup is lined with genuine leather for comfort and durability

• New buckle is easy to snap and release while wearing gloves

• Leather overlaps the webbing to eliminate hard edges

8

Page 6: Ops Core 2011 Catalogue

FAST HELMETS COLORS / CAMOUFLAGE

Red (Base Jump Only)

Foliage Green Urban Tan Black

Desert MARPAT

FAST HELMETS ARE AvAILABLE IN THE FOLLOWING COLORS:

MultiCam™

11

Page 7: Ops Core 2011 Catalogue

FAST BALLISTICHIGH CUT•FAST High Cut models are available in both DSM Dyneema® HB-26 and HB-80

ballistic core material options, which yield a shell weight reduction of more than 20% (HB-26) and 35% (HB-80) over traditional ACH aramid shells while providing the same level of ballistic performance

•High Cut shell provides the same amount of head coverage / size as the MICH 2002 “Gun-Fighter” model

•FAST Helmet fully loaded – including VAS Shroud, ARCs, bungee lanyards, exterior loop and liner with integrated chinstrap (as shown here) – weighs less than the same size MICH 2002 without any add-ons

•Lightweight, multi-impact, ventilated liner with repositionable EPP impact pads and LDV closed-cell comfort foam is not affected by temperature, altitude, or moisture

•Occ-Dial adjustable fitband with replaceable front, nape, and side pads quickly detaches to allow convenient donning and doffing of COMMs headsets with headbands

•Integrated Head-Loc retention system gives the helmet 4x more stability than standard issue ACH helmet suspension and retention products

•Comes standard with MARSOC / WARCOM night vision 3-hole mount pattern

All FAST Helmets feature

R E T E N T I O N S Y S T E M S

FAST High CutHead Coverage 98.6 in² (636 cm²)

S/Mcm² of coverage on a

57.3 cm circumference head

M/Lcm² of coverage on a

59.7 cm circumference head

L/XLcm² of coverage on a

62 cm circumference head

Mediumcm² of coverage on a

57.3 cm circumference head

Largecm² of coverage on a

59.7 cm circumference head

X-Largecm² of coverage on a

62 cm circumference head

Shell Surface Area

Shell Weight 1.83 lbs (829 g)

Head Coverage

MICH 2002

153.2 in² (988 cm²)

Shell Surface Area

Shell Weight

96.6 in² (623 cm²)

157.6 in² (1018 cm²)

2.45 lbs (1112 g)

103.7 in² (669 cm²)

1.97 lbs (893 g)

164.8 in² (1063 cm²)

103.7 in² (669 cm²)

2.60 lbs (1179 g)

167.4 in² (1080 cm²)

109.6 in² (707 cm²)

2.14 lbs (967 g)

179.3 in² (1157 cm²)

110 in² (710 cm²)

2.86 in² (1296 g)

177.3 in² (1144 cm²)

Understanding Coverage

Traditional methods for determining the amount of protective coverage a helmet provides are based on calculating the exterior surface area of the helmet shell. However, it can be misleading when comparing different helmet shapes because in this scenario, larger helmet surface area does not necessarily mean larger head coverage area. For this reason, Ops-Core uses standardized computer modeling techniques to “project” a line-of-sight “shadow” from a helmet onto the largest head-form for a given helmet size. The surface area of this shadow is then measured to yield the true amount of the head that would actually be protected by this helmet “as worn” in real life.

FAST BALLISTIC HIGH CUT (M/L) PROJECTED COVERAGE ON HEAD-FORM(59.7CM CIRCUMFERENCE)

COVERAGE AREA : FAST BALLISTIC HIGH CUT VS. MICH 2002

MICH 2002 (Large)

HeadCoverage

HeadCoverage

13

FAST Helmets are available in the following colors: Black MultiCam™Desert MARPATUrban Tan Foliage Green

Page 8: Ops Core 2011 Catalogue

FAST BALLISTICFULL EAR•Available in DSM Dyneema HB-26 and HB-80 ballistic core materials

•Based on our standard FAST ballistic helmet, the Full Ear version offers increased surface area to provide more head coverage than the ACH

•Intended for use with inner-ear hearing protection and communications equipment, the lack of the “ear bulge” also yields a lower profile and improves natural hearing localization and attenuation * This helmet is not compatible with earcup style hearing protection and communication products

FAST BALLISTIC FULL EAR (M/L)

COVERAGE AREA : FAST BALLISTIC FULL EAR VS. ACH

ACH (Large)

HeadCoverage

HeadCoverage

PROJECTED COVERAGE ON HEAD-FORM(59.7CM CIRCUMFERENCE)

FAST Full EarHead Coverage 109.8 in² (708 cm²)

S/Mcm² of coverage on a

57.3 cm circumference head

M/Lcm² of coverage on a

59.7 cm circumference head

L/XLcm² of coverage on a

62 cm circumference head

Mediumcm² of coverage on a

57.3 cm circumference head

Largecm² of coverage on a

59.7 cm circumference head

X-Largecm² of coverage on a

62 cm circumference head

Shell Surface Area

Shell Weight 1.89 lbs (855 g)

Head Coverage

ACH/MICH

166.4 in² (1073 cm²)

Shell Surface Area

Shell Weight

104.5 in² (674 cm²)

168.1 in² (1084 cm²)

2.69 lbs (1220 g)

115 in² (742 cm²)

2.03 lbs (920 g)

178.2 in² (1150 cm²)

111.7 in² (721 cm²)

2.77 lbs (1258 g)

178.8 in² (1154 cm²)

121.8 in² (786 cm²)

2.20 lbs (999 g)

193.6 in² (1249 cm²)

119.4 in² (770 cm²)

3.10 lbs (1404 g)

192.7 in² (1243 cm²)

Understanding Coverage

Traditional methods for determining the amount of protective coverage a helmet provides are based on calculating the exterior surface area of the helmet shell. However, it can be misleading when comparing different helmet shapes because in this scenario, larger helmet surface area does not necessarily mean larger head coverage area. For this reason, Ops-Core uses standardized computer modeling techniques to “project” a line-of-sight “shadow” from a helmet onto the largest head-form for a given helmet size. The surface area of this shadow is then measured to yield the true amount of the head that would actually be protected by this helmet “as worn” in real life.

15

FAST Helmets are available in the following colors: Black MultiCam™Desert MARPATUrban Tan Foliage Green

Page 9: Ops Core 2011 Catalogue

•This new helmet shell provides the same level of protective coverage and meets all of the US Army’s ACH CO/PD-05-04 2007 requirements with a shape that offers significant additional performance benefits

•The Sentry’s ballistic shell is based on FAST helmet pedigree with hybrid materials weighing a 1/2 lb. less than the ACH, but with processing improvements to provide even better ballistic backface deformation performance of less than 5/8” (16 mm)

•This refined shell shape also provides better hearing localization and attenuation than the ACH with a modified ear area shape and is compatible with ARC rail mounted Peltor style hearing protection and COMMs devices

•The Sentry utilizes an improved liner and suspension system that provides the same comfort and stability as our FAST helmets but with increased protection by mitigating blunt trauma impacts of 14 f/s instead of the traditional ACH requirement of 10 f/s

•New “Worm-Dial” occipital fitband adjustment system takes up less interior helmet space and weighs less than the rotary dial version used on our FAST helmet models

SENTRY (Large)

COVERAGE AREA : SENTRY (LIGHTWEIGHT ACH) VS. ACH

ACH (Large)

HeadCoverage

HeadCoverage

PROJECTED COVERAGE ON HEAD-FORM(59.7CM CIRCUMFERENCE)

SENTRY (ACH)Head Coverage 104.7 in² (675 cm²)

Mediumcm² of coverage on a

57.3 cm circumference head

Largecm² of coverage on a

59.7 cm circumference head

X-Largecm² of coverage on a

62 cm circumference head

Mediumcm² of coverage on a

57.3 cm circumference head

Largecm² of coverage on a

59.7 cm circumference head

X-Largecm² of coverage on a

62 cm circumference head

Shell Surface Area

Shell Weight 2.00 lbs (906 g)

Head Coverage

ACH/MICH

171.7 in² (1108 cm²)

Shell Surface Area

Shell Weight

168.1 in² (1084 cm²)

112 in² (723 cm²)

2.12 lbs (963 g)

179.7 in² (1159 cm²)

178.8 in² (1154 cm²)

120.2 in² (775 cm²)

2.25 lbs (1022 g)

191.2 in² (1233 cm²)

192.7 in² (1243 cm²)

104.5 in² (674 cm²)

2.69 lbs (1220 g)

111.7 in² (721 cm²)

2.77 lbs (1258 g)

119.4 in² (770 cm²)

3.10 lbs (1404 g)

Understanding Coverage

Traditional methods for determining the amount of protective coverage a helmet provides are based on calculating the exterior surface area of the helmet shell. However, it can be misleading when comparing different helmet shapes because in this scenario, larger helmet surface area does not necessarily mean larger head coverage area. For this reason, Ops-Core uses standardized computer modeling techniques to “project” a line-of-sight “shadow” from a helmet onto the largest head-form for a given helmet size. The surface area of this shadow is then measured to yield the true amount of the head that would actually be protected by this helmet “as worn” in real life.

SENTRY (LIGHTWEIGHT)ACH

17

FAST Helmets are available in the following colors: Black MultiCam™Desert MARPATUrban Tan Foliage Green

Page 10: Ops Core 2011 Catalogue

FAST CARBON

•Lightweight carbon fiber shell

•Ideal for recce operations, fast roping, climbing and training

•Designed with the structural integrity to comfortably support binocular style NVGs without the use of counterweights

•Identical to Ballistic High Cut version except for shell

All FAST Helmets feature

R E T E N T I O N S Y S T E M S

Features

19

FAST BASE JUMP

•Base Jump helmet is the same design as the Ballistic and Carbon FAST helmets but with a polycarbonate shell and molded front NVG mount

•Great for training, search and rescue, climbing, and other outdoor activities. It offers all the benefits and features of FAST helmets at a lower cost, comparable to other recreational sport helmets

•FAST Base Jump helmet is available in two versions: Sports and Military

Features

•Under-the-chin sports style chinstrap with a cover sock for added comfort

•Alternate EPS impact liner material to pass more stringent blunt impact testing standards

•Over-the-chin military style chinstrap

•Bungees for NVG stability

•Exterior painted with solid CARC colors for greater durability and reduced reflectivity

SPORTS VERSION FEATURES: MILITARY VERSION FEATURES:

Available in the following colors: Black MultiCam™Desert MARPATUrban Tan Foliage Green Available in the following colors: RedBlack MultiCam™

Desert MARPATUrban Tan Foliage Green

Page 11: Ops Core 2011 Catalogue

40

80

120

160

Exterior Surface Area (shown)

Helmet Version

Values calculated byprojecting area coveredby armor onto 59.7 cmcircumference headform

(largest head / helmet size)

Protected HeadSurface Area

97 in2

(626 cm2)

154 in2 (994 cm2)

104 in2

(670 cm2)

167 in2 (1080 cm2)

ACH(Large size)

MICH 2002(Large size)

MICH 2001(Large size)

112 in2

(721 cm2)

179 in2 (1154 cm2)

Sentry ACH(L size)

112 in2

(723 cm2)

180 in2 (1159 cm2)

FAST Full Ear(M/L size)

115 in2

(742 cm2)

178 in2 (1150 cm2)

FAST High Cutwith Side Armor

104 in2

(669 cm2)

124 in2 (777cm2)

167 in2 (1077 cm2)

189 in2 (1221 cm2)

FAST High Cut with Mandible

104 in2

(669 cm2)

241 in2 (1553 cm2)

20 in2

63 in2

(408 cm2)

FAST High Cut(M/L size)

104 in2

(669 cm2)

165 in2 (1063 cm2)

WEIGHT SUMMARY

SYSTEM LEVEL HEAD COVERAGESide Armor ProtectionMandible Protection

THE OPS-CORE FAST HELMET SySTEM PROvIDES ON-THE-FLy CAPAbILITy TO INCREASE THE AMOUNT OF PROTECTED HEAD COvERAgE OvER ANy OTHER HELMET AvAILAbLE TODAy

•63 in2 (408 cm2) •104 in2 (669 cm2) •20 in2 (128 cm2)

(488 cm2)mandible exterior

(1159 cm2)helmet exterior

(156 cm2)side armor

exterior

HB-26 Ballistic (shell only) 1.83 lbs (829g) 1.97 lbs (893g) 2.14 lbs (967g)

HB-80 Ballistic (shell only) 1.56 lbs (708g) 1.76 lbs (798g) 1.99 lbs (903g)

HB-26 (complete) 2.69 lbs (1220g) 2.85 lbs (1291g) 3.02 lbs (1371g)

HB-80 (complete) 2.42 lbs (1097g) 2.64 lbs (1196g) 2.87 lbs (1301g)

FAST High CutS/M53-56 cm

M/L56-59 cm

L/XL59-61 cm

Hybrid UHMWPE (shell only)

Hybrid UHMWPE (complete)

2.00 lbs (906g)

M53-57 cm

2.86 lbs (1297g)

2.25 lbs (1022g)

XL59-61 cm

3.14 lbs (1423g)

2.12 lbs (963g)

L57-59 cm

3.00 lbs (1360g)

2.38 lbs (1082g)

XXL61-63 cm

3.27 lbs (1485g)

FAST Sentry

S/M53-56 cm

M/L56-59 cm

L/XL59-61 cm

Shell Only 0.59 lbs (267g) 0.65 lbs (294g) 0.73 lbs (329g)

Complete 1.39 lbs (630g) 1.46 lbs (661g) 1.54 lbs (699g)

FAST Carbon

S/M53-56 cm

M/L56-59 cm

L/XL59-61 cm

Shell Only 0.59 lbs (259g) 0.65 lbs (293g) 0.72 lbs (325g)

Military Version (complete) 1.31 lbs (596g) 1.39 lbs (630g) 1.46 lbs (662g)

Sport Version (complete) 1.27 lbs (577g) 1.35 lbs (611g) 1.42 lbs (643g)

FAST Base Jump

Aramid Ballistic (shell only)

Aramid Ballistic (complete)

2.69 lbs (1220g)

3.05 lbs (1382g)

3.10 lbs (1404g)

3.49 lbs (1582g)

2.77 lbs (1258g)

3.13 lbs (1420g)

3.75 lbs (1707g)

4.11 lbs (1863g)

US ARMY ACHM54-57 cm

L57-59 cm

XL59-61 cm

XXL61-66 cm

Aramid Ballistic (shell only)

Aramid Ballistic (complete)

2.45lbs (1112g)

2.80 lbs (1274g)

2.86 lbs (1296g)

3.21 lbs (1458g)

2.58 lbs (1170g)

2.96 lbs (1341g)

MICH 2002M54-57 cm

L57-59 cm

XL59-61 cm

Aramid Ballistic (shell only)

Aramid Ballistic (complete)

2.16 lbs (982g)

2.52 lbs (1144g)

2.65 lbs (1200g)

3.00 lbs (1362g)

2.33 lbs (1057g)

2.69 lbs (1219g)

MICH 2001M54-57 cm

L57-59 cm

XL59-61 cm

S/M53-56 cm

M/L56-59 cm

L/XL59-61 cm

Hybrid UHMWPE (shell only)

Hybrid UHMWPE (complete)

FAST Full Ear

1.89 lbs (855g) 2.03 lbs (920g) 2.20 lbs (999g)

2.75 lbs (1246g) 2.91 lbs (1318g) 3.09 lbs (1340g)

1.75

2.00

2.25

2.50

2.75

ACH(Large size)

MICH 2002(Large size)

MICH 2001(Large size)

FAST High Cut(M/L size)

FAST Full Ear(M/L size)

2.03 lbs(920 g)

2.33 lbs(1057 g)

2.58 lbs(1170 g)

2.77 lbs(1258 g)

1.97 lbs(893 g)

Sentry ACH(L size)

2.12 lbs(963 g)

Helmet Shell Weight Chart

Page 12: Ops Core 2011 Catalogue

Testing Standard

ThreatDescription

Environmental Conditions

Chinstrap Retention

Test Requirement

Base Jump Military

Base Jump Sport

Ballistic High Cut

Carbon

Ballistic Full Ear

Sentry

Hemi Anvil x2 Impacts: 10 f/s (3 m/s)

Less than 150Gs forcetransmitted to head / brain

Less than 150Gs forcetransmitted to head / brain

2012

2012

2012

2012

2012 2012

2012

2012

2012

Less than 300Gs forcetransmitted to head / brain

Less than 10Kn (approx 200 Gs) forcetransmitted to head / brain

Blunt Impact: 14°F / 77°F / 130°F(-10°C / 25°C / 54°C)

Blunt Impact: 14°F / 77°F / 130°F(-10°C / 25°C / 54°C)

-13°F / 68°F / 100°F(-25°C / 20°C / 38°C)

-4°F / 68°F / 95°F(-20°C / 20°C / 35°C)

113 lbs (500N)4kg @ 11.2 f/s (3.4 m/s)Withstands 25 f/s (7.6 m/s) drop

and 150 lb (68 kg) static loadWithstands 25 f/s (7.6 m/s) drop

and 150 lb (68 kg) static load

Hemi Anvil x2 Impacts: 14 f/s (4.3 m/s) Top Impact Velocity:Side Impact Velocity:Front Impact Velocity:Rear Impact Velocity:

20 f/s (6 m/s)10 f/s (3 m/s)10 f/s (3 m/s)10 f/s (3 m/s)

EN 12492:2002

Mountaineering Helmet

ASTM F2040

ACH SpecificationCO/PD-05-04:2007

2011 Lightweight ACH BluntImpact Protection (Threshold)

Recreational Snow Sports

Hit on Hemi Anvil:Hit on Edge Anvil:Hit on Flat Anvil:

16 f/s (4.8 m/s)15 f/s (4.5 m/s)20 f/s (6.2 m/s)

BALLISTIC PERFORMANCE BLUNT IMPACT PROTECTION

V50 BL(P) at 0° Obliquity V50 BL(P) at 45° Obliquity BFD

4 - grain (RCC) 3450 fps (1051.5 m/s) 3675 fps (1120m/s)

2 - grain (RCC) 4075 fps (1242 m/s) 4740 fps (1445 m/s) --

64 - grain (RCC) 1700 fps (518 m/s) 1950 fps (594 m/s) --

16 - grain (RCC) 2425 fps (739 m/s) 2550 fps (777 m/s) --

Battle Axe 75 fps (23 m/s)50 fps (15 m/s) --

17 - grain (FSP) 2150 fps (670 m/s) ----

9mm FMJ (V0 at 0° Obliquity) 1450 fps (442 m/s) -- <1.0” (25.4 mm)

V50 BL(P) at 0° Obliquity BFD

US Army ACH Ballistic Performance & NIJ-IIIA

STAGNAG 2920 Performance - FSP

1.1 FSP --2542 fps (775 m/s)

V50 BL(P) at 0° Obliquity BFDMULTIHIT - KKW - 9x19 Ball (DM41)

9x19 Ball --Average Impact Velocity = 1348 fps (411 m/s)

Projectile

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Page 13: Ops Core 2011 Catalogue

EXTERIOR MOUNTING SYSTEMENVIRONMENTAL TESTING

MANDIBLES O2 MASKS SIDE ARMOR

NIGHT VISION GOGGLES GOGGLES COMMs HEADSETS

VIDEO CAMERAS ACCESSORY ADAPTERS

ILLUMINATORS IFF DEVICES

FAST bALLISTIC HELMET SHELL IS JUST AS STRONg AND DURAbLE AS A TRADITIONAL ACH ARAMID SHELL, WHILE bEINg TWO THIRDS OF ITS WEIgHT.

400lbs

TOP TO BOTTOM : COMPRESSION RESISTANCE

300lbs300lbsSIDE TO SIDE : COMPRESSION RESISTANCE

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Compression Resistance

Environmental Testing

FAST Ballistic:FAST Base Jump:

-60°F (-51°C)-13°F (-25°C)

FAST Ballistic:FAST Base Jump:

160°F (71°C)100°F (38°C)

Seawater Immersion:Submerged 3ft (1m) for 3 hours

Corrosion Resistance:DEET, Gasoline, Motor Oil, Hydraulic Fluid,

Aviation JP-8 Fuel, Ri�e Cleaning Compound,Lubrication Oil, Face Paint

Flame Resistance:Helmet shell is self-extinguishing

according to FED-STD-191Method 5905.1

Page 14: Ops Core 2011 Catalogue

SIDE ARMORFOR FAST HELMETS

•Up-Armor Side Covers are available in Ballistic and Non-Ballistic versions

•Attachment to FAST Helmet ARCs is tool-less and takes less than a minute

•Both versions feature identical durable carbon fiber exterior

•Ballistic version comes with a ballistic puck and gives the user the ability to quickly switch from offensive to defensive postures

•Non-Ballistic version provides environmental ear protection option for FAST Carbon and Base Jump helmets

•Low profile design does not interfere with sighting shoulder weapons (even with iron sights)

Features

GUNSIGHT MANDIBLEFOR FAST HELMETS

•The mandible uses a combination of soft armor and support frame technology to provide lower face protection from frag, flying debris, bumpy vehicle rides, as well as for ATV training exercises and rough terrain landings during airborne operations

•It quickly and easily attaches and detaches from the helmet side rails

•The mandible is flexible and is designed to fold in half to conveniently fit into a rucksack

•The flexibility allows a close cheek weld and causes minimum interference with sighting shoulder weapons

Features

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Available in the following colors: BlackUrban Tan Foliage Green Available in the following colors: MultiCam™Desert MARPATUrban Tan

Page 15: Ops Core 2011 Catalogue

•Fits Para-Flite PHAOS and Carleton Phantom O2 Masks

•Streamlined snag-free design that quickly attaches and releases from the helmet rails

•Has a Snap Dragon bayonet buckle with a quick release feature

•Head-Loc tabs allow on the fly adjustment for tightening and loosening the fit of the mask

O2 MASK STRAPS

ACH O2 SINGLE STRAP KIT FAST O2 SINGLE STRAP KIT

HEADSETS

PELTOR COMTAC ARC HEADSET

•Third generation COMTAC Headset from Peltor

•Features external microphones for “talk-thru” capability so the users can maintain situational awareness while still protecting their hearing

•Compatible with all FAST Helmets, except FAST Ballistic Full Ear

•Attaches to the side rails instead of using the traditional headband

•Exterior mounting eliminates pressure points on the head from extended wear

•The mounting arms snap in and out, and can be individually rotated to the back of the helmet

•Available in multiple colors, and radio and COMM configurations

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Available in the following colors:

BlackUrban Tan Foliage Green

Page 16: Ops Core 2011 Catalogue

ACH UPGRADES

OCC-DIAL LINER KIT

VAS SHROUDACH-ARCACCESSORY RAIL CONNECTORS

HEAD-LOCRETENTION SYSTEM

Page 17: Ops Core 2011 Catalogue

The H-Nape is intended for operators conducting rigorous activities while wearing NVGs like the PVS-15 or ANViS-9 with heavier accessories mounted to the helmet. This added weight and subsequent CG problems can make the helmet (and NVGs) unstable and cause it to rotate or slip front to back during use. When NVGs are not stable they are difficult to see through and when they are difficult to see through, they are not effective. We have received reports of helmets being so unstable that they slipped and hit users in the face, hard enough to cause disorientation which can be detrimental when trying to operate a vehicle or control a canopy.

H-Nape Chinstrap

Features (H-Nape and X-Nape)

EASE OF USE•Patented Head-Loc tabs provide instant one-handed chinstrap adjustment while wearing the helmet

SIMPLIFIED STRAP GEOMETRY•Straight force lines and unique design eliminate loose ends

COMFORT•Padded leather chin cup and nape pad provide support during long missions•Custom webbing weave provides greater durability and ventilation•Available in left or right eye configurations to keep buckle on opposite side of weapon sighting

Chinstraps & Extenders are available in: Foliage GreenUrban Tan Black

HEAD-LOC® RETENTION SYSTEMS

- Airborne Certified for USSOCOM -

Fleece Chincup /Extender Cover

(Sold Separately)

Nape-RepositionableVersion

StandardVersion

X-Nape Chinstrap

STABILITY MATTERS

The X-Nape is intended for users conducting rigorous activities while wearing lighter NVGs like the PVS-14 or having smaller accessory equipment mounted to the helmet. Without the added weight of heavier devices, the X-Nape provides the same security and comfort as the H-Nape and does not require a fifth adjustment point on the back. Unlike competitor designs that require removal of the mounting screws to set the height of the nape pad, the X-Nape version self-adjusts to the back of the skull resulting in an ultra-clean, low-profile system.

Featuring:Gas Mask Extender

(Sold Separately)Ballistic Hardware

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Page 18: Ops Core 2011 Catalogue

•Lightweight, multi-impact, ventilated liner system with repositionable EPP impact pads and LDV closed-cell comfort foam that is not affected by temperature, altitude, or moisture

•Pads are pre-molded to the shape of a head - no more “flat” blocks

•Occ-Dial adjustable fitband with replaceable leather front, nape, and side pads quickly detaches to allow convenient donning and doffing of COMMs headsets with internal top headbands

•Integrated Head-Loc chinstrap retention system gives helmet 4x more stability than standard issue ACH helmet suspension / retention

•Easily installs using existing Velcro hook interior disks and chinstrap mounting holes

•Fits ACH / MICH 2000 helmets and ACH / MICH 2002 Gunfighter Cut helmets * Does not fit MICH 2001, RBR, Protech, or any other style helmet that does not use the ACH chinstrap mounting hole pattern

Features

OCC-DIAL LINER KIT

Occ-Dial Liner Kits feature

R E T E N T I O N S Y S T E M S

VAS™ SHROUDFeatures•Snag-free for HALO, HAHO and static line operations

•All aluminum construction with powder coated finish and stainless steel ballistic hardware

•Fits all ACH, MICH, PASGT, and LWH helmets with the MARSOC / WARCOM 3-hole mount pattern

•Includes a foam gasket that prevents vibration and wobble

•Ideal for replacing the original helmet “hook and strap” mounting system

•It is the lightest, lowest profile, least obtrusive, and least expensive “permanent” NVG mounting solution currently available

Mount arms sold separately

Helmet CompatabilityFits the standard MARSOC / WARCOM 3-hole NVD mount pattern

NVG & Mount Arm CompatabilityThe Ops-Core VAS Shroud is compatible with the following combinations of night vision goggle and mount arm styles

VAS Shroud Compatibility

NVG StylePVS-7B/7D

PVS-14

PVS-15

PVS-18

PVS-21

PVS-7A/7C

US Army StandardMount Arm#A3256368

Wilcox® G09 Mount Armwith Break-Away Base

#28300G01

Wilcox® L4 G24Mount Arm#28300G24

Wilcox® L4 G20Mount Arm#28300G20

Norotos® INVGMount Arm#1820010

Norotos® AKA2Mount Arm#1840010

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VAS Shrouds are available in the following colors: BlackUrban Tan Foliage Green

Occ-Dial Kits are available in:

BlackUrban Tan Foliage Green

Page 19: Ops Core 2011 Catalogue

•Increasingly popular helmet mounting solution that allows the operator to customize the helmet to his/her specific use with various accessories

•Improved lower profile version of the 2007 design with additional mounting features

•Upper and lower dovetails support lights, cameras, goggles, etc.

•Compatible with O2 Single Strap Kit

•New design allows instant donning and doffing of mandible and face protection solutions for the ACH

•Snag-free for HALO, HAHO and static line operations

•Uses existing chinstrap mounting holes

•Available with or without NVG stabilizing bungees

•Kit includes two ARC Rails and the following adapters and mounting hardware:

Shown withRevision® Mandible

2010 ACH-ARCACCESSORY RAIL CONNECTORS

Features

Surefire E1L

Streamlight TLR-1

RAIL ADAPTERS FOR ACH/FAST ARC

PICATINNY ADAPTER X300 ADAPTER

VIO POV1video camera

SINGLE CLAMP SWIVEL CLIPS•These clips attach to upper and lower rail dovetails to provide instant and secure

attachment of straps while still providing rotational freedom of motion

•Ideal for attachment of O2 masks, goggles, and other accessories

Insight M3 Surefire X300

36mmGoggle Swivel Clip

19mmSwivel Clip

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Rails are available inthe following colors: BlackUrban Tan Foliage Green

Page 20: Ops Core 2011 Catalogue

•Infrared and visible light switching

•Weighs 58 grams

•Refer to VAS Shroud chart for NVG compatibility •Simple, reliable light source with multiple mounting options which provide light where you need it, when you need it

•LED Color options: Red, Green, Blue, White or IR

•Professional quality 1080p / 960p / 720p HD resolutions record at 30 and 60 frames per second (60 f/s in 720p)

•Waterproof quick-release housing (180’ / 60 m)

•Smallest and lightest hands free video camera in the world (122 grams)

•Captures beautiful 1080p video

•135° wide-angle lens

•Fully integrated point-of-view (POV) video system that’s waterproof, dust proof, and shock-resistant

•720x480 resolution at 30fps

ACCESSORIES

L4-G24•210 grams

with hardware

IFF ILLUMINATIONNVG MOUNTS TACTICAL VIDEO SPORT VIDEO CAMERAS HEADLAMPS

L4-G20•198 grams with

hardware

www.wilcoxind.com www.vliteusa.com www.vio-pov.com

POV 1.5 MPLS™

REMIX™HD HERO™CONTOUR HD™MANTA STROBE

www.contour.com www.goprocamera.com www.princetontec.com

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Page 21: Ops Core 2011 Catalogue

OPS-CORE, INC.319 A Street Rear Ground FloorBoston, MA 02210

Tel: 617.670.3547Fax: 617.670.3581

www.ops-core.com

MADE IN USA