10
M. Fakoor-Pakdaman 1 Laboratory for Alternative Energy Conversion (LAEC), Mechatronic Systems Engineering, Simon Fraser University, Surrey, BC V3T 0A3, Canada e-mail: [email protected] Mehran Ahmadi Laboratory for Alternative Energy Conversion (LAEC), Mechatronic Systems Engineering, Simon Fraser University, Surrey, BC V3T 0A3, Canada e-mail: [email protected] Farshid Bagheri Laboratory for Alternative Energy Conversion (LAEC), Mechatronic Systems Engineering, Simon Fraser University, Surrey, BC V3T 0A3, Canada e-mail: [email protected] Majid Bahrami Laboratory for Alternative Energy Conversion (LAEC), Mechatronic Systems Engineering, Simon Fraser University, Surrey, BC V3T 0A3, Canada e-mail: [email protected] Optimal Time-Varying Heat Transfer in Multilayered Packages With Arbitrary Heat Generations and Contact Resistance Integrating the cooling systems of power electronics and electric machines (PEEMs) with other existing vehicle thermal management systems is an innovative technology for the next-generation hybrid electric vehicles (HEVs). As such, the reliability of PEEM must be assured under different dynamic duty cycles. Accumulation of excessive heat within the multilayered packages of PEEMs, due to the thermal contact resistance between the layers and variable temperature of the coolant, is the main challenge that needs to be addressed over a transient thermal duty cycle. Accordingly, a new analytical model is developed to predict transient heat diffusion inside multilayered composite packages. It is assumed that the composite exchanges heat via convection and radiation mechanisms with the surrounding fluid whose temperature varies arbitrarily over time (thermal duty cycle). As such, a time-dependent conjugate convection and radiation heat transfer is considered for the outer-surface. Moreover, arbitrary heat generation inside the layers and thermal contact resistances between the layers are taken into account. New closed- form relationships are developed to calculate the temperature distribution inside multi- layered media. The present model is used to find an optimum value for the angular fre- quency of the surrounding fluid temperature to maximize the interfacial heat flux of composite media; up to 10% higher interfacial heat dissipation rate compared to con- stant fluid-temperature case. An independent numerical simulation is also performed using COMSOL Multiphysics; the maximum relative difference between the obtained nu- merical data and the analytical model is less than 6%. [DOI: 10.1115/1.4028243] Keywords: multilayered composite systems, transient conduction, thermal contact resistance, electronic packages, dynamic thermal response, integrated thermal management 1 Introduction Integration of component thermal management technologies for new propulsion systems is a key to developing innovative technol- ogy for the next-generation HEVs, electric vehicles (EVs), and fuel cell vehicles (FCVs). Current hybrid systems use a separate low-temperature liquid cooling loop for the PEEM [1,2]. How- ever, utilizing an integrated cooling loop for an HEV addresses the cost, weight, size, and fuel consumption [24]. As such, the cooling systems of PEEM can be integrated with (i) the air condi- tioning system via a low-temperature coolant loop and (ii) the in- ternal combustion engine (ICE) via a high-temperature cooling system. Typically, steady-state scenarios were considered for the thermal management of conventional vehicles [3,5]. However, within the context of “integrated thermal management,” the evalu- ation over a transient thermal duty cycle is important. This is attributed to the fact that certain components may not experience peak thermal loads over steady-state cases or at the same time dur- ing a vehicle driving cycle [2]. Misalignment of the peak heat loads leads to variable time-dependent coolant temperature for PEEM over a transient duty cycle. For instance, for the above- mentioned high-temperature cooling loop of PEEM and ICE, the coolant temperature of the electric machine was reported to fluctu- ate between 80 C and 110 C, depending upon the functionality of ICE during the studied duty cycle [3]. To successfully integrate dynamic PEEM cooling systems con- cept into vehicle applications, the thermal limitations of the semi- conductor devices must be addressed [6]. For critical semiconductor devices such as insulated gate bipolar transistors (IGBTs) in an HEV, McGlen et al. [7] predicted heat fluxes of 150 200 W=cm 2 ð Þ and pulsed transient heat loads with heat fluxes up to 400ðW=cm 2 Þ. According to Samsung technologists, the next-generation semiconductor technology costs about $10 billion to create [6]. Alternatively, utilization of multilayered packages is recognized as an innovative technique for the thermal management of semiconductor devices, which also results in improved performance through lowering of signal delays and increasing processing speed. However, due to the dynamic unsteady characteristics of the power electronics inside HEVs/ EVs/FCVs, accumulation of excessive heat within the multilay- ered packages as a result of thermal contact resistance between the layers as well as variable temperature of the coolant is the main challenge that needs to be addressed [612]. One important aspect of the thermal design of such dynamic multilayered sys- tems is the ability to obtain an accurate transient temperature solu- tion of the packages beforehand in order to sustain the reliability of the packages albeit for a more simplified configuration. Transient heat conduction in multilayered packages has been the subject of numerous studies, e.g., Refs. [1328]. De Monte 1 Corresponding author. Contributed by the Heat Transfer Division of ASME for publication in the JOURNAL OF HEAT TRANSFER. Manuscript received November 5, 2013; final manuscript received July 25, 2014; published online April 21, 2015. Assoc. Editor: Jim A. Liburdy. Journal of Heat Transfer AUGUST 2015, Vol. 137 / 081401-1 Copyright V C 2015 by ASME Downloaded From: http://mechanismsrobotics.asmedigitalcollection.asme.org/ on 09/30/2015 Terms of Use: http://www.asme.org/about-asme/terms-of-use

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  • M. Fakoor-Pakdaman1Laboratory for Alternative Energy

    Conversion (LAEC),

    Mechatronic Systems Engineering,

    Simon Fraser University,

    Surrey, BC V3T 0A3, Canada

    e-mail: [email protected]

    Mehran AhmadiLaboratory for Alternative Energy

    Conversion (LAEC),

    Mechatronic Systems Engineering,

    Simon Fraser University,

    Surrey, BC V3T 0A3, Canada

    e-mail: [email protected]

    Farshid BagheriLaboratory for Alternative Energy

    Conversion (LAEC),

    Mechatronic Systems Engineering,

    Simon Fraser University,

    Surrey, BC V3T 0A3, Canada

    e-mail: [email protected]

    Majid BahramiLaboratory for Alternative Energy

    Conversion (LAEC),

    Mechatronic Systems Engineering,

    Simon Fraser University,

    Surrey, BC V3T 0A3, Canada

    e-mail: [email protected]

    Optimal Time-Varying HeatTransfer in MultilayeredPackages With ArbitraryHeat Generations andContact ResistanceIntegrating the cooling systems of power electronics and electric machines (PEEMs) withother existing vehicle thermal management systems is an innovative technology for thenext-generation hybrid electric vehicles (HEVs). As such, the reliability of PEEM mustbe assured under different dynamic duty cycles. Accumulation of excessive heat withinthe multilayered packages of PEEMs, due to the thermal contact resistance between thelayers and variable temperature of the coolant, is the main challenge that needs to beaddressed over a transient thermal duty cycle. Accordingly, a new analytical model isdeveloped to predict transient heat diffusion inside multilayered composite packages. Itis assumed that the composite exchanges heat via convection and radiation mechanismswith the surrounding fluid whose temperature varies arbitrarily over time (thermal dutycycle). As such, a time-dependent conjugate convection and radiation heat transfer isconsidered for the outer-surface. Moreover, arbitrary heat generation inside the layersand thermal contact resistances between the layers are taken into account. New closed-form relationships are developed to calculate the temperature distribution inside multi-layered media. The present model is used to find an optimum value for the angular fre-quency of the surrounding fluid temperature to maximize the interfacial heat flux ofcomposite media; up to 10% higher interfacial heat dissipation rate compared to con-stant fluid-temperature case. An independent numerical simulation is also performedusing COMSOL Multiphysics; the maximum relative difference between the obtained nu-merical data and the analytical model is less than 6%. [DOI: 10.1115/1.4028243]

    Keywords: multilayered composite systems, transient conduction, thermal contactresistance, electronic packages, dynamic thermal response, integrated thermalmanagement

    1 Introduction

    Integration of component thermal management technologies fornew propulsion systems is a key to developing innovative technol-ogy for the next-generation HEVs, electric vehicles (EVs), andfuel cell vehicles (FCVs). Current hybrid systems use a separatelow-temperature liquid cooling loop for the PEEM [1,2]. How-ever, utilizing an integrated cooling loop for an HEV addressesthe cost, weight, size, and fuel consumption [2–4]. As such, thecooling systems of PEEM can be integrated with (i) the air condi-tioning system via a low-temperature coolant loop and (ii) the in-ternal combustion engine (ICE) via a high-temperature coolingsystem. Typically, steady-state scenarios were considered for thethermal management of conventional vehicles [3,5]. However,within the context of “integrated thermal management,” the evalu-ation over a transient thermal duty cycle is important. This isattributed to the fact that certain components may not experiencepeak thermal loads over steady-state cases or at the same time dur-ing a vehicle driving cycle [2]. Misalignment of the peak heatloads leads to variable time-dependent coolant temperature forPEEM over a transient duty cycle. For instance, for the above-mentioned high-temperature cooling loop of PEEM and ICE, the

    coolant temperature of the electric machine was reported to fluctu-ate between 80�C and 110�C, depending upon the functionality ofICE during the studied duty cycle [3].

    To successfully integrate dynamic PEEM cooling systems con-cept into vehicle applications, the thermal limitations of the semi-conductor devices must be addressed [6]. For criticalsemiconductor devices such as insulated gate bipolar transistors(IGBTs) in an HEV, McGlen et al. [7] predicted heat fluxes of150� 200 W=cm2ð Þ and pulsed transient heat loads with heatfluxes up to 400ðW=cm2Þ. According to Samsung technologists,the next-generation semiconductor technology costs about $10billion to create [6]. Alternatively, utilization of multilayeredpackages is recognized as an innovative technique for the thermalmanagement of semiconductor devices, which also results inimproved performance through lowering of signal delays andincreasing processing speed. However, due to the dynamicunsteady characteristics of the power electronics inside HEVs/EVs/FCVs, accumulation of excessive heat within the multilay-ered packages as a result of thermal contact resistance betweenthe layers as well as variable temperature of the coolant is themain challenge that needs to be addressed [6–12]. One importantaspect of the thermal design of such dynamic multilayered sys-tems is the ability to obtain an accurate transient temperature solu-tion of the packages beforehand in order to sustain the reliabilityof the packages albeit for a more simplified configuration.

    Transient heat conduction in multilayered packages has beenthe subject of numerous studies, e.g., Refs. [13–28]. De Monte

    1Corresponding author.Contributed by the Heat Transfer Division of ASME for publication in the

    JOURNAL OF HEAT TRANSFER. Manuscript received November 5, 2013; finalmanuscript received July 25, 2014; published online April 21, 2015. Assoc. Editor:Jim A. Liburdy.

    Journal of Heat Transfer AUGUST 2015, Vol. 137 / 081401-1Copyright VC 2015 by ASME

    Downloaded From: http://mechanismsrobotics.asmedigitalcollection.asme.org/ on 09/30/2015 Terms of Use: http://www.asme.org/about-asme/terms-of-use

  • [13] presented a summary of different analytical approaches thatcan be adopted to analyze transient heat conduction. Laplacetransform method [14], Green’s function approach [15], and finiteintegral transform technique [16] are useful in single layer prob-lems. However, they cannot be readily adopted to analyze multi-layered heat conduction problems [13]. In fact, quasi-orthogonalexpansion technique and separation-of-variables methods are themost elegant and straightforward approaches to analyze multire-gion problems [17–23]. However, such approaches can onlyaddress homogeneous or constant boundary conditions, seeRefs. [24–28]. Although encountered quite often in practice, non-linear and time-dependent boundary conditions always posedchallenge to the analysis of transient heat conduction in multilay-ered composites. The pertinent literature has been limited to con-stant/simplified boundary conditions, i.e., isothermal, isoflux, orconvective cooling surfaces. The solution to time-dependent heatflux or boundary temperature cases can be found by Duhamel’stheorem [14]. However, time-dependent convective cooling case,which inevitably occurs during a transient duty cycle for multilay-ered packages of PEEM, cannot be treated by such approach [29];this adds extra complexity to the problem. To the best knowledgeof the authors, there are only few works on transient heat conduc-tion in multilayered composites with heat generation subjected tononlinear or time-dependent convective–radiative cooling. Our lit-erature review indicates that

    • there is no analytical model to predict the thermal behaviorof composite media with heat generation subjected to time-dependent conjugate convection–radiation.

    • effects of radiation on thermal characteristics of a multilay-ered composite over a transient thermal duty cycle have notbeen considered in the existing models.

    • effects of thermal contact resistance, at the interfacesbetween layers, have not been considered in modeling ofmultilayered composites under dynamic thermal load, ortime-dependent boundary conditions.

    To develop the present analytical model, a general time-dependent temperature is assumed for the surrounding fluid whichis decomposed into simple oscillatory functions using a cosineFourier transformation [30]. As such, conjugate radiation–convec-tion heat transfer boundary condition is considered for the outerboundary of a composite medium. The quadratic behavior of radi-ation is linearized to address the boundary value problem. Aquasi-orthogonal expansion technique [18] is used to find theeigenvalues of the closed-form analytical solution. Complex expo-nential form of the boundary condition is taken into account alongwith a periodic temperature response inside the media. Separationof variables method is employed and following [20] the associateddiscontinuous-weighting functions are found to make the obtainedeigenfunctions orthogonal. Closed-form relationships are obtainedfor temperature distribution inside the multilayered region with ar-bitrary heat generations and contact resistances under time-dependent conjugate radiation–convection.

    2 Governing Equations

    Shown in Fig. 1 is a multilayered composite region involvingM parallel layers of slabs, concentric cylinders, or spheres withthermal contact resistance at the interfaces. In addition, withoutloss of generality, it is assumed that the surface x0 represents thecoordinate origin, x0 ¼ 0. In case of composite slabs, x ¼ x0 isthermally insulated, while it is the symmetry line in case of con-centric cylinders, and center in case of spheres. Moreover, thelayer interfaces in the x-direction are x1; x2; :::; xj, wherej ¼ 1; 2; :::;M. Let kj and aj be the thermal conductivity and thethermal diffusivity of the jth layer, respectively. Initially, the mul-tilayered composite, which is confined to the domainx0 � x � xM, is at a uniform temperature T0. It is assumed thatboth convection and radiation heat transfer occurs between theouter-surface boundary, x ¼ xM, that is wetted by the surroundingfluid. An arbitrary time-dependent temperature is considered forthe surrounding fluid as given below:

    Fig. 1 Schematic of multilayered composites in (a) Cartesian, (b) cylindrical, and (c) sphericalcoordinate systems

    081401-2 / Vol. 137, AUGUST 2015 Transactions of the ASME

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  • Tsur: ¼ T1 þ Ta � c tð Þ (1)

    where Tsur: is the time-varying surrounding temperature, T1 K½ � isa constant, Ta K½ � is the amplitude of the variation of the surround-ing fluid temperature, and c tð Þ is an arbitrary function of time,respectively. Other assumptions used in the proposed unsteadyheat conduction model are

    • constant thermo-physical properties for all M layers.• the thickness of the multilayered composite is sufficiently

    thin in x-direction compared to the other directions, i.e., one-dimensional heat transfer.

    As such, the mathematical formulation of the transient heatconduction problem herein under discussion becomes

    1

    aj

    @Tj x; tð Þ@t

    ¼ r2Tj x; tð Þ þ_qj xð Þkj

    xj�1 � x � xj; t > 0

    j ¼ 1; 2; :::;M (2)

    The boundary conditions are

    @T1 0; tð Þ@x

    ¼ 0 at x ¼ 0; t > 0 (2a)

    �kj@Tj@x¼ dj� Tj xj; t

    � ��Tjþ1 xj; t

    � �� �j¼ 1;2;3; :::;ðM�1Þ

    and t> 0 (2b)

    kj@Tj xj; t� �@x

    ¼ kjþ1@Tjþ1 xj; t

    � �@x

    j ¼ 1; 2; 3; :::; ðM � 1Þ

    and t > 0 (2c)

    �kM@TM@x

    ðxm ;tÞ��|fflfflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflfflffl}

    _qcond:

    ¼ hc TM xm; tð Þ�Tsur: tð Þ½ �|fflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflffl}_qconv:

    þre T4M xm; tð Þ�T4sur: tð Þ� �|fflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflffl}

    _qrad:

    at x¼ xM; t> 0 (2d)

    The initial condition is

    Tj x; 0ð Þ ¼ T0 xj�1 � x � xj; j ¼ 1; 2; :::;M; and t ¼ 0(2e)

    where

    r2 � 1xp@

    @xxp@

    @x

    � (3)

    is the one-dimensional Laplace differential operator, Tj x; tð Þ is theinstantaneous temperature of the jth layer at depth x and time t,and xj�1; xj denote the coordinates of the jth layer surfaces. Inaddition, djðW=m2KÞ is the contact conductance between the jthand jþ 1th layers, e is the emissivity of the Mth layer (outer sur-face), rðW=m2K4Þ denotes the Stephan–Boltzmann constant, andhcðW=m2KÞ refers to the convective heat transfer coefficientbetween the Mth layer and the surrounding fluid. The followingdimensionless variables are defined:

    Fo ¼ a1tx21; g ¼ x

    x1; lj ¼

    aja1; Kj ¼

    kjþ1kj

    ; Bir ¼hrx1kM

    ;

    Bic ¼hcx1kM

    Kj ¼djx1kj

    ; h ¼ T � T0T1 � T0

    ; x ¼ X x21

    a1;

    gj gð Þ ¼ lj_q xð Þx21

    kj T1 � T0ð Þ; DTR ¼

    Bi� TaT1 � T0

    For a constant surrounding fluid temperature, Chapman [31]showed that when the initial temperature of the medium is close

    to the surrounding fluid temperature, i.e., T0=Tsur > 0:75, theforth-order effect of radiation heat transfer can be linearized, as anapproximation. The validity of this assumption has been tested innumerous works, e.g., see Refs. [19–21]. In this paper, we con-sider the cases in which the ratio of initial temperature and maxi-mum surrounding temperature is higher than 0.75, i.e.,T0=Tsur;max > 0:75; this justifies linearization of the radiationeffects [31–33]. Therefore, Eq. (2d), time-dependent conjugateconvective–radiative boundary condition, can be linearized asEq. (4).

    � kM@TM@x

    ðxm;tÞ�� ¼ hc þ hrð Þ � TM xm; tð Þ � Tsur: tð Þ½ �

    at x ¼ xM; t > 0 (4)

    where hr½W=m2K� is the transformed radiation heat transfer coef-ficient defined as follows [28]:

    hr ¼ 4erT3sur:;max (5)

    where Tsur:;max is the maximum surrounding fluid temperature dur-ing a transient duty cycle. It is evident that when radiation isneglected, hr � 0, Eq. (4) reduces to time-dependent pure-convection boundary condition. Nonetheless, the dimensionlessform of the energy equation, Eq. (2), becomes

    @hj@Fo¼ lj

    1

    gp@

    @ggp@hj@g

    � þ gj gð Þ 0 � g �

    xMx1; Fo > 0

    j ¼ 1; 2; :::;M(6)

    where hj is the dimensionless temperature of the jth layer, Fo isthe dimensionless time, g is the dimensionless coordinate, andgj gð Þ is the dimensionless heat generation inside the jth layer.Equation (6) is subjected to the following dimensionless initialand boundary conditions:

    hj g; 0ð Þ ¼ 0xj�1x1� g � xj

    x1; j ¼ 1; 2; 3; :::;M

    and Fo ¼ 0 (6a)@h1@g¼ 0 at g ¼ 0; Fo > 0 (6b)

    @hj@g¼ Kj hjþ1 g ¼ xj=x1;Fo

    � �� hj g ¼ xj=x1;Fo

    � �� �j ¼ 1; 2; 3; :::; ðM � 1Þ; and Fo > 0

    (6c)

    @hj g ¼ xj=x1;Fo� �

    @g¼ Kj

    @hjþ1 g ¼ xj=x1;Fo� �

    @g

    j ¼ 1; 2; 3; :::; ðM � 1Þ; and Fo > 0 (6d)@hM g¼ xM=x1;Foð Þ

    @gþBi�hM g¼ xM=x1;Foð Þ¼BiþDTR�c Foð Þ

    at g¼ xMx1; Fo>0 (6e)

    where Kj ¼ djx1=kj is the dimensionless contact conductancebetween the jth and jþ 1th layers, Bi ¼ hr þ hcð Þx1=kM is the com-bined radiative–convective Biot number, and DTR ¼ Bi� Ta=T1 � T0 is a dimensionless number. For sake of generality,the imposed boundary condition, Eq. (6e), is considered as follows:

    Aout �@hM g ¼ xM=x1;Foð Þ

    @gþ Bout � hM g ¼ xM=x1;Foð Þ

    ¼ Cout þ DTR � c Foð Þ at g ¼xMx1; Fo > 0; Bout 6¼ 0

    (7)

    Journal of Heat Transfer AUGUST 2015, Vol. 137 / 081401-3

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  • where Aout, Bout, and Cout are constant values. It should be notedthat when Aout ¼ 1 and Bout ¼ Cout ¼ Bi, Eq. (7) reduces to Eq.(6e). In addition, when Aout ¼ 0, the boundary condition, Eq. (7),indicates the case in which the outer-surface boundary of a com-posite medium, x ¼ xM, undergoes dynamic time-dependenttemperature.

    3 Model development

    A new model is developed to predict the thermal response of amultilayered composite in Cartesian, cylindrical, and sphericalcoordinates. It is assumed that the multilayered composite trans-fers heat via convection and radiation to the surrounding fluidwhose temperature varies arbitrarily over time. Thermal contactresistances between the layers and arbitrary heat generation insideeach layer are taken into consideration. The methodology is pre-sented for: (i) a composite medium with arbitrary number oflayers, The Appendix; and (ii) a composite slab (a two-die stack)consisting of two parallel layers with arbitrary heat generationsand a thermal interface material (TIM) as an example in Sec. 3.1,see Fig. 2. It should be noted that the TIM layer is used to sche-matically represent the thermal contact resistance at the interface.

    3.1 A Two-Layered Composite Slab. In this section, arbi-trary heat generations inside each layer gj gð Þ and contact conduct-ance between the layers, K1, are taken into account. A harmonictemperature is considered for the surrounding fluid, Eq. (A1).Based on Eq. (A6), the following transcendental equation isobtained to evaluate the eigenvalues:

    tanknffiffiffiffiffil2p�

    �ffiffiffiffiffil2p

    Ktan knð Þ �

    knK1

    tan knð Þ tanknffiffiffiffiffil2p�

    1þffiffiffiffiffil2p

    Ktan knð Þ tan

    knffiffiffiffiffil2p�

    � knK1

    tan knð Þ

    ¼

    Aoutknffiffiffiffiffil2p

    � tan

    knffiffiffiffiffil2p g2�

    � Bout

    Aoutknffiffiffiffiffil2p

    � þ Bout tan

    knffiffiffiffiffil2p g2� (8)

    Thus, with respect to Eq. (A18), the temperature distributioninside the entire medium is obtained as follows:

    hj g;Foð Þ ¼CoutBout� cos xFoþ uð Þ

    þX1n¼1

    Rjn gð ÞAn � cos uð Þ � e� k

    2nFoð Þ�

    Enx� cos xFoþ uð Þ½ � � k2n � sin xFoþ uð Þ½ �

    k4n þ x2

    ( )þ Gn

    k2n

    8>><>>:

    9>>=>>;

    j ¼ 1; 2 (9)

    The definition of the parameters used in Eq. (9) is provided inTable 1. The constants C2n and D2n are evaluated by applyingEq. (A4)

    C2n ¼ cos knð Þ cosknffiffiffiffiffil2p�

    þffiffiffiffiffil2p

    knsin knð Þ sin

    knffiffiffiffiffil2p�

    � knK1

    sin knð Þ cosknffiffiffiffiffil2p�

    (10a)

    D2n ¼ cos knð Þ sinknffiffiffiffiffil2p�

    �ffiffiffiffiffil2p

    knsin knð Þ cos

    knffiffiffiffiffil2p�

    � knK1

    sin knð Þ sinknffiffiffiffiffil2p�

    (10b)

    4 Numerical Study

    An independent numerical simulation of the present unsteadyone-dimensional heat conduction inside a two-layered slab is alsoconducted using the commercially available software, COMSOLMultiphysics. The thermal contact resistance between the layers ismodeled by a thin thermally resistive layer. Besides, the heat gen-eration inside the layers is taken into consideration. Furthermore,the assumptions stated in Sec. 2 are used in the numerical analy-sis. Harmonic and arbitrary time-dependent temperatures, Eqs.(12) and (13), are considered for the surrounding fluid. Conjugateconvective–radiative heat transfer between the outer-surfaceboundary and the surrounding fluid are taken into account. Gridindependency of the results was also verified by using three differ-ent grid sizes, namely, 1500, 2000, and 2500 cells. Since therewas a little difference between the simulation results from the fineand medium-sized grids (only 1% at the most), the medium gridsize was chosen for modeling to reduce the computational time.The geometrical and thermal properties used in the baseline casefor numerical simulation of a two die stack are listed in Table 2.Such geometry encountered quite often in a range of practicalapplications including power electronics cooling, microelec-tronics, IGBT packages in HEVs, and high power applications,see Refs. [34] and [35]. The values associated with the TIM layerfor the base-line case are in accordance with the properties ofThe Dow corning TC-5022 which is thermal grease extensivelyused in the aforementioned applications, see Ref. [34]. Theconvective heat transfer coefficient is also assumed as, hc¼ 18; 000ðW=m2=KÞ [36], for the base-line case since this is theaverage heat transfer coefficient in most electronic cooling appli-cations, see Refs. [35] and [37]. In addition, following Ref. [35],heat flux of 200ðW=cm2Þ is considered for the silicon chip heatgeneration as a typical peak value that occurs in the IGBTs. The

    Fig. 2 Schematic of a two-die stack, and TIM subjected totime-dependent conjugate convection–radiation with a sur-rounding fluid

    081401-4 / Vol. 137, AUGUST 2015 Transactions of the ASME

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  • maximum relative difference between the analytical results andthe numerical data is less than 6%; more detail is presented inSec. 5.

    5 Results and Discussion

    The analytical model described in Sec. 3.1, for two parallelslabs (a two-die stack) are represented here in graphical form andcompared with the numerical data obtained in Sec. 4. As such, theresults are presented for: (i) a harmonic surrounding fluid temper-ature, and (ii) arbitrary time-dependent surrounding fluid tempera-ture. In fact, the former case study indicates a harmonic conjugateconvective–radiative boundary condition, and the latter accountsfor an arbitrary time-dependent conjugate convection–radiation. Acode is developed using commercially available software MAPLE15 to solve the transcendental relationship, Eq. (8). Our studyshows that using the first 50 terms in the series solution, Eq. (9), isaccurate enough to obtain the temperature distribution inside themedia up to four decimal digits. Note that the number of seriesterms can be notably reduced for large time scales since for largevalues of n, kn !1, and the exponential term in Eq. (A18) dropsremarkably.

    5.1 Harmonic Surrounding Fluid Temperature. In thiscase, the surrounding fluid temperature is considered harmonicallyas follows:

    Tsur: tð Þ ¼ T1 þ Ta � cos Xtþ uð Þ (11)

    The dimensionless form of Eq. (11) is as given below:

    hsur: ¼Tsur: � T0T1 � T0

    ¼ 1þ DTa � cos xFoþ uð Þ (12)

    where x ¼ X� x21=a1 and DTa ¼ Ta=T1 � T0 are the dimension-less angular frequency and amplitude of the surrounding fluidtemperature, respectively. As such, effects of thermal contact re-sistance on the thermal characteristics of the studied compositemedium are shown. In addition, optimum conditions are found tomaximize the amplitude of the interfacial heat flux of a compositemedium under harmonic boundary condition.

    5.1.1 Effects of the Thermal Contact Resistance,Kj ¼ djx1=k1. Figure 3 shows the variations of the dimensionlesstemperature of the insulated axis hg¼0, Eq. (9), against the Fourier

    number for different values of dimensionless conductancebetween the layers, K1 ¼ d1x1=k1. Harmonic temperature isassumed for the surrounding fluid temperature, Eq. (12), whereT1 ¼ 350 Kð Þ; Ta ¼ 50 Kð Þ, and X ¼ 49:2 rad=sð Þ. It should benoted that when K1 !1, the thermal contact resistance betweenthe layers becomes negligible, and the present model yields thesolution for a two-layer slab with perfect contact at the interface.As shown in Fig. 3, there is a good agreement between the analyti-cal results, and the obtained numerical data; maximum relativedifference less than 2.7%. The following values are assumed forthe dimensionless variables: l2 ¼ a2=a1 ¼ 1:3, K1 ¼ k2=k1¼ 2:71, g2 ¼ x2=x1 ¼ 2:33, and x ¼ 0:1p. To compare the ana-lytical results with the numerical data, according to Ref. [34], thethermal conductivity of the resistive layer is considered as 4; 2,0:5 W=m K½ �, which correspond to K1 ¼ 0:135; 0:0676, and0:0169, respectively.

    As expected, the higher the contact conductance between thelayers, the higher the amplitude of the temperature field inside thecomposite medium would become. The peak-shifting trend of theinsulated axis temperature for different values of dimensionlessinterface conductance shows a “thermal lag” of the system causedby the thermal contact resistance. Irrespective of thermal contactresistance, the temperature inside the media fluctuates with theangular frequency of the surrounding temperature. In addition, asK1 ! 0, the interface acts as a thermal insulation, and the temper-ature of the silicon chip is significantly less than that of high con-ductance at the interface.

    5.1.2 Optimization of the System. When a multilayered pack-age is exposed to a fluid with harmonic temperature, there is anoptimum value for the angular frequency at which the amplitudeof the interfacial heat flux is maximized. This optimum angularfrequency maximizes the heat flux for given values of the dimen-sionless parameters K1, l2, and g2. Figure 4 shows the variationsof the maximum interfacial heat flux versus the angular frequencyfor different values of the thickness ratio. The thermal contactresistance between the layers, and the heat generation insidethe layers are neglected. Here the values of the thermal conductiv-ity and diffusivity ratios are K1 ¼ k2=k1 ¼ 2:71 and l2¼ a2=a1 ¼ 1:3, respectively, for the two-die stack describedearlier.

    As the thickness ratio increases, the maximum interfacial heatflux decreases. This is attributed to the thermal inertia of the upperlayer which decreases the rate of heat transfer at the interface. Forlow thickness ratios, i.e., g � 2, as the angular frequencyincreases, the interfacial heat flux starts increasing to form a hump

    Table 2 Values of the thermal and geometrical properties for the baseline case in the numerical simulation

    Layer, jDensity,q kg=m3ð Þ

    Thermal conductivity,k W=m=Kð Þ

    Thermal capacity,cp J=kg=Kð Þ

    Thickness,x mmð Þ

    Heat load½W=cm2

    1 (silicon chip), [37] 2330 148 712 0.75 200TIM Layer (Dow Corning TC-5022), [38] — 4 — 0.15 —2 (copper heat spreader), [37] 8933 401 385 1 —

    hc ¼ 18; 000 W=m2=K� �

    , T0 ¼ 300 Kð Þ

    Table 1 Definition of the parameters in Eq. (9)

    Parameter definition

    R1n cos kngð ÞR2n C2n cos kng=

    ffiffiffiffiffil2p� �þD2n sin kng= ffiffiffiffiffil2p� �

    EnxCout=Bout �

    ð10

    R1n gð Þdgþ K1=l2ð Þðg2

    1

    R2n gð Þdg=ð1

    0

    R21n gð Þdgþ K1=l2ð Þðg2

    1

    R22n gð ÞdgGn

    ð10

    g1 gð ÞR1n gð Þdgþ K1=l2ð Þðg2

    1

    g2 gð ÞR2n gð Þdg=ð1

    0

    R21n gð Þdgþ K1=l2ð Þðg2

    1

    R22n gð ÞdgAn An ¼ 1=cos uð Þ � En x� cos uð Þ � k2n � sin uð Þ=x2 þ k4n � cos uð Þ=x

    � ��Gn=k2n

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  • at the optimum angular frequency, x � 0:3. Beyond the optimumpoint, the interfacial heat flux decreases until it asymptoticallyapproaches the value associated with the constant term of the sur-rounding fluid temperature. Moreover, variable coolant tempera-ture over time does not necessarily decrease the performance ofmultilayered electronic packages during a thermal transient dutycycle. In fact, when the coolant temperature varies with the opti-mum angular frequency, i.e., x � 0:3, the amplitude of heat dissi-pation from a multilayered package increases compared to the thatof constant surrounding fluid temperature. For high thickness

    Fig. 3 Variations of the dimensionless temperature of the insulated axis hg¼0, Eq. (9), againstthe Fourier number for different values of the dimensionless conductance between the layers, K1

    Fig. 4 Variations of the maximum interfacial heat flux, Eq. (A12), versus theangular frequency for different values of the thickness ratios

    Table 3 Parameters in Eq. (13)

    T1 ¼ 373 Kð Þ X1 rad=sð Þ X2 rad=sð Þ X3 rad=sð Þ X4 rad=sð Þ49.2 246 492 24.6

    Tað Þ1 Kð Þ Tað Þ2 Kð Þ Tað Þ3 Kð Þ Tað Þ4 Kð ÞT0 ¼ 300 Kð Þ15 20 5 15

    u1 radð Þ u2 radð Þ u3 radð Þ u4 radð Þ0 �p=8 �p=4 �p=2

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  • ratios, i.e., g > 2, the maximum heat transfer occurs at x ¼ 0.This is attributed to the high thermal inertia ratio of the upper tothe bottom layer, which reduces the fluctuations caused by theperiodic term in the surrounding fluid temperature. Besides, thehigher the angular frequency, the lower the interfacial heat flux.This happens due to the fact that the composite medium does notfollow the details of the “transient heat transfer” for high angularfrequencies. Therefore, the effects of the harmonic excitationdecreases, and the interfacial heat flux yields the response for con-stant surrounding fluid temperature. Furthermore, for given valuesof thermal conductivity, thermal diffusivity, and thickness ratio,there is an optimum angular frequency which maximizes the inter-facial heat flux amplitude. These points are marked in Fig. 4.

    5.2 Arbitrary Time-Dependent Surrounding Tempera-ture. The coolant temperature of the multilayered packages asso-ciated with the PEEMs of HEVs varies arbitrarily over time.Thus, a superposition technique is applied to the results of the har-monic boundary condition, Sec. 5.1, using the cosine Fouriertransformation [30]. It is intended to obtain the temperature distri-bution inside a two-die stack exchanging heat with a fluid whosetemperature varies arbitrarily over time. Following Ref. [34], thesurrounding temperature is assumed to fluctuates around 100 �C½ �.The analytical results are compared with the numerical simulationdata obtained in Sec. 4. The results presented here are dimen-sional; we believe this will provide a better sense for the problemherein under consideration. The temperature of the surroundingfluid is assumed to vary arbitrarily over time as follows:

    Tsur: ¼ T1 þX4i¼1

    Tað Þicos Xitþ uið Þ (13)

    The values of the parameters in Eq. (13) are presented in Table 3.The geometrical and thermophysical properties of the compositemedium are previously given in Table 2. The heat generationinside each layer is considered to be as follows:

    _qj W=m3

    � �¼

    _q1 ¼ 0:266� 106

    _q2 ¼ 0

    ((14)

    This is attributed to 200ðW=cm2Þ peak heat flux in the IGBTs. A0.15 mm thick Arctic Silver 5 (k ¼ 8:7 W=mKð Þ) is selected as theTIM layer between the dies, see Ref. [34]. The values of the inter-face contact conductance, convective heat transfer coefficient, andouter layer emissivity are then d1 ¼ 11; 600ðW=m2=KÞ,hc ¼ 18; 000ðW=m2=KÞ, and e ¼ 0:8, respectively.

    Figure 5 shows the variations of the insulated surface tempera-ture, Tx0 , and the considered surrounding fluid temperature, Tsur:,over time. The surrounding fluid temperature is considered to varyarbitrarily over time, as given by Eq. (13). The above-mentionedvalues for different parameters are taken into consideration to cal-culate the temperature field inside the media. As seen from Fig. 5,there is a good agreement between the analytical model and theobtained numerical data; the maximum and average relative dif-ference are less than 6% and 4%, respectively. As such, the devel-oped analytical model can predict the thermal characteristics of acomposite medium under a general time-dependent boundary con-dition to comply with a given thermal transient duty cycle.

    6 Conclusion

    A new analytical model is presented for the solution of heat dif-fusion inside a multilayered composite medium. It is assumed thatthe outer boundary of the composite medium exchanges heat witha surrounding fluid via convection and radiation mechanisms. Thetemperature of the surrounding fluid is assumed to vary dynami-cally over time. As such, arbitrary time-dependent conjugate radi-ation–convection boundary condition is considered for the outerboundary of the studied medium. Arbitrary heat generation insideeach layer and the thermal contact resistance between the layersare taken into consideration. Analytical outlines are presented foroptimal design of multilayered systems, which undergo a thermalduty cycle. The present analytical results are verified successfullywith the obtained independent numerical data.

    Acknowledgment

    This work was supported by Automotive Partnership Canada(APC), Grant No. APCPJ 401826-10. The authors would like tothank the support of the industry partner, Future Vehicle Technol-ogies Inc. (British Columbia, Canada).

    Fig. 5 Variations of the insulated axis temperature Tx0 , Eq. (9), versus time for anarbitrary time-dependent conjugate convective–radiative boundary condition, Eq.(15)

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  • Nomenclature

    A ¼ matrix in Eq. (A4)An ¼ constant Eq. (A19)

    Aout ¼ constant in Eq. (7)Bout ¼ constant in Eq. (7)

    Bi ¼ combined Biot number ¼ Bir þ Biccp ¼ specific heat J=kg=Kð Þ

    Cjn ¼ integration coefficient, Eq. (A3)Cout ¼ constant in Eq. (7)Djn ¼ integration coefficient Eq. (A3)En ¼ constant Eq. (A14)F ¼ constant Eq. (A7)

    Fo ¼ Fourier number ¼ a1t=x21gj ¼ dimensionless heat generation inside the jth layer

    ¼ lj _q xð Þx21=kj T1 � T0ð ÞGn ¼ constant Eq. (A15)H ¼ constant Eq. (A10)hc ¼ convective heat transfer coefficient ðW=m2=KÞhr ¼ radiative heat transfer coefficient ðW=m2=KÞ

    i ¼ complex variable ¼ffiffiffiffiffiffiffi�1p

    J0 ¼ zero-order Bessel function of the first kindJ1 ¼ first-order Bessel function of the first kindkj ¼ thermal conductivity of the jth layer

    W=m=kð ÞKj¼ dimensionless thermal conductivity ratio¼ kjþ1=kjM¼ number of layers

    p ¼ integer number (p¼ 0, 1, 2 for slabs, cylinders andspheres, respectively.)

    P ¼ matrix in Eq.(A5a) _qj¼ heat generation inside the jthlayer ðW=m3Þ

    qgj ¼ dimensionless interfacial heat flux at the interface of thejth layerg ¼ gj, ¼ @hj=@g

    � �gj¼xj=x1

    Eq. (A20)

    Rjn ¼ nth eigenfunction associated with knfor the jth layerEq. (A2)

    t ¼ time sð ÞTa ¼ amplitude of surrounding fluid temperature Kð Þ Eq. (1)Tj ¼ temperature of the jth layer of the composite media Kð ÞT0 ¼ initial temperature of the system Kð Þ

    T1 ¼ constant term of surrounding fluid temperature Eq. (1)w ¼ weight function Eq. (A8)x ¼ space coordinate (either rectangular, cylindrical or

    spherical)xj ¼ values of space coordinate at the inner boundary surfaces

    j ¼ 0; 1; 2; :::;M mð ÞxM ¼ space coordinate at the outer boundary surfacex0 ¼ coordinate originY0 ¼ zero-order Bessel function of the second kindY1 ¼ first-order Bessel function of the second kind

    DTa ¼ dimensionless amplitude of the imposed temperatureDTa ¼ Ta= T1 � T0ð Þ Eq. (12)

    DTR ¼ dimensionless number Eq. (6e)

    Greek Symbols

    aj ¼ thermal diffusivity of the jth layer m2=sð ÞC ¼ function of Fo number Eq. (A12)

    c tð Þ ¼ arbitrary function of time Eq. (1)dj ¼ contact conductance between the jth and jþ 1th layers

    ðW=m2=KÞe ¼ outer surface emisivityg ¼ dimensionless coordinate ¼ x=x1gj ¼ dimensionless coordinate at the boundaries ¼ xj=x1h ¼ dimensionless temperature ¼ T � T0ð Þ= T1 � T0ð Þhj ¼ dimensionless temperature of the jth

    layer¼ Tj � T0� �

    = T1 � T0ð Þk ¼ separation constantlj ¼ dimensionless thermal diffusivity ratior ¼ Estephan–Boltzmann

    constant¼ 5:669� 10�8ðW=m2=K4Þu ¼ phase shift, Eq. (A12)

    /jn ¼ solution to Eq. (A2) corresponding to knwjn ¼ solution to Eq. (A2) corresponding to knX ¼ angular frequency rad=sð ÞX ¼ angular frequency of the surrounding fluid temperature

    rad=sð Þx ¼ dimensionless angular frequencyx ¼ dimensionless angular frequency of the surrounding fluid

    temperature x ¼ Xx21=a1 Kj¼ dimensionless conduct-ance between the layers Kj ¼ djx1=kj

    Subscripts

    c ¼ convectivej ¼ jth layer defined in the domain

    xj�1 � x � xjðj ¼ 1; 2; :::;MÞn ¼ integer number positive0 ¼ initial conditionr ¼ radiative

    Abbreviations

    Cond. ¼ conductionConv. ¼ convectionIGBT ¼ integrated gate bipolar transistorMax. ¼ maximumRad. ¼ radiationSur. ¼ surroundingTIM ¼ thermal interface material

    Appendix

    Considering Eq. (7), any type of time-dependent surroundingtemperature, c tð Þ, can be decomposed into simple cosine functionsusing a cosine Fourier transformation [30]. As such, we developthe present model for a harmonic surrounding temperature, andthe results can be generalized to cover the cases with arbitrarytime variations in surrounding temperature by using a superposi-tion. As such, the following expression is considered as theboundary condition on the outer surface of a composite medium.

    Aout �@hM g ¼ xM=x1;Foð Þ

    @gþ Bout � hM g ¼ xM=x1;Foð Þ

    ¼ Cout � cos xFoþ uð Þ at g ¼xMx1;Fo > 0; Bout 6¼ 0

    (A1)

    where Aout, Bout, and Cout are constant values; besides, u is thephase shift. Therefore, when x ¼ 0, Eq. (A1) addresses constantconvective boundary conditions, which is the first term on theright-hand side of Eq. (7). When x 6¼ 0, Eq. (A1) can be used tofind the solution of Eq. (7) for the cosine Fourier transformationof c tð Þby a superposition technique.

    A.1. Solution to M-Layer Composite Medium. The systemof eigenvalue problems associated with Eq. (6) is given below:

    lj1

    gpd

    dggp

    dRjndg

    � ¼ �k2nRjn j ¼ 1; 2; 3; :::;M (A2)

    With the following homogeneous boundary conditions:

    @R1@g¼ 0 at g ¼ 0 (A2a)

    @Rj@g¼ Kj Rjþ1 g ¼ xj=x1

    � �� Rj g ¼ xj=x1

    � �� �j ¼ 1; 2; 3; :::; ðM � 1Þ

    (A2b)

    @Rj g ¼ xj=x1� �@g

    ¼ Kj@Rjþ1 g ¼ xj=x1

    � �@g

    j ¼ 1; 2; 3; :::; ðM � 1Þ (A2c)

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  • Aout�@RM g¼ xM=x1ð Þ

    @gþBout�RM g¼ xM=x1ð Þ¼ 0 at g¼

    xMx1

    (A2d)

    where Rjn is the eigenfunction in the jth layer associated with thenth eigenvalue, kn. The general solution of the above eigenvalueproblem is in the form of

    Rjn gð Þ ¼R1n gð Þ ¼ /1n gð Þ 0 � g � 1

    Rjn gð Þ ¼ Cjn/jn gð Þ þDjnwjn gð Þ

    (

    xj�1x1� g � xj

    x1

    j ¼ 2; 3; :::;M

    (A3)

    where the functions /jn gð Þ and wjn gð Þ are two linearly independ-ent solutions of Eq. (A2). A list of the function /jn gð Þ and wjn gð Þfor slabs, cylinders and spheres can be found in Ref. [38].w1n gð Þfunction is excluded from the solution, Eq. (A3), because of theboundary condition at the origin, see Eq. (6b). The remainingboundary conditions, Eq. A2(a–d) yields

    Av ¼ 0 (A4)

    where v ¼ ½1;C2n;D2n;C3n;D3n; :::;CMn;DMn�T , and the matrix Aas well as its components are defined in Appendices A and B ofour previous work [38]. However, PM is defined as follows:

    PM ¼ Aout/0Mn þ Bout/Mn Aoutw0Mn þ BoutwMn� �

    at g¼xMx1(A5a)

    Equation (A4) yields 2M� 1 homogeneous simultaneous equa-tions for vj, j ¼ 1; 2; 3;…;M. Nontrivial solution exist if the deter-minant of the coefficients is zero,

    det A ¼ 0 (A6)

    Equation (A6) can be solved for the eigenvalues kn, see Ref. [38]for more detail. Rearranging Eq. (A2) the “discontinuous-weighting function” can be found by the method introduced byYeh [19], see Ref. [38].

    d

    dgFjg

    p dRjndg

    � þ k2ngp

    Fjlj

    Rjn ¼ 0

    xj�1x1� g � xj

    x1; j ¼ 1; 2; 3; :::;M (A7)

    Note that Fj is a constant within the interval xj�1=x1 � g � xj=x1,yet unknown. Based on Refs. [19] and [22], theconstants Fj should be determined such that the functions Rjnbecome orthogonal with respect to the discontinuous-weightingfunction w gð Þ. As such, the orthogonality factors are givenbelow:

    w gð Þ ¼ gp

    ljFj

    xj�1x1� g � xj

    x1; j ¼ 1; 2; ::::;M (A8)

    Following Yeh [19], the following relationship is developed toevaluate the constants Fj, to form the weighting functions:

    F1 ¼ 1; Fj ¼Y

    Kj�1 j ¼ 2; 3; :::;M (A9)

    Now that the constants Fj are determined, the weighting functionw gð Þ is known. Therefore, any function I gð Þ can be expandedinside the entire multilayered medium as follows:

    I gð Þ ¼X1n¼1

    HnRjn gð Þ 0 � g �xMx1

    (A10)

    The expansion is carried out over the range of 0 � g � xM=x1,spanning all M layers. The unknown coefficients Hn in Eq. (A10)are determined by a generalized Fourier analysis over the entirerange of M layers and is given in the following form:

    Hn ¼

    XMj¼1

    ðlayerj

    I gð Þw gð ÞRjn gð Þdg

    XMj¼1

    ðlayerj

    w gð Þ Rjn gð Þ� �2

    dg

    (A11)

    Using a separation-of-variables method, the temperature distribu-tion inside the entire media is considered in the following form:

    hj g;Foð Þ¼CoutBout

    ei xFoþuð Þ þX1n¼1

    Rjn gð ÞC Foð Þei xFoþuð Þ j¼1;2; :::;M

    Bout 6¼0 (A12)

    where i ¼ffiffiffiffiffiffiffi�1p

    . Note that for convenience, the complex exponen-tial function is assumed for the temperature distribution. Clearly,the final solution is the real part of the sought-after solution. Sub-stituting Eq. (A12) into Eq. (6), and expanding the angular fre-quency over the entire medium, after some algebraic manipulationone obtains

    X1n¼1

    Rjn C0 Foð Þ þ ixþ k2n

    � �C Foð Þ þ iEn � Gn � e�i xFoþuð Þ

    h i¼ 0

    (A13)

    where, based on Eq. (A11), the coefficients En and Gn can bedetermined by the following relationships:

    En ¼ xCoutBout�

    XMj¼1

    ðlayerj

    w gð ÞRjn gð Þdg

    XMj¼1

    ðlayerj

    w gð Þ Rjn gð Þ� �2

    dg

    (A14)

    Gn ¼

    XMj¼1

    ðlayerj

    gj gð Þw gð ÞRjn gð Þdg

    XMj¼1

    ðlayerj

    w gð Þ Rjn gð Þ� �2

    dg

    (A15)

    Since in general Rjn is not zero, we must have

    C0 Foð Þ þ ixþ k2n� �

    C Foð Þ þ iEn � Gn � e�i xFoþuð Þ ¼ 0 (A16)

    The solution of Eq. (A16) is given by

    C Foð Þ ¼ Ane� k2nþixð ÞFo �

    En xþ ik2n� �k4n þ x2

    þ Gnk2n� e�i xFoþuð Þ (A17)

    Substituting Eq. (A17) into Eq.(A12), and considering the realpart of the solution

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  • hj g;Foð Þ ¼CoutBout� cos xFoþ uð Þ

    þX1n¼1

    Rjn gð ÞAn � cos uð Þ � e� k

    2nFoð Þ�

    Enx� cos xFoþ uð Þ½ � � k2n � sin xFoþ uð Þ½ �

    k4n þ x2

    ( )þ Gn

    k2n

    8>><>>:

    9>>=>>;

    � j ¼ 1; 2; :::;M (A18)

    The coefficients An can be obtained by using the initial condition,Eq.(6a), together with the orthogonality properties of theeigenfunctions

    An ¼1

    cos uð Þ

    � Enx� cos uð Þ � k2n � sin uð Þ

    x2 þ k4n� cos uð Þ

    x

    " #� Gn

    k2n

    ( )

    (A19)

    The interfacial heat flux is determined by the followingrelationship:

    qj ¼@hj@g

    ����gj¼

    xjx1

    (A20)

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