Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
bLine, level and fix drip flashing
using low profile fasteners. Jointsin the drip flashing to incorporatebutt straps sealed with two runs
of gun-grade sealant
aFit galvanised drip support angleusing low profile fasteners. An airseal consisting of an unbroken6mm Ø bead of gun-grade sealantis required between support angleand floor
3
gLocate first panel (P1) on panel
bearers ensuring panel is evenlyspaced and correctly positioned
between vertical joint centres
hInstall main fasteners throughthe male joint at panel endinto each vertical rail location
Note: Some installations may requireadditional fasteners depending on windloadings/specification. Check projectspecific details.
eA VJ1 EPDM bubble gasket is required at eachvertical panel joint detail to provide an air seal.Apply gasket to the vertical steel member, ensurethat it overlaps the vertical leg of the drip flashing
fApply an unbroken 6mm Ø bead of gun-gradesealant to provide an air seal between back of
panel and drip support angle. This air seal shouldmeet the previously installed bubble gasket
kLower the next panel (P2) into position ensuring that thefactory applied weather seal is compressed and that the AWPfiller remains in position. Ensure that the panel is evenlyspaced and correctly positioned between vertical jointcentres. Install main fasteners at each panel end andintermediate vertical steel member as previous
jBed an AWP filler in silicone
sealant at panel ends, andrun a gun-grade air seal
across male joint
iInstall 2 No. main fasteners
at intermediate supportposition (minimum)
Note: Some installations may requireadditional fasteners depending on wind
loadings/specification. Check projectspecific details.
4
5
6
2
lLocate the preformed corner panel (C1)
on panel bearers ensuring panel is evenlyspaced and correctly positioned between
the vertical joint centres and install mainfasteners through the male joint
oThe gap between the panel ends is to be filled with PIRinsulation board or gun applied fire rated canister insulationto a depth to suit the top hat section. If PIR board is used,ensure that continuity of insulation is achieved by filling anygaps with fire rated canister applied insulation
Note: There are several types of vertical joint options. This guide assumes that anOption C top hat detail is being used.
nLower the preformed corner panel (C2) into position ensuringthat the factory applied weather seal is compressed and that
the AWP filler remains in position. Ensure that the panel isevenly spaced and correctly positioned between the vertical
joint centres and install main fasteners into each vertical steelmember as previous. Refer to h and i
qApply 9 x 4mm PVC sealant to internal
legs of SP8 (joint option C) extrudedaluminium top hat section
pPrior to installation of the top hatapply a silicone sealant to horizontalpanel joint at panel ends in line withAWP filler
sPlace the top hat in to the vertical joint, aligned to the
bottom of the panel. Fix through the insulation infill to thevertical steel member at max. 500mm centres, ensuringtop hat is pulled tightly against panel to ensure effective
weather seal. Care must be taken not to overdrive
tPush fit joint
option C gasket(SP10) into
position
mInstall air seals and AWP filler atpanel ends as previous. Referto items j
This installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.
Although this ‘installation guide’ is deemedto be correct at the time of publication,Kingspan reserve the right to amend theinformation at any time in the future.Installation Guides are available for the fullrange of Kingspan Insulated Roof, Wall andFaçade Systems.
Please call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500
KS1000 Optimo™ Wall PanelComponents
6mm Ø9 x 4mm
Primary/MainFastener
Low ProfileFastener
VJ1 EPDMBubble Gasket
Panel Bearer
Butyl RubberTape Sealants
Vertical rail
KS1000 Optimo™ insulatedwall panel horizontally laid
Column face
P1
P1
P2
Air seal - 6mm bead ofgun-grade sealant
Vertical rail
Drip flashing
Galvanised dripsupport angle
Site applied PIR insulationor gun applied fire rated
foam insulation
Panel bearer at ends ofpanel & max. 1500mm
centres between
Column face
Air seal - 6mm beadof gun-grade sealant
Horizontal intermediate support
<20mm
P1
P2
C1
C1
C2
Air seal - VJ1EPDM bubblegasket 60 x 10mm
AWP joint filler andsilicone sealant AWP joint filler and
silicone sealant
Gap subject tovertical joint option
Air seal - gun-gradesealant to male joint
Air seal - VJ1EPDM bubblegasket 60 x 10mm
Air seal - VJ1EPDM bubblegasket 60 x 10mm
Min. steel bearing face 120mm
Min. steel bearing face 120mm
Alternate Joint DetailJoint Option D
15mm
35mm 35mm
25mm
19mm
28mm
Nom. 30mm
P1
P2
Gun-GradeSealant
SiliconeSealant
Top HatSP8
Push-ingasket SP10
PIRInsulation
Galvanised DripSupport Angle
Note: Ensure steelwork is suitably lined, levelled and within tolerance.Min. bearing face for vertical joint steelwork is subject to joint option, thisguide shows joint option C with 120mm bearing face. Refer to KingspanDesign and Construction Guide.Min. bearing face for intermediate support is 60mm.Where long runs of integrated ribbon windows are installed in conjunctionwith horizontal laid architectural wall panels, the vertical panel jointsshould terminate above and continue below the window units. ContactKingspan envirocare® technical services for shoe and deflector details.Gun-grade sealant type - non-setting butyl sealant
- silicone sealant.
AWP filler beadedon silicone sealantat every horizontal
panel joint
Run a gun-gradeair seal across
male joint
Factory appliedweather seal
Vertical railVertical rail VJ1 bubblegasket
Evenly spaced andcorrectly located
= = = =
Vertical railVertical rail VJ1 bubblegasket
Evenly spaced andcorrectly located
= = = =
Air seal - VJ1EPDM bubblegasket 60 x 10mm
AWP joint filler andsilicone sealant AWP joint filler and
silicone sealant
Gap subject tovertical joint option
Air seal - gun-gradesealant to male joint
Silicone sealant
dFit panel bearers, located
maximum 150mm from panelends and at maximum 1500mmcentres. Ensure that bearers are
accurately lined and levelled
1
Fire-ratedCanisterInsulation
AWP Filler
KS600/900/1000 Optimo™ Wall PanelHorizontally Laid
Installation Guide
I nsu la ted Pane ls
November 2008
I N S U L AT E D W A L L S Y S T E M S
VJ1 EPDM bubble gasket
AWP joint fillerand silicone sealant
Air seal - gun-gradesealant to male joint
9mm x 4mm PVCsealant (site applied)
Push-in gasket SP10
Site applied PIRinsulation or gun appliedfire rated foam insulation
cEnsure vertical secondary steel
face at horizontal and verticalinterface is continuous to
provide a support for the VJ1EPDM bubble gasket air seal.
Cover flashings required wheregap is greater than 20mm
Note: Panels can be installed in either a tiered orcoarsed sequence.
Visually check internal liner joint to ensurepanels are joined fully.
Check panel cover width module as worksprogress to ensure "creep" does not occur,particularly important when windows areincorporated into the elevation.
This is a generic Optimo installation guide,however details may differ from project to project.Project specific construction details must be used.Please refer to the Kingspan Design andConstruction Guide for further information.
KS1000 Optimo™
insulated wall panelhorizontally laid
Any joints in supportingsteelwork to be plated over
with 0.4mm steel liner flashing
Site applied PIR insulationor gun applied fire rated
foam insulation
SP4 push in blackEPDM fir-tree gasketfitted before canisterinsulation has set
51mmSP8 extrudedaluminium top hatsection (25mm deep)
rIncorporate a butt strap into the
top hat joint, sealing with tworuns of gun-grade sealant
Note: Integrated windows not to beused with Optimo™ joint option D.
Note: For firewall specificationsan internal fastener at maximum250mm centres is required. Refer to envirocare® update EU38revision A for further information.envirocare® updates can befound on our website atwww.kingspanpanels.com.
Drip FlashingButt Strap