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8/6/2019 OTEC (Kanawha River Bridge) s Williamson
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I-64 Kanawha River Bridge
South Charleston & Dunbar W.V
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Contract Information
Owners: WVDOT / FHWADesigner: T.Y. Lin InternationalLet: February 2007
Contractor: Brayman Construction Corporation Finley Engineering GroupMichael Baker, Jr.
Awarded: March 2007
Start Date: May 2007Completion Date: October 2010
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Bid Results
Steel Alternative $113 Million
Concrete Alternative $83 Million
Bridge Items: $75Million
( $379 / SF )Second Largest Contract Awarded
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Concrete
Segmental Box Girder
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Topics of Interest
• Superstructure Concrete strength 6,500 psi• Mass Concrete• Main Piers• Balanced cantilever construction
• 167 cast-in-place segments• 760’ Main Span length longest continuous segmental
span in North America• 90 cantilever tendons 22-0.6”•
34 span tendons 19-0.6”• Post Tensioning• Grouting
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WVDOH Class H Modified (6500 psi) concrete
Arrow Concrete
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Mix Design Requirements
Air Entrained 6500 psi
Low E modulus of elasticity, and creep
Workable mix ranging from a 4” to 8”Slump
Low Rapid Chloride Permeabilityrequirement.
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Special Provision SP601: Mass Concrete•Any Placement with Least Dimension Greater then 48.0Inches
•Maximum Allowable Temperature Difference Shall be
Limited to 35 Degrees F•Maximum Allowable Concrete Temperature Shall beLimited to 160 Degrees F
•Temperature Monitoring System to Ensure Compliance
•Thermal Control Plan Submitted Describing Methods andProcedures to Satisfy Requirements
•Temperature Monitoring System to Ensure Compliance
•Mix Design’s Conforming to SP601 Requirements
•Conforming to These Requirements will be at no Addition
(I-64 KRB) MASSCONCRETE
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Insulated Forms
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Insulated Blankets
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Method of Controlling Maximum Temperature andDifferential
(EMBEDDED COOLING PIPE)
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CL
PIER
7'-0"
15'-0"
15'-0
"
CL BOX
18'-3" 18'-3"12'-0" 12'-0"
60'-6"
18'-3"
18'-3"
12'-0"
12'-0"
60'-6"
14'-3" 9'-0" 7'-0"14'-3"
7'-0"
1
4'-3"
9'-0"
7'-0"
14'-3"
7' SHAFT (TYP.)
9'-0"
9'-0"
Main Pier Foundation
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Main Piers
Transverse View Elevation View
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Erection of the Form Traveler
.
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Form Traveler Construction
Balanced cantilever construction method
Strukturas form travelers with DOKA
formworkCross Sections varied from 16’ to 38’ inheight created unique formwork
challenges
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Superstructure Cross-section
10'-0“SHOULDER
12'-0" AUXLANE
6'-0“OFFSET
3 TRAVEL LANES@ 12'-0" = 36'-0"
1'-6"
2" OVERLAY
NEAR MID-SPAN
1'-6"16'-0"
38'-0"
9"
1 3/8 '' VERTICALPT BAR
TRANSVERSE TENDON4-0.6'' STRANDS
5'-0"
NEAR MAIN PIER
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Cantilever Cycle
L
T 1T 1
C P I E R
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Cantilever Cycle
LC P I E R
1 W
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Cantilever Cycle
LC P I E R
1 W
T 2
T 2
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Cantilever Cycle
LC P I E R
1 W1 E
2 W
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Cantilever Cycle
LC P I E R
1 W1 E
2 W
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Cantilever Cycle
T 3
T 3
LC P I E R
1 W1 E
2 W
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Cantilever Cycle
LC P I E R
1 W2 W1 E
2 E
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Cantilever Cycle
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Post Tensioning (Stressing)
Tendons stressed to 75% of guaranteed yieldstrength
Vertical P.T. Bar Longitudinal Deck Tendons
Cantilever Tendons
Draped TendonsSpan Tendons
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Cantilever Tendons
Cantilever TendonDuctsSpare
Ducts
Anchorage
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Span Tendons
Anchorage
SpanTendonDucts
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Tendon Grouting
High Shear Colloidal Mixer
Pre Bagged, Thixotropic, ZERO Bleed,grout supplied by BASF Chemical
Start grout from the Low Point to HighPoints
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Low Points and High Points
THANK YOU
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THANK YOU