Overview as Interface

FACTORY AUTOMATION

AS-INTERFACE

OVERVIEW

AS-INTERFACE – THE STANDARD FOR FAST, RELIABLE INSTALLATION

2

AS-INTERFACE IS THE RIGHT CHOICEAS-Interface simplifies the connection of sensors and actuators, enables the use

of any of any network topology, allows flexible expansion, and reduces installa-

tion time and the cost of system documentation.

AS-Interface is ideal as an open solution to all popular fieldbus systems.

Nearly 1000 I/Os can be connected via a dual master on a network

up to one kilometer long.

AS-Interface has established itself as the global standard in cost-effective

transmission of standard and safe components using only one cable for power

and communication.

AS-INTERFACE IS SIMPLE, FAST AND FLEXIBLEBoth communication and power are carried on a polarity-protected yellow flat cable. An additional

black flat cable can be used for heavy power consumers. The redundant piercing connection

technology enables fast installation and automatic addressing after exchanges and minimizes

system downtime.

Motors, electric and pneumatic valves can be controlled

via AS-Interface.

Integrated solutions are available for position

feedback from valves. Many inductive and

photoelectric sensors and rotary encoders

can be directly connected

to AS-Interface.

Analog values can be

easily transmitted and

applications in EX-areas up

to Zone 1 are possible.

Extensive diagnostic functions are

available via the master, such as

ground fault monitoring,

communication quality and

duplicate address detection.

Using AS-Interface,

integrated sensors detect a wire break and report a

pre-fault condition, which reduces downtime.

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AS-INTERFACE IS SAFESafety systems can be used with devices in safety

applications up to Category 4 (according to EN 954-1)

or SIL3 (according to IEC 61508). Safe signals can be

transmitted on the same flat cable, which reduces

cabling costs. Safety PLCs cards are completely

unnecessary.

A safety monitor listens to the communication on the

AS-Interface network and constantly evaluates the

data from the safety devices. Groupings and logic

combinations can be configured in a Windows-based

software package.

ADVANTAGES OF AS-INTERFACE

■ Free choice of topology

■ Works with all fieldbusses

■ Simple installation using a redundant piercing connection technology

■ Reverse-polarity protected flat cable

■ Distributed solutions

■ Transmission of safe input and output signals

■ Simple extension, flexible adaptation

■ Automatic addressing after device exchanges

■ Monitoring of sensor failures, cable breaks and short-circuits

■ High noise immunity enables secure data transfer on unshielded flat cable

■ Diagnostic functions using display on master and local display via LED on modules

■ Statistical evaluation of transmission errors

Topology Arbitrary: line, star, tree, etc.

Number of nodes 62 AS-Interface slaves each with

4 binary inputs and outputs

Access process Master/Slave

Address assignment Via master, handheld programmer,

or automatically upon exchange

Cable Unshielded, 2 x 1.5 mm2

Network lengths 100 m total length,

1 km network length with repeaters

Transfer rate approx. 167 kBit/s

Cycle time < 5 ms or < 10 ms deterministic

Power supply approx. 30.5 V DC, max. 8 A total

current

Auxiliary power 24 V DC / 8 A via black fl at cable

Bit encoding Manchester

Data/message 4 bit bidirectional

Data security Signal quality monitoring +

1 parity bit, corresponds to HD = 4

TECHNICAL DATA (SPEC. 3.0)

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SCANNER AND GATEWAYS

AS-Interface scanner with serial RS232 connection or

gateways to all popular fieldbusses can bring all

information into the control system. When AS-Interface is

integrated into a running system, existing programs in the

PC or PLC can still be used, since the AS-Interface behaves

like an I/O card.

The scanners and gateways control and monitor data

exchange with the modules and AS-Interface sensors/

actuators utilizing the Master-Slave principle. From the

viewpoint of the upper level network, however, the

gateway behaves like a slave with more than 32 bytes of

input/output data as well as additional analog channels

and management channels.

Scanner/gateways are available as PC cards, as control

cabinet devices, and as field devices. With scanner/

gateways, configuration errors, peripheral errors,

communication errors, duplicate addresses and ground

faults are securely diagnosed. All diagnostic information

of the safety monitor is transmitted to a higher level

network. Using the integrated safety monitor with

PROFIBUS-gateway, all safety-related diagnostics can also

be read off the gateway locally, in plain text.

■ H x W x D: 70 x 90 x 100 mm

■ Assembly in the field in protection class IP67

■ DIN rail or panel mounting

■ Connection of fieldbus / power via screwed connections and AS-Interface directly via a redundant piercing connection technology

G4 DESIGN IN IP67

VBG-PB-K20-D PROFIBUS

VBG-IP-K20-D Modbus/TCP

VBG-EN-K20-D EtherNet/IP

VBG-PN-K20-D PROFINET

VAG-MOD-K20-D Modbus/RS485

VBG-DN-K20-D DeviceNet

VBG-PB-G4F-R4 PROFIBUS

VAG-PB-G4F-R4 PROFIBUS

VBG-CCL-G4F CC-Link

Order code Interface

VBG-PB-K20-DMD PROFIBUS

VBG-PB-K20-DMD-BV PROFIBUS, basic version

VBG-PB-K20-DMD-C1* PROFIBUS

VBG-IP-K20-DMD Modbus/TCP

VBG-EN-K20-DMD EtherNet/IP

VBG-EN-K20-DMD-C1* EtherNet/IP

VBG-PN-K20-DMD PROFINET

VBG-DN-K20-DMD DeviceNet

VBG-DN-K20-DMD-BV DeviceNet, basic version

Order code Interface

* with integrated data coupling for use by a 30 V DC power supply.

■ H x W x D: 120 x 75 x 80 mm

■ Single or dual master withgateway function for control cabinet

■ Large backlit display

■ Duplicate address detection

■ Ground fault detection

■ Stainless steel housing

■ Removable terminals

K20 DESIGN

■ H x W x D: 120 x 45 x 45 mm

■ Single master with PROFIBUS connection for control cabinet

■ 7 segment display

■ Stainless steel housing

■ Removable terminals

K25 DESIGN

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POWER SUPPLIES, REPEATER AND POWER EXTENDER

DC power supplies for auxiliary power (24 V DC) are

available in 5 and 10 A versions. The output voltage of

these units can be regulated up to 30 V.

Two or even four AS-Interface networks can be operated

together using a dual master with integrated data

decoupling (VBG-…-C1) and only one power supply and

one circuit breaker.

DC POWER SUPPLY FOR AUXILIARY POWER

VAN-115/230AC-K17 4 A Overload indicator 30.5 V DC (galvanically isolated)

VAN-115/230AC-K24 8 A Overload indicator 30.5 V DC (galvanically isolated)

VAN-115/230AC-K17-CL2 3 A Class II power supply 30.5 V DC (galvanically isolated)

VAN-115/230AC-K21-EFD 2.4 A Ground fault monitoring 30.5 V DC (galvanically isolated)

VAN-115/230AC-K22-EFD 4.8 A Ground fault monitoring 30.5 V DC (galvanically isolated)

VAN-24DC-K6** 3A 3 A Input voltage 24 V DC 30.5 V DC (galvanically isolated)

K17-STR-… 5 A Power supplies for auxiliary power and AS-i with external decoupling 23 V DC - 32 V DC adjustable

K24-STR-… 10 A Power supplies for auxiliary power and AS-i with external decoupling 23 V DC - 32 V DC adjustable

Order code Power Description Output voltage

VAN-G4-PE-4A 2x 4 A Galvanic isolation input voltage 30 V DC 30.5 V DC (galvanically isolated)

VAN-KE2-2PE 2x 4 A Galvanic isolation input voltage 30 V DC 30.5 V DC (galvanically isolated)

K24

K21

CIRCUIT BREAKER

DC power supply

230 V 30 V

AS-Interface

Dual master

with

decoupling

230 V AC 30 V DC AS-Interface 2

AS-Interface 1

K24 DC power supply

AS-INTERFACE POWER SUPPLY

An AS-Interface VAN-... power supply with 30.5 V DC

voltage and data decoupling is required to power the

AS-Interface network, in order to transmit energy and

modulated signals interference-free throughout the

network. Control cabinet power supplies with 4 A or 8 A

are available. The ground fault monitoring can be done in

the master. Also, power supplies are available with ground

fault detection when it is not integrated into the scanner

or gateway.

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If an AS-Interface network is over 100 m long, it can be extended an

additional 100 m using a repeater. Up to two repeaters may be connected in

series.

In a star configuration, network lengths of 1 km can be implemented.

The repeater galvanically isolates the two network segments and transmits

the data modulation from one segment to the other. Since repeaters isolate

the connected network segments, an AS-Interface power supply or power

extender must be located in both segments. This does not affect the maximum

number of modules. LEDs on the repeater display operating voltage and any

communication error.

REPEATERS

The VAN-G4-PE-4A Power Extender and

a DC power supply with 30 V DC can be

used instead of an AS-Interface power

supply unit. When an AS-Interface power

extender is used, the distance between

the power supply unit and the power

extender is not included in the calculation

of the bus length. The combination of

power extender, repeater for the field

and the IP67 G4 gateway enables a

distributed AS-Interface solution, with

which no control cabinet is necessary.

POWER EXTENDER

The AS-Interface segments can be 100 m long without bus termination. This

should be used as the base length during configuration planning. For lengths

exceeding 100 m, a fixed or adjustable bus termination can improve the

communication of each segment allowing segment lengths to reach 300 m.

We recommend verifying the signal quality with the AS-Interface analyzer

when using bus terminations.

WIRE EXTENSION AND AS-INTERFACE ANALYZER

VAR-G4F Repeater, 100 m extension, IP67

VAR-KE2 Repeater, 100 m extension, IP20

VAZ-TERM Passive bus termination, 100 m extension

VAZ-TUNER Adaptable bus termination, 200 m extension

VAZ-ANALYZER Diagnostic unit with serial PC interface

Order code Description

G4

KE2

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CONTROL CABINET MODULES

All KE, KE1 and KE2 series modules are only 22.5 mm wide, offer an integrated addressing jack and removable

color-coded terminals for simple connection:

Yellow = AS-Interface Black = Signals

Gray = 24 V DC Red = Relays / 230 V AC/DC

All terminal blocks are included in the delivery.

This flat design is 50 mm high and has

16 terminal connections. It is ideal for

compact junction boxes.

KE1 DESIGN

This design has 16 terminal

connections and is 92 mm high.

KE2 DESIGN

The KE modules have 24 terminal

connections and an installation

height of 105 mm.

KE DESIGN

VAA-4E4A-KE1-Z/E2 4 / 4 Double terminal connection, supply of inputs/outputs from auxiliary power

VBA-4E2A-KE1-Z/E2 4 / 2 Inputs for 2-wire sensors/pushbuttons only

VBA-4E-KE1-Z 4 / – Inputs for 2-wire sensors/pushbuttons only

VAA-4E4A-KE-ZE/E2 4 / 4 Max 0.7 A output current

VAA-4E4A-KE-ZE/R 4 / 4 (Relay) Max 2 A output current, relay outputs

VBA-4E3A-KE-ZE/E2 4 / 3 Max 3 A output current

VBA-4E3A-KE-ZE/R 4 / 3 (Relay) Max 2 A output current, relay outputs

VBA-4E4A-KE-ZE/E2 4 / 4 Max 0.7 A output current

VBA-4E-KE-ZE 4 / –

Order code Inputs/Outputs Description

VBA-2E-KE2-I/U 2 / – 2 analog input channels for voltage or current

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VAA-4E4A-CB1-Z/E2 4 / 4 Supply from AS-i

VAA-4E4A-CB2--Z/E2 4 / 4 Supply from AS-i, encapsulated,

removable screw terminals

VBA-4E3A-CB-E/E2-P 4 / 3 Supply from AS-i, circuit board,

pins

VBA-4E3A-CB-E/E2-S 4 / 3 Supply from AS-i, circuit board,

screw terminals

VBA-4E4A-CB1-ZEJ/E2J 4 / 4 Expoxy fi ll,

removable screw terminals

Order code Inputs/Outputs Description

Circuit board modules are ideal for

space-constrained applications.

They are available in several versions,

also in a potted version.

CIRCUIT BOARD MODULES

Analog signals can also be simply and

quickly transmitted with AS-Interface.

Current values (4 mA – 20 mA) and/

or voltage values (0V – 10 V) can be

transmitted with the 2-channel control

cabinet module VAA-2E-KE2-I/U.

Signal detection is done by simply

wiring to the proper terminals.

Resolution is 16 bit and 7 cycles are

required per channel for transmission.

ANALOG MODULES

These modules are especially easy to connect and quick to

exchange without tools.

The G12 has a one-part sliding housing that shortens

installation time. Slide the upper part of the housing, place in

the flat cables, slide the upper part back in the initial position

and press the mounting bar down, finished. Even the addressing

jack is accessible without tools. Reversing the cable direction

through the G12 is no problem with the single-piece cable

guide. This prevents the flat cable from twisting.

G12 FLAT MODULE

Half-turn metal SPEEDCON M12

Output-specific diagnostics

Cable catch simplifies cable placement

Laser marking

One-piece housing

Finger recess

Integrated stainless steel DIN clip

Mounting screw access

Encapsulated electronics

Large, continuous I/O label

Precise alignment

Stainless steel base

No-tool accessible addressing jack

Reversible cable guide for two-directional cable installation

Stainless steel mounting bar with po-sitive "click" feedback

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MODULES FOR FIELD APPLICATION

VBA-4E-G12-ZAJ 4 / –

VBA-4E-G12-ZAL* 4 / –

VBA-4E4A-G12-ZAJ/EA2L 4 / 4

VAA-4E4A-G12-ZAJ/EA2L* 4 / 4

VAA-4E4A-G12-ZAJ/EA2J 4 / 4

VBA-2E2A-G12-ZAJ/EA2L 2 / 2

VAA-4A-G12-EA2L – / 4

VBA-4E4E-G12-ZAJ 8 / –

Order code Inputs/outputs

Three housing designs are available. The G12 flat module offers a connection using M12 connectors, the G4 module offers

a cable glands, and the G16 compact module can be connected to sensors using a 3-pin M8 connector.

* externally supplied from AUX

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In applications such as material handling or robotics that

require a very compact design, this encapsulated

IP67 /IP68 / IP69k module is the ideal solution. It can be

attached in any position onto the strut with T-nuts, or simply

screwed in place. Sensors are connected using small

3-pin M8 connectors and the AS-Interface is simple to

connect with our AS-Interface flat-to-M12 adapter.

G16 COMPACT MODULE

Output-specific diagnostics

Encapsulated electronics

M8-metal inserts

M12 connection via flat-to-M12adapter

VBA-4E-G16-ZEJ 4 inputs in shorter design

VBA-4E4A-G16-ZEJ/E2L* 4 input and 4 outputs, in longer design

VAA-4E4A-G16-ZEJ/E2L 4 inputs and 4 outputs, in longer design

Order code AS-INTERFACE G16 COMPACT MODULE WITH

*Spec. 3.0 master required

Input connections are made with cable glands and cage-clamp

terminals. This allows the input cables to be cut to any length,

saving plug connector costs and avoiding metal parts that could

corrode. These modules are preferred in process technology and

in the food industry because of aggressive cleaning agents.

Connection to the AS-Interface is made with flat cable or round

cable with screw terminals.

The G4 module can be mounted

on the DIN rail or can be bolted

to the surface.

There are also analog value

modules for current, voltage

or PT100 available in the

G4 housing.

G4 MODULES

This module is easily integrated into controls (e.g., MOVIMOT).

External auxiliary power supplies inputs/outputs, and it also

controls start/stop, forwards/backwards and high/low speed.

An alarm indicator is also available.

M18 MOTOR STARTER MODULE

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AS-INTERFACE APPLICATION SOLUTIONS

VBA-4E-G4-ZE 4 / –

VAA-4E4A-G4-ZE/E2 4/4

VBA-2E2A-G4-ZE/E2 2/2

VBA-4E3A-G4-ZE/E2 4 / 3

VBA-4E4A-G4-ZE/E2 4 / 4


VBA-4E-G4-PT100 4 x analog PT100 / –

VBA-2E-G4-I 2 x analog I / –

VBA-2E-G4-U 2 x analog V / –

VBA-2A-G4-I – / 2 x analog I

VBA-2E-G4-U – / 2 x analog U

VBA-1E3A-M18-ZE/E2-V1 1 / 3


Distributed pneumatic modules respond well to

the AS-Interface. Shorter air pressure lines reduce

energy consumption and improve reaction time.

This solution is superior to central valve clusters

for air pressure lines that are longer than 2 meters.

The module has 2 pneumatic outputs (2 – 8 bar) for

up to two valves and 4 inputs, e.g., for end position

detection. Different modules are available for

exhaust via sinter filters, for guided exhaust in

stainless steel guides and with manual actuation.

The modules can be powered by AS-Interface or via

auxiliary power.

PNEUMATIC MODULES

VAA-4E2A-G1-ZE/P-S Pneumatic module, 4 inputs/2 outputs,

exhaust fi lter, supplied from AS-i

VAA-4E2A-G1-ZE/PEXT-S Pneumatic module, 4 inputs/2 outputs,

exhaust fi lter, externally supplied

VAA-2EA-G1-ZE/P-V2A Pneumatic module, 2 outputs,

guided exhaust


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The F31 sensor series can be mounted directly on actuators.

There are also circuit board solutions available for box solutions on the

actuator. The valve control and sensors are supplied with power via the

AS-Interface.

POSITION SENSOR FOR VALVES AND ACTUATORS

…can be connected to AS-Interface in hazardous areas to zone 1.

The Ex-module with ATEX approval is encapsulated (EEx m). Intrinsically

safe NAMUR sensors (EEx ia) can be mounted in zone 0 and connected to

the G5 module. The AS-Interface connection uses round cable (shifted to

increased protection class EEx e), which is introduced using screwed

connections. The signals are converted internally to intrinsically safe signals.

Up to 4 IEC 60947-5-6-type NAMUR sensors or mechanical contacts can be

connected. The outputs can be used to control, intrinsically safe valves.

EX-MODULES IN G5 DESIGN

NCN3-F31-B3B-V1-V1 For direct mount to actuator

2 x M12 plug connection for AS-i and valve control

NCN3-F31-B3B-V1-K For direct mount to actuator

M12 connection for AS-i, terminal compartment

connection for valve control


...is possible using an AS-Interface vibrating fork as limit switch. Models are

available with an M12 connector that are less than 150 mm long and function

on the same principle as a tuning fork! This solution is well-suited for

pipelines with diameters up to 40 mm.

CONTINUOUS LEVEL MEASUREMENT

Circuit board with

position sensor- for box installation

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AS-INTERFACE SAFETY AT WORK

Safe signals can be transmitted via AS-Interface on the same network.

Emergency e-stop buttons, safety contacts, door interlocks, key switches, blade

switches, and safety light curtains can be connected directly or via safe

input modules on AS-Interface. Also motors, brake actuators, fans, etc. can

be safely controlled via safe output modules. A safety monitor checks

communication and ensures safe power-down to Category 4 according to

EN 954-1 or to SIL3 according to IEC 61508.

In contrast to solutions based on massive parallel wiring and global AUX power

shut-down, Safety at Work is a highly distributed, flexible and easily modified

solution. Additionally, this AS-Interface safety concept allows implementing

powerful logic conditions and several zones can be remotely

switched off via safe output modules if necessary.

■ Several safety monitors on one AS-i network

■ Simple group formation of safe signals

■ Eliminates the need for a safe PLC

■ Safe and standard signals on a single cable/network

■ Approved by TÜV and BIA for category 4 / SIL3

SAFETY MONITORS IN 2 DESIGNS

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Logic functions are easily configured on the PC and,

with drag-and-drop, they are loaded into the safety

monitor. Configurations are easily copied; devices

are simple and quick to exchange.

All diagnostic data can be transmitted to the controls.

Compact version with LED display

VAS-1A-K12 1 or 2 shut-off circuits, expanded

VAS-2A-K12 logic function

VAS-1A1L-K12 Additionally with control

VAS-2A1L-K12 from safe output modules


Monitor with plain text display

VAS-2A1L-K31 Graphics display, operating buttons,

SD memory card, control from

safe outputs, 2 shut-off circuits

VBG-PB-K30-D-S Additional integrated AS-i master

with PROFIBUS interface

Confi guration software

VAZ-SW-SIMON Suitable for all safety monitors


VAA-2E-F85A-S-V1 Field-mount housing

VAA-2E1A-F85A-S-V1 Field-mount housing with illumination

VAA-2E-PM-S Panel mount version ø 22 mm

VAA-2E1A-PM-S Panel mount version ø 22 mm with illumination

VAA-4E3A-F85B-S-V1 Emergency shut-off with 2 additional operating buttons

VAA-6E1A-HH15-S Mobile emergency shut-off with enabling switch


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Up to 4 modules can be controlled via

the AS-Interface module.

■ Modular stacking system in IP65

■ LEDs with 100,000 hours service life premounted in the lighting module

■ Acoustical alarm with 85, 105 db (A)

■ Excellent visibility with 70 mm diameter

■ Connection viacage-clamp terminals

■ Also direct parallel wiring without AS-i modulepossible

STACK LIGHTS

■ 2 force-controlled contacts

■ Field-mount or panel mount housing

■ Self-monitoring via spring preload

■ Optional integrated illumination

AS-I INTEGRATED EMERGENCY SHUT-OFF BUTTON / CONTROL TERMINAL

VAA-4A-70MM AS-Interface trigger module

VAZ-LED-70MM-RD Continuous lamp in red

VAZ-LED-70MM-YE Continuous lamp in yellow

VAZ-LED-70MM-GN Continuous lamp in green

VAZ-LED-70MM-BU Continuous lamp in blue

VAZ-LED-70MM-CL Continuous lamp in clear

VAZ-FLASH-70MM-RD Flashing lamp in red

VAZ-FLASH-70MM-YE Flashing lamp in yellow

VAZ-HORN-70MM-85dBA Acoustic alarm 85 dBA

VAZ-HORN-70MM-105dBA Acoustic alarm 105 dBA

VAZ-CLAMP-70MM Clamp connector, straight

VAZ-CLAMP-70MM-90° Clamp connector, angled

VAZ-MH 100-70MM Base with 100 mm mounting rod

VAZ-MH 90°-70MM Base, angled 90°

VAZ-TUBE400-70MM 400 mm mounting rod

VAZ-TUBE-BASE-70MM Fastening base for mounting rods

VAZ-1/2“-Conduit-70MM ½“ conduit


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■ Connection via cord grip

THE G4 SERIES

■ Connection via M12 (micro)

connector

THE G12 SERIES

■ 50 mm flat control cabinet housing

■ Removable, color-coded terminals

THE KE1 SERIES

All safe modules are approved by TÜV according to IEC 61508. Sensors with

safety functions, e-stops, position end switches, door interlock switches, or

safety light curtains can be connected. For the G12 and

KE1 series, the outputs in the module can be logically connected to the inputs

via a parameter bit, without the need for programming in the master or PLC.

Outputs are safely galvanically isolated from the AS-Interface and protected

against overload/short circuits. LED indicators display the status of inputs/

outputs, peripheral errors, operating voltage and any auxiliary power on the

modules.

SAFER MODULES

VAA-2E2A-G12-SAJ/EA2L 2 safe inputs and 2 standard outputs

VAA-2E-G2-S 2 safe inputs

VAA-2E-G4-SN 2 safe inputs for SN sensors

VAA-2E-G4-SE Connection of light grids with semiconductor output

VAA-2E2A-KE1-S/E2 2 safe inputs and 2 standard outputs, IP20

VAA-2E-KE1-S 2 safe inputs, IP20

VBA-4E1A-KE2-ZAJ/SR Safe output module, relay output, IP20


PLEASE NOTE: Safe modules and emergency shut-off switch each occupy a full address

18


Using the AS-Interface, system components can be

controlled easily and information can be displayed for

the user.

The VBA-LT2-G1 illuminated pushbutton module offers a

red and green LED backlight. Pushbuttons are frequently

used for START/STOP operations. Application-specific

requirements are easily addressed with the user-

configurable VAA-LT3-F86-V1 control/display unit where

up to 8 input/output signals can be controlled or

displayed. Up to 6 standard operating buttons with

22 mm diameter can be installed in the housing to satisfy

nearly any customer-specific applications.

CONTROL AND DISPLAY MODULES

VBA-LT2-G1 Dual illuminated pushbutton module

VAA-LT3-F86-V1 6-way control/display unit

incl. 4E4A module

VAA-4E4A-CB1-Z/E2 Expansion module for F86 housing

on 8 inputs/outputs


The AS-Interface System is easy to operate with the

AS-Interface handheld VBP-HH1-V3.0 or VBP-HH1-V3.0-V1

according to Spec. 3.0. This offers:

■ Semiautomatic programming

■ Prevents accidental duplicate addressing

■ Displays all previously assigned addresses

■ Can activate switch outputs

■ Reads safety code sequences from safety modules/nodes

■ Enables auxiliary power to be fed to the network

■ Rechargeable battery and charger are supplied

ADDRESSING DEVICE

VBP-HH1-V3.0 Addressing device for AS-Interface

VBP-HH1-V3.0-V1 With additional M12 plug for the

auxiliary power

VAZ-PK-1.5M-V1-G Programming cable for addressing unit


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ACCESSORIES FOR THE AS-INTERFACE

The AS-Interface Flat Cable is available in 100 m and 1 km

increments with rubber coating and in an oil-resistant TPE

version in either yellow or black. For specific identification

there is also a flat cable available labeled

“+++SAFETY+++” in red lettering.

FLAT CABLE / FASTENING ACCESSORIES

VAZ-FK-R-YE TPE, yellow, 100 m

VAZ-FK-R-BK TPE, black, 100 m

VAZ-FK-R-YE-1000M TPE, yellow, 1000 m

VAZ-FK-R-BK-1000M TPE, black, 1000 m

VAZ-FK-S-YE Rubber, yellow, 100 m

VAZ-FK-S-BK Rubber, black, 100 m

VAZ-FK-S-YE-1000M Rubber, yellow, 1000 m

VAZ-FK-S-BK-1000M Rubber, black, 1000 m

VAZ-FK-S-YE-SAFETY Rubber, yellow, 100 m, Safety inscription

VAZ-FK-CL1 Adhesive holder for a fl at wire

VAZ-FK-CL2 Adhesive holder for 2 fl at wires

(AS-i / AUX)


ACCESSORIES FOR FIELD MODULES

Bases are necessary to mount the AS-Interface module

and hold the cable in place. Most

bases are sold separately.

*NOTE: The G12 comes

with an integrated base.

U-G1FA G1/G4 base, without AUX

U-G1FFA G1/G4 base, with AUX

U-G1P G1/G4 base, without AUX, round cable

U-G1PP G1/G4 base, with AUX, round cable

U-G2FF Base for G2 module with

8 slots

U-G3FF Base for G2 module with

4 slots

VAZ-V1-B M12 Blind plugs

VAZ-V3-B M8 Blind plugs


Rubber covers, with or without glue, are available to

terminate the flat cable.

FLAT CABLE TERMINATION

VAZ-FK-ED+GLUE 20 End seal with adhesive

VAZ-FK-ED2 Cable gland for fl at cable end


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Tools make stripping the flat wires easier for installation in control cabinets:

TOOLS FOR STRIPPING THE FLAT CABLE

Adapters and splitters are available to connect AS-Interface flat wires to round

cable, to M12 jacks or to terminal connections:

AS-INTERFACE SPLITTER BOXES

ACCESSORIES FOR THE AS-INTERFACE

VAZ-2FK-B3 Flat cable splitter

VAZ-T1-FK-V1R Connects AS-i yellow cable to an M12 quick disconnect

VAZ-2T1-FK-V1 Connects AS-i yellow and black cable to an M12 quick disconnect

VAZ-T1-FK-CLAMP1 Splitter box, 2 trays connected together, also connects the fl at cable to spring terminals

VAZ-2T1-FK-CLAMP1 Connects both yellow and black fl at cable to spring terminals

VAZ-T1-FK-*M-PUR-V1-G Connects AS-i yellow cable to an M12 pigtail female (0.3/1/2/5 m)

VAZ-T1-FK-*M-PUR-V1-W Connects AS-i yellow cable to an M12 pigtail female (0.3/1/2/5 m) right angle

VAZ-2T1-FK-*M-PUR-V1-G Connects AS-i yellow and black cable to an M12 pigtail female (0.3/1/2/5 m)

VAZ-2T1-FK-*M-PUR-V1-W Connects AS-i yellow and black cable to an M12 pigtail female (0.3/1/2/5 m) right angle

VAZ-T1-FK-2M-PUR Connects to 2 m round cable, only AS-Interface

VAZ-2T5-G2 Connects AS-i yellow and black cable to 5 M12 quick disconnects, base sold separately

VAZ-T1-FK-W-PG7 Splitter box, adjustable

VAZ-T1-FK-M20 M20 Integrated fl ange with fl at cable exit

V1S-TEE-V1/V1S M12 T-piece, bridged for bus branching


VAZ-FK-R-STRIPPER Suitable for rubber and TPE wires

VAZ-FK-S-STRIPPER Only suitable for rubber wires


Adapters simplify the PC connection or the PROFIBUS simulation:

AS-INTERFACE ACCESSORIES FOR PC CONNECTION / SOFTWARE

VAZ-R4-R2 Interface adapter RS485/RS232 for PC connection

VAZ-PB-SIM Interface adapter for PROFIBUS Simulator

VAZ-SIMON-R2 Interface cable for safety monitor to PC

VAZ-SW-ACT32 AS-i Control Tool Software for diagnosis/confi guration

VAZ-SW-SIMON Confi guration software for AS-i Safety


21

SENSORS WITH AS-INTERFACE CONNECTION

...are available in cylindrical and rectangular designs.

■ Programmable NO/NC

■ Pre-fault indication (up to 4 switch points)

■ Oscillator monitoring

INDUCTIVE SENSORS

NCB4-12GM60-B3B-V1 Embeddable 4 M12

NCN4-12GM60-B3B-C2-V1 Non-embeddable 4 M12

NCB5-18GM60-B3B-V1 Embeddable 5 M18

NCN8-18GM60-B3B-V1 Non-embeddable 8 M18

NBB15-30GM60-B3B-V1 Embeddable 15 M30


The VariKont L

series can be

installed without tools

and has four LED indicators on

its four corners for switch status

and operating voltage, visible in

any direction from a distance.

...are used in many applications for positioning. The multi-

slave solution with 4 AS-Interface Chips can update up to

16-bit-long position values on each cycle to the master or

the corresponding controller.

The series BVS58 (solid shaft, 13-bit single turn)

BVM58 (solid shaft, 16-bit multiturn)

BSS58 (recessed hollow shaft, 13-bit single turn)

BSM58 (recessed hollow shaft, 16-bit multiturn)

can be delivered in either gray or binary encoding.

ABSOLUTE ROTARY ENCODERS

NBB6-F-B3B Embeddable 6 (12 x 30 x 45) mm

NBB20-L2-B3B-V1 Embeddable 20 VariKont L

NBN40-L2-B3B-V1 Non-embeddable 40 VariKont L

NBB20+U1+B3B Embeddable 20 VariKont

NBN30+U1+B3B Non-embeddable 30 VariKont

NBN40+U1+B3B Non-embeddable 40 VariKont

NBB40-FP-B3B-P1 Embeddable 40 FP

NBB50-FP-B3B-P1 Embeddable 50 FP

NBN50-FP-B3B-P1 Non-embeddable 50 FP

22

SENSORS WITH AS-INTERFACE CONNECTION

Series 28 AS-Interface Intelligent Sensors are the first photoelectric sensors

that are compatible with AS-Interface specification 3.0. One of the most

important features of this expanded standard is that it can support 62

AS-Interface modules on one bus instead of the previous 31. This makes

AS-Interface even more powerful. Every photoelectric sensor can connect

directly to the bus, enabling more information, such as status and error

messages or commands for parameterization, to be transmitted over the bus.

Light on/dark on operation and timer functions can be parameterized online.

■ Robust, impact resistant plastic housing

■ Protection class IP67

■ Brightly lit display LEDs for Power ON, visible from greater distances

■ Yellow display LED on the front and rear of the device, so the signal can be read from several directions

■ Sensitivity adjustment standard

■ Insensitive to extraneous light, even with flourescent lamps

■ Simple mounting using dovetailed fastening and pass-through mounting hole

PHOTOELECTRIC SENSORS

RL28-55-V-B3B/73c Retrorefl ective sensors with foreground suppression for safe 17 m

detection of sheet-shrink-wrapped objects

RL28-55--B3B/73c Retrorefl ective sensors with pole fi lter for standard applications 21 m

RL28-55-LAS-B3B/73c Retrorefl ective sensors with laser light for large ranges 42 m

Order code Principle of operation Description Detection / Scanning range

RL28-8-H-400-RT-B3B/73c Diffuse mode sensor with visible red light for safe detection 400 mm

with background suppression of entire surfaces independent of

color and structure

RL28-8-H-700-RT-B3B/73c Diffuse mode sensor with visible red light for safe detection 700 mm

with background suppression of entire surfaces independent of

color and structure

LD28/LV28-LAS-F1-B3B/73c Single path light beam switch with laser light for large ranges 400 m

23

AS-INTERFACE IS WELL-PROVEN IN THE FIELD

CHEMICALHerberts, a manufacturer, produces industrial lacquers, some of which also

contain solvents and are thus categorized as explosion hazardous. The storage

tanks are connected with 14 km of pipeline and are controlled over AS-Interface.

The open topology enables a system layout that best fits each application, and

the AS-Interface gateway to PROFIBUS allows uncomplicated networking.

LOGISTICSThe mail distribution center in Brussels was modernized to achieve higher

flexibility and faster processing speed. The solution was AS-Interface. A key

aspect for this application was the AS-Interface logic module, which can connect

inputs directly to outputs. This improves reaction time and eliminates the need

for expensive control circuitry.

MECHANICAL ENGINEERINGPittl, an automobile transporter in Austria, retooled their modular welding cells

with various functions onto AS-Interface and also integrated safety-oriented

signals, such as emergency shut-off, over the same flat cable. This saves

installation costs and improves process safety.

AUTOMOBILE MANUFACTUREAt OPEL in Rüsselsheim, chained assembly lines with over 1 km AS-Interface

lines were broken into segments via sliding contacts and connected to

AS-Interface. Here, over 1,700 modules with thousands of sensors and

140 masters are proving their reliability every day.

WAREHOUSING AND CONVEYOR TECHNOLOGYRoche Diagnostics in Mannheim, a warehouse with over 4 km of conveyors

was automated with AS-Interface. Up to 10,000 pallets per day, or

1,600 packages per hour, can be transported in this manner. Thousands of

sensors and mechanical drives are read and controlled

with AS-Interface modules.

Technical sales supportAn experienced team will support you

with any questions about configuration,

start-up, and control

connection.

Regardless of the industry, AS-Interface is always a good alternative to wiring sensors

and actuators to higher level controllers such as a PC, PLC, CNC, or DCS.

HOTLINETEL. +49 (0) 621 776 1111

Pepperl+Fuchs sets the standard in quality and innovative technology for the world of automation. Our expertise, dedica tion, and heritage of innovation have driven us to develop the largest and most versatile line of industrial sensor technologies and interface components in the world. With our global presence, reliable service, and flexible production facilities, Pepperl+Fuchs delivers complete solutions for your automation requirements – wherever you need us.

www.pepperl-fuchs.com

Worldwide HeadquartersPepperl+Fuchs GmbH · Mannheim · GermanyE-mail: [email protected]

USA HeadquartersPepperl+Fuchs Inc. · Twinsburg · USAE-mail: [email protected]

Asia Pacific HeadquartersPepperl+Fuchs Pte Ltd · SingaporeCompany Registration No. 1999003130EE-mail: [email protected]

FACTORY AUTOMATION – SENSING YOUR NEEDS

ContactPepperl+Fuchs GmbHKönigsberger Allee 8768307 Mannheim · GermanyTel. +49 621 776-4411 · Fax +49 621 776-27-4411E-mail: [email protected]

Subject to reasonable modifications due to technical advances • Copyright PEPPERL+FUCHS • Printed in Germany • Part. No. 38376 12/07 05

Documents

Overview as Interface